CN112875053A - Packaging process with firm package - Google Patents
Packaging process with firm package Download PDFInfo
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- CN112875053A CN112875053A CN202110379358.XA CN202110379358A CN112875053A CN 112875053 A CN112875053 A CN 112875053A CN 202110379358 A CN202110379358 A CN 202110379358A CN 112875053 A CN112875053 A CN 112875053A
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- upper cover
- fixed
- tray
- packaging
- pier
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- 238000012858 packaging process Methods 0.000 title claims abstract description 20
- 238000012856 packing Methods 0.000 claims abstract description 43
- 238000004806 packaging method and process Methods 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000005452 bending Methods 0.000 claims description 37
- 239000011120 plywood Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 20
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 5
- 238000012536 packaging technology Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/127—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using rigid or semi-rigid sheets of shock-absorbing material
- B65D81/133—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using rigid or semi-rigid sheets of shock-absorbing material of a shape specially adapted to accommodate contents, e.g. trays
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
The invention discloses a packaging process with firm packaging, which is used for packaging based on a packaging structure, wherein the packaging structure comprises the following steps: protection component, lower bolster, packing area, upper cover, tray, the tray top is fixed with the lower bolster, all sides of lower bolster top are fixed with protection component, protection component top covers there is the upper cover, the whole quilt of protection component, lower bolster, upper cover, tray combination packing area winding packaging technology includes: fixing the lower backing plate on the tray, arranging a protection component on the upper peripheral side of the lower backing plate, covering the upper cover on the protection component, and finally winding the packing belt on the protection component, the lower backing plate, the upper cover and the tray. The invention provides a packaging process with firm packaging, which solves the problems of complex and difficult packaging caused by breakage prevention during transportation of glass by slowing down the vibration and collision of the glass during transportation.
Description
Technical Field
The invention relates to the field of packaging processes, in particular to a packaging process with firm packaging.
Background
The glass is formed by fusing silica and other chemical substances together, is an amorphous solid with a random structure, is widely applied to buildings for isolating wind and transmitting light, but is complicated and difficult to pack during transportation due to the fragile property of the glass, and a packaging process with firm packaging is designed for relieving the vibration and the collision of the glass during transportation.
Disclosure of Invention
The invention aims to provide a packaging process with firm packaging to solve the problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solution, a packaging process with a firm package, wherein the packaging process is based on a packaging structure for packaging, and the packaging structure comprises: the protective component, the lower backing plate, the packing belt, the upper cover and the tray;
the lower base plate is fixed above the tray, the protection assembly is fixed on the periphery of the upper part of the lower base plate, the upper cover covers the protection assembly, and the whole combination of the protection assembly, the lower base plate, the upper cover and the tray is wound by the packing belt;
the packaging process comprises the following steps:
fixing the lower base plate on the tray, and arranging a protection assembly on the upper peripheral side of the lower base plate;
and covering the upper cover on the protection component, and finally winding the packing belt on the protection component, the lower base plate, the upper cover and the tray.
Preferably, the upper cover is formed by cutting and folding plane corrugated paper.
Preferably, the tray includes: piers, plywood;
the upper surface and the lower surface of the pier are both fixed with the plywood, and the upper surface of the pier is fixed with the lower backing plate above the plywood.
Preferably, both sides below the plywood on the pier upper surface are provided with the fluting, the packing area inlays in the fluting.
Preferably, the packing belt winds the whole combination of the protection component, the lower cushion plate, the upper cover and the tray in 6 groups in three mutually perpendicular planes.
Preferably, the upper cover includes: the first bending area, the second bending area and the bonding area;
the corrugated paper comprises an upper cover, a lower cover, a corrugated paper body and a sealing ring, wherein the upper edge and the lower edge of the surface of the corrugated paper body of the upper cover are respectively provided with a first bending area, the left edge and the right edge of the surface of the corrugated paper body of the upper cover are respectively provided with a second bending area, and the superposition position of the first bending area and the second bending area on the surface of the corrugated paper body of;
the bonding area is connected with the second bending area, and the bonding area is disconnected from the first bending area;
the first bending area is bent along the distance of the breaking length of the bonding area, the second bending area is bent along the breaking position of the bonding area and the first bending area, and the connecting position of the bonding area and the second bending area is bent;
the bonding region is bonded to the first bending region.
Preferably, an auxiliary support structure is further disposed at a cavity formed between the pier of the tray and the plywood, the auxiliary support structure is a structure made of an injection-molded thermoplastic elastomer, and the auxiliary support structure includes: the upper wall of the hole, the connecting ribs, the side walls of the hole, the upper wall of the connecting ribs, the cut surfaces of the side walls of the hole, the cut surfaces of the connecting ribs, the tubular hole and the lower surface of the auxiliary supporting structure;
the upper wall of the hole and the upper wall of the connecting rib are fixed with the lower surface of the plywood on the upper surface of the pier, the lower surface of the auxiliary supporting structure is fixed with the upper surface of the plywood on the lower surface of the pier, and the cut surface of the side wall of the hole and the cut surface of the connecting rib are fixed with the left surface and the right surface of the pier;
the side walls of the holes are fixed by the connecting ribs, and an included angle between two different connecting ribs is 90 degrees;
the side wall of the hole is connected with the connecting rib to form a hollow hole similar to a diamond;
the inner diameter of the tubular hole is equal to the length of the connecting rib.
Preferably, the pier outside still is fixed with emergent mobile device, emergent mobile device includes: the device comprises a connecting seat, a driving rotating shaft, a torque generator, a first connecting shaft, a rotating surface, a first connecting rod, a second connecting shaft, an extension plane, a second connecting rod, a third connecting shaft, a fixed block, a wheel carrier, a wheel shaft, a moving wheel, a connecting lug and a connecting plate;
the connecting plate is fixed on the outer side of the pier, the connecting seat is arranged on the connecting plate, the connecting seat is in a square shape with the lower left corner lacking 1/4, and the thickness of the upper half part of the connecting seat is half of that of the lower half part;
the torque generator is arranged on one side of the connecting seat, the torque generator is fixed on the connecting plate, the output end of the torque generator is connected with one end of the driving rotating shaft, the driving rotating shaft penetrates through the lower half part of the connecting seat, and the part of the driving rotating shaft exceeds the connecting seat;
the part of the driving rotating shaft, which exceeds the connecting seat, is connected with one end of the first connecting rod, the other end of the first connecting rod is provided with a splitting groove, the splitting groove is larger than the diameter of the second connecting rod, and the splitting groove end of the first connecting rod is hinged with the second connecting rod through the third connecting shaft;
the upper half part of the connecting seat is connected with a connecting lug fixed on the rotating surface through the first connecting shaft, one side of the rotating surface is provided with an extending plane which exceeds the rotating surface body, the extending plane is fixed with the rotating surface, and the edge of the extending plane is provided with a bent part;
the second connecting rod is hinged with the bent part at the edge of the extension plane through the second connecting shaft;
the rotating surface is fixed with one side of the fixed block, the other side of the fixed block is fixed with the wheel carrier, and the moving wheel is installed in the wheel carrier through the wheel shaft.
Preferably, the packaging device further comprises a packaging process state detection device, and the packaging process state detection device comprises:
the temperature sensor is arranged on the upper cover and used for detecting the temperature of the environment around the upper cover;
the humidity sensor is arranged on the upper cover and used for detecting the humidity of the environment around the upper cover;
the timer is used for recording the service time of the upper cover after the upper cover exceeds the preset humidity;
the alarm is arranged on the upper cover;
the controller is respectively and electrically connected with the temperature sensor, the humidity sensor, the timer and the alarm, the controller controls the alarm to work based on the temperature sensor, the humidity sensor and the timer,
step 1: the controller obtains an intensity effect constant of the upper cover related to thermodynamic temperature based on the temperature sensor and a formula (1):
wherein P is an intensity effect constant of the upper cover related to thermodynamic temperature, T is the temperature of the environment around the upper cover detected by a temperature sensor, I is absolute zero, G is the width of the upper cover, W is the length of the upper cover, and ln is a logarithm with e as a base;
step 2: when the humidity sensor detects that the relative humidity of the current environment exceeds the preset humidity, the timer starts to record time, and at the moment, the controller calculates the packing process state coefficient based on the humidity sensor, the timer and a formula (2):
wherein,
b is the relative humidity of the environment around the upper cover detected by a humidity sensor, B is the packing process state coefficient0T is the service time of the upper cover after exceeding the preset humidity recorded by the timer, t is the preset humidity0Is unit time, N is a corrugated constant corresponding to the corrugated board used by the upper cover, and A is a paper box constant corresponding to the corrugated board used by the upper cover; e is a natural constant and takes a value of 2.72;
and when the packing process state coefficient exceeds a preset reference value range, the controller controls the alarm to give an alarm.
Drawings
FIG. 1 is a schematic front view of the main structure of the present invention;
FIG. 2 is a left side view of the main structure of the present invention;
FIG. 3 is a schematic top view of the main structure of the present invention;
FIG. 4 is a schematic view of the structure of the tray of the present invention;
FIG. 5 is a schematic top view of the tray structure of the present invention;
FIG. 6 is a front view of the tray structure of the present invention;
FIG. 7 is a schematic view of the unfolding structure of the upper cover of the present invention;
FIG. 8 is a schematic view of the auxiliary support structure and the emergency moving device of the present invention;
FIG. 9 is a schematic view of an auxiliary support structure of the present invention;
FIG. 10 is a side view of the emergency mobile device of FIG. 8 in accordance with the present invention;
fig. 11 is a front view of the emergency moving device of fig. 8 according to the present invention.
In the figure: 1. a guard assembly; 2. a lower base plate; 3. upsetting; 4. plywood; 5. packing a belt; 6. an upper cover; 7. a tray; 8. a first bending region; 9. a second bending region; 10. a bonding region; 201. an auxiliary support structure; 202. the upper wall of the hole; 203. a connecting rib; 204. a hole sidewall; 205. connecting the rib upper walls; 206. cutting the side wall of the hole; 207. connecting rib sections; 208. a tubular hole; 209. a lower surface of the auxiliary support structure; 301. an emergency mobile device; 302. a connecting seat; 303. driving the rotating shaft; 304. a torque generator; 305. a first connecting shaft; 306. a surface of rotation; 307. a first link; 308. a second connecting shaft; 309. an extension plane; 310. a second link; 311. a third connecting shaft; 312. a fixed block; 313. a wheel carrier; 314. a wheel axle; 315. a moving wheel; 316. connecting lugs; 317. a connecting plate.
Detailed Description
The description of the present invention as to "first", "second", etc. is for descriptive purposes only, and not for purposes of particular ordinal or sequential meaning, nor for limitations, and is intended to distinguish between components or operations that are described in the same technical language, and is not intended to indicate or imply relative importance or imply the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
Example 1
Referring to fig. 1-3, an embodiment of the present invention is shown: a packaging process with firm packaging is characterized in that the packaging process is based on a packaging structure for packaging, and the packaging structure comprises: the protective component 1, the lower backing plate 2, the packing belt 5, the upper cover 6 and the tray 7;
the lower backing plate 2 is fixed above the tray 7, the protective component 1 is fixed on the periphery of the upper part of the lower backing plate 2, the upper cover 6 covers the protective component 1, and the whole combination of the protective component 1, the lower backing plate 2, the upper cover 6 and the tray 7 is wound by the packing belt 5;
the packaging process comprises the following steps:
fixing the lower base plate 2 on the tray 7, and then arranging the protection component 1 on the upper peripheral side of the lower base plate 2;
covering the upper cover 6 on the protection component 1, and finally winding the packing belt 5 on the protection component 1, the lower cushion plate 2, the upper cover 6 and the tray 7.
Preferably, the packing belts 5 are wound on the whole of the combination of the protection component 1, the lower cushion plate 2, the upper cover 6 and the tray 7 in 6 groups in three mutually perpendicular planes.
The working principle and the beneficial effects of the technical scheme are as follows: set up on the lower bolster 2 protection component 1 and be fixed in tray 7, tray 7 is the same with protection component 1 size, and tray 7 becomes a whole with protection component 1 after the packing, effectively prevents to produce the damage because of vibrating, colliding in transit, covers upper cover 6 on it to use packing area 5 to twine it, further promotion this packaging technology's fastness.
Example 2
Referring to fig. 4 to 6, on the basis of the above embodiment 1, the tray 7 includes: pier 3, plywood 4;
the plywood 4 is fixed to the upper surface and the lower surface of the pier 3, and the upper portion of the plywood 4 on the upper surface of the pier 3 is fixed to the lower base plate 2.
Preferably, both sides of the upper surface of the pier 3 below the plywood 4 are provided with grooves, and the packing belts 5 are embedded in the grooves.
The working principle and the beneficial effects of the technical scheme are as follows: pier 3, tray 7 that plywood 4 combination formed, there is the space, the weight of this design has effectively been alleviateed, the cost is practiced thrift, and set up the fluting, and can imbed packing area 5, increase the winding stability of packing area 5, tray 7 changes the strip panel into by platelike, the weight of product has been alleviateed, realize the portability, compare in prior art, the film of frame multiplicable area colour, the film is torn open again to the scene, removes paper angle bead simultaneously, removes extranal packing and wood and protects stupefied, can reduce the cost about half.
Example 3
Referring to fig. 7, on the basis of the above embodiment 1, the upper cover 6 is formed by cutting and folding plane corrugated paper.
Preferably, the upper cover 6 includes: a first bending zone 8, a second bending zone 9, an adhesive zone 10;
the upper edge and the lower edge of the corrugated paper surface of the upper cover 6 are provided with first bending areas 8, the left edge and the right edge of the corrugated paper surface of the upper cover 6 are provided with second bending areas 9, and the overlapping position of the first bending areas 8 and the second bending areas 9 on the corrugated paper surface of the upper cover 6 is provided with an adhesive area 10;
the adhesive zone 10 is connected to the second bending zone 9, and the adhesive zone 10 is disconnected from the first bending zone 8;
the first bending area 8 is bent along the distance of the length of the break of the bonding area 10, the second bending area 9 is bent along the break of the bonding area 10 and the first bending area 8, and the joint of the bonding area 10 and the second bending area 9 is bent;
the adhesive zone 10 is bonded to the first fold zone 8.
The working principle and the beneficial effects of the technical scheme are as follows: the folding upper cover 6 that forms of plane corrugated paper cutting has simplified the production mode, has alleviateed the dead weight of this design, convenient transportation, and the structure of corrugated paper can alleviate shock, the collision in the transportation.
Example 4
Referring to fig. 8-9, on the basis of the above embodiment 1, an auxiliary support structure 201 is further disposed in the cavity formed between the pier 3 of the tray 7 and the plywood 4, the auxiliary support structure 201 is made of injection-molded thermoplastic elastomer, and the auxiliary support structure 201 includes: a cavity upper wall 202, a connecting rib 203, a cavity side wall 204, a connecting rib upper wall 205, a cavity side wall section 206, a connecting rib section 207, a tubular cavity 208, and an auxiliary support structure lower surface 209;
the upper wall 202 of the hole and the upper wall 205 of the connecting rib are fixed with the lower surface of the plywood 4 on the upper surface of the pier 3, the lower surface 209 of the auxiliary supporting structure is fixed with the upper surface of the plywood 4 on the lower surface of the pier 3, and the side wall section 206 of the hole and the section 207 of the connecting rib are fixed with the left surface and the right surface of two different piers 3;
the hole side walls 204 are fixed by the connecting ribs 203, and the included angle between two different connecting ribs 203 is 90 degrees;
the side wall 204 of the hole is connected with the connecting rib 203 to form a hollow hole similar to a diamond;
the inner diameter of the tubular hole 208 is equal to the length of the connecting rib 203.
The working principle and the beneficial effects of the technical scheme are as follows: the clearance department that forms between pier 3 of tray 7 and plywood 4 sets up auxiliary stay structure 201, when receiving the shock, the pressure increase that plywood 4 received, for alleviating plywood 4's pressure, auxiliary stay structure 201 atress compression, the skew takes place for connecting rib 203, hole lateral wall 204, tubulose hole 208, hole lateral wall 204 and connecting rib 203 connects the cavity that forms approximate rhombus and takes place to warp, has shared plywood 4's pressure, and the large tracts of land cavity in this auxiliary stay structure 201 can not take place big influence to holistic weight yet, has effectively increased the life of this design.
Example 5
Referring to fig. 8, 10-11, on the basis of the above embodiment 1, an emergency moving device 301 is further fixed outside the pier 3, and the emergency moving device 301 includes: the connecting base 302, the driving rotating shaft 303, the torque generator 304, the first connecting shaft 305, the rotating surface 306, the first connecting rod 307, the second connecting shaft 308, the extending plane 309, the second connecting rod 310, the third connecting shaft 311, the fixed block 312, the wheel carrier 313, the wheel shaft 314, the moving wheel 315, the connecting lug 316 and the connecting plate 317;
the connecting plate 317 is fixed on the outer side of the pier 3, the connecting plate 317 is provided with the connecting seat 302, the connecting seat 302 is in a square shape with the left lower corner lacking 1/4, and the thickness of the upper half part of the connecting seat 302 is half of the lower half part;
the torque generator 304 is disposed at one side of the connecting seat 302, the torque generator 304 is fixed on the connecting plate 317, an output end of the torque generator 304 is connected to one end of the driving rotating shaft 303, the driving rotating shaft 303 penetrates through a lower half portion of the connecting seat 302, and a portion of the driving rotating shaft 303 exceeds the connecting seat 302;
the part of the driving rotating shaft 303 beyond the connecting seat 302 is connected with one end of the first connecting rod 307, the other end of the first connecting rod 307 has a slot which is larger than the diameter of the second connecting rod 310, and the slot-splitting end of the first connecting rod 307 is hinged with the second connecting rod 310 through the third connecting shaft 311;
the upper half part of the connecting base 302 is connected with a connecting lug 316 fixed on the rotating surface 306 through the first connecting shaft 305, one side of the rotating surface 306 has the extending plane 309 exceeding the body of the rotating surface 306, the extending plane 309 is fixed with the rotating surface 306, and the edge of the extending plane 309 has a bent part;
the second connecting rod 310 is hinged with the bent part at the edge of the extension plane 309 through the second connecting shaft 308;
the rotating surface 306 is fixed to one side of the fixed block 312, the other side of the fixed block 312 is fixed to the wheel carrier 313, and the moving wheel 315 is mounted in the wheel carrier 313 through the wheel shaft 314.
The working principle and the beneficial effects of the technical scheme are as follows: when special conditions need to be moved by a single person, the emergency moving devices 301 fixed on two sides of the pier 3 can be used as moving tools, at the moment, the torque generator 304 is started to drive the first connecting rod 307 to rotate, the second connecting rod 310 acted by the first connecting rod 307 also rotates, the rotating surface 306 rotates around the first connecting shaft 305 to be parallel to the ground, the moving wheel 315 fixed on the rotating surface 306 is in contact with the ground and can be operated, and the design of the emergency moving devices 301 enables the emergency moving device to increase the possibility of facing some emergency situations.
Example 6
On the basis of the above embodiment 1, the packaging process state detection device further includes:
a temperature sensor provided on the upper cover 6 for detecting a temperature of an environment around the upper cover 6;
a humidity sensor disposed on the upper cover 6 for detecting the humidity of the environment around the upper cover 6;
the timer is used for recording the service time of the upper cover 6 after the preset humidity is exceeded;
the alarm is arranged on the upper cover 6;
the controller is respectively and electrically connected with the temperature sensor, the humidity sensor, the timer and the alarm, the controller controls the alarm to work based on the temperature sensor, the humidity sensor and the timer,
step 1: the controller obtains the intensity effect constant of the upper cover 6 related to the thermodynamic temperature based on the temperature sensor and the formula (1):
wherein P is an intensity effect constant of the upper cover 6 related to thermodynamic temperature, T is a temperature of an environment around the upper cover 6 detected by a temperature sensor, I is absolute zero, G is a width of the upper cover 6, W is a length of the upper cover 6, and ln is a logarithm with e as a base;
step 2: when the humidity sensor detects that the relative humidity of the current environment exceeds the preset humidity, the timer starts to record time, and at the moment, the controller calculates the packing process state coefficient based on the humidity sensor, the timer and a formula (2):
wherein,
b is the relative humidity of the environment surrounding the upper cover 6 detected by a humidity sensor, B is the packing process state coefficient0For a preset humidity, t is the time recorded by the timer when the upper cover 6 is used after exceeding the preset humidityM, t0Is unit time, N is a corrugated constant corresponding to the corrugated board used by the upper cover 6, A is a paper box constant corresponding to the corrugated board used by the upper cover 6, e is a natural constant, and the value is 2.72, and the above mentioned humidities are relative humidities, the unit is 1%;
and when the packing process state coefficient exceeds a preset reference value range, the controller controls the alarm to give an alarm.
The working principle and the beneficial effects of the technical scheme are as follows: the temperature sensor is arranged on the upper cover 6 and used for detecting the temperature of the environment around the upper cover 6, the intensity effect constant of the upper cover 6 related to the thermodynamic temperature is calculated by detecting the temperature of the environment around the upper cover 6 and a formula (1), meanwhile, the humidity sensor is arranged on the upper cover 6 and used for detecting the humidity of the environment around the upper cover 6, then the packing process state coefficient can be calculated according to the calculation result of the formula (1), the humidity of the environment around the upper cover 6, the use time of the upper cover 6 in the state exceeding the applicable environment humidity recorded by the timer and the formula (2), when the packing process state coefficient exceeds the preset reference value range, the controller can control the alarm to give an alarm prompt so as to remind a worker to check the packing state, and the controller is arranged to control the alarm to give an alarm, the packing state monitoring system can remind workers to overhaul the packing state in time according to the packing process state coefficient, so that the abnormity of the packing state is found in time, and the safety of the packing state is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. A packaging process with firm packaging is characterized in that: the packaging process is based on packaging structure for packaging, and the packaging structure comprises: the protective component (1), the lower backing plate (2), the packing belt (5), the upper cover (6) and the tray (7);
the lower backing plate (2) is fixed above the tray (7), the protective component (1) is fixed on the periphery of the upper part of the lower backing plate (2), the upper cover (6) covers the protective component (1), and the whole combination of the protective component (1), the lower backing plate (2), the upper cover (6) and the tray (7) is wound by the packing belt (5);
the packaging process comprises the following steps:
fixing the lower base plate (2) on the tray (7), and then arranging the protection assembly (1) on the upper peripheral side of the lower base plate (2);
covering the upper cover (6) on the protection component (1), and finally winding the packing belt (5) on the protection component (1), the lower cushion plate (2), the upper cover (6) and the tray (7).
2. A strong-package baling process as in claim 1, wherein: the upper cover (6) is formed by cutting and folding plane corrugated paper.
3. A strong-package baling process as in claim 1, wherein: the tray (7) comprises: a pier (3) and a plywood (4);
pier (3) upper surface and lower surface all are fixed with plywood (4), pier (3) upper surface plywood (4) top with lower backing plate (2) are fixed.
4. A strong-package baling process as in claim 3, wherein: both sides below plywood (4) of pier (3) upper surface are provided with the fluting, packing area (5) inlays in the fluting.
5. A strong-package baling process as in claim 4, wherein: the packing belt (5) is wound on the whole formed by combining the protection component (1), the lower cushion plate (2), the upper cover (6) and the tray (7) in 6 groups in three mutually vertical planes.
6. A strong-package baling process as in claim 2, wherein: the upper cover (6) includes: a first bending area (8), a second bending area (9) and an adhesive area (10);
the corrugated paper is characterized in that a first bending area (8) is arranged at the upper edge and the lower edge of the corrugated paper surface of the upper cover (6), a second bending area (9) is arranged at the left edge and the right edge of the corrugated paper surface of the upper cover (6), and a bonding area (10) is arranged at the superposition position of the first bending area (8) and the second bending area (9) on the corrugated paper surface of the upper cover (6);
the adhesive zone (10) is connected to the second fold zone (9), the adhesive zone (10) being disconnected from the first fold zone (8);
the first bending area (8) is bent along the distance of the length of the break of the bonding area (10), the second bending area (9) is bent along the break of the bonding area (10) and the first bending area (8), and the joint of the bonding area (10) and the second bending area (9) is bent;
the adhesive region (10) is bonded to the first fold region (8).
7. A strong-package baling process as in claim 3, wherein: cavity department that forms between pier (3) of tray (7) and plywood (4) still is provided with supplementary bearing structure (201), supplementary bearing structure (201) are the structure of being made by injection moulding's thermoplastic elastomer, supplementary bearing structure (201) include: the auxiliary support structure comprises a hole upper wall (202), a connecting rib (203), a hole side wall (204), a connecting rib upper wall (205), a hole side wall section (206), a connecting rib section (207), a tubular hole (208) and an auxiliary support structure lower surface (209);
the upper wall (202) of the hole and the upper wall (205) of the connecting rib are fixed with the lower surface of the plywood (4) on the upper surface of the pier (3), the lower surface (209) of the auxiliary supporting structure is fixed with the upper surface of the plywood (4) on the lower surface of the pier (3), and the cut surface (206) of the side wall of the hole and the cut surface (207) of the connecting rib are fixed with the left and right surfaces of two different piers (3);
the hole side walls (204) are fixed by the connecting ribs (203), and an included angle between two different connecting ribs (203) is 90 degrees;
the side wall (204) of the hole is connected with the connecting rib (203) to form a hollow hole similar to a diamond;
the inner diameter of the tubular hole (208) is equal to the length of the connecting rib (203).
8. A strong-package baling process as in claim 3, wherein: pier (3) outside still is fixed with emergent mobile device (301), emergent mobile device (301) include: the device comprises a connecting seat (302), a driving rotating shaft (303), a torque generator (304), a first connecting shaft (305), a rotating surface (306), a first connecting rod (307), a second connecting shaft (308), an extension plane (309), a second connecting rod (310), a third connecting shaft (311), a fixed block (312), a wheel carrier (313), a wheel shaft (314), a moving wheel (315), a connecting lug (316) and a connecting plate (317);
the connecting plate (317) is fixed on the outer side of the pier (3), the connecting plate (317) is provided with the connecting seat (302), the connecting seat (302) is in a square shape with the left lower corner lacking 1/4, and the thickness of the upper half part of the connecting seat (302) is half of the lower half part;
the torque generator (304) is arranged on one side of the connecting seat (302), the torque generator (304) is fixed on the connecting plate (317), the output end of the torque generator (304) is connected with one end of the driving rotating shaft (303), the driving rotating shaft (303) penetrates through the lower half part of the connecting seat (302), and the part of the driving rotating shaft (303) exceeds the connecting seat (302);
the part of the driving rotating shaft (303) exceeding the connecting seat (302) is connected with one end of the first connecting rod (307), the other end of the first connecting rod (307) is provided with a splitting groove which is larger than the diameter of the second connecting rod (310), and the splitting groove end of the first connecting rod (307) is hinged with the second connecting rod (310) through the third connecting shaft (311);
the upper half part of the connecting seat (302) is connected with a connecting lug (316) fixed on the rotating surface (306) through the first connecting shaft (305), one side of the rotating surface (306) is provided with the extending plane (309) exceeding the body of the rotating surface (306), the extending plane (309) is fixed with the rotating surface (306), and the edge of the extending plane (309) is provided with a bent part;
the second connecting rod (310) is hinged with a bent part at the edge of the extension plane (309) through the second connecting shaft (308);
the rotating surface (306) is fixed with one side of the fixed block (312), the other side of the fixed block (312) is fixed with the wheel carrier (313), and the moving wheel (315) is installed in the wheel carrier (313) through the wheel shaft (314).
9. A strong-package baling process as in claim 2, wherein: still include packing technology state detection device, packing technology state detection device includes:
the temperature sensor is arranged on the upper cover (6) and used for detecting the temperature of the environment around the upper cover (6);
the humidity sensor is arranged on the upper cover (6) and used for detecting the humidity of the environment around the upper cover (6);
the timer is used for recording the service time of the upper cover (6) after the preset humidity is exceeded;
the alarm is arranged on the upper cover (6);
the controller is respectively and electrically connected with the temperature sensor, the humidity sensor, the timer and the alarm, the controller controls the alarm to work based on the temperature sensor, the humidity sensor and the timer,
step 1: the controller obtains an intensity effect constant of the upper cover (6) related to thermodynamic temperature based on the temperature sensor and a formula (1):
wherein P is an intensity effect constant of the upper cover (6) related to thermodynamic temperature, T is the temperature of the environment around the upper cover (6) detected by a temperature sensor, I is absolute zero, G is the width of the upper cover (6), W is the length of the upper cover (6), and ln is a logarithm with e as a base;
step 2: when the humidity sensor detects that the relative humidity of the current environment exceeds the preset humidity, the timer starts to record time, and at the moment, the controller calculates the packing process state coefficient based on the humidity sensor, the timer and a formula (2):
wherein,
b is the relative humidity of the environment around the upper cover (6) detected by a humidity sensor, B is the packing process state coefficient0T is the service time of the upper cover (6) after exceeding the preset humidity recorded by the timer, t is the preset humidity0Is unit time, N is a corrugated constant corresponding to the corrugated board used by the upper cover (6), and A is a paper box constant corresponding to the corrugated board used by the upper cover (6); e is a natural constant and takes a value of 2.72;
and when the packing process state coefficient exceeds a preset reference value range, the controller controls the alarm to give an alarm.
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| CN202110379358.XA CN112875053A (en) | 2021-04-08 | 2021-04-08 | Packaging process with firm package |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113895685A (en) * | 2021-10-14 | 2022-01-07 | 上海西重所重型机械成套有限公司 | Automatic packaging production line and packaging method for plate stacks |
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