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CN112863794A - A temperature sensitive PTC protector - Google Patents

A temperature sensitive PTC protector Download PDF

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Publication number
CN112863794A
CN112863794A CN202110314716.9A CN202110314716A CN112863794A CN 112863794 A CN112863794 A CN 112863794A CN 202110314716 A CN202110314716 A CN 202110314716A CN 112863794 A CN112863794 A CN 112863794A
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China
Prior art keywords
pin terminal
temperature
polymer ptc
insulating base
polymer
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CN202110314716.9A
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Chinese (zh)
Inventor
赵鑫建
曹清华
王明东
张伟
郁益根
赵电
石成龙
邓安甲
吴国臣
王军
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Shanghai Wei'an Electronic Co ltd
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Shanghai Wei'an Electronic Co ltd
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Priority to CN202110314716.9A priority Critical patent/CN112863794A/en
Publication of CN112863794A publication Critical patent/CN112863794A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/02Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/28Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermistors And Varistors (AREA)

Abstract

本发明涉及一种温敏PTC保护器件,具有PTC导电复合材料的过电流保护元件及双金属片材质的复合器件,可安全有效给予对温度敏感的家用电器内的小电流电机及车载类电机进行保护。包括外壳、引脚端子和有上、下表面的高分子PTC元件,其特点在于:外壳内高分子PTC元件和双金属片元件并联连接并由绝缘底座支撑,所述的绝缘底座固定双金属片元件的引脚端子和高分子PTC元件,并且双金属片元件和高分子PTC元件有一共用引脚端子。本发明可有效避免长期工作时温控器件反复出现“开—闭”状态,进而避免电拉弧的现象产生。本发明同时具备了现有保护器的过温保护和断电恢复的双重作用。

Figure 202110314716

The invention relates to a temperature-sensitive PTC protection device, which has an overcurrent protection element of PTC conductive composite material and a composite device of bimetallic sheet material, which can be safely and effectively given to low-current motors and vehicle-mounted motors in temperature-sensitive household appliances. Protect. It includes a shell, a pin terminal and a polymer PTC element with upper and lower surfaces, and is characterized in that: the polymer PTC element and the bimetal element in the shell are connected in parallel and supported by an insulating base, and the insulating base fixes the bimetal. The pin terminal of the component and the polymer PTC component, and the bimetal component and the polymer PTC component have a common pin terminal. The invention can effectively prevent the temperature control device from repeatedly appearing in the "open-closed" state during long-term operation, thereby avoiding the occurrence of electric arcing. The invention simultaneously has the dual functions of over-temperature protection and power-off recovery of the existing protector.

Figure 202110314716

Description

Temperature-sensitive PTC protector
Technical Field
The invention relates to a temperature-sensitive PTC (positive temperature coefficient) protection device, in particular to an overcurrent protection element with a PTC conductive composite material and a composite device made of a bimetallic strip material, which can safely and effectively protect a low-current motor and a vehicle-mounted motor in a temperature-sensitive household appliance.
Background
At present, the protectors of the low-current motor and the vehicle-mounted motor in the common household appliance are mostly overcurrent protection or overtemperature protection.
Overcurrent protection devices are roughly divided into two types: one is a fusing protector, which has the defects that the fusing protector can only be used for one-time protection and has the unrecoverable characteristic, and if fusing protection occurs, the fusing protector needs to be replaced again; one is a PTC protector, which has the disadvantage of insufficient sensitivity to temperature, and can not achieve better protection if the inside of the household appliance or the motor contains devices which are easy to damage due to overtemperature.
Overtemperature protection devices are generally thermal protectors based on bimetallic strips, and the operating principle of such bimetallic strip elements is as follows: the thermal protector senses the temperature of the coil, and when the temperature reaches the rated tripping temperature of the bimetallic inner active layer of the over-temperature protector, the bimetallic strip deforms to protect and cut off the circuit; when the temperature of the active layer in the bimetal is reduced to the rated recovery temperature, the bimetal sheet recovers and the circuit is switched on. The over-temperature protection device has the disadvantages that the contact point is easy to generate electric arc sintering contact when working for a long time, so that the protector fails; meanwhile, when the protector recovers is unknown, the state of the motor during recovery is also unknown, and therefore, the safety hidden danger exists.
Therefore, the current motor protectors adopt single protection of overcurrent or overtemperature, and certain potential safety hazards exist in overtemperature protection. If two protection functions need to be considered, a protector with a plurality of functions needs to be connected in series, so that the complexity of the product is increased, and the manufacturing cost of the product is also increased.
Disclosure of Invention
The invention aims to provide a temperature-sensitive PTC protector which has the characteristics of a PTC over-current protector and an over-temperature protection device.
Yet another object of the present invention is to: provides a preparation method of the temperature-sensitive PTC protector.
The purpose of the invention is realized by the following scheme: a temperature sensitive PTC protector comprising a housing, a pin terminal and a polymer PTC element having upper and lower surfaces, wherein: the polymer PTC element and the bimetallic strip element in the shell are connected in parallel through the insulating base, the pin terminal of the bimetallic strip element and the polymer PTC element are fixed by the insulating base, and the bimetallic strip element and the polymer PTC element have a common pin terminal.
The invention not only solves the defect of using a single protector at present, but also has the characteristics of simple structure, quick response to a temperature critical point, long-term working reliability and the like.
On the basis of the scheme, the insulating base is provided with a cutting groove, and the polymer PTC element is arranged in the cutting groove.
Furthermore, the upper surface of the polymer PTC element is connected with the lower surface of one end of the common pin terminal; the upper surface of one end of the common pin terminal is provided with an NO contact which corresponds to the position of a semicircular contact arranged at one end of the bimetallic strip element and enables the two contacts to be in a long-closed state; the other end of the common pin terminal is led out of the shell through a cutting groove of the insulating base; the lower surface of the polymer PTC element is provided with another pin terminal which is connected with the pin terminal of the bimetallic strip element, so that the polymer PTC element and the bimetallic strip element are in a parallel structure.
Specifically, the common pin terminal is a No. 1 pin terminal, the pin terminal of the bimetallic strip element is fixed on the insulating base as a No. 2 pin terminal, the leading-out end of the No. 1 pin terminal extends out of the shell through the cutting groove, one surface of the other end of the No. 1 pin terminal is connected with the upper surface of the polymer PTC element, the other surface of the No. 1 pin terminal is provided with an NO contact, the NO contact corresponds to the position of a semicircular contact arranged at one end of the bimetallic strip element, and the two contacts are in a long closed state; the other end of the bimetallic strip element is connected with a No. 2 pin terminal; meanwhile, the lower surface of the polymer PTC element is provided with a No. 3 pin terminal, and the No. 3 pin terminal is connected with the No. 2 pin terminal, so that the polymer PTC element and the bimetallic strip element are in a parallel structure.
The working principle of the invention is as follows: the bimetallic strip element part of the temperature-sensitive PTC protector is preferentially protected, and when the temperature-sensitive PTC protector is heated, the NO contact is opened to cut off a circuit; meanwhile, the macromolecule PTC element is partially connected into the circuit to start working, and the bimetallic strip element can continuously present an off state by self heat; only when the power supply is turned off, the polymer PTC element does not work partially, and when the temperature is reduced to the rated temperature, the two contacts of the bimetallic strip element can be closed again to recover: initial state of the temperature sensitive PTC protector in the circuit.
Preferably, the No. 2 pin terminal is injected on the insulating base.
Preferably, for convenient connection, No. 2 pin terminals are provided with grooves on the inner side of the insulating base, and No. 3 pin terminals are provided with bending joints, wherein bosses are arranged at the bending joints and are embedded into the grooves.
Preferably, the directions of the output ends of the pin terminal 1 and the pin terminal 2 can be defined as the same side or different sides according to different installation requirements.
On the basis of the scheme, the insulating base is an insulating base with the melting temperature not lower than 145 ℃.
On the basis of the scheme, the bimetallic strip element and the polymer PTC element are positioned in the same space in the shell.
On the basis of the scheme, the conductive polymer base material of the polymer PTC element is formed by mixing a polymer material and conductive powder, wherein the polymer material is one or a mixture of more of polyethylene, polyvinylidene fluoride, polyvinyl chloride, polypropylene, polystyrene, nylon, polycarbonate, polyurethane, polytetrafluoroethylene, polyethylene terephthalate and the like; the conductive powder is selected from: one or more of metal nitride, metal powder, carbon black powder, metal carbide, metal boride and metal silicide.
The invention also provides a preparation method of the temperature-sensitive PTC protector, which comprises the following steps:
step one, preparing an insulating base:
the insulating base is made of a temperature-resistant insulating material, an insulating high polymer material with the melting temperature of more than or equal to 145 ℃ is prepared into the base by a pouring or molding process, an independent cutting groove is processed on the base, and the No. 2 pin terminal is directly fixed on the insulating base by injection molding or fixed on the insulating base by welding, so that the leading-out end of the No. 2 pin terminal extends out of the base;
step two, preparing the bimetallic strip element:
two metal sheets with different thermal expansion coefficients are overlapped and then two ends of the metal sheets are connected and fixed to form a bimetallic strip element, one end of the bimetallic strip element is fixed to the connecting end of the No. 2 pin terminal, and the lower surface of the other end of the bimetallic strip element is provided with a semicircular contact;
step three, preparing a polymer PTC element:
the polymer PTC element is prepared by processes of pressing, irradiating, cutting and the like of a conductive polymer sheet and metal foils attached to the upper surface and the lower surface of the conductive polymer sheet, wherein the conductive polymer sheet is formed by mixing a polymer material and conductive powder to form a sheet, and the polymer material is one or a mixture of more of polyethylene, polyvinylidene fluoride, polyvinyl chloride, polypropylene, polystyrene, nylon, polycarbonate, polyurethane, polytetrafluoroethylene, polyethylene terephthalate and the like; the conductive powder is selected from: one or more of metal nitride, metal powder, carbon black powder, metal carbide, metal boride and metal silicide; the polymer PTC element can be purchased to manufacture a polymer PTC chip according to performance requirements and size requirements;
the upper surface of the polymer PTC element is connected with the connecting end of a No. 1 common pin terminal, and the other surface of the connecting end is provided with an NO contact; the lower surface of the polymer PTC element is connected with a connecting surface of a No. 3 pin terminal, the area of the connecting surface is larger than that of the lower surface of the polymer PTC element, the excessive part is bent downwards to form a bent part, a boss is arranged on the bent part, and the bent part is connected with the No. 2 pin terminal and the connecting end of the bimetallic strip element and is clamped and fixed by the boss;
step four, assembling:
extending the leading-out end of the No. 1 common pin terminal out of the cutting groove of the insulating base to enable the leading-out end to be at the same side as the leading-out end of the No. 2 common pin terminal, wherein the No. 1 common pin terminal is connected with the upper surface of the polymer PTC element in the cutting groove; the portion of bending of No. 3 pin terminals pushes away to the link of No. 2 pin terminals, inlay in the recess of the link of No. 2 pin terminals to the boss of the portion of bending, make the link of No. 2 pin terminals fully contact with No. 3 pin terminals after, with the semicircle type contact on the bimetallic strip component with NO contact connection, each part after the assembly is accomplished packs into in the shell, the temperature sensitive PTC protector that makes, with 1 number sharing pin terminal and No. 2 pin terminals draw forth the end and be connected to the circuit that needs the protection.
The invention provides a brand new protection scheme for protecting the low-current motor and the vehicle-mounted motor in the household appliance. When the motor has locked-rotor current suddenly increased, the temperature of a motor coil rises, the bimetallic strip element part is protected preferentially, the NO contact is opened, and the circuit is cut off; meanwhile, the macromolecule PTC element is partially connected into the circuit to start working, and the bimetallic strip element can continuously present an off state by self heat; only when the power supply is turned off, the polymer PTC element part does not work, and the bimetallic strip element can be contacted again when the temperature is reduced to the rated temperature, so that the initial state is recovered. The invention can effectively avoid the repeated 'open-close' state of the temperature control device during long-term work, thereby avoiding the generation of the phenomenon of electric arc discharge. The invention has the double functions of over-temperature protection and power failure recovery of the existing protector.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is an overall view of the present invention;
FIG. 4 is an assembly schematic of the present invention;
the reference numbers in the figures illustrate:
1-insulating base; 11-grooving;
2-a bimetallic element; 4-semicircular contact;
no. 3-1 common pin terminal; 10-NO contact;
5-No. 2 pin terminal; 51-a groove;
no. 6-3 pin terminals; 61-bending part of No. 3 pin terminal; 611-boss;
7-polymer PTC element; 8-outer shell.
Detailed Description
As shown in fig. 1 to 4, a temperature-sensitive PTC protector comprises a housing 8, a metal pin terminal and a polymer PTC element 7 having upper and lower surfaces, wherein in the housing 8, the polymer PTC element 7 and a bimetal element 2 are connected in parallel and supported by an insulating base 1, the insulating base 1 fixes the pin terminal of the bimetal element 2 and the polymer PTC element, and the bimetal element 2 and the polymer PTC element 7 have a common pin terminal. In this embodiment, a temperature-sensitive PTC protector includes:
an insulating base 1 provided with a cutting groove 11;
a polymer PTC element 7 having an upper surface and a lower surface, fixed in the slot 11, the upper surface connected to the lower surface of the No. 1 common pin terminal 3, the upper surface of the No. 1 common pin terminal 3 having a NO contact, the leading end of the No. 1 common pin terminal 3 extending out of the housing 8 from the slot 11; the lower surface of the polymer PTC element 7 is connected with a No. 3 pin terminal 6;
the bimetallic strip element 2 forms a fixed end and a movable end through a No. 2 pin terminal 5 fixed on the insulating base 1, and a semicircular contact 4 is arranged at the movable end, corresponds to the NO contact 4 arranged on the upper surface of the No. 1 common pin terminal 3 as shown in figure 1, and is set to be in a two-contact normally-closed state; as shown in fig. 1 and 2, the lead-out terminal of pin terminal No. 2 5 protrudes out of housing 8 on the same side as the lead-out terminal of pin terminal No. 1 common pin terminal 3, as shown in fig. 2 and 3; the inner side of the No. 2 pin terminal 5 is connected with the No. 3 pin terminal 6, so that the polymer PTC element 7 and the bimetallic strip element 2 are connected in parallel;
and a housing 8, the above components being assembled in the housing 8, the leading-out ends of the No. 1 common pin terminal 3 and the No. 2 pin terminal 5 extending out of the housing 8 at the same side.
As shown in fig. 1 and 4, in this embodiment, the No. 3 pin terminal 6 has a downward bent portion 61, and the bent portion is provided with a boss 611; the bottom surface of the connection end of the pin terminal No. 2 5 is provided with a groove 51, and the boss 611 is clamped in the groove 51.
The temperature-sensitive PTC protector of this embodiment is prepared by the following steps:
step one, preparing an insulating base 1:
the insulating base 1 is made of a temperature-resistant insulating material, an insulating high polymer material with the melting temperature of more than or equal to 145 ℃ can be made into a base by a pouring or molding process, an independent cutting groove 11 is processed on the base, and the No. 2 pin terminal 5 is directly fixed on the insulating base 1 by injection molding or the No. 2 pin terminal 5 is fixed on the insulating base 1 by welding, as shown in figures 2 to 4, the leading-out end of the No. 2 pin terminal 5 extends out of the insulating base 1;
step two, preparing the bimetallic strip element 2:
as shown in fig. 1 and 4, two ends of two metal sheets with different thermal expansion coefficients in the bimetal element 2 are fixedly connected after being overlapped, one end of the bimetal element 2 is fixed at the connecting end of the No. 2 pin terminal 5, and the lower surface of the other end is provided with a semicircular contact 4;
step three, preparing a polymer PTC element 7;
the polymer PTC element 7 is prepared by processes of pressing, irradiating, cutting and the like of a conductive polymer sheet and metal foils attached to the upper surface and the lower surface of the conductive polymer sheet, wherein the conductive polymer sheet is formed by mixing a polymer material and conductive powder to form a sheet, and the polymer material is one or a mixture of more of polyethylene, polyvinylidene fluoride, polyvinyl chloride, polypropylene, polystyrene, nylon, polycarbonate, polyurethane, polytetrafluoroethylene, polyethylene terephthalate and the like; the conductive powder is selected from: one or more of metal nitride, metal powder, carbon black powder, metal carbide, metal boride and metal silicide; the polymer PTC element 7 can be purchased to manufacture a polymer PTC chip according to performance requirements and size requirements;
as shown in fig. 1, the connection end of the No. 1 common pin terminal 3 is connected to the upper surface of the polymer PTC element 7, and an NO contact 10 is provided on the other surface of the connection end; the lower surface of the polymer PTC element 7 is connected to the connection surface of the No. 3 pin terminal 6, the area of the connection surface is larger than that of the lower surface of the polymer PTC element 7, and the extra part is bent downwards to form a bent part 61, as shown in fig. 4, the bent part 61 is designed to be conveniently connected to the connection end of the No. 2 pin terminal 3 of the bimetallic strip element 2, and a boss 611 is arranged on the bent part 61;
step four, assembling:
extending the leading end of the No. 1 common pin terminal 3 out of the cutting groove 11 of the insulating base 1 to enable the leading end to be at the same side as the leading end of the No. 2 pin terminal 5, wherein the No. 1 common pin terminal 3 is connected with the upper surface of the polymer PTC element 7 in the cutting groove 11; the No. 3 pin terminal 6 is connected with the lower surface of the polymer PTC element 7; the bending part 61 of the pin terminal No. 3 6 is pushed to the connecting end of the pin terminal No. 2 5, so that the bending part 61 of the pin terminal No. 3 is in contact connection with the pin terminal No. 2; the semi-circular contact 4 on the bimetallic strip element 2 is in contact connection with the NO contact 10, and the dynamic contact and the static contact are in a normally closed state; the No. 1 common pin terminal 3 is a common leading-out pin of the bimetallic strip element 2 and the macromolecule PTC element 7, all parts after assembly are arranged in the shell 8, and the leading-out ends of the No. 1 common pin terminal 3 and the No. 2 common pin terminal 5 are connected to a circuit needing protection.
In this embodiment, the bimetal element 2 and the polymer PTC element 7 are located in the same space.
In this embodiment, No. 2 pin terminal 5 is at the inboard fluting 21 of insulating base 1, and No. 3 pin terminal 6 bends the junction and has set up boss 611 simultaneously, has made things convenient for both to connect.
The output ends of the No. 1 common pin terminal 3 and the No. 2 common pin terminal 5 can be set to be different sides according to different installation requirements.
The temperature-sensitive PTC protector can select proper polymer PTC elements according to the requirements of the environment temperature, the protection time and the like. The bimetallic strip element 2 with different resistance values can be formed according to different materials, or the required bimetallic strip element 2 can be selected, the bounce temperature of the bimetallic strip element can be properly adjusted in the process, and the bimetallic strip element 2 with various specifications can be formed.
The working principle of the invention when used as a protector for motors is as follows: when the motor has a locked-rotor current surge, the temperature of a motor coil rises, the bimetallic strip element 2 acts preferentially, the semicircular contact 4 and the NO contact 10 are opened, and the circuit is cut off; meanwhile, the macromolecule PTC element 7 heats itself when the switch-in circuit starts working, and provides heat for the inner space of the protector continuously, so that the temperature in the shell 8 is kept higher than the recovery temperature of the bimetallic strip element 2, and the bimetallic strip element 2 is always in an action state. Only when the power supply is turned off, the polymer PTC element 7 in the protector does not work any more, and when the temperature is reduced to the rated temperature, the movable contact and the static contact of the bimetallic strip element 2 can be switched on again, and the initial state is recovered.

Claims (11)

1.一种温敏PTC保护器,包括外壳、引脚端子和有上、下表面的高分子PTC元件,其特点在于:外壳内高分子PTC元件和双金属片元件并联连接并由绝缘底座支撑,所述的绝缘底座固定双金属片元件的引脚端子和高分子PTC元件,并且双金属片元件和高分子PTC元件有一共用引脚端子。1. A temperature-sensitive PTC protector, comprising a shell, a pin terminal and a polymer PTC element with upper and lower surfaces, characterized in that the polymer PTC element and the bimetal element in the shell are connected in parallel and supported by an insulating base The insulating base fixes the pin terminals of the bimetal element and the polymer PTC element, and the bimetal element and the polymer PTC element have a common pin terminal. 2.根据权利要求1所述的温敏PTC保护器,其特点在于:所述的绝缘底座设有切槽,所述的高分子PTC元件安装于切槽内。2 . The temperature-sensitive PTC protector according to claim 1 , wherein the insulating base is provided with a slot, and the polymer PTC element is installed in the slot. 3 . 3.根据权利要求1或2所述的温敏PTC保护器,其特点在于:所述的高分子PTC元件的上表面连接共用引脚端子一端的下表面;共用引脚端子一端的上表面设有NO触点,该NO触点与双金属片元件一端设置的半圆触点位置对应,并使二触点呈长闭状态;所述共用引脚端子的另一端通过绝缘底座的切槽引出外壳;所述的高分子PTC元件下表面设置有另一引脚端子,该引脚端子与双金属片元件的引脚端子连接,使高分子PTC元件与双金属片元件呈并联结构。3. The temperature-sensitive PTC protector according to claim 1 or 2, characterized in that: the upper surface of the polymer PTC element is connected to the lower surface of one end of the shared pin terminal; There is a NO contact, which corresponds to the position of the semi-circular contact set at one end of the bimetal element, and makes the two contacts in a long-closed state; the other end of the shared pin terminal is drawn out of the casing through the slot of the insulating base The lower surface of the polymer PTC element is provided with another pin terminal, the pin terminal is connected with the pin terminal of the bimetal element, so that the polymer PTC element and the bimetal element are in a parallel structure. 4.根据权利要求3所述的温敏PTC保护器,其特点在于:所述的共用引脚端子为1号引脚端子,双金属片元件的引脚端子作为2号引脚端子固定在所述的绝缘底座上,所述的1号引脚端子的引出端通过切槽伸出外壳,另一端一面与高分子PTC元件上表面连接,另一面设有NO触点,与双金属片元件一端设置的半圆触点位置对应;所述的双金属片元件的另一端与2号引脚端子连接;同时,所述高分子PTC元件下表面设置3号引脚端子,所述3号引脚端子与2号引脚端子连接,使高分子PTC元件与双金属片元件呈现并联结构。4. temperature-sensitive PTC protector according to claim 3, it is characterized in that: described common pin terminal is No. 1 pin terminal, and the pin terminal of bimetal element is fixed in place as No. 2 pin terminal. On the insulating base, the leading end of the No. 1 pin terminal protrudes out of the casing through the slot, and the other end is connected with the upper surface of the polymer PTC element, and the other side is provided with a NO contact, which is connected with one end of the bimetal element. The positions of the set semicircular contacts correspond; the other end of the bimetal element is connected with the No. 2 pin terminal; at the same time, the lower surface of the polymer PTC element is provided with a No. 3 pin terminal, and the No. 3 pin terminal is Connect with the No. 2 pin terminal, so that the polymer PTC element and the bimetal element have a parallel structure. 5.根据权利要求4所述的温敏PTC保护器,其特点在于:所述2号引脚端子注塑在绝缘底座上。5 . The temperature-sensitive PTC protector according to claim 4 , wherein the No. 2 pin terminal is injection-molded on the insulating base. 6 . 6.根据权利要求4所述的温敏PTC保护器,其特点在于:所述2号引脚端子在绝缘底座内侧开凹槽,同时,3号引脚端子设有折弯连接处,在该折弯连接处设置凸台,凸台嵌入凹槽中。6. The temperature-sensitive PTC protector according to claim 4, characterized in that: the No. 2 pin terminal has a groove on the inside of the insulating base, and meanwhile, the No. 3 pin terminal is provided with a bending connection, and in the A boss is arranged at the bending connection, and the boss is embedded in the groove. 7.根据权利要求4所述的温敏PTC保护器,其特点在于:所述1号引脚端子和2号引脚端子的输出端头为同侧或异侧。7 . The temperature-sensitive PTC protector according to claim 4 , wherein the output terminals of the No. 1 pin terminal and the No. 2 pin terminal are on the same side or different sides. 8 . 8.根据权利要求4所述的温敏PTC保护器,其特点在于:包括:8. temperature sensitive PTC protector according to claim 4 is characterized in that: comprise: 一绝缘底座,设有一个切槽;an insulating base provided with a slot; 一高分子PTC元件具有上表面和下表面,安装在切槽内固定,上表面连接1号共用引脚端子的下表面,1号共用引脚端子的上表面设有NO触点,1号共用引脚端子的引出端从切槽内伸出;高分子PTC元件的下表面连接3号引脚端子;A polymer PTC element has an upper surface and a lower surface, which are installed in the slot and fixed, the upper surface is connected to the lower surface of the No. 1 common pin terminal, the upper surface of the No. 1 common pin terminal is provided with NO contacts, and the No. 1 common pin terminal The leading end of the pin terminal protrudes from the slot; the lower surface of the polymer PTC element is connected to the No. 3 pin terminal; 一双金属片元件,通过固定在绝缘底座上的2号引脚端子形成一个固定端和一个活动端,在活动端有一半圆型触点,与1号共用引脚端子上表面设置的NO触点位置对应;2号引脚端子的引出端伸出外壳,与1号共用引脚端子的引出端同侧;2号引脚端子内侧与3号引脚端子连接,使高分子PTC元件和双金属片元件并联连接;A bimetal element, a fixed end and a movable end are formed by the No. 2 pin terminal fixed on the insulating base, and there is a semi-circular contact at the movable end, which shares the NO contact position set on the upper surface of the No. 1 pin terminal Correspondingly; the leading end of the No. 2 pin terminal extends out of the shell and is on the same side as the leading end of the No. 1 shared pin terminal; the inside of the No. 2 pin terminal is connected to the No. 3 pin terminal, so that the polymer PTC element and the bimetallic sheet are connected. components are connected in parallel; 一外壳,上述部件装配在外壳内,1号共用引脚端子和2号引脚端子的引出端同侧伸出外壳。A shell, the above-mentioned components are assembled in the shell, and the lead-out ends of the No. 1 shared pin terminal and the No. 2 pin terminal protrude out of the shell on the same side. 9.根据权利要求1或2所述的温敏PTC保护器,其特点在于:所述的绝缘底座为熔融温度不低于145℃的绝缘底座。9 . The temperature-sensitive PTC protector according to claim 1 or 2 , wherein the insulating base is an insulating base with a melting temperature of not lower than 145° C. 10 . 10.根据权利要求1或2所述的温敏PTC保护器,其特点在于:所述双金属片元件与高分子PTC元件处于外壳内的同一空间内。10 . The temperature-sensitive PTC protector according to claim 1 or 2 , wherein the bimetal element and the polymer PTC element are located in the same space in the casing. 11 . 11.一种根据权利要求8所述的温敏PTC保护器的制备方法,包括下述步骤:11. a preparation method of temperature-sensitive PTC protector according to claim 8, comprising the steps: 步骤一,绝缘底座的制备:Step 1, the preparation of the insulating base: 绝缘底座采用耐温绝缘材料制备而成,其熔融温度≥145℃的绝缘高分子材料,用浇注或模塑工艺制备成底座,在该底座上加工出一独立的切槽,并且通过注塑成型直接将2号引脚端子固定在绝缘底座上或通过焊接将2号引脚端子固定在绝缘底座,使2号引脚端子的引出端伸出该底座;The insulating base is made of temperature-resistant insulating material, and the insulating polymer material with a melting temperature of ≥145°C is prepared into a base by a casting or molding process. Fix the No. 2 pin terminal on the insulating base or fix the No. 2 pin terminal on the insulating base by welding, so that the lead end of the No. 2 pin terminal extends out of the base; 步骤二,双金属片元件制备,将二个热膨胀系数不同的金属片叠加后二端连接固定构成双金属片元件,该双金属片元件的一端固定在2号引脚端子的连接端,另一端的下表面设有一半圆型触点;The second step is to prepare a bimetal element. Two metal sheets with different thermal expansion coefficients are superimposed and the two ends are connected and fixed to form a bimetal element. One end of the bimetal element is fixed at the connection end of the No. 2 pin terminal, and the other end is fixed. The lower surface is provided with semi-circular contacts; 步骤三,高分子PTC元件的制备;Step 3, the preparation of polymer PTC element; 所述的高分子PTC元件由导电高分子片材和上下表面附金属箔压制、辐照、裁切等工艺制备成的,其中,导电高分子片材是由高分子材料和导电粉末混合出片材而成,其中,所述高分子材料选自聚乙烯、聚偏氟乙烯、聚氯乙烯、聚丙烯、聚苯乙烯、尼龙、聚碳酸酯、聚氨酯、聚四氟乙烯、聚对苯二甲酸乙二醇酯等之中的一种或几种的混合物;所述的导电粉末选自:金属氮化物、金属粉末、炭黑粉末、金属碳化物、金属硼化物、金属硅化物之中的一种或几种的混合物;高分子PTC元件也可根据性能需要和尺寸要求购制成品高分子PTC芯片;The polymer PTC element is prepared by the process of pressing, irradiating, and cutting a conductive polymer sheet and metal foil attached to the upper and lower surfaces, wherein the conductive polymer sheet is a mixture of polymer material and conductive powder. The polymer material is selected from polyethylene, polyvinylidene fluoride, polyvinyl chloride, polypropylene, polystyrene, nylon, polycarbonate, polyurethane, polytetrafluoroethylene, polyterephthalic acid One or more mixtures of ethylene glycol esters, etc.; the conductive powder is selected from one of metal nitrides, metal powders, carbon black powders, metal carbides, metal borides, and metal silicides. One or several mixtures; polymer PTC components can also purchase finished polymer PTC chips according to performance needs and size requirements; 在该高分子PTC元件的上表面连接1号共用引脚端子的连接端,在连接端的另一面设一NO触点;在该高分子PTC元件的下表面连接3号引脚端子的连接面,该连接面的面积大于高分子PTC元件下表面,多出的部分向下折弯成折弯部,并在该折弯部设有凸台,该折弯部与2号引脚端子和双金属片元件的连接端连接,并由凸台卡固;Connect the connecting end of No. 1 shared pin terminal on the upper surface of the polymer PTC element, and set a NO contact on the other side of the connecting end; connect the connecting surface of the No. 3 pin terminal on the lower surface of the polymer PTC element, The area of the connection surface is larger than the lower surface of the polymer PTC element, and the excess part is bent downward to form a bent part, and a boss is arranged on the bent part, and the bent part is connected to the No. 2 pin terminal and the bimetal The connection ends of the sheet elements are connected and fixed by the bosses; 步骤四,装配:Step four, assembly: 将1号共用引脚端子的引出端从绝缘底座的切槽中伸出,使其与2号引脚端子的引出端同侧,所述1号共用引脚端子在切槽内与高分子PTC元件上表面连接;3号引脚端子的折弯部向2号引脚端子的连接端推送,至折弯部的凸台嵌在2号引脚端子的连接端的凹槽内,使2号引脚端子的连接端与3号引脚端子充分接触后,将双金属片元件上的半圆型触点与NO触点接触连接,装配完成后的各部件装入外壳内,制得的温敏PTC保护器,将1号共用引脚端子和2号引脚端子的引出端连接到需要保护的电路中。Extend the leading end of the No. 1 shared pin terminal from the slot of the insulating base so that it is on the same side as the leading end of the No. 2 pin terminal. The No. 1 shared pin terminal is connected to the polymer PTC in the slot. The upper surface of the component is connected; the bending part of the No. 3 pin terminal is pushed to the connecting end of the No. 2 pin terminal, and the boss to the bending part is embedded in the groove of the connecting end of the No. 2 pin terminal, so that the No. After the connection end of the pin terminal is fully contacted with the No. 3 pin terminal, the semi-circular contact on the bimetal element is contacted and connected with the NO contact. Protector, connect the terminals of No. 1 shared pin terminal and No. 2 pin terminal to the circuit that needs to be protected.
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