CN112850354A - Preparation process of antibacterial moisture-absorbing composite filament - Google Patents
Preparation process of antibacterial moisture-absorbing composite filament Download PDFInfo
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- CN112850354A CN112850354A CN202110046640.6A CN202110046640A CN112850354A CN 112850354 A CN112850354 A CN 112850354A CN 202110046640 A CN202110046640 A CN 202110046640A CN 112850354 A CN112850354 A CN 112850354A
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- 239000002131 composite material Substances 0.000 title claims abstract description 45
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 125
- 230000000670 limiting effect Effects 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims abstract description 21
- 239000000835 fiber Substances 0.000 claims abstract description 18
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000002074 melt spinning Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 16
- 229920000728 polyester Polymers 0.000 claims description 10
- 239000000155 melt Substances 0.000 claims description 4
- 229920006052 Chinlon® Polymers 0.000 claims description 3
- 239000003242 anti bacterial agent Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000002457 bidirectional effect Effects 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a preparation process of an antibacterial moisture-absorption composite yarn, which uses a yarn winding device, wherein the yarn winding device comprises a bottom plate, a guide device, a winding device and a distance adjusting device, and the specific process flow when the antibacterial moisture-absorption composite yarn is prepared by adopting the yarn winding device is as follows: the production process comprises the steps of antibacterial master batch preparation, melt spinning, oiling of nascent fiber and winding forming, wherein the winding device comprises a winding device, and the winding device comprises an installation plate, a first telescopic rod, a second telescopic rod, a winding motor, a limiting plate, a positioning ring and a supporting rod. According to the invention, the guide device and the winding device are matched together, the composite wire is uniformly wound on the surface of the winding drum, the winding range can be adjusted according to the actual size of the winding drum, the winding drum can be rapidly assembled and disassembled after the winding is finished, the equipment does not need to be in a halt state for a long time, and the preparation and processing efficiency is favorably improved.
Description
Technical Field
The invention relates to the field of textiles, in particular to a preparation process of an antibacterial moisture-absorbing composite yarn.
Background
The composite filament is a filament prepared from composite fibers, wherein the composite fibers are two or more than two high polymer melts, are shunted by a special distribution plate, and are extruded and formed through the same spinneret orifice. The composite yarn is mainly made of polyester and nylon, has abnormal sections such as orange petal shape and Chinese character 'mi', has good moisture absorption and antibacterial properties, and is mainly applied to cleaning products, home textile products and the like.
The preparation process of the antibacterial composite yarn comprises the steps of spinning, cooling, oiling, winding and the like, and some problems generally exist in the winding process at present:
(1) in order to ensure that the silk threads are uniformly distributed on the winding drum, the winding drum and the silk threads are required to do reciprocating motion, when the existing driving device drives the winding drum and the silk threads to do reciprocating motion, the relative motion amplitude of the winding drum and the silk threads is always fixed, the silk threads are wound on the winding drums with different sizes, different driving devices are required, the use range is limited, and the input cost is high;
(2) after the winding of the yarn is completed, in order to take the winding drum off the device and replace the winding drum with a new one, the device needs to be in a shutdown state, and the operation of detaching and replacing the winding drum is complex, so that the device needs to be shutdown for a long time, which is not beneficial to improving the overall working efficiency.
In order to solve the problems, the invention provides a preparation process of an antibacterial moisture-absorbing composite filament.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
a preparation process of an antibacterial moisture-absorption composite yarn uses a yarn winding device, the yarn winding device comprises a bottom plate, a guide device, a winding device and a distance adjusting device, and the specific process flow when the antibacterial moisture-absorption composite yarn is prepared by adopting the yarn winding device is as follows:
s1, preparing an antibacterial master batch: preparing antibacterial master batches by taking a sterile antibacterial agent, a polyester slice and a chinlon slice which are metered according to a designed proportion as raw materials;
s2, melt spinning: adding the antibacterial master batch into the polyester component to prepare a melt, wherein the addition amount of the antibacterial master batch is the amount of the polyester component, and using a melt spinning machine to prepare the antibacterial moisture-absorbing composite filament nascent fiber;
s3, oiling of nascent fibers: oiling treatment is carried out on the nascent fiber so as to reduce the friction force between the nascent fiber and winding equipment and prevent static electricity;
s4, winding and forming: winding the nascent fiber on a winding drum by using a silk yarn winding device to obtain a finished product of the antibacterial moisture-absorbing composite yarn;
the upper end of the bottom plate is sequentially provided with a guide device and a winding device from left to right, a distance adjusting device is arranged between the guide device and the winding device, vertical sliding grooves are formed in the middle and the right end of the bottom plate, and the vertical sliding grooves are communicated with each other;
the guide device comprises vertical plates, an installation cylinder, guide rings, a movable plate, a linkage rod and a moving mechanism, wherein the vertical plates are symmetrically installed at the front and back of the left end of the bottom plate, the installation cylinder is installed between the vertical plates symmetrically installed at the front and back, a plurality of guide rings are evenly installed on the side wall of the installation cylinder in a sliding mode from front to back, the front adjacent guide rings and the back adjacent guide rings are connected through the linkage rod, the inner wall of each guide ring located in the middle of the installation cylinder is connected with the side wall of the movable plate, and the moving mechanisms are installed between the left; after the middle part of the composite wire is clamped into the guide ring, the right end of the composite wire is wound on the winding drum to be matched with a winding device to carry out winding forming operation, and in the winding process, under the linkage action of the linkage rod, the moving plate is driven by the moving mechanism to carry out left-right reciprocating linear motion, so that the relative position of the composite wire and the winding drum is changed, and the composite wire can be uniformly distributed on the surface of the winding drum.
The winding device comprises a mounting plate, a first telescopic rod, a second telescopic rod, a winding motor, limiting plates, positioning rings and supporting rods, wherein the mounting plate is symmetrically mounted at the front and the back of the right end of the bottom plate, the inner side of the mounting plate is rotatably connected with the fixed end of the first telescopic rod, the winding motor is mounted at the outer side of the mounting plate positioned at the front side of the bottom plate, an output shaft of the winding motor is connected with the fixed end of the corresponding first telescopic rod through a coupler, a plurality of groups of limiting plates which are in one-to-one correspondence with the positions of the guiding rings are uniformly arranged between the telescopic ends of the first telescopic rods which are symmetrically arranged at the front and the back, the number of each group of limiting plates is two, the two limiting plates in the same group are oppositely arranged at the front and the back, the positioning rings, telescopic link and No. two telescopic links are telescopic structure around being, and a telescopic link and No. two telescopic links are all connected with the bottom plate through the bracing piece, fixed connection between bracing piece and the bottom plate, sliding connection between bracing piece and a telescopic link and No. two telescopic links.
Preferably, the distance adjusting device comprises sliding plates, connecting rods, a fixed plate, a first distance adjusting rod, a second distance adjusting rod, a rotating gear and a rotating motor, a plurality of sliding plates which are in one-to-one correspondence with the positions of the supporting rods are uniformly arranged on a vertical sliding chute in the middle of the bottom plate from front to back, the sliding plates are connected with the supporting rods through the connecting rods, the fixed plate is symmetrically arranged in the middle of the bottom plate from front to back, except that the two sliding plates closest to the middle of the bottom plate are connected through the first distance adjusting rod, all be connected through No. two roll adjustment poles between all the other adjacent sliding plates around, a roll adjustment pole is two-way extending structure around for, and No. two roll adjustment poles are one-way extending structure around for, installs the running gear through the rotation mode between the fixed plate of front and back symmetrical arrangement, and the running gear front end is connected with the rotation motor output shaft through the shaft coupling, and the rotation motor passes through the motor cabinet to be installed on the fixed plate.
Preferably, the first distance adjusting rod and the second distance adjusting rod are both composed of a rotating cylinder and a movable screw rod, convex teeth are arranged on the outer side of the rotating cylinder, and the convex teeth positioned at the upper end of the rotating cylinder are meshed with the lower end of the rotating gear;
a rotating cylinder arranged in the first distance adjusting rod is installed on the bottom plate through an installation ring, the rotating cylinder is rotatably connected with the inner wall of the installation ring, the front end and the rear end of the rotating cylinder are respectively provided with a movable screw rod in a thread fit mode, and one end, which is not connected with the rotating cylinder, of the movable screw rod is installed on the side wall of the sliding plate;
one end of a rotating cylinder arranged in the second distance adjusting rod is rotatably arranged on the side wall of the sliding plate, the other end of the rotating cylinder is provided with a movable screw rod in a thread matching mode, and the end, which is not connected with the rotating cylinder, of the movable screw rod is arranged on the side wall of the sliding plate; after the motor is rotated in the start-up, alright drive through the running gear and rotate a section of thick bamboo, under the limiting displacement of sliding plate, the removal screw rod can't rotate thereupon, consequently can only rotate a section of thick bamboo relatively and carry out the back-and-forth movement, and then realize arranging the function that the interval carries out synchronous control to a plurality of sliding plates around, under the linkage effect of connecting rod, finally reach and arrange the interval to the adjacent bracing piece in front and back and carry out the purpose of adjusting to the actual work needs of adaptation not unidimensional reel.
Preferably, the moving mechanism comprises a moving motor, a rotating rod, a pressure sensor, a push rod, limit semi-rings and an adjusting cylinder, the moving motor is mounted on the inner wall of the mounting cylinder through a motor base, an output shaft of the moving motor is connected with one end of the rotating rod through a coupler, a moving chute is formed in the side wall of the rotating rod, the pressure sensor is mounted at one end, close to the moving motor, of the moving chute, one end, not connected with the output shaft of the moving motor, of the rotating rod is connected with one end of the push rod in a sliding mode, the other end of the push rod is rotatably mounted on the side wall of the moving plate, threads are formed in the outer wall of the push rod, the limit semi-rings are symmetrically; the pressure sensor is electrically connected with the control system, the position of the limit semi-ring connected with the pressure sensor is properly adjusted through the adjusting cylinder, so that the inner wall of the limit semi-ring can be tightly attached to the outer wall of the push rod, then the mobile motor is started, the mobile motor drives the rotating rod to rotate, and further drives the push rod to rotate, under the limiting action of the two limit semi-rings, the push rod simultaneously performs horizontal linear motion during rotation, and further can drive the moving plate to perform synchronous linear motion along with the moving plate, when the push rod moves to a certain position, the side wall of the push rod generates pressure on the pressure sensor, the pressure sensor sends a signal to the control system, so that the control system controls the mobile motor to stop rotating, the adjusting cylinder adjusts the position of the limit semi-ring, so that the inner wall of the limit semi-ring is not attached to the outer wall of the push rod, and simultaneously, the adjusting cylinder arranged in, and controlling the moving motor to rotate so as to drive the moving plate to move reversely, and in a similar way, after the pressure sensor on the other side of the moving plate is pressed, the pressure sensor sends a signal to the control system, so that the control system controls the corresponding moving motor to stop rotating and controls the other moving motor to rotate, and the moving plate can perform reciprocating linear motion.
Preferably, the first telescopic rod and the second telescopic rod are both composed of a fixed block, a telescopic pipe, a ventilating pipe and a rotating ring pipe, a telescopic chute is formed in the side wall of the fixed block, the telescopic pipe is slidably mounted in the telescopic chute, the ventilating pipe is mounted on the inner side of the telescopic pipe, a ventilating port is formed in the inner side of the ventilating pipe, a communication port is formed in the lower end of the ventilating pipe, the outer side of the communication port is connected with the inner wall of a connecting port formed in the side wall of the rotating ring pipe, the rotating ring pipe is rotatably connected with the side wall of the telescopic pipe, an external port is formed in the lower end of the rotating ring pipe, the external port is used for externally connecting vacuum; the first telescopic rod and the second telescopic rod are compressed manually, so that the distance between the front and back symmetrically arranged telescopic pipes is increased, the winding drum is clamped on the corresponding positioning rings, the winding drum is clamped between the front and back symmetrically arranged two positioning rings, and after the side walls of the limiting rings are ensured to be tightly attached to the side walls of the winding drum, the positioning ports are in one-to-one correspondence with the positions of the air vents, at the moment, an external port is externally connected with a vacuum device, the external vacuum device can generate suction on the inner wall of the winding drum through the air vents and the positioning ports to prevent the winding drum and the positioning rings from sliding relatively, then a winding motor is started, so that the first telescopic rod, the second telescopic rod, the limiting plate, the positioning rings and the winding drum can rotate to wind the composite wire on the outer side of the winding drum, and in the rotating process, because the rotating, external vacuum apparatus also need not to carry out the position change, can easily tear the reel open and trade, has effectively saved the time that the loading and unloading reel needs spent.
Preferably, the side wall of the positioning ring is provided with positioning openings which correspond to the positions of the air vents one by one; after the positioning port corresponds to the air vent in position one to one, external vacuum equipment can generate suction to the inner wall of the winding drum through the air vent and the positioning port, and the winding drum is prevented from sliding relative to the positioning ring.
Preferably, the rotating rod comprises a main rod body, an adjusting cylinder and an adjusting rod, a mounting hole is formed in one end, which is not connected with the output shaft of the mobile motor, of the main rod body, the inner wall of the mounting hole is connected with the fixed end of the adjusting cylinder, the adjusting rod is mounted at the telescopic end of the adjusting cylinder, and the side wall of the adjusting rod is in sliding connection with the inner wall of the mounting hole; the horizontal position of the adjusting rod can be adjusted through the adjusting cylinder so as to change the overall length of the rotating rod, and further change the moving range of the moving plate under the driving action of the moving mechanism, so that the moving mechanism can meet the actual working requirements of different winding drums.
The invention has the beneficial effects that:
1. according to the invention, the guide device and the winding device are matched together, the composite wire is uniformly wound on the surface of the winding drum, the winding range can be adjusted according to the actual size of the winding drum, the winding drum can be rapidly assembled and disassembled after the winding is finished, the equipment does not need to be in a halt state for a long time, and the preparation and processing efficiency is favorably improved.
2. According to the guide device provided by the invention, after the middle part of the composite wire is clamped into the guide ring, the right end of the composite wire is wound on the winding drum so as to be matched with the winding device to perform winding forming operation, and in the winding process, under the linkage action of the linkage rod, the moving plate is driven by the moving mechanism to perform left-right reciprocating linear motion, so that the relative position of the composite wire and the winding drum is changed, and the composite wire can be uniformly distributed on the surface of the winding drum.
3. According to the winding device provided by the invention, after the first telescopic rod and the second telescopic rod are compressed manually, the positioning ring can be drawn out from the winding drum, so that the loading and unloading steps of the winding drum are simplified, excessive time is not consumed due to the dismounting and the replacement of the winding drum, and the whole processing efficiency is favorably improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
fig. 2 is a perspective view of the yarn winding device according to the invention;
FIG. 3 is a perspective view of the distance adjusting device of the present invention;
FIG. 4 is a top cross-sectional view of the base plate, take-up unit and spacer assembly of the present invention;
FIG. 5 is a right side view of the winding assembly of the present invention and a base plate;
FIG. 6 is an enlarged view of the invention in section X of FIG. 5;
FIG. 7 is a right side sectional view of a portion of the guide of the present invention;
FIG. 8 is an enlarged view of the Y-direction portion of FIG. 7 in accordance with the present invention;
FIG. 9 is a front sectional view of a portion of the guide of the present invention;
figure 10 is a front view of a snorkel according to the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 10, a process for preparing an antibacterial moisture-absorbing composite yarn uses a yarn winding device, the yarn winding device comprises a bottom plate 1, a guiding device 2, a winding device 3 and a distance adjusting device 4, and the specific process flow when the antibacterial moisture-absorbing composite yarn is prepared by using the yarn winding device is as follows:
s1, preparing an antibacterial master batch: preparing antibacterial master batches by taking a sterile antibacterial agent, a polyester slice and a chinlon slice which are metered according to a designed proportion as raw materials;
s2, melt spinning: adding the antibacterial master batch into the polyester component to prepare a melt, wherein the addition amount of the antibacterial master batch is 2 percent of that of the polyester component, and using a melt spinning machine to prepare the antibacterial moisture-absorbing composite filament nascent fiber;
s3, oiling of nascent fibers: oiling treatment is carried out on the nascent fiber so as to reduce the friction force between the nascent fiber and winding equipment and prevent static electricity;
s4, winding and forming: winding the nascent fiber on a winding drum by using a silk yarn winding device to obtain a finished product of the antibacterial moisture-absorbing composite yarn;
the upper end of the bottom plate 1 is sequentially provided with a guide device 2 and a winding device 3 from left to right, a distance adjusting device 4 is arranged between the guide device 2 and the winding device 3, the middle part and the right end of the bottom plate 1 are both provided with vertical sliding grooves, and the vertical sliding grooves are communicated with each other;
the guide device 2 comprises a vertical plate 21, an installation cylinder 22, guide rings 23, a moving plate 24, a linkage rod 25 and a moving mechanism 26, the vertical plate 21 is symmetrically installed at the front and back of the left end of the bottom plate 1, the installation cylinder 22 is installed between the vertical plates 21 symmetrically installed at the front and back, a plurality of guide rings 23 are evenly installed on the side wall of the installation cylinder 22 in a sliding mode from front to back, the guide rings 23 adjacent to each other in the front and back are connected through the linkage rod 25, the inner wall of each guide ring 23 located in the middle of the installation cylinder 22 is connected with the side wall of the moving plate 24, and the moving mechanism 26 is installed between the left; after the middle part of the composite wire is clamped into the guide ring 23, the right end of the composite wire is wound on the winding drum to be matched with the winding device 3 for winding and forming operation, in the winding process, under the linkage action of the linkage rod 25, the moving plate 24 is driven by the moving mechanism 26 to do reciprocating linear motion left and right, and then the relative position of the composite wire and the winding drum is changed, so that the composite wire can be uniformly distributed on the surface of the winding drum.
The moving mechanism 26 comprises a moving motor 261, a rotating rod 262, a pressure sensor 263, a pushing rod 264, a limit half ring 265 and an adjusting cylinder 266, the moving motor 261 is installed on the inner wall of the installation cylinder through a motor base, an output shaft of the moving motor 261 is connected with one end of the rotating rod 262 through a coupler, a moving sliding groove is formed in the side wall of the rotating rod 262, the pressure sensor 263 is installed at one end, close to the moving motor 261, of the moving sliding groove, one end, not connected with the output shaft of the moving motor 261, of the rotating rod 262 is connected with one end of the pushing rod 264 in a sliding mode, the other end of the pushing rod 264 is installed on the side wall of the moving plate 24 in a rotating mode, threads are formed in the outer wall of the pushing rod 264, the limit half rings 265 are symmetrically; the pressure sensor 263 is electrically connected with the control system, the position of the limit half ring 265 connected with the pressure sensor is properly adjusted by the adjusting cylinder 266, so that the inner wall of the limit half ring 265 can be tightly attached to the outer wall of the push rod 264, then the moving motor 261 is started, the moving motor 261 drives the rotating rod 262 to rotate, and further drives the push rod 264 to rotate, under the limiting action of the two limit half rings 265, the push rod 264 rotates and simultaneously carries out horizontal linear motion, and further can drive the moving plate 24 to carry out synchronous linear motion, when the push rod 264 moves to a certain position, the side wall of the push rod 264 generates pressure on the pressure sensor 263, the pressure sensor 263 sends a signal to the control system, so that the control system controls the moving motor 261 to stop rotating, the adjusting cylinder 266 adjusts the position of the limit half ring 265, so that the inner wall of the limit half ring 265 is not tightly attached to the, meanwhile, an adjusting cylinder 266 arranged in the moving mechanism 26 on the other side of the moving plate 24 is controlled to properly adjust the position of a stop half ring 265 connected with the adjusting cylinder, and the moving motor 21 is controlled to rotate to drive the moving plate 24 to move reversely, and similarly, when a pressure sensor 263 on the other side of the moving plate 24 is subjected to pressure, the pressure sensor 263 sends a signal to the control system, so that the control system controls the corresponding moving motor 261 to stop rotating, and controls the other moving motor 261 to rotate, so that the moving plate 24 can perform reciprocating linear motion.
The rotating rod 262 comprises a main rod body 262a, an adjusting cylinder 262b and an adjusting rod 262c, wherein a mounting hole is formed in one end of the main rod body 262a, which is not connected with the output shaft of the moving motor 261, the inner wall of the mounting hole is connected with the fixed end of the adjusting cylinder 262b, the adjusting rod 262c is installed at the telescopic end of the adjusting cylinder 262b, and the side wall of the adjusting rod 262c is slidably connected with the inner wall of the mounting hole; the horizontal position of the adjusting rod 262c can be adjusted by the adjusting cylinder 262b to change the overall length of the rotating rod 262, and further change the moving range of the moving plate 24 under the driving action of the moving mechanism 26 to adapt to the actual working requirements of different winding drums.
The winding device 3 comprises a mounting plate 31, a first telescopic rod 32, a second telescopic rod 33, a winding motor 34, limiting plates 35, a positioning ring 36 and a support rod 37, the mounting plate 31 is symmetrically mounted at the front and back of the right end of the bottom plate 1, the inner side of the mounting plate 31 is rotatably connected with the fixed end of the first telescopic rod 32, the winding motor 34 is mounted at the outer side of the mounting plate 31 at the front side of the bottom plate 1, an output shaft of the winding motor 34 is connected with the fixed end of the corresponding first telescopic rod 32 through a coupler, a plurality of groups of limiting plates 35 which are in one-to-one correspondence with the positions of the guide rings 23 are uniformly arranged between the telescopic ends of the first telescopic rods 32 which are symmetrically arranged at the front and back from front to back, the number of each group of limiting plates 35 is two, the two limiting plates 35 in the same group are oppositely arranged at, the side walls of the rest limiting plates 35 are connected with the telescopic end of the second telescopic rod 33, the first telescopic rod 32 and the second telescopic rod 33 are of front and rear telescopic structures, the first telescopic rod 32 and the second telescopic rod 33 are connected with the bottom plate 1 through the supporting rod 37, the supporting rod 37 is fixedly connected with the bottom plate 1, and the supporting rod 37 is connected with the first telescopic rod 32 and the second telescopic rod 33 in a sliding mode.
The first telescopic rod 32 and the second telescopic rod 33 are both composed of a fixed block 3a, a telescopic pipe 3b, a vent pipe 3c and a rotating ring pipe 3d, a telescopic chute is formed in the side wall of the fixed block 3a, the telescopic pipe 3b is slidably mounted in the telescopic chute, the vent pipe 3c is mounted on the inner side of the telescopic pipe 3b, a vent hole is formed in the inner side of the vent pipe 3c, a communication port is formed in the lower end of the vent pipe 3c, the outer side of the communication port is connected with the inner wall of a connecting port formed in the side wall of the rotating ring pipe 3d, the rotating ring pipe 3d is rotatably connected with the side wall of the telescopic pipe 3b, an external port is formed in the lower end of the rotating ring pipe 3d and used for externally connecting vacuum equipment, and the difference is that only one; the first telescopic rod 32 and the second telescopic rod 33 are compressed manually, so that the distance between the front telescopic tube 3b and the rear telescopic tube 3b which are symmetrically arranged is increased, a winding drum is clamped on the corresponding positioning rings 36, the winding drum is clamped between the two positioning rings 36 which are symmetrically arranged front and rear, and after the side wall of the limiting ring 35 is ensured to be tightly attached to the side wall of the winding drum, the positioning ports and the air vents are in one-to-one correspondence, at the moment, an external port is externally connected with a vacuum device, the external vacuum device can generate suction on the inner wall of the winding drum through the air vents and the positioning ports to prevent the winding drum and the positioning rings 36 from sliding relatively, then, a winding motor 34 is started, so that the first telescopic rod 32, the second telescopic rod 33, the limiting plate 35, the positioning rings 36 and the winding drum can rotate to wind the composite wire on the outer side of the, therefore, the rotating ring pipe 3d can not synchronously rotate along with the rotating ring pipe, the external vacuum equipment does not need to change the position, the winding drum can be easily disassembled and replaced, and the time spent on loading and unloading the winding drum is effectively saved.
Positioning openings corresponding to the air ports one to one are formed in the side wall of the positioning ring 36; after the positioning holes correspond to the air vents one by one, external vacuum equipment can generate suction force on the inner wall of the winding drum through the air vents and the positioning holes, and the winding drum is prevented from sliding relative to the positioning ring 36.
The distance adjusting device 4 comprises sliding plates 41, connecting rods 42, a fixed plate 43, a first distance adjusting rod 44, a second distance adjusting rod 45, a rotating gear 46 and a rotating motor 47, wherein a plurality of sliding plates 41 which correspond to the supporting rods 37 one by one are uniformly arranged on a vertical sliding chute in the middle of the bottom plate 1 from front to back, the sliding plates 41 are connected with the supporting rods 37 through the connecting rods 42, the fixed plates 43 are symmetrically arranged in the front and back of the middle of the bottom plate 1, except that the two sliding plates 41 closest to the middle of the bottom plate 1 are connected through the first distance adjusting rod 44, the other sliding plates 41 adjacent in the front and back are connected through the second distance adjusting rod 45, the first distance adjusting rod 44 is of a front and back two-way telescopic structure, the second distance adjusting rod 45 is of a front and back one-way telescopic structure, the rotating gear 46 is arranged between the fixed plates 43 symmetrically arranged in the front and back in a rotating mode, and the front, the rotating motor 47 is mounted on the fixing plate 43 through a motor mount.
The first distance adjusting rod 44 and the second distance adjusting rod 45 are both composed of a rotating cylinder 4a and a movable screw rod 4b, convex teeth are arranged on the outer side of the rotating cylinder 4a, and the convex teeth positioned at the upper end of the rotating cylinder 4a are meshed with the lower end of a rotating gear 46;
a rotating cylinder 4a arranged in the first distance adjusting rod 44 is installed on the bottom plate 1 through an installation ring, the rotating cylinder 4a is rotatably connected with the inner wall of the installation ring, the front end and the rear end of the rotating cylinder 4a are both provided with a movable screw rod 4b in a thread fit mode, and one end, which is not connected with the rotating cylinder 4a, of the movable screw rod 4b is installed on the side wall of the sliding plate 41;
one end of a rotating cylinder 4a arranged in the second distance adjusting rod 45 is rotatably arranged on the side wall of the sliding plate 41, the other end of the rotating cylinder is provided with a movable screw rod 4b in a thread matching mode, and the end, which is not connected with the rotating cylinder 4a, of the movable screw rod 4b is arranged on the side wall of the sliding plate 41; after the rotating motor 47 is started, the rotating cylinder 4a can be driven to rotate through the rotating gear 46, and under the limiting action of the sliding plates 41, the moving screw rod 4b cannot rotate along with the rotating cylinder, so that the sliding plates can only move back and forth relative to the rotating cylinder 4a, and further the function of synchronously adjusting the front and back arrangement intervals of the sliding plates 41 is realized, and under the connecting action of the connecting rod 42, the aim of adjusting the arrangement intervals of the front and back adjacent supporting rods 37 is finally achieved, so that the actual working requirements of winding drums with different sizes are met.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The preparation process of the antibacterial moisture-absorbing composite yarn uses a yarn winding device, the yarn winding device comprises a bottom plate (1), a guide device (2), a winding device (3) and a distance adjusting device (4), and is characterized in that: the specific process flow for preparing the antibacterial moisture-absorbing composite yarn by adopting the yarn winding equipment is as follows:
s1, preparing an antibacterial master batch: preparing antibacterial master batches by taking a sterile antibacterial agent, a polyester slice and a chinlon slice which are metered according to a designed proportion as raw materials;
s2, melt spinning: adding the antibacterial master batch into the polyester component to prepare a melt, wherein the addition amount of the antibacterial master batch is 2 percent of that of the polyester component, and using a melt spinning machine to prepare the antibacterial moisture-absorbing composite filament nascent fiber;
s3, oiling of nascent fibers: oiling treatment is carried out on the nascent fiber so as to reduce the friction force between the nascent fiber and winding equipment and prevent static electricity;
s4, winding and forming: winding the nascent fiber on a winding drum by using a silk yarn winding device to obtain a finished product of the antibacterial moisture-absorbing composite yarn;
the upper end of the bottom plate (1) is sequentially provided with a guide device (2) and a winding device (3) from left to right, a distance adjusting device (4) is arranged between the guide device (2) and the winding device (3), the middle part and the right end of the bottom plate (1) are both provided with vertical sliding grooves, and the vertical sliding grooves are communicated with each other;
the guide device (2) comprises vertical plates (21), an installation barrel (22), guide rings (23), a movable plate (24), linkage rods (25) and a moving mechanism (26), the vertical plates (21) are symmetrically installed at the front and back of the left end of the bottom plate (1), the installation barrel (22) is installed between the vertical plates (21) which are symmetrically installed at the front and back, a plurality of guide rings (23) are evenly installed on the side wall of the installation barrel (22) in a sliding mode from front to back, the guide rings (23) which are adjacent at the front and back are connected through the linkage rods (25), the inner walls of the guide rings (23) located in the middle of the installation barrel (22) are connected with the side wall of the movable plate (24), and the moving mechanisms (26) are installed between the left and right side walls of;
the winding device (3) comprises a mounting plate (31), a first telescopic rod (32), a second telescopic rod (33), a winding motor (34), limiting plates (35), a positioning ring (36) and a supporting rod (37), the mounting plate (31) is symmetrically mounted at the front and back of the right end of the bottom plate (1), the inner side of the mounting plate (31) is rotatably connected with the fixed end of the first telescopic rod (32), the winding motor (34) is mounted at the outer side of the mounting plate (31) positioned at the front side of the bottom plate (1), an output shaft of the winding motor (34) is connected with the fixed end of the corresponding first telescopic rod (32) through a coupler, a plurality of groups of limiting plates (35) which are in one-to-one correspondence with the positions of the guide rings (23) are uniformly arranged from front to back between the telescopic ends of the first telescopic rods (32) which are symmetrically arranged at the, locating ring (36) is installed to limiting plate (35) inboard, except that two limiting plate (35) lateral walls that are located bottom plate (1) foremost and rearmost are connected with telescopic end No. one telescopic link (32), all the other limiting plate (35) lateral walls all are connected with telescopic end No. two telescopic links (33), telescopic structure around telescopic structure is all with telescopic link No. two (33) telescopic link (32), telescopic link No. one (32) and telescopic link No. two (33) all are connected with bottom plate (1) through bracing piece (37), fixed connection between bracing piece (37) and bottom plate (1), sliding connection between bracing piece (37) and telescopic link No. one (32) and telescopic link No. two (33).
2. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 1, which is characterized in that: the distance adjusting device (4) comprises sliding plates (41), connecting rods (42), a fixed plate (43), a first distance adjusting rod (44), a second distance adjusting rod (45), a rotating gear (46) and a rotating motor (47), wherein a plurality of sliding plates (41) which correspond to the supporting rods (37) one by one are uniformly arranged on a vertical sliding chute in the middle of the bottom plate (1) from front to back, the sliding plates (41) are connected with the supporting rods (37) through the connecting rods (42), the fixed plate (43) is symmetrically arranged in the front and back of the middle of the bottom plate (1), except that two sliding plates (41) nearest to the middle of the bottom plate (1) are connected through the first distance adjusting rod (44), other sliding plates (41) adjacent to the front and back are connected through the second distance adjusting rod (45), the first distance adjusting rod (44) is of a front-back bidirectional telescopic structure, the second distance adjusting rod (45) is of a front-back unidirectional telescopic structure, a rotating gear (46) is installed between the fixing plates (43) which are symmetrically arranged in the front-back direction in a rotating mode, the front end of the rotating gear (46) is connected with an output shaft of a rotating motor (47) through a coupler, and the rotating motor (47) is installed on the fixing plates (43) through a motor base.
3. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 1, which is characterized in that: the first distance adjusting rod (44) and the second distance adjusting rod (45) are both composed of a rotating cylinder (4a) and a movable screw (4b), convex teeth are arranged on the outer side of the rotating cylinder (4a), and the convex teeth positioned at the upper end of the rotating cylinder (4a) are meshed with the lower end of a rotating gear (46);
a rotating cylinder (4a) arranged in a first distance adjusting rod (44) is installed on the bottom plate (1) through an installation ring, the rotating cylinder (4a) is rotatably connected with the inner wall of the installation ring, the front end and the rear end of the rotating cylinder (4a) are respectively provided with a movable screw (4b) in a thread fit mode, and one end, which is not connected with the rotating cylinder (4a), of the movable screw (4b) is installed on the side wall of the sliding plate (41);
one end of a rotating cylinder (4a) arranged in the second distance adjusting rod (45) is rotatably installed on the side wall of the sliding plate (41), the other end of the rotating cylinder is provided with a movable screw (4b) in a thread matching mode, and the end, which is not connected with the rotating cylinder (4a), of the movable screw (4b) is installed on the side wall of the sliding plate (41).
4. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 1, which is characterized in that: the moving mechanism (26) comprises a moving motor (261), a rotating rod (262), a pressure sensor (263), a push rod (264), a limit semi-ring (265) and an adjusting cylinder (266), the moving motor (261) is installed on the inner wall of the installation cylinder through a motor base, an output shaft of the moving motor (261) is connected with one end of the rotating rod (262) through a coupling, a moving chute is formed in the side wall of the rotating rod (262), the pressure sensor (263) is installed at one end, close to the moving motor (261), of the moving chute, one end, not connected with the output shaft of the moving motor (261), of the rotating rod (262) is in sliding connection with one end of the push rod (264), the other end of the push rod (264) is rotatably installed on the side wall of the moving plate (24), threads are formed in the outer wall of the push rod (264), the limit semi-rings (265) are symmetrically arranged on the front side, the inner wall of the limit semi-ring (265) is provided with threads.
5. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 1, which is characterized in that: the first telescopic rod (32) and the second telescopic rod (33) are both composed of a fixed block (3a), a telescopic pipe (3b), a vent pipe (3c) and a rotating ring pipe (3d), the side wall of the fixed block (3a) is provided with a telescopic chute, the telescopic pipe (3b) is arranged in the telescopic chute in a sliding way, the inner side of the telescopic pipe (3b) is provided with the vent pipe (3c), the inner side of the vent pipe (3c) is provided with a vent hole, the lower end of the vent pipe (3c) is provided with a communicating port, the outer side of the communicating port is connected with the inner wall of a connecting port arranged on the side wall of the rotating ring pipe (3d), the rotating ring pipe (3d) is rotatably connected with the side wall of the telescopic pipe (3b), the lower end of the rotating ring pipe (3d) is provided with an external port which is, and the front end and the rear end of a fixed block (3a) of the second telescopic rod (33) are provided with telescopic sliding grooves.
6. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 5, characterized in that: and the side wall of the positioning ring (36) is provided with positioning ports which are in one-to-one correspondence with the positions of the air vents.
7. The preparation process of the antibacterial moisture-absorbing composite filament according to claim 4, characterized in that: dwang (262) include the main rod body (262a), adjust cylinder (262b) and adjust pole (262c), and the mounting hole has been seted up to the main rod body (262a) one end that is not connected with moving motor (261) output shaft, and the mounting hole inner wall is connected with adjust cylinder (262b) stiff end, and adjust pole (262c) are installed to adjust cylinder (262b) flexible end, adjusts pole (262c) lateral wall and mounting hole inner wall sliding connection.
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CN202110046640.6A CN112850354A (en) | 2021-01-14 | 2021-01-14 | Preparation process of antibacterial moisture-absorbing composite filament |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115818342A (en) * | 2022-12-27 | 2023-03-21 | 国网安徽省电力有限公司固镇县供电公司 | Multi-strand cable simultaneous winding device |
-
2021
- 2021-01-14 CN CN202110046640.6A patent/CN112850354A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115818342A (en) * | 2022-12-27 | 2023-03-21 | 国网安徽省电力有限公司固镇县供电公司 | Multi-strand cable simultaneous winding device |
CN115818342B (en) * | 2022-12-27 | 2023-08-18 | 国网安徽省电力有限公司固镇县供电公司 | Multi-strand cable simultaneous winding device |
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Application publication date: 20210528 |