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CN112834484B - A method and device for online rapid testing of coal quality components in coal-fired power plants - Google Patents

A method and device for online rapid testing of coal quality components in coal-fired power plants Download PDF

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CN112834484B
CN112834484B CN202011645554.9A CN202011645554A CN112834484B CN 112834484 B CN112834484 B CN 112834484B CN 202011645554 A CN202011645554 A CN 202011645554A CN 112834484 B CN112834484 B CN 112834484B
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王智化
何勇
倪奇
朱燕群
周志军
刘建忠
张彦威
杨卫娟
岑可法
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Abstract

本发明涉及燃煤质量测量技术,旨在提供一种燃煤电厂煤质成分在线快速测试的方法及装置。包括:从燃煤电厂煤粉管道抽取煤粉,利用旋风分离器分离捕集煤粉颗粒,混匀后分为两部分;通过基于程序升温称重计量的工业分析,测量其中一部分煤粉的水分、灰分、挥发分和固定碳含量;通过基于激光诱导击穿光谱的元素分析,测量另一部分煤粉中C、H、O、N、S元素浓度;结合两种测量结果,计算获得燃煤热值。本发明可同时实现对燃煤水分、灰分、挥发分、固定碳含量及C、H、O、N、S元素浓度的测量,有利于实现对燃煤电厂的实时监测和运行参数调整;本发明能够获得更加准确可靠的燃煤热值计算结果,从而实现燃煤电厂连续在线的燃煤热值分析。

Figure 202011645554

The invention relates to a coal quality measurement technology, and aims to provide a method and a device for on-line rapid testing of coal quality components in a coal-fired power plant. Including: extracting pulverized coal from the pulverized coal pipeline of a coal-fired power plant, using a cyclone separator to separate and capture the pulverized coal particles, and dividing them into two parts after mixing; measuring the moisture of a part of the pulverized coal through industrial analysis based on temperature-programmed weighing and measurement , ash, volatile and fixed carbon content; through elemental analysis based on laser-induced breakdown spectroscopy, measure the C, H, O, N, S element concentrations in another part of the pulverized coal; combine the two measurement results, calculate the coal-fired heat value. The invention can simultaneously realize the measurement of coal-fired moisture, ash, volatile matter, fixed carbon content and C, H, O, N, and S element concentrations, which is beneficial to realize real-time monitoring of coal-fired power plants and adjustment of operating parameters; A more accurate and reliable calculation result of coal-fired calorific value can be obtained, so as to realize continuous online coal-fired calorific value analysis of coal-fired power plants.

Figure 202011645554

Description

一种燃煤电厂煤质成分在线快速测试的方法及装置A method and device for on-line rapid testing of coal quality components in coal-fired power plants

技术领域technical field

本发明涉及燃煤质量测量技术领域,尤其涉及一种燃煤智慧电厂的煤质成分在线快速测量。The invention relates to the technical field of coal quality measurement, in particular to an online fast measurement of coal quality components in a coal-fired smart power plant.

背景技术Background technique

在燃煤电厂煤质评价指标中,煤的水分、灰分、挥发分、硫分、氮含量、热值是关键指标。其中,水分会影响燃煤热值和燃煤储存运输,挥发分影响锅炉的稳定燃烧,灰分不仅会对燃煤热值产生影响,也会影响锅炉的结渣、沾污、磨损情况等,煤中的硫分是燃煤电厂二氧化硫排放的主要来源,氮含量影响烟气中氮氧化物的排放,二者均会造成环境污染,燃煤热值会影响发电成本和锅炉效率。In the coal quality evaluation index of coal-fired power plants, coal moisture, ash content, volatile matter, sulfur content, nitrogen content and calorific value are the key indicators. Among them, moisture will affect the calorific value of coal-fired and coal-fired storage and transportation, volatile matter will affect the stable combustion of the boiler, and ash will not only affect the calorific value of coal-fired coal, but also affect the slagging, contamination, and wear of the boiler. The sulfur content in coal-fired power plants is the main source of sulfur dioxide emissions. Nitrogen content affects the emission of nitrogen oxides in flue gas, both of which will cause environmental pollution. Coal-fired calorific value will affect power generation costs and boiler efficiency.

目前对燃煤热值的测量方法主要有两种:At present, there are two main methods for measuring the calorific value of coal:

一种是直接利用煤的元素分析结果计算热值,通过对C、H、O、S等元素含量的测量对热值进行估算;但是由于煤中水分等的影响,单纯利用元素分析结果计算热值并不够准确。例如,中国发明专利申请CN 107389608 A公开了一种LIBS激光诱导光谱分析在煤质检测中的在线利用,提出了利用LIBS激光诱导光谱分析进行煤质检测,利用基于主元素的偏最小二乘回归(PCA-PLS)对得到的光谱数据进行分析建模,通过计算获得煤的碳含量、氢含量、硫含量、挥发分、热值等煤样参数。但是该方法仅能获取元素成分,挥发分、灰分则通过模型进行拟合,非直接测量,误差较大;另外,最重要的水分无法获取,所获取的元素成分无法折算到标准煤质分析要求的空干基、收到基、干燥无灰基等标准数值。One is to directly use the elemental analysis results of coal to calculate the calorific value, and to estimate the calorific value by measuring the content of elements such as C, H, O, S, etc.; The value is not accurate enough. For example, Chinese invention patent application CN 107389608 A discloses an online application of LIBS laser-induced spectral analysis in coal quality detection, and proposes to use LIBS laser-induced spectral analysis to detect coal quality, and to use partial least squares regression based on main elements (PCA-PLS) analyzes and models the obtained spectral data, and obtains coal sample parameters such as carbon content, hydrogen content, sulfur content, volatile matter, and calorific value of coal through calculation. However, this method can only obtain the elemental composition, while the volatile matter and ash content are fitted by the model, which is not directly measured, and the error is large; in addition, the most important moisture cannot be obtained, and the obtained elemental composition cannot be converted to the standard coal quality analysis requirements. Air-dry basis, as-received basis, dry ash-free basis and other standard values.

另一种是直接利用煤的工业分析结果计算热值,利用煤的工业分析结果计算热值需要对煤中的水分、灰分、挥发分进行测量,测量所需耗时长,且计算结果精度受煤种影响。The other is to directly use the industrial analysis results of coal to calculate the calorific value. Using the industrial analysis results of coal to calculate the calorific value requires the measurement of moisture, ash and volatile matter in the coal, which takes a long time to measure, and the accuracy of the calculation results is affected by the coal. an impact.

鉴于煤质评价指标的变化和波动直接影响着电厂的运行效率、安全性和经济效益,因此,对煤质进行实时在线测量分析在燃煤电厂中具有至关重要的作用,对煤的水分、灰分、挥发分、硫分、氮含量、热值等的快速准确测量具有重要意义。In view of the changes and fluctuations of coal quality evaluation indicators directly affecting the operation efficiency, safety and economic benefits of power plants, real-time online measurement and analysis of coal quality plays a crucial role in coal-fired power plants. The fast and accurate measurement of ash content, volatile matter, sulfur content, nitrogen content, calorific value, etc. is of great significance.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是,克服现有技术中的不足,提供一种燃煤电厂煤质成分在线快速测试的方法及装置。The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, and to provide a method and device for online rapid testing of coal quality components in a coal-fired power plant.

为解决技术问题,本发明的解决方案是:For solving the technical problem, the solution of the present invention is:

提供一种燃煤电厂煤质成分在线快速测试的方法,包括以下步骤:Provided is a method for online rapid testing of coal quality components in a coal-fired power plant, comprising the following steps:

(1)从燃煤电厂煤粉管道抽取煤粉,利用旋风分离器分离捕集煤粉颗粒,混匀后分为两部分;(1) Extract the pulverized coal from the pulverized coal pipeline of the coal-fired power plant, use the cyclone separator to separate and capture the pulverized coal particles, and divide it into two parts after mixing;

(2)通过基于程序升温称重计量的工业分析,测量其中一部分煤粉的水分、灰分、挥发分和固定碳含量;(2) Measure the moisture, ash, volatile matter and fixed carbon content of a part of the pulverized coal through industrial analysis based on temperature-programmed weighing and measurement;

(3)通过基于激光诱导击穿光谱LIBS的元素分析,测量另一部分煤粉中C、H、O、N、S元素浓度,分别表示为Car,LIBS,Har,LIBS,Oar,LIBS,Nar,LIBS,Sar,LIBS(3) Through elemental analysis based on laser-induced breakdown spectroscopy LIBS, the concentration of C, H, O, N, and S elements in another part of the pulverized coal was measured, and expressed as Car, LIBS , Har, LIBS , O ar, LIBS, respectively , N ar, LIBS , Sar, LIBS ;

(4)结合步骤(2)的工业分析结果和步骤(3)的元素分析结果,计算获得燃煤热值。(4) Combining the industrial analysis result of step (2) and the elemental analysis result of step (3), calculate and obtain the calorific value of coal combustion.

本发明中,所述步骤(2)具体包括:In the present invention, the step (2) specifically includes:

(2.1)称取初始质量m的煤粉置于炉体加热系统中,将炉内温度控制在105~110℃,在干燥氮气流中干燥至质量恒定;获得煤样质量m1,计算出水分的质量分数,水分Mar=(m-m1)/m*100;(2.1) Weigh the pulverized coal with the initial mass m and place it in the furnace heating system, control the temperature in the furnace at 105-110 °C, and dry it in a dry nitrogen stream until the mass is constant; obtain the mass m 1 of the coal sample, and calculate the moisture content The mass fraction of , moisture Mar = (mm 1 )/m*100;

(2.2)维持氮气气氛,将炉内温度升温至900±10℃,加热7min;获得煤样质量m2,计算得到挥发分的质量分数,挥发分Var=(m1-m2)/m*100;(2.2) Maintain a nitrogen atmosphere, raise the temperature in the furnace to 900±10°C, and heat for 7 minutes; obtain the mass m 2 of the coal sample, and calculate the mass fraction of volatile matter, volatile matter V ar =(m 1 -m 2 )/m *100;

(2.3)维持氮气气氛,冷却至815±10℃,切换至空气气氛,在815±10℃温度下灼烧至质量恒定;根据剩余煤样质量m3计算出灰分的质量分数,灰分Aar=m3/m*100;(2.3) Maintain a nitrogen atmosphere, cool to 815±10°C, switch to an air atmosphere, and burn at a temperature of 815±10°C until the mass is constant; calculate the mass fraction of ash according to the mass m 3 of the remaining coal sample, ash A ar = m3 /m*100;

(2.4)由初始质量m的煤粉所含水分、灰分、挥发分的质量分数,计算得到固定碳质量分数:固定碳FCar=100-(Mar+Aar+Var)。(2.4) Calculate the mass fraction of fixed carbon from the mass fraction of moisture, ash and volatile matter contained in the pulverized coal of initial mass m: fixed carbon FC ar =100-( Mar +A ar +V ar ).

本发明中,所述步骤(3)具体包括:In the present invention, the step (3) specifically includes:

(3.1)以机械液压压片机将煤粉压制成表面平滑的煤饼,置于元素分析测量系统的旋转平台上;(3.1) Press the pulverized coal into a coal cake with a smooth surface with a mechanical hydraulic tablet press, and place it on the rotating platform of the elemental analysis measurement system;

(3.2)Nd:YAG固体激光器发出的激光束经过聚焦透镜的聚焦后,打在旋转状态的煤饼表面,生成等离子体;收光器收集等离子体在冷却和衰减过程中所发出的光信号,通过光纤传到光谱仪和探测器,并将处理得到的谱线信息传输到电脑;(3.2) After the laser beam emitted by the Nd:YAG solid-state laser is focused by the focusing lens, it hits the surface of the briquette in the rotating state to generate plasma; the light receiver collects the optical signal emitted by the plasma during the cooling and attenuation process, It is transmitted to the spectrometer and detector through the optical fiber, and the processed spectral line information is transmitted to the computer;

(3.3)利用Matlab软件计算谱线峰面积积分,采取局部光谱归一化和等离子体温度补偿的光谱修正方法计算得到待测元素谱线强度;将待测元素谱线强度带入定标曲线方程,计算待测元素的浓度。(3.3) Use the Matlab software to calculate the peak area integral of the spectral line, and use the spectral correction method of local spectral normalization and plasma temperature compensation to calculate the spectral line intensity of the element to be measured; bring the spectral line intensity of the element to be measured into the calibration curve equation , calculate the concentration of the element to be tested.

本发明中,所述步骤(3)中,对煤粉中C、H、O、N、S元素进行定性、定量分析时,以内标法进行数据处理以减弱基体效应,选取的内标元素为Si,元素C、H、O、N、S、Si采用的特征谱线如下所示:In the present invention, in the step (3), in the qualitative and quantitative analysis of C, H, O, N, and S elements in pulverized coal, the internal standard method is used for data processing to weaken the matrix effect, and the selected internal standard elements are: Si, elements C, H, O, N, S, Si adopt characteristic spectral lines as follows:

C:193.09nm,247.856nm;H:656.272nm;O:747.908nm,729.631nm,407.7715nm;N:460.716nm,742.364nm;S:866.649nm,868.046nm,903.262nm,547.8194nm;Si:288.1579nm。C: 193.09nm, 247.856nm; H: 656.272nm; O: 747.908nm, 729.631nm, 407.7715nm; N: 460.716nm, 742.364nm; .

本发明中,所述步骤(4)中,采用门捷列夫发热量计算公式计算燃煤热值:In the present invention, in the step (4), the calorific value of coal is calculated by using the Mendeleev calorific value calculation formula:

热值Qnet,ar=339Car+1030Har-109(Oar-Sar)-25Mar Calorific value Q net, ar = 339C ar +1030H ar -109(O ar -S ar )-25M ar

其中,Qnet,ar为煤的收到基低位发热量,Car=Car,LIBS

Figure BDA0002878379380000031
Sar=Sar,LIBS,Nar=Nar,LIBS,Oar=100-Mar-Aar-Car-Har-Nar-Sar。Among them, Q net, ar is the received base low calorific value of coal, Car ar = Car ar, LIBS ,
Figure BDA0002878379380000031
Sar = Sar,LIBS , Nar = Nar ,LIBS , Oar =100-Mar- Aar - Car - Har - Nar - Sar .

本发明进一步提供了用于实现前述方法的燃煤电厂煤质成分在线快速测试的装置,包括煤粉采集系统、工业分析测量系统和元素分析测量系统;其中,The present invention further provides a device for on-line rapid testing of coal quality components in a coal-fired power plant for realizing the foregoing method, including a pulverized coal collection system, an industrial analysis measurement system, and an elemental analysis measurement system; wherein,

煤粉采集系统包括用于搜集煤粉颗粒的旋风分离器和抽气泵,旋风分离器通过管路连接燃煤电厂煤粉管道和抽气泵,利用抽气泵从煤粉管道抽取到的煤粉气流通过管路进入旋风分离器进行气固分离;The pulverized coal collection system includes a cyclone separator and a suction pump for collecting pulverized coal particles. The cyclone separator is connected to the pulverized coal pipeline and the suction pump of the coal-fired power plant through pipelines. The pipeline enters the cyclone for gas-solid separation;

工业分析测量系统包括炉体加热系统、程序控温系统、气氛控制系统、称重计量系统和数据处理系统;程序控温系统通过电缆连接至炉体加热系统中的电热加热器件,气氛控制系统通过电缆连接至氮气管路和空气管路上的电控阀门;称重计量系统通过信号线连接至电脑,以将称量数据传送给内置于电脑中的数据处理系统;The industrial analysis and measurement system includes a furnace heating system, a program temperature control system, an atmosphere control system, a weighing measurement system and a data processing system; the program temperature control system is connected to the electric heating device in the furnace heating system through a cable, and the atmosphere control system The cable is connected to the electronically controlled valve on the nitrogen pipeline and the air pipeline; the weighing and measuring system is connected to the computer through the signal line to transmit the weighing data to the data processing system built in the computer;

元素分析测量系统包括机械液压压片机、固体激光器、光谱仪、探测器、时序控制器,聚焦透镜和旋转平台;机械液压压片机用于将煤粉压制成表面平滑的煤饼;固体激光器发射的激光通过聚焦透镜后,对准置于旋转平台上的待测煤饼;朝向待测煤饼的收光器通过光纤连接光谱仪和探测器,后者通过信号线连接电脑;时序控制器通过信号线分别连接探测器和固体激光器,用于控制探测器和固体激光器的工作时序。The elemental analysis measurement system includes a mechanical hydraulic tablet press, solid-state laser, spectrometer, detector, timing controller, focusing lens and a rotating platform; the mechanical hydraulic tablet press is used to press pulverized coal into a smooth-surfaced briquettes; the solid-state laser emits After the laser passes through the focusing lens, it is aimed at the briquettes to be tested on the rotating platform; the light receiver facing the briquettes to be tested is connected to the spectrometer and the detector through the optical fiber, and the latter is connected to the computer through the signal line; the timing controller uses the signal The wires are respectively connected to the detector and the solid-state laser, and are used to control the working sequence of the detector and the solid-state laser.

发明原理描述:Description of the principle of the invention:

根据GB 212-2008《煤的工业分析方法》的规定,本发明中的基于程序升温称量计量的工业分析测量系统,通过程序控温系统和气氛控制系统对炉体内的温度和气氛进行控制,利用称量计量系统对煤粉的质量进行实时监测,通过调节炉内温度和气氛实现对煤粉的水分、灰分、挥发分、固定碳的测量计算。According to the provisions of GB 212-2008 "Industrial Analysis Method for Coal", the industrial analysis and measurement system based on temperature-programmed weighing and measurement in the present invention controls the temperature and atmosphere in the furnace body through the program temperature control system and the atmosphere control system, The quality of the pulverized coal is monitored in real time by the weighing and measuring system, and the moisture, ash, volatile matter and fixed carbon of the pulverized coal are measured and calculated by adjusting the temperature and atmosphere in the furnace.

激光诱导击穿光谱(Laser-induced breakdown spectroscopy,简称LIBS)是一种用于元素定性和定量分析的原子发射光谱,可用于固态、液态、气态样品且可实现对多种元素的同步分析,对样本的预处理要求不高,且分析速度快。本发明基于激光诱导击穿光谱的元素分析测量系统,采用激光与样品作用生成等离子体、检测等离子体冷却和衰减过程中发出的原子光谱信息,实现对样品中元素种类和含量的检测。可以结合内标法对得到的光谱进行分析,实现对煤饼中C、H、O、N、S元素的定性、定量分析。Laser-induced breakdown spectroscopy (LIBS) is a kind of atomic emission spectroscopy used for qualitative and quantitative analysis of elements. The sample preprocessing requirements are not high, and the analysis speed is fast. The present invention is based on the elemental analysis and measurement system of laser-induced breakdown spectroscopy, uses laser to interact with the sample to generate plasma, detects the atomic spectrum information emitted in the process of plasma cooling and decay, and realizes the detection of element types and contents in the sample. The obtained spectrum can be analyzed in combination with the internal standard method to realize the qualitative and quantitative analysis of C, H, O, N, and S elements in the coal briquettes.

利用基于程序升温称重计量的工业分析结合基于激光诱导击穿光谱的元素分析的煤质在线测量方法,既能实现对煤的水分、灰分、挥发分、固定碳含量及C、H、O、N、S等元素浓度的在线分析,也能快速计算获得燃煤热值,为智慧电厂的实现提供基础数据,以便实时调整电厂的运行参数,提高锅炉燃烧效率、控制污染物排放、提高电厂经济效益。Using the industrial analysis based on temperature-programmed weighing and measurement combined with the on-line coal quality measurement method based on elemental analysis based on laser-induced breakdown spectroscopy, both the moisture, ash, volatile, fixed carbon content and C, H, O, The online analysis of element concentrations such as N and S can also quickly calculate and obtain the calorific value of coal combustion, providing basic data for the realization of smart power plants, so as to adjust the operating parameters of the power plant in real time, improve the combustion efficiency of boilers, control pollutant emissions, and improve the economy of the power plant. benefit.

传统测量技术中,热重法没有办法直接获得热值的,只能采用离线的弹筒发热量测量方法,通氧气燃烧后测水温变化。一般的想法希望全部用光谱法,但是很难扣除水分、灰分中的H和O元素的干扰,传统热重法只能得到工业分析,比如水分、灰分、挥发分等宏观量。与现有技术不同的是,本发明可以实现在线实时测量,结合激光光谱法和热重法二者的长处。这样做的好处是,可以把慢速宏观变化小的热重法与快速检测的光谱法耦合,快速反应煤质变化和热值变化。In the traditional measurement technology, the thermogravimetric method has no way to directly obtain the calorific value, and can only use the offline measurement method of the calorific value of the cartridge to measure the change of water temperature after burning with oxygen. The general idea is to use spectroscopic methods, but it is difficult to deduct the interference of H and O elements in moisture and ash. Traditional thermogravimetric methods can only obtain industrial analysis, such as moisture, ash, volatiles and other macroscopic quantities. Different from the prior art, the present invention can realize on-line real-time measurement, combining the advantages of both laser spectroscopy and thermogravimetry. The advantage of this is that the thermogravimetric method with small slow macroscopic changes can be coupled with the rapid detection spectroscopy method, and the changes in coal quality and calorific value can be quickly responded.

与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

1、利用本发明可同时实现对燃煤水分、灰分、挥发分、固定碳含量及C、H、O、N、S元素浓度的测量,有利于实现对燃煤电厂的实时监测和运行参数调整;1. The present invention can simultaneously realize the measurement of coal-fired moisture, ash, volatile matter, fixed carbon content, and C, H, O, N, and S element concentrations, which is beneficial to the realization of real-time monitoring of coal-fired power plants and adjustment of operating parameters ;

2、煤的工业分析结合基于激光诱导击穿光谱的元素分析的燃煤电厂煤质测量方法,既发挥了激光诱导击穿光谱的在线快速测量的优势,结合工业分析的结果,也使得燃煤热值计算结果更加准确可靠,从而实现燃煤电厂连续在线的燃煤热值分析。2. The industrial analysis of coal combined with elemental analysis based on laser-induced breakdown spectroscopy for coal quality measurement in coal-fired power plants not only takes advantage of the advantages of on-line rapid measurement of laser-induced breakdown spectroscopy, but also makes coal-fired The calculation results of calorific value are more accurate and reliable, so as to realize continuous online calorific value analysis of coal-fired power plants.

附图说明Description of drawings

图1为本发明的测量系统方法流程图;Fig. 1 is the flow chart of the measurement system method of the present invention;

图2为本发明的在线测量系统示意图;Fig. 2 is the schematic diagram of the online measurement system of the present invention;

图3为本发明的基于激光诱导击穿光谱的元素分析测量系统示意图;3 is a schematic diagram of an elemental analysis measurement system based on laser-induced breakdown spectroscopy of the present invention;

图4为本发明的基于程序升温称量计量的工业分析测量系统示意图;4 is a schematic diagram of an industrial analysis measurement system based on temperature-programmed weighing and measurement of the present invention;

附图标记:1-旋风分离器;2-抽气泵;3-机械液压压片机;4-元素分析测量系统;5-工业分析测量系统;6-Nd:YAG固体激光器;7-聚焦透镜;8-煤饼;9-旋转平台;10-收光器;11-光纤;12-光谱仪;13-时序控制器;14-探测器;15-电脑;16-程序控温系统;17-气氛控制系统;18-炉体加热系统;19-称重计量系统;20-数据处理系统。Reference signs: 1-cyclone; 2-air pump; 3-mechanical hydraulic tablet press; 4-elemental analysis measurement system; 5-industrial analysis measurement system; 6-Nd: YAG solid-state laser; 7-focusing lens; 8-coal; 9-rotating platform; 10-receiver; 11-fiber; 12-spectrometer; 13-sequence controller; 14-detector; 15-computer; 16-programmed temperature control system; 17-atmosphere control system; 18-furnace heating system; 19-weighing measurement system; 20-data processing system.

具体实施方式Detailed ways

首先需要说明的是,本发明涉及数据处理技术,例如数据处理系统就是内置于电脑中的软件功能模块。本发明中的程序控温系统和气氛控制系统,可以是使用硬件零部件组装而成的控制设备,也可以是内置于电脑中的起到替代硬件控制作用的软件功能模块。申请人认为,如在仔细阅读申请文件、准确理解本发明的实现原理和发明目的以后,在结合现有公知技术的情况下,本领域技术人员完全可以运用其掌握的软件编程技能实现本发明。First of all, it should be noted that the present invention relates to data processing technology, for example, a data processing system is a software function module built into a computer. The program temperature control system and the atmosphere control system in the present invention can be a control device assembled by using hardware components, or can be a software function module built in a computer to replace hardware control. The applicant believes that, after carefully reading the application documents, accurately understanding the realization principle of the present invention and the purpose of the invention, and in combination with the existing known technology, those skilled in the art can use the software programming skills they master to realize the present invention.

下面结合附图详细说明本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

图1为本发明的测量系统方法流程图,包括以下步骤:Fig. 1 is the measuring system method flow chart of the present invention, comprises the following steps:

步骤101,从燃煤电厂煤粉管道抽取煤粉,利用旋风分离器分离收集煤粉样品;Step 101, extracting pulverized coal from the pulverized coal pipeline of the coal-fired power plant, and using a cyclone separator to separate and collect pulverized coal samples;

步骤102,一部分收集到的煤粉样品送入基于程序升温称量计量的工业分析测量系统;Step 102, part of the collected pulverized coal samples are sent to an industrial analysis and measurement system based on temperature-programmed weighing and measurement;

步骤103,一部分收集到的煤粉样品送入基于激光诱导击穿光谱的元素分析测量系统;Step 103, a part of the collected pulverized coal samples are sent to the elemental analysis measurement system based on laser-induced breakdown spectroscopy;

步骤104,利用基于程序升温称量计量的工业分析测量系统,对煤粉的水分、灰分、挥发分、固定碳进行测量;Step 104, using an industrial analysis and measurement system based on temperature-programmed weighing and measurement, to measure the moisture, ash, volatile matter, and fixed carbon of the pulverized coal;

步骤105,利用基于激光诱导击穿光谱方法的元素分析测量系统,结合内标法对煤饼中的C、H、O、N、S等元素进行定性、定量分析;Step 105, using the elemental analysis measurement system based on the laser-induced breakdown spectroscopy method, combined with the internal standard method, to qualitatively and quantitatively analyze elements such as C, H, O, N, and S in the briquettes;

步骤106,结合热值计算经验公式对燃煤热值进行估算。Step 106, estimating the calorific value of coal combustion in combination with the calorific value calculation empirical formula.

图2为本发明的在线测量系统示意图,主要包括旋风分离器1、抽气泵2、机械液压压片机3、元素分析测量系统4、工业分析测量系统5。从燃煤电厂煤粉管道抽取的煤粉流经过旋风分离器1对煤粉进行捕集,收集到的煤粉一部分经过机械液压压片机3被压制成表面平滑的煤饼后,送往基于激光诱导击穿光谱的元素分析测量系统4,对煤中元素进行定性、定量分析;另一部分煤粉被送往基于程序升温称量计量的工业分析测量系统5进行工业分析,对煤粉的水分、灰分、挥发分、固定碳进行测量。2 is a schematic diagram of an online measurement system of the present invention, which mainly includes a cyclone separator 1 , an air pump 2 , a mechanical hydraulic tablet press 3 , an elemental analysis measurement system 4 , and an industrial analysis measurement system 5 . The pulverized coal flow extracted from the pulverized coal pipeline of the coal-fired power plant passes through the cyclone separator 1 to capture the pulverized coal, and a part of the collected pulverized coal is pressed into a smooth surface coal cake by the mechanical hydraulic tablet press 3, and then sent to the base The elemental analysis and measurement system 4 of laser-induced breakdown spectroscopy conducts qualitative and quantitative analysis of elements in coal; another part of pulverized coal is sent to the industrial analysis and measurement system 5 based on temperature-programmed weighing and measurement for industrial analysis, and the moisture content of pulverized coal is analyzed. , ash, volatile matter, and fixed carbon were measured.

本发明的基于激光诱导击穿光谱的元素分析测量系统主要包括机械液压压片机3和元素分析测量系统4。图3为基于激光诱导击穿光谱方法的元素分析测量系统,主要包括Nd:YAG固体激光器6、聚焦透镜7、煤饼8、旋转平台9、收光器10、光纤11、光谱仪12、时序控制器13、探测器14、电脑15。Nd:YAG固体激光器6发出的激光束经过聚焦透镜7的聚焦后,打在置于旋转平台9上的煤饼8表面生成等离子体,等离子体冷却和衰减过程中发出的光信号经过收光器10的收集,通过光纤11传到光谱仪12和探测器14,信号传输到电脑15进行处理。The elemental analysis and measurement system based on laser-induced breakdown spectroscopy of the present invention mainly includes a mechanical hydraulic tablet press 3 and an elemental analysis and measurement system 4 . Figure 3 is an elemental analysis and measurement system based on laser-induced breakdown spectroscopy, which mainly includes Nd:YAG solid-state laser 6, focusing lens 7, briquettes 8, rotating platform 9, light receiver 10, optical fiber 11, spectrometer 12, timing control device 13, detector 14, computer 15. After the laser beam emitted by the Nd:YAG solid-state laser 6 is focused by the focusing lens 7, it hits the surface of the briquettes 8 placed on the rotating platform 9 to generate plasma, and the optical signal emitted during the process of plasma cooling and attenuation passes through the light receiver The collection of 10 is transmitted to the spectrometer 12 and the detector 14 through the optical fiber 11, and the signal is transmitted to the computer 15 for processing.

本发明采用的基于激光诱导击穿光谱的元素分析测量系统4中,机械液压制样压力控制在20-35MPa,保证样品的致密性;样品质量控制在2-10g,液压压片机模具为圆柱形模具;固体激光器6的能量控制在30-100mJ/脉冲之间,既保证得到强度较高的原子谱线,又能尽可能避免等离子体屏蔽效应;固体激光器6的脉冲频率1-10Hz,输出波长为532nm或355nm,532nm和355nm激光既具有较高的光子能量,也具有较强的电离作用;激光聚焦点位置位于煤饼8表面以下1-3mm,以提高测量重复性;光谱仪12的延迟时间控制在激光脉冲之后的0.5-2μs,可以得到较好的信噪比;光谱仪12的测量范围在191-950nm,可以实现对元素C、H、O、N、S的同时检测;在氩气或氦气气氛下进行测量,有利于减小光谱信号波动;旋转平台9旋转速度控制在1-5rpm,避免激光重复击打在样品表面同一点。In the elemental analysis and measurement system 4 based on laser-induced breakdown spectroscopy adopted in the present invention, the mechanical hydraulic sample preparation pressure is controlled at 20-35MPa to ensure the compactness of the sample; the sample quality is controlled at 2-10g, and the hydraulic tablet press mold is a cylinder shape mold; the energy of the solid-state laser 6 is controlled between 30-100mJ/pulse, which not only ensures high-intensity atomic spectral lines, but also avoids the plasma shielding effect as much as possible; the pulse frequency of the solid-state laser 6 is 1-10Hz, and the output The wavelength is 532nm or 355nm. The 532nm and 355nm lasers have both high photon energy and strong ionization; the laser focus point is located 1-3mm below the surface of the briquettes 8 to improve measurement repeatability; the retardation of the spectrometer 12 The time is controlled at 0.5-2μs after the laser pulse, and a better signal-to-noise ratio can be obtained; the measurement range of the spectrometer 12 is 191-950nm, which can realize the simultaneous detection of elements C, H, O, N, and S; in argon gas or helium atmosphere for measurement, which is beneficial to reduce the fluctuation of spectral signal; the rotation speed of the rotating platform 9 is controlled at 1-5rpm to avoid the laser hitting the same point on the sample surface repeatedly.

本发明对煤饼中的C、H、O、N、S元素进行定性、定量分析时,选取内标法进行数据处理以减弱基体效应,选取的内标元素为Si,元素C、H、O、N、S、Si采用的特征谱线如表1所示。In the present invention for qualitative and quantitative analysis of C, H, O, N, and S elements in briquettes, the internal standard method is selected for data processing to weaken the matrix effect, and the selected internal standard element is Si, and the elements C, H, O , N, S, Si used characteristic spectral lines are shown in Table 1.

表1Table 1

元素element 特征谱线(nm)Characteristic line(nm) CC 193.09,247.856193.09, 247.856 HH 656.272656.272 OO 747.908,729.631,407.7715747.908, 729.631, 407.7715 NN 460.716nm,742.364nm460.716nm, 742.364nm SS 866.649,868.046,903.262,547.8194866.649, 868.046, 903.262, 547.8194 SiSi 288.1579288.1579

本发明利用Matlab软件计算谱线峰面积积分,采取局部光谱归一化和等离子体温度补偿的光谱修正方法,计算得到待测元素谱线强度。对C、H、O、N、S元素进行定量分析时,首先利用已知待测元素浓度的样品,以待测元素浓度为横坐标,待测元素与Si元素谱线强度比为纵坐标,建立待测元素浓度与谱线强度比之间的定标曲线方程。获得定标曲线方程后,利用元素分析测量系统4对未知浓度的待测样品进行检测,将待测元素谱线强度带入定标曲线方程,可以实现对待测元素浓度的计算。测得的C、H、O、N、S元素浓度,分别表示为Car,LIBS,Har,LIBS,Oar,LIBS,Nar,LIBS,Sar,LIBSThe invention utilizes the Matlab software to calculate the spectral line peak area integral, adopts the spectral correction method of local spectral normalization and plasma temperature compensation, and calculates the spectral line intensity of the element to be measured. When quantitatively analyzing C, H, O, N, and S elements, first use a sample with a known concentration of the element to be measured, take the concentration of the element to be measured as the abscissa, and the spectral line intensity ratio of the element to be measured and Si element as the ordinate, The calibration curve equation between the concentration of the element to be measured and the spectral line intensity ratio is established. After the calibration curve equation is obtained, the elemental analysis and measurement system 4 is used to detect the unknown concentration of the sample to be measured, and the spectral line intensity of the element to be measured is brought into the calibration curve equation, so that the concentration of the element to be measured can be calculated. The measured concentrations of C, H, O, N, and S elements are expressed as Car, LIBS , Har, LIBS , O ar, LIBS , N ar, LIBS , Sar, LIBS , respectively.

图4为本发明的基于程序升温称量计量的工业分析测量系统示意图,主要包括程序控温系统16、气氛控制系统17、炉体加热系统18、称重计量系统19、数据处理系统20。煤粉置于炉体加热系统18中,通过程序控温系统16调节炉体温度,通过气氛控制系统17调节炉内气氛,对煤粉进行加热,利用称重计量系统19对煤粉质量进行实时测量,数据输入到内置于电脑中的数据处理系统20中。FIG. 4 is a schematic diagram of an industrial analysis and measurement system based on temperature-programmed weighing and measurement of the present invention, which mainly includes a programmable temperature control system 16 , an atmosphere control system 17 , a furnace heating system 18 , a weighing measurement system 19 , and a data processing system 20 . The pulverized coal is placed in the furnace body heating system 18, the temperature of the furnace body is adjusted by the program temperature control system 16, the atmosphere in the furnace is adjusted by the atmosphere control system 17, and the pulverized coal is heated. For measurement, the data is input into the data processing system 20 built in the computer.

本发明采用的基于程序升温称量计量的工业分析测量系统中,煤的工业分析方法为:称取质量m的煤粉置于炉体加热系统18中,通过气氛控制系统17预先通入干燥氮气,并利用程序控温系统16将炉内温度控制在105-110℃,在干燥氮气流中干燥至恒定质量m1,根据煤样的质量损失m-m1计算出水分的质量分数;维持氮气气氛,将炉内温度升温至900±10℃,加热7min;获得煤样质量m2,根据质量损失m1-m2计算得到挥发分的质量分数;维持氮气气氛,冷却至815±10℃,切换至空气气氛,在815±10℃温度下灼烧至恒定质量m3,计算得到灰分的质量分数;最后基于质量平衡计算得到固定碳的质量分数。In the industrial analysis and measurement system based on temperature-programmed weighing and measurement adopted in the present invention, the industrial analysis method for coal is as follows: weigh the coal powder of mass m and place it in the furnace heating system 18, and pre-feed dry nitrogen through the atmosphere control system 17 , and use the program temperature control system 16 to control the temperature in the furnace at 105-110 ° C, dry it in a dry nitrogen stream to a constant mass m 1 , and calculate the mass fraction of moisture according to the mass loss mm 1 of the coal sample; maintain a nitrogen atmosphere, Raise the temperature in the furnace to 900±10°C, and heat for 7 minutes; obtain the mass m 2 of the coal sample, and calculate the mass fraction of volatile matter according to the mass loss m 1 -m 2 ; maintain a nitrogen atmosphere, cool to 815±10° C., switch to In an air atmosphere, calcined to a constant mass m 3 at a temperature of 815±10 °C, and the mass fraction of ash was calculated; finally, the mass fraction of fixed carbon was calculated based on the mass balance.

水分:Mar=(m-m1)/m*100Moisture: Mar = (mm 1 )/m*100

挥发分:Var=(m1-m2)/m*100Volatile matter: V ar =(m 1 -m 2 )/m*100

灰分:Aar=m3/m*100Ash content: A ar =m 3 /m*100

固定碳:FCar=100-(Mar+Aar+Var)Fixed carbon: FC ar = 100-(M ar +A ar +V ar )

其中Mar,Aar,Var,FCar分别为煤样的水分、灰分、挥发分和固定碳的质量分数,m为相对应的煤粉初始质量。固定碳质量分数FCar由水分、灰分、挥发分的质量分数计算得到。where Mar , A ar , Var , and FC ar are the mass fractions of moisture, ash, volatile matter and fixed carbon in the coal sample, respectively, and m is the corresponding initial mass of pulverized coal. The fixed carbon mass fraction FC ar is calculated from the mass fraction of moisture, ash and volatile matter.

本发明所述的燃煤热值计算经验公式选用门捷列夫热值计算经验公式,利用基于激光诱导击穿光谱的元素分析测量系统得到C、H、O、N、S元素浓度,以及基于程序升温称量计量的工业分析测量系统得到的煤水分含量Mar,作为公式的输入值计算得到燃煤热值。The empirical formula for calculating the calorific value of coal-fired in the present invention is selected from Mendeleev's calorific value calculation empirical formula, and the elemental analysis and measurement system based on laser-induced breakdown spectroscopy is used to obtain the element concentrations of C, H, O, N, and S, and based on The coal moisture content Mar obtained by the industrial analysis and measurement system of temperature-programmed weighing and measurement is used as the input value of the formula to calculate the calorific value of coal combustion.

热值Qnet,ar=339Car+1030Har-109(Oar-Sar)-25Mar Calorific value Q net, ar = 339C ar +1030H ar -109(O ar -S ar )-25M ar

其中,Qnet,ar为煤的收到基低位发热量,Car=Car,LIBS

Figure BDA0002878379380000071
Sar=Sar,LIBS,Nar=Nar,LIBS,Oar=100-Mar-Aar-Car-Har-Nar-Sar。Among them, Q net, ar is the received base low calorific value of coal, Car ar = Car ar, LIBS ,
Figure BDA0002878379380000071
Sar = Sar,LIBS , Nar = Nar ,LIBS , Oar =100-Mar- Aar - Car - Har - Nar - Sar .

本发明的优点在于同时结合了煤的工业分析结果和煤中C、H、O、N、S等元素分析结果,既能快速获得燃煤热值,也提高了燃煤热值测量的重复性和精确度;通过基于激光诱导击穿光谱的元素分析测量系统和基于程序升温称量计量的工业分析测量系统,实现了对煤的水分、灰分、挥发分、硫分、氮含量、热值等的快速测量,为智慧电厂的实现提供了基础数据。The advantage of the invention is that the industrial analysis results of coal and the analysis results of C, H, O, N, S and other elements in the coal are combined at the same time, so that the calorific value of the coal can be obtained quickly, and the repeatability of the measurement of the calorific value of the coal can be improved. and accuracy; through the elemental analysis and measurement system based on laser-induced breakdown spectroscopy and the industrial analysis and measurement system based on temperature-programmed weighing and measurement, the moisture, ash, volatile matter, sulfur, nitrogen content, calorific value, etc. It provides basic data for the realization of smart power plants.

因此,本发明提出结合煤的程序升温法工业分析和LIBS元素分析两种方法,利用元素分析准确获取煤中C、H、O、N、S等元素含量,结合工业分析获得的准确水分、灰分,扣除水分和灰分影响后,可对所测元素测量结果进行修正,获得干燥无灰基准确数据,获得较为准确的热值,工业分析结果也与国标要求的煤质分析保持一致。Therefore, the present invention proposes a combination of two methods of coal temperature-programmed industrial analysis and LIBS elemental analysis, using elemental analysis to accurately obtain C, H, O, N, S and other element contents in coal, combined with accurate moisture and ash content obtained by industrial analysis After deducting the influence of moisture and ash, the measurement results of the measured elements can be corrected to obtain accurate data of dry ash-free base, and obtain more accurate calorific value. The industrial analysis results are also consistent with the coal quality analysis required by the national standard.

以上描述解释了本发明的主要原理、基本特征和其优点,不能以此限定本发明实施的范围。上述说明书中描述的只是本发明的原理和特征,在不脱离本发明精神和范围的前提下,本发明还有诸多的变化与改进,这些都在保护范围内。The above description explains the main principles, basic features and advantages of the present invention, and does not limit the scope of implementation of the present invention. What is described in the above specification is only the principles and features of the present invention. Without departing from the spirit and scope of the present invention, the present invention has many changes and improvements, which are all within the scope of protection.

Claims (2)

1.一种燃煤电厂煤质成分在线快速测试的方法,其特征在于,包括以下步骤:1. a method for on-line rapid testing of coal quality components in coal-fired power plants, is characterized in that, comprises the following steps: (1)从燃煤电厂煤粉管道抽取煤粉,利用旋风分离器分离捕集煤粉颗粒,混匀后分为两部分;(1) Extract the pulverized coal from the pulverized coal pipeline of the coal-fired power plant, use the cyclone separator to separate and capture the pulverized coal particles, and divide it into two parts after mixing; (2)通过基于程序升温称重计量的工业分析,测量其中一部分煤粉的水分、灰分、挥发分和固定碳含量;具体包括:(2) Measure the moisture, ash, volatile and fixed carbon content of a part of the pulverized coal through industrial analysis based on temperature-programmed weighing and measurement; specifically: (2.1)称取初始质量m的煤粉置于炉体加热系统中,将炉内温度控制在105~110℃,在干燥氮气流中干燥至质量恒定;获得煤样质量m 1,计算出水分的质量分数,水分M ar =(m-m 1)/m×100;(2.1) Weigh the pulverized coal with the initial mass m and place it in the furnace heating system, control the temperature in the furnace at 105-110 °C, and dry it in a dry nitrogen stream until the mass is constant; obtain the mass m 1 of the coal sample, and calculate the moisture content The mass fraction of , moisture Mar = ( m - m 1 )/ m × 100; (2.2)维持氮气气氛,将炉内温度升温至900±10℃,加热7 min;获得煤样质量m 2,计算得到挥发分的质量分数,挥发分V ar =(m 1-m 2)/m×100;(2.2) Maintain a nitrogen atmosphere, raise the temperature in the furnace to 900±10°C, and heat for 7 min; obtain the mass m 2 of the coal sample, and calculate the mass fraction of volatile matter, volatile matter V ar =( m 1 - m 2 )/ m × 100; (2.3)维持氮气气氛,冷却至815±10℃;切换至空气气氛,在815±10℃温度下灼烧至质量恒定;根据剩余煤样质量m 3计算出灰分的质量分数,灰分A ar =m 3/m×100;(2.3) Maintain nitrogen atmosphere, cool to 815±10°C; switch to air atmosphere, and burn to constant mass at 815±10°C ; calculate the mass fraction of ash according to the remaining coal sample mass m3 , ash A ar = m 3 / m × 100; (2.4)由初始质量m的煤粉所含水分、灰分、挥发分的质量分数,计算得到固定碳质量分数:固定碳FC ar =100 -( M ar +A ar +V ar );(2.4) Calculate the mass fraction of fixed carbon from the mass fraction of moisture, ash and volatile matter contained in the pulverized coal of initial mass m : fixed carbon FC ar =100 -( Mar + A ar + V ar ); (3)通过基于激光诱导击穿光谱的元素分析,测量另一部分煤粉中C、H、O、N、S元素浓度,分别表示为C ar,LIBS H ar,LIBS O ar,LIBS N ar,LIBS S ar,LIBS ;具体包括:(3) Through elemental analysis based on laser-induced breakdown spectroscopy, measure the C , H , O, N, and S element concentrations in another part of the pulverized coal, which are expressed as Car, LIBS , Har, LIBS , O ar, LIBS , respectively, N ar, LIBS , Sar , LIBS ; specifically include: (3.1)以机械液压压片机将煤粉压制成表面平滑的煤饼,置于元素分析测量系统的旋转平台上;(3.1) Press the pulverized coal into a smooth-surfaced coal cake with a mechanical hydraulic tablet press, and place it on the rotating platform of the elemental analysis and measurement system; (3.2)Nd:YAG固体激光器发出的激光束经过聚焦透镜的聚焦后,打在旋转状态的煤饼表面,生成等离子体;收光器收集等离子体在冷却和衰减过程中所发出的光信号,通过光纤传到光谱仪和探测器,并将处理得到的谱线信息传输到电脑;(3.2) After the laser beam emitted by the Nd:YAG solid-state laser is focused by the focusing lens, it hits the surface of the rotating briquettes to generate plasma; the light receiver collects the optical signal emitted by the plasma during the cooling and decay process, It is transmitted to the spectrometer and detector through the optical fiber, and the processed spectral line information is transmitted to the computer; (3.3)利用Matlab软件计算谱线峰面积积分,采取局部光谱归一化和等离子体温度补偿的光谱修正方法计算得到待测元素谱线强度;将待测元素谱线强度带入定标曲线方程,计算待测元素的浓度;(3.3) Use the Matlab software to calculate the peak area integral of the spectral line, and use the spectral correction method of local spectral normalization and plasma temperature compensation to calculate the spectral line intensity of the element to be measured; bring the spectral line intensity of the element to be measured into the calibration curve equation , calculate the concentration of the element to be tested; (4)结合步骤(2)的工业分析结果和步骤(3)的元素分析结果,采用门捷列夫发热量计算公式计算燃煤热值:(4) Combined with the industrial analysis results of step (2) and the elemental analysis results of step (3), use the Mendeleev calorific value calculation formula to calculate the calorific value of coal combustion: 热值Q net, ar = 339C ar +1030H ar - 109(O ar - S ar ) - 25M ar Calorific value Q net, ar = 339 C ar +1030 H ar - 109(O ar - S ar ) - 25 M ar 其中,Q net, ar 为煤的收到基低位发热量,C ar = C ar,LIBS H ar = H ar,LIBS - M ar ﹒2/(2+16),Among them, Q net, ar is the low calorific value of coal received base, Car = Car , LIBS , Har = Har , LIBS - Mar 2/(2+16), S ar = S ar,LIBS N ar = N ar,LIBS O ar = 100 - M ar - A ar - C ar - H ar - N ar - S ar S ar = S ar ,LIBS , N ar = N ar ,LIBS , O ar = 100 - Mar - A ar - Car - Har - N ar - Sar . 2.根据权利要求1所述的方法,其特征在于,所述步骤(3)中,对煤粉中C、H、O、N、S元素进行定性、定量分析时,以内标法进行数据处理以减弱基体效应,选取的内标元素为Si,元素C、H、O、N、S、Si采用的特征谱线如下所示:2 . The method according to claim 1 , wherein in the step (3), when qualitative and quantitative analysis of C, H, O, N, and S elements in pulverized coal is performed, data processing is performed by an internal standard method. 3 . In order to weaken the matrix effect, the selected internal standard element is Si, and the characteristic spectral lines of the elements C, H, O, N, S, and Si are as follows: C:193.09 nm,247.856 nm;H:656.272 nm;O:747.908 nm,729.631 nm,407.7715 nm;N:460.716nm,742.364nm;S:866.649 nm,868.046 nm,903.262 nm,547.8194 nm;Si:288.1579 nm。C: 193.09 nm, 247.856 nm; H: 656.272 nm; O: 747.908 nm, 729.631 nm, 407.7715 nm; N: 460.716 nm, 742.364 nm; S: 866.649 nm, 868.046 nm, 903.262 nm, 547.8194 nm; .
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