Disclosure of Invention
1. Technical problem to be solved by the invention
The invention aims to solve the problem of lower dephosphorization rate in the dephosphorization period of the double slag and residual slag smelting process of the existing converter, provides a method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the phase of a slag forming process, controls each process in the dephosphorization period in the double slag and residual slag smelting process, the oxygen supply amount, the oxygen supply intensity and the lime addition amount in the dephosphorization period are controlled, so that the types, the proportions and the sizes of the intermediate phases of the slag formation in the dephosphorization process are controlled, and the dephosphorization efficiency in the dephosphorization period is effectively improved.
2. Technical proposal
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
the invention relates to a method for realizing efficient dephosphorization in a dephosphorization period by controlling a slag forming process phase, which comprises the following steps:
Step a, controlling the slag remaining amount of the upper furnace to be 50-80 kg/ton of steel;
Step b, the weight percentage of the raw materials added with the metal main material is 80-91% of molten iron, and the balance is scrap steel;
step c, adding iron oxide into the converter before converting, wherein the addition amount of the iron oxide is 20-45kg/t steel;
Step d, converter converting dephosphorization, wherein the oxygen supply amount in the dephosphorization period is 22% -28% of the total oxygen supply amount of smelting furnace time, low gun position operation is adopted, and the oxygen supply intensity is controlled to be 3.0-3.5 Nm 3/min/ton of steel; lime is not added when w Si is less than or equal to 0.4% in molten iron in the dephosphorization period of the converter; when the weight of the lime in molten iron is less than 0.4 percent and less than or equal to 0.7 percent, the lime is added in an amount of 3-5 kg/ton of steel; when the weight of lime in molten iron is less than 0.7% and less than w Si, the lime is added in an amount of 6-10 kg/ton steel;
E, deslagging after the dephosphorization period is finished, and controlling the deslagging amount to be more than or equal to 60%;
Step f, converting and decarbonizing the converter, wherein the oxygen supply amount in the decarbonizing period of the converter is 72-78% of the total oxygen supply amount of the smelting furnace, and the oxygen supply intensity is controlled to be 3.0-3.5 Nm 3/min/ton of steel; lime is added in an amount of 10-20 kg/ton of steel, and light burned dolomite is added in an amount of 5-10 kg/ton of steel; the binary alkalinity of the converter decarbonization slag is 3.0-4.0; the mass fraction of MgO in the slag is 7.0-10.0%;
And g, tapping after blowing of the converter is finished, and reserving slag for splashing slag and protecting the converter.
Preferably, when the total oxygen supply of converter converting dephosphorization is 0% -10%, the lime addition is controlled to be 10% -30%, and the solid phase proportion in slag is 0-20%; when the oxygen supply is 11% -17%, the lime addition is controlled to be 30% -40%, and the solid phase proportion in the slag is 21-32%; when the oxygen supply is more than 17%, the lime addition is controlled to be 40-60%, and the solid phase proportion in the slag is more than 32%.
Preferably, the binary alkalinity of slag in the converting dephosphorization period of the converter is 1.2-1.8, and the slag forming process is liquid phase-solid phase; the temperature of the molten pool is 1330-1400 ℃.
Preferably, the liquid phase in the slag in the converter converting dephosphorization period is mainly FeO and Ca 3Fe2O5, and the solid phase is mainly 2CaO.SiO 2,2CaO·SiO2-3CaO·P2O5.
Preferably, the size of 2 CaO.SiO 2 solid phase in slag in the converter converting dephosphorization period is less than or equal to 5 mu m, and the size of 2 CaO.SiO 2-3CaO·P2O5 solid phase is less than or equal to 50 mu m.
Preferably, in the step c, the iron oxide is iron scale, ore or sinter, and the FeO content is more than or equal to 90%.
Preferably, in the converting dephosphorization period of the step d, the low lance position is H 0+H0*(0.05~0.18),H0 which is the height of the molten steel surface in the converter.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following remarkable effects:
(1) According to the method for realizing the efficient dephosphorization in the dephosphorization period by controlling the slag forming process phase, each process in the dephosphorization period in the double slag and slag reserving smelting process is controlled, and the oxygen supply amount, the oxygen supply strength and the lime addition amount in the dephosphorization period are controlled, so that the type, the proportion and the size of the slag forming process phase are controlled in the dephosphorization process, the dephosphorization efficiency in the dephosphorization period is effectively improved, the dephosphorization time is less than or equal to 5min, and the dephosphorization rate is more than or equal to 75%;
(2) According to the method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the slag forming process phase, oxygen is supplied by adopting a low gun position in the dephosphorization period, and meanwhile, lime with corresponding amount is added according to different silicon contents in molten iron; in addition, in the whole dephosphorization period, the lime adding amount is controlled according to the injected oxygen supply amount, so that 2CaO.SiO 2 in the whole process is gradually formed, and the size of a solid phase in slag is controlled, so that phosphorus in molten iron is convenient to enter the solid phase, and a good dephosphorization effect is achieved;
(3) According to the method for realizing the efficient dephosphorization in the dephosphorization period by controlling the slag forming process phase, in order to further control the generation of solid phase in slag, the binary alkalinity of slag in the converter converting dephosphorization period is controlled to be 1.2-1.8, and the temperature of a molten pool is further controlled to be 1330-1400 ℃, so that the generation of 2 CaO-SiO 2,2CaO·SiO2-3CaO·P2O5 solid phase in the slag is favorably controlled, and the size of the solid phase in the slag is further controlled, so that the dephosphorization time can be effectively shortened, and the dephosphorization effect is improved;
(4) According to the method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the slag forming process phase, in the dephosphorization period, the gun position is always controlled to be at a low gun position, and the whole molten pool can be stirred in the process of oxygen injection, so that the FeO content in slag can be rapidly reduced; meanwhile, due to the existence of disturbance, the oxygen supply intensity of the injected oxygen is controlled to a certain extent, so that the generated 2 CaO/SiO 2 is more in quantity and small in size, and the dephosphorization effect is improved.
Detailed Description
For a further understanding of the present invention, the present invention will be described in detail with reference to the drawings and examples.
Example 1
The method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the phase of the slag forming process is carried out on a 150-ton converter, and the experimental process is a smelting process of double slag and remained slag, and comprises the following specific steps:
(a) After the blowing of the previous furnace is finished, controlling the slag remaining to be 54kg/t steel, and splashing slag to solidify the slag;
(b) Adding scrap steel into a converter, adding molten iron, and controlling the mass percent of the scrap steel to be as follows: 90.2% of molten iron and 9.8% of scrap steel, and the concrete is shown in table 1;
(c) Before the converter is opened and blown, 25kg/t of steel ore is added, and the FeO content is more than or equal to 90 percent;
(d) Converter blowing dephosphorization, and determining the lime addition amount in the dephosphorization period of the converter according to the condition of molten iron entering the converter, wherein the lime addition amount is 0kg/t steel as w [ Si ] in the molten iron of the embodiment is less than or equal to 0.4%, and the concrete addition amount is shown in Table 2;
The oxygen supply amount in the dephosphorization period is 24% of the total oxygen supply amount of smelting furnace, the liquid level of a molten pool is 1.5m, the gun position is controlled to be 1.65m, the oxygen supply intensity is controlled to be 3.2Nm 3/min/ton of steel, and the alkalinity in slag is controlled to be 1.29;
(e) Pouring slag after the dephosphorization period is finished, and controlling the slag pouring amount to be 65%; the conditions of slag and molten iron in the dephosphorization period are shown in Table 3;
(f) Blowing and decarbonizing in a converter, wherein the oxygen supply amount in the decarbonizing period of the converter is 76% of the total oxygen supply amount of smelting furnace times, the oxygen supply intensity is controlled to be 3.5Nm 3/min/ton of steel, the lime addition amount is controlled to be 18.3 kg/ton of steel, and the light burned dolomite addition amount is controlled to be 7.5 kg/ton of steel; the smelting index of the converter is shown in table 4;
(g) Tapping after blowing of the converter is finished, and reserving slag for slag splashing and furnace protection.
Table 1 conditions of the metal charge in the smelting furnace of the converter
Table 2 technological parameters of converter converting desilication and dephosphorization period
TABLE 3 dephosphorization stage slag and molten iron conditions
Table 4 converter smelting index
In addition, it is noted that the slag morphology of this example at 9% oxygen supply during dephosphorization can be seen from FIG. 1 that the size of the 2 CaO. SiO 2 solid phase produced is 5 μm or less and the size of the 2 CaO. SiO 2-3CaO·P2O5 solid phase is 50 μm or less.
Compared with the process of double slag and residual slag in the comparative example, the method has the advantages of shortening dephosphorization time, reducing converter lime consumption, steel material consumption and terminal molten steel phosphorus content, and greatly improving dephosphorization rate in dephosphorization period, wherein the dephosphorization time is shortened by 1min, the consumption of lime is reduced by 9kg// t steel, the dephosphorization rate in dephosphorization period is improved from 57.69% to 76.15%, the dephosphorization rate is improved by 18.46%, the terminal phosphorus content is reduced by 0.013%, and the steel material consumption is reduced by 4kg/t steel.
Example 2
The method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the phase of the slag forming process is carried out on a 150-ton converter, and the experimental process is a smelting process of double slag and remained slag, and comprises the following specific steps:
(a) After the blowing of the previous furnace is finished, controlling the slag remaining to be 72kg/t steel, and splashing slag to solidify the slag;
(b) Adding scrap steel into a converter, adding molten iron, and controlling the mass percent of the scrap steel to be as follows: 85.3% of molten iron, 14.7% of scrap steel and a specific table 1;
(c) 34kg/t of steel oxide scale is added before the converter is opened and blown, and the FeO content is more than or equal to 90 percent;
(d) Converter blowing dephosphorization, and determining the lime addition amount in the dephosphorization period of the converter according to the condition of molten iron entering the converter, wherein the lime addition amount is 0kg/t steel as w [ Si ] in the molten iron of the embodiment is less than or equal to 0.4%, and the concrete addition amount is shown in Table 2;
the oxygen supply amount in the dephosphorization period is 26% of the total oxygen supply amount of smelting furnace, the liquid level of a molten pool is 1.5m, the gun position is controlled to be 1.69m, the oxygen supply intensity is controlled to be 3.1Nm 3/min/ton of steel, and the alkalinity in slag is controlled to be 1.35;
(e) Pouring slag after the dephosphorization period is finished, and controlling the slag pouring amount to be 63%; the conditions of slag and molten iron in the dephosphorization period are shown in Table 3;
(f) Blowing and decarbonizing in a converter, wherein the oxygen supply amount in the decarbonizing period of the converter is 74 percent of the total oxygen supply amount of smelting furnace times, the oxygen supply intensity is controlled to be 3.5Nm 3/min/ton of steel, the lime addition amount is controlled to be 19.4 kg/ton of steel, and the light burned dolomite addition amount is controlled to be 7.9 kg/ton of steel; the smelting index of the converter is shown in table 4;
(g) Tapping after blowing of the converter is finished, and reserving slag for slag splashing and furnace protection.
Compared with the process of double slag and slag remaining in the comparative example, the method has the advantages of shortening dephosphorization time, reducing converter lime consumption, steel material consumption and terminal molten steel phosphorus content, greatly improving dephosphorization rate in dephosphorization period, wherein the dephosphorization time is shortened by 0.7min, the lime consumption is reduced by 7.9kg// t steel, the dephosphorization rate in dephosphorization period is improved from 57.69% to 80.67%, the dephosphorization rate is improved by 22.98%, the terminal phosphorus content is reduced by 0.014%, and the steel material consumption is reduced by 4kg/t steel.
Example 3
The method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the phase of the slag forming process is carried out on a 150-ton converter, and the experimental process is a smelting process of double slag and remained slag, and comprises the following specific steps:
(a) After the blowing of the previous furnace is finished, controlling the slag remaining to be 68kg/t steel, and splashing slag to solidify the slag;
(b) Adding scrap steel into a converter, adding molten iron, and controlling the mass percent of the scrap steel to be as follows: 89.8% of molten iron and 10.2% of scrap steel, and the concrete is shown in table 1;
(c) Before the converter is opened and blown, 36kg/t of steel sinter is added, and the FeO content is more than or equal to 90 percent;
(d) Converter blowing dephosphorization, and determining the lime addition amount in the dephosphorization period of the converter according to the molten iron feeding condition, wherein the lime addition amount is preferably 3.5kg/t steel because w Si is more than 0.4 and less than or equal to 0.7% in the molten iron of the embodiment, and the concrete addition amount is shown in Table 2;
the oxygen supply amount in the dephosphorization period is 24% of the total oxygen supply amount of smelting furnace, the liquid level of a molten pool is 1.5m, the gun position is controlled to be 1.70m, the oxygen supply intensity is controlled to be 3.1Nm 3/min/ton of steel, and the alkalinity in slag is controlled to be 1.69;
It is worth to say that the lime addition amount in the dephosphorization period of the embodiment is controlled, and when the oxygen supply amount reaches 9%, the lime addition amount is 1.0kg/t steel; when the oxygen supply reaches 15% from 9%, the lime addition amount is 1.4kg/t steel; when the oxygen supply reaches 24% from 15%, the lime is added in an amount of 1.1kg/t steel. The research shows that in the whole dephosphorization period, lime is continuously added in stages, and simultaneously the low gun position, the binary alkalinity, the temperature and the oxygen supply strength are controlled, so that the generated 2 CaO-SiO 2 is gradually more in quantity and small in size, and the dephosphorization effect is improved. If the addition amount of lime is too large in each stage, the particle size of the generated 2CaO.SiO 2 is larger, and the dephosphorization effect is reduced.
In addition, the research shows that in the whole dephosphorization period, when the total oxygen supply is 0% -10%, the lime addition is controlled to be 10% -30%, and the solid phase proportion in the slag is 0-20%; when the oxygen supply is 11% -17%, the lime addition is controlled to be 30% -40%, and the solid phase proportion in the slag is 21-32%; when the oxygen supply is more than 17%, the lime addition is controlled to be 40-60%, the solid phase proportion in the slag is more than 32%, and the dephosphorization effect is better.
(E) Pouring slag after the dephosphorization period is finished, and controlling the slag pouring amount to be 70%; the conditions of slag and molten iron in the dephosphorization period are shown in Table 3;
(f) Blowing and decarbonizing in a converter, wherein the oxygen supply amount in the decarbonizing period of the converter is 76% of the total oxygen supply amount of smelting furnace times, the oxygen supply intensity is controlled to be 3.5Nm 3/min/ton of steel, the lime addition amount is controlled to be 18.0 kg/ton of steel, and the light burned dolomite addition amount is controlled to be 6.8 kg/ton of steel; the smelting index of the converter is shown in table 4;
(g) Tapping after blowing of the converter is finished, and reserving slag for slag splashing and furnace protection.
Compared with the process of double slag and slag remaining in the comparative example, the method has the advantages of shortening dephosphorization time, reducing converter lime consumption, steel material consumption and terminal molten steel phosphorus content, and greatly improving dephosphorization rate in dephosphorization period, wherein the dephosphorization time is shortened by 1min, the lime consumption is reduced by 5.8kg// t steel, the dephosphorization rate in dephosphorization period is improved from 57.69% to 75.00%, the dephosphorization rate is improved by 17.31%, the terminal phosphorus content is reduced by 0.014%, and the steel material consumption is reduced by 3kg/t steel.
Example 4
The method for realizing high-efficiency dephosphorization in the dephosphorization period by controlling the phase of the slag forming process is carried out on a 150-ton converter, and the experimental process is a smelting process of double slag and remained slag, and comprises the following specific steps:
(a) After the blowing of the previous furnace is finished, controlling the slag remaining to be 76kg/t steel, and splashing slag to solidify the slag;
(b) Adding scrap steel into a converter, adding molten iron, and controlling the mass percent of the scrap steel to be as follows: 80.5% of molten iron and 19.5% of scrap steel, and the concrete is shown in table 1;
(c) 42kg/t of steel ore is added before the converter is opened and blown, and the FeO content is more than or equal to 90 percent;
(d) Converter blowing dephosphorization, and determining the lime addition amount in the dephosphorization period of the converter according to the condition of molten iron entering the converter, wherein the addition amount of the lime is preferably 8.4kg/t steel because w [ Si ] in the molten iron of the embodiment is more than 0.7%, and the concrete addition amount is shown in Table 2;
The oxygen supply amount in the dephosphorization period is 23% of the total oxygen supply amount of smelting furnace, the liquid level of a molten pool is 1.5m, the gun position is controlled to be 1.75m, the oxygen supply intensity is controlled to be 3.1Nm 3/min/ton of steel, and the alkalinity in slag is controlled to be 1.58;
It is worth to say that the lime addition amount in the dephosphorization period of the embodiment is controlled, and when the oxygen supply amount reaches 9%, the lime addition amount is 3.2kg/t steel; when the oxygen supply reaches 15% from 9%, the lime addition amount is 4.0kg/t steel; when the oxygen supply reaches 24% from 15%, the lime is added in an amount of 1.2kg/t steel.
(E) Pouring slag after the dephosphorization period is finished, and controlling the slag pouring amount to be 68%; the conditions of slag and molten iron in the dephosphorization period are shown in Table 3;
(f) Blowing and decarbonizing in a converter, wherein the oxygen supply amount in the decarbonizing period of the converter is 77% of the total oxygen supply amount of smelting furnace times, the oxygen supply intensity is controlled to be 3.5Nm 3/min/ton of steel, the lime addition amount is controlled to be 17.2 kg/ton of steel, and the light burned dolomite addition amount is controlled to be 6.5 kg/ton of steel; the smelting index of the converter is shown in table 4;
(g) Tapping after blowing of the converter is finished, and reserving slag for slag splashing and furnace protection.
Compared with the process of double slag and slag remaining in the comparative example, the method has the advantages of shortening the dephosphorization time, reducing the converter lime consumption, the steel material consumption and the phosphorus content of the final molten steel, greatly improving the dephosphorization rate in the dephosphorization period, shortening the dephosphorization time by 1.2min, reducing the lime consumption by 1.7kg// t steel, improving the dephosphorization rate in the dephosphorization period from 57.69% to 78.46%, improving the dephosphorization rate by 18.46%, reducing the phosphorus content in the final point by 0.012%, and reducing the steel material consumption by 4kg/t steel.
The invention and its embodiments have been described above by way of illustration and not limitation, and the invention is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present invention.