CN112833579B - Multi-mode heat pump tobacco curing system and control method thereof - Google Patents
Multi-mode heat pump tobacco curing system and control method thereof Download PDFInfo
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 74
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000007791 dehumidification Methods 0.000 claims description 85
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000001704 evaporation Methods 0.000 claims description 12
- 230000008020 evaporation Effects 0.000 claims description 12
- 239000003507 refrigerant Substances 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 230000001186 cumulative effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 239000003570 air Substances 0.000 description 69
- 238000001035 drying Methods 0.000 description 4
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/02—Heat pumps of the compression type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明属于热泵烤烟技术领域,具体涉及一种多模式热泵烤烟系统及其控制方法。The invention belongs to the technical field of heat pump flue-cured tobacco, and in particular relates to a multi-mode heat pump flue-cured tobacco system and a control method thereof.
背景技术Background technique
热泵干燥系统具有除湿速度快、效率高、能耗低的优点,可大幅降低烘干能耗,减少污染物和温室气体排放,且能够提高产品烘烤质量,已在烟草烘干领域得到了广泛的应用,取得了良好的社会和经济效益。热泵烤烟系统按照空气循环形式可分为开式系统、闭式系统以及半开式系统。The heat pump drying system has the advantages of fast dehumidification, high efficiency and low energy consumption, which can greatly reduce the energy consumption of drying, reduce pollutants and greenhouse gas emissions, and can improve the quality of product baking. It has been widely used in the field of tobacco drying. The application has achieved good social and economic benefits. The heat pump flue-cured tobacco system can be divided into open system, closed system and semi-open system according to the air circulation form.
开式系统只能对空气进行一次利用,从环境中吸入的新风经冷凝器加热后直接送入烤烟房,与烟叶进行换热换湿作业后直接排放到环境中,优点是系统结构简单、体积小、成本低,缺点是吸入的新风受环境空气温湿度影响较大,而且从烤烟室排出的高温空气所携带的热量将直接排放在空气中,能量利用率低,烘烤能耗高。闭式系统则将烤房种的空气在完全封闭的循环通道中循环利用,烤烟房中排出的高温高湿空气由蒸发器除湿处理后,再由冷凝器加热后重新送回烤烟房内与烟叶进行换热换湿作业,闭式系统不从外界环境中引入新风,也不向外界环境中排放废气,不存在新风热负荷,所以能耗最低,但该系统由于压缩机功率的持续输入,烤房温度会不断升高,不利于烤房内温度的精确控制。半开式系统将部分烤烟房中排出的回风与从外界引入的新风进行混合,再经由冷凝器加热后送入室内,半开式系统可回收回风中的部分热量,相较于开式系统更加节能,相较于闭式系统可有效实现烤房内的温度控制,但是回风中含湿量较大,增大了混合空气中的含湿量,会降低了系统内的除湿效率。The open system can only use the air once. The fresh air inhaled from the environment is heated by the condenser and sent directly to the flue-curing room. After heat and humidity exchange with the tobacco leaves, it is directly discharged into the environment. The advantages are that the system has simple structure and volume. Small, low cost, the disadvantage is that the inhaled fresh air is greatly affected by the temperature and humidity of the ambient air, and the heat carried by the high-temperature air discharged from the flue-cured tobacco room will be directly discharged into the air, the energy utilization rate is low, and the baking energy consumption is high. The closed system recycles the air in the flue-curing room in a completely closed circulation channel. The high-temperature and high-humidity air discharged from the flue-curing room is dehumidified by the evaporator, then heated by the condenser and sent back to the flue-curing room and the tobacco leaves. For heat and humidity exchange operations, the closed system does not introduce fresh air from the external environment, nor does it discharge exhaust gas into the external environment, and there is no heat load of the fresh air, so the energy consumption is the lowest, but the system has the lowest power consumption due to the continuous input of the compressor power. The room temperature will continue to rise, which is not conducive to the precise control of the temperature in the oven. The semi-open system mixes the return air discharged from part of the flue-cured tobacco room with the fresh air introduced from the outside, and then is heated by the condenser and sent into the room. The semi-open system can recover part of the heat in the return air. The system is more energy-saving, and can effectively control the temperature in the oven compared to the closed system, but the moisture content in the return air is relatively large, which increases the moisture content in the mixed air and reduces the dehumidification efficiency in the system.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术的不足,本发明旨在提供一种具有多种工作模式的热泵烤烟系统及其控制方法,通过控制压缩机转速、四通换向阀方向、电子膨胀阀开度从而有效控制制冷剂的流向和流量,实现多种工作模式的切换,达到精准控制烤房内温湿度的目的,既更有效回收回风热量,降低烤烟能耗,又能达到烤烟的工艺要求。In order to solve the deficiencies of the prior art, the present invention aims to provide a heat pump flue-cured tobacco system with multiple working modes and a control method thereof, which can effectively control the speed of the compressor, the direction of the four-way reversing valve, and the opening of the electronic expansion valve. The flow direction and flow of the refrigerant realize the switching of various working modes and achieve the purpose of accurately controlling the temperature and humidity in the barn, which not only recovers the heat of the return air more effectively, reduces the energy consumption of flue-cured tobacco, but also meets the technological requirements of flue-cured tobacco.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种多模式热泵烤烟系统包括控制器和与控制器相连的变频压缩机、四通换向阀、室外换热器、设在换热风箱内部的室内换热器、传感器组;所述换热风箱的进口处设有可调式风门,出口处设有变频风机。A multi-mode heat pump flue-cured tobacco system includes a controller, a variable frequency compressor connected to the controller, a four-way reversing valve, an outdoor heat exchanger, an indoor heat exchanger arranged inside a heat exchange air box, and a sensor group; the heat exchange The inlet of the bellows is provided with an adjustable damper, and the outlet is provided with a variable frequency fan.
所述换热风箱内部通过独立分割设有第一风腔和第二风腔,所述第一风腔和第二风腔的进口和出口均连通在一起;所述室内换热器包括分别对应设在第一风腔和第二风腔内的第一室内换热器和第二室内换热器。The inside of the heat exchange bellows is independently divided into a first air cavity and a second air cavity, and the inlets and the outlets of the first air cavity and the second air cavity are connected together; The first indoor heat exchanger and the second indoor heat exchanger are arranged in the first air cavity and the second air cavity.
进一步地,所述变频压缩机的出口连接四通换向阀的第一连接口,四通换向阀的第二连接口连接室外换热器的一端,第三连接口连通变频压缩机的进口,第四连接口连接第二室内换热器的一端;所述室外换热器的另一端分别连接第一室内换热器的一端和第一单向阀的进口,第一单向阀的出口分别连接电子膨胀阀一端和第二单向阀的进口,第二单向阀的出口连接在第一室内换热器的另一端上,电子膨胀阀的另一端连接在第二室内换热器的另一端;所述传感器组包括设在换热风箱出口的第一温湿传感器、换热风箱进口的第二温湿传感器、烤房环境中的第三温湿传感器以及设在与变频压缩机的进气口相连管道上的温度压力传感器,传感器组采集的数据信号传递至控制器;控制器根据实际工况对变频压缩机、变频风机、电子膨胀阀和可调风门进行控制。Further, the outlet of the inverter compressor is connected to the first connection port of the four-way reversing valve, the second connection port of the four-way reversing valve is connected to one end of the outdoor heat exchanger, and the third connection port is connected to the inlet of the inverter compressor. , the fourth connection port is connected to one end of the second indoor heat exchanger; the other end of the outdoor heat exchanger is respectively connected to one end of the first indoor heat exchanger and the inlet of the first one-way valve, and the outlet of the first one-way valve One end of the electronic expansion valve and the inlet of the second one-way valve are respectively connected, the outlet of the second one-way valve is connected to the other end of the first indoor heat exchanger, and the other end of the electronic expansion valve is connected to the second indoor heat exchanger. The other end; the sensor group includes a first temperature and humidity sensor arranged at the outlet of the heat exchange air box, a second temperature and humidity sensor at the inlet of the heat exchange air box, a third temperature and humidity sensor in the environment of the baking room, and a temperature and humidity sensor arranged in the inverter compressor. The temperature and pressure sensor on the pipeline connected to the air inlet, the data signal collected by the sensor group is transmitted to the controller; the controller controls the variable frequency compressor, variable frequency fan, electronic expansion valve and adjustable damper according to the actual working conditions.
基于上述多模式热泵烤烟系统,本发明还提出了上述系统的控制方法,具体实现步骤为:Based on the above-mentioned multi-mode heat pump flue-cured tobacco system, the present invention also proposes a control method for the above-mentioned system, and the specific implementation steps are as follows:
1)根据烤烟不同过程需求,多模式热泵烤烟系统开启之后,通过控制器设置烤烟室内空气的目标温度t0和目标相对湿度设置目标温度最大向上偏差值Δtu和最大向下偏差值为Δtd,Δtu和Δtd的范围为1-10℃;目标相对湿度最大向上偏差值为的范围为0-20%;1) According to different process requirements of flue-cured tobacco, after the multi-mode heat pump flue-cured tobacco system is turned on, the target temperature t 0 and target relative humidity of the indoor air of flue-cured tobacco are set by the controller. Set the maximum upward deviation value Δt u and the maximum downward deviation value of the target temperature as Δt d , the range of Δt u and Δt d is 1-10℃; the maximum upward deviation value of the target relative humidity is The range is 0-20%;
2)通过控制器设置不同工作模式下的烤烟室内温升或温降速率上限值dtu和下限值dtd,dtu和dtd的范围为每分钟0.1-5℃,以及除湿速率上限值和下限值和的范围为每分钟0.1%-5%;同时对系统开启时间进行计时,累计工作时间为τ;2) Set the upper limit dt u and lower limit dt d of the indoor temperature rise or temperature drop rate of flue-cured tobacco under different working modes through the controller. The range of dt u and dt d is 0.1-5℃ per minute, and the dehumidification rate Limit and lower limit and The range is 0.1%-5% per minute; at the same time, the system startup time is timed, and the cumulative working time is τ;
3)机组工作过程中第三传感器实时检测烤烟室内当前的空气温度t1和相对湿度并传递给控制器,控制器通过判断烤烟室内当前空气温度与目标温度的差值以及当前空气湿度与目标湿度的差值,控制器通过调节压缩机转速、四通换向阀方向、电子膨胀阀开度来控制制冷剂的流向和流量,通过调节风门的开度来控制风量的分配,从而实现系统多种工作模式的切换,达到对烤房内温湿度精准控制的目的,能更好的匹配物料在不同干燥阶段的温度与热量需要,做到能量的合理分配,避免浪费。3) During the working process of the unit, the third sensor detects the current air temperature t 1 and relative humidity in the flue-cured tobacco room in real time And pass it to the controller. The controller judges the difference between the current air temperature and the target temperature in the flue-cured tobacco room and the difference between the current air humidity and the target humidity. The controller adjusts the compressor speed, the direction of the four-way reversing valve, and the electronic expansion valve. The opening degree is used to control the flow direction and flow of the refrigerant, and the distribution of the air volume is controlled by adjusting the opening degree of the damper, so as to realize the switching of various working modes of the system, and achieve the purpose of precise control of the temperature and humidity in the baking room, which can be better matched. The temperature and heat requirements of materials in different drying stages can be reasonably distributed to avoid waste.
4)热泵烤烟系统运行期间,对比累计工作时间τ与系统预设检测时间间隔τs大小,τs范围为1-10min;若τs>τ,则系统保持目前工作模式不变;若τs≤τ,则τ清零,系统回到步骤3)继续判断并调整工作状态。4) During the operation of the heat pump flue-cured tobacco system, compare the accumulated working time τ with the preset detection time interval τ s of the system, the range of τ s is 1-10min; if τ s >τ, the system keeps the current working mode unchanged; if τ s ≤τ, then τ is cleared to zero, and the system returns to step 3) to continue judging and adjusting the working state.
其中,步骤3)中根据控制器的判断结果,系统选择执行对应的升温模式、升温除湿模式、除湿模式或者调温除湿模式,具体为:Wherein, in step 3), according to the judgment result of the controller, the system selects and executes the corresponding heating mode, heating and dehumidification mode, dehumidification mode or temperature adjustment and dehumidification mode, specifically:
31)若t1-t0<-Δtd且系统执行升温模式,控制器计算烤烟室内的实际温升速率dt,并将实际温升速率dt与目标温升速率上限值dtu、下限值dtd进行对比,根据对比结果进行系统调控;31) If t 1 -t 0 <-Δt d and The system executes the heating mode, the controller calculates the actual temperature rise rate dt in the flue-cured tobacco room, and compares the actual temperature rise rate dt with the target temperature rise rate upper limit dt u and lower limit dt d , and performs system regulation according to the comparison result;
32)若t1-t0<-Δtd且系统执行升温除湿模式,控制器计算烤烟室内的实际除湿速率并对比实际除湿速率与目标除湿速率上限值下限值计算烤烟室内的实际温升速率dt,并对比实际温升速率dt与目标温升速率上限值dtu、下限值dtd,根据对比结果进行系统调控;32) If t 1 -t 0 <-Δt d and The system executes the heating and dehumidification mode, and the controller calculates the actual dehumidification rate in the flue-cured tobacco room And compare the actual dehumidification rate and target dehumidification rate upper limit lower limit Calculate the actual temperature rise rate dt in the flue-cured tobacco room, and compare the actual temperature rise rate dt with the target temperature rise rate upper limit dt u and lower limit dt d , and perform system control according to the comparison results;
33)若-Δtd≤t1-t0≤Δtu且系统执行除湿模式,控制器根据温度压力传感器采集的制冷剂压力计算蒸发温度te,对比蒸发温度te与预设最低蒸发温度ts,计算烤烟室内的实际除湿速率并对比实际除湿速率与目标除湿速率上限值下限值根据对比结果进行系统调控;33) If -Δt d ≤t 1 -t 0 ≤Δt u and The system executes the dehumidification mode, the controller calculates the evaporation temperature te according to the refrigerant pressure collected by the temperature and pressure sensor, compares the evaporation temperature te with the preset minimum evaporation temperature ts , and calculates the actual dehumidification rate in the flue-cured tobacco room And compare the actual dehumidification rate and target dehumidification rate upper limit lower limit Carry out system control according to the comparison results;
34)若t1-t0>-Δtd且由控制器控制变频压缩机关机,并关闭室外换热器风机、电子膨胀阀和变频风机;34) If t 1 -t 0 >-Δt d and The controller controls the inverter compressor to shut down, and closes the outdoor heat exchanger fan, electronic expansion valve and inverter fan;
35)若t1-t0>Δtu且系统执行调温除湿模式,由控制器计算烤烟室内的实际除湿速率并对比实际除湿速率与目标除湿速率上限值下限值计算烤烟室内的实际温降速率dt,并对比实际温降速率dt与目标温降速率上限值dtu、下限值dtd,根据对比结果进行系统调控。35) If t 1 -t 0 >Δt u and The system executes the temperature adjustment and dehumidification mode, and the controller calculates the actual dehumidification rate in the flue-cured tobacco room And compare the actual dehumidification rate and target dehumidification rate upper limit lower limit Calculate the actual temperature drop rate dt in the flue-cured tobacco room, and compare the actual temperature drop rate dt with the target temperature drop rate upper limit dt u , lower limit dt d , and perform system control according to the comparison results.
其中,所述实际温升或温降速率dt为每个调节周期τs内的温升或者温降速率平均值,计算公式如下:Wherein, the actual temperature rise or temperature drop rate dt is the average temperature rise or temperature drop rate in each adjustment period τ s , and the calculation formula is as follows:
其中,q为流过换热风箱的空气质量流量,单位为m3/s;tio为换热风箱进出口温度差,单位为℃;Vdry为烤烟室内的空气体积,单位为m3;Among them, q is the air mass flow through the heat exchange air box, the unit is m 3 /s; t io is the temperature difference between the inlet and outlet of the heat exchange air box, the unit is °C; V dry is the air volume in the flue-cured tobacco room, the unit is m 3 ;
所述实际除湿速率为每个调节周期τs内的除湿速率平均值,通过以下公式进行计算:The actual dehumidification rate The average value of the dehumidification rate in each adjustment period τ s is calculated by the following formula:
其中为换热风箱进出口相对含湿量差值。in It is the relative humidity difference between the inlet and outlet of the heat exchange air box.
其中,步骤31)中根据实际温升速率dt对比目标温升速率上限值dtu、下限值dtd的结果,控制器对系统的调控具体为:Wherein, in step 31), according to the result of the actual temperature rise rate dt comparing the upper limit value dt u and the lower limit value dt d of the target temperature rise rate, the control of the system by the controller is specifically:
若dt>dtu,则减小变频压缩机的转速,同时调整室外换热器的风机转速、电子膨胀阀的开度和变频风机的转速以适应变频压缩机转速变化;If dt>dt u , reduce the speed of the variable frequency compressor, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the speed of the variable frequency fan to adapt to the speed change of the variable frequency compressor;
若dt<dtd,则增大变频压缩机转速,同时调整室外换热器的风机转速、电子膨胀阀的开度和变频风机的转速以适应变频压缩机的转速变化;If dt < dt d , increase the speed of the inverter compressor, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the speed of the inverter fan to adapt to the speed change of the inverter compressor;
若dtu≥dt≥dtd,系统工作参数不调整。If dt u ≥ dt ≥ dt d , the system operating parameters are not adjusted.
其中,步骤32)中根据实际除湿速率对比目标除湿速率上限值下限值的结果,控制器对系统的调控具体为:Wherein, according to the actual dehumidification rate in step 32) Compare the upper limit of the target dehumidification rate lower limit As a result, the controller's regulation of the system is as follows:
若则减小可调式风门开度;若则增大可调式风门开度;like Then reduce the adjustable damper opening; if Then increase the adjustable damper opening;
若则可调式风门开度不变;然后,控制器根据实际温升速率dt对比目标温升速率上限值dtu、下限值dtd的结果,控制器对系统进行调控,具体为:like Then, the opening of the adjustable damper remains unchanged; then, the controller controls the system according to the result of comparing the actual temperature rise rate dt with the upper limit dt u and the lower limit dt d of the target temperature rise rate, specifically:
若dt>dtu,则减小变频压缩机转速,同时调整室外换热器风机的风速、电子膨胀阀开度和变频风机风速以适应压缩机转速变化;若dt<dtd,则增大变频压缩机转速,同时调整室外换热器风机的风速、电子膨胀阀开度和变频风机风速以适应变频压缩机转速变化;若dtu≥dt≥dtd,系统工作参数不调整。If dt > dt u , reduce the speed of the variable frequency compressor, and adjust the wind speed of the outdoor heat exchanger fan, the opening of the electronic expansion valve and the wind speed of the variable frequency fan to adapt to the change of the compressor speed; if dt < dt d , increase the variable frequency Compressor speed, adjust the wind speed of outdoor heat exchanger fan, electronic expansion valve opening and variable frequency fan wind speed to adapt to the speed change of variable frequency compressor; if dt u ≥ dt ≥ dt d , the system operating parameters will not be adjusted.
其中,步骤33)中根据计算蒸发温度te与预设最低蒸发温度ts的比对结果,控制器对系统的调控具体为:Wherein, according to the comparison result of the calculated evaporation temperature t e and the preset minimum evaporation temperature t s in step 33), the control and regulation of the system by the controller is specifically:
若te<ts,则立即减小变频压缩机转速,同时调整室外换热器风机风速、电子膨胀阀开度和风机风速以适应压缩机转速变化;If t e < ts , reduce the speed of the inverter compressor immediately, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the fan speed to adapt to the change of the compressor speed;
若te≥ts,则不调整;然后,控制器根据实际除湿速率对比目标除湿速率上限值下限值的结果,控制器对系统进行调控,具体为:If t e ≥ t s , do not adjust; then, the controller according to the actual dehumidification rate Compare the upper limit of the target dehumidification rate lower limit As a result, the controller regulates the system, specifically:
若则减小可调式风门开度和变频压缩机转速,同时调整室外换热器风机风速、电子膨胀阀开度和变频风机风速以适应变频压缩机转速变化;若则增大可调式风门开度和变频压缩机转速,同时调整室外换热器风机风速、电子膨胀阀开度和变频风机风速以适应变频压缩机转速变化;若则可调式风门开度和变频压缩机转速不变。like Then reduce the opening of the adjustable damper and the speed of the variable frequency compressor, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the wind speed of the variable frequency fan to adapt to the speed change of the variable frequency compressor; if Then increase the opening of the adjustable damper and the speed of the inverter compressor, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the fan speed of the inverter fan to adapt to the speed change of the inverter compressor; if Then the adjustable damper opening and the inverter compressor speed remain unchanged.
其中,步骤35)中根据实际除湿速率对比目标除湿速率上限值下限值的结果,控制器对系统的调控具体为:Wherein, according to the actual dehumidification rate in step 35) Compare the upper limit of the target dehumidification rate lower limit As a result, the controller's regulation of the system is as follows:
若则减小变频风机转速;若则增大变频风机转速;like Then reduce the frequency conversion fan speed; if Then increase the frequency conversion fan speed;
若则不调整;然后,控制器根据实际温升速率dt对比目标温升速率上限值dtu、下限值dtd的结果,控制器对系统进行调控,具体为:like Then, the controller controls the system according to the result of comparing the actual temperature rise rate dt with the upper limit value dt u and the lower limit value dt d of the target temperature rise rate, specifically:
若dt>dtu,则减小变频压缩机转速,同时调整室外换热器风机风速、电子膨胀阀开度和变频风机风速以适应变频压缩机转速变化;若dt<dtd,则增大变频压缩机转速,同时调整室外换热器风机风速、电子膨胀阀开度和变频风机风速以适应变频压缩机转速变化;若dtu≥dt≥dtd,系统工作参数不调整。If dt>dt u , reduce the speed of the variable frequency compressor, and adjust the fan speed of the outdoor heat exchanger, the opening of the electronic expansion valve and the wind speed of the variable frequency fan to adapt to the speed change of the variable frequency compressor; if dt < dt d , increase the variable frequency The speed of the compressor is adjusted, and the wind speed of the outdoor heat exchanger fan, the opening of the electronic expansion valve and the wind speed of the variable frequency fan are adjusted to adapt to the speed change of the variable frequency compressor;
本发明具有的有益效果为:The beneficial effects that the present invention has are:
针对现有热泵烤烟系统中,开式系统能量利用率低,能耗高,闭式系统无法有效控制烤房温度,而半开式系统除湿效率低的缺点,本发明所提出的多模式热泵烤烟系统吸收三种系统的优点,摈弃其缺点,具备多种工作模式,既更有效回收回风热量,降低烤烟能耗,又能达到烤烟的工艺要求,可实现高效除湿,且精确控制烤房温度的目的。In view of the shortcomings of the existing heat pump flue-cured tobacco system, the open system has low energy utilization rate and high energy consumption, the closed system cannot effectively control the temperature of the barn, and the semi-open system has low dehumidification efficiency. The system absorbs the advantages of the three systems and discards their shortcomings. It has a variety of working modes, which not only recovers the heat of the return air more effectively, reduces the energy consumption of flue-cured tobacco, but also meets the technological requirements of flue-cured tobacco. It can achieve efficient dehumidification and accurately control the temperature of the barn. the goal of.
附图说明Description of drawings
图1为本发明多模式热泵烤烟系统的结构示意图;Fig. 1 is the structural representation of the multi-mode heat pump flue-cured tobacco system of the present invention;
图2位本发明控制方法的逻辑框图。Fig. 2 is a logic block diagram of the control method of the present invention.
具体实施方式Detailed ways
以下将结合附图对本发明作进一步的描述。The present invention will be further described below with reference to the accompanying drawings.
如图1所示,本发明提供一种具有多模式热泵烤烟系统包括控制器305和与控制器305相连的变频压缩机101、四通换向阀102、室外换热器103、设在换热风箱201内部的室内换热器、传感器组等。As shown in FIG. 1, the present invention provides a flue-cured tobacco system with a multi-mode heat pump including a
换热风箱201包括两个独立的风腔,中间完全隔断,其内部独立分割成第一风腔204和第二风腔205,两个风腔的进口和出口均连通在一起。换热风箱的进口处设有可调式风门202,出口处设有变频风机203;室内换热器包括分别对应设在第一风腔204和第二风腔205内的第一室内换热器106和第二室内换热器107;变频压缩机101的出口连接四通换向阀102的第一连接口102-1,四通换向阀102的第二连接口102-2连接室外换热器103的一端,第三连接口102-3连通变频压缩机101的进口,第四连接口102-4连接第二室内换热器107的一端;室外换热器103的另一端分别连接第一室内换热器106的一端和第一单向阀104的进口,第一单向阀104的出口分别连接电子膨胀阀108一端和第二单向阀105的进口,第二单向阀105的出口连接在第一室内换热器106的另一端上,电子膨胀阀108的另一端连接在第二室内换热器107的另一端;The heat
传感器组包括第一温湿传感器301、第二温湿传感器302、第三温湿传感器303和温度压力传感器304。其中第一温湿传感器301设在换热风箱出口处,第二温湿传感器302设在换热风箱进口处,第三温湿传感器303设在换热风箱201外、烤房室内环境中,温度压力传感器304设在与变频压缩机101的进气口相连的管道上;The sensor group includes a first temperature and
为了达到多模式恒温除湿烤烟的效果,本实施例的具有多模式热泵烤烟系统可实现通过控制器305输入信号驱动四通换向阀102其四个连接口内部不同的导通方式进行工作模式的切换,即实现第一工作状态和第二工作状态的切换。In order to achieve the effect of multi-mode constant temperature and dehumidification flue-cured tobacco, the multi-mode heat pump flue-cured tobacco system of this embodiment can realize the operation mode of the four-
第一工作状态:四通换向阀102的第一连接口102-1与第二连接口102-2内部导通,第三连接口102-3与第四连接口102-4内部导通;The first working state: the first connection port 102-1 of the four-
第二工作状态:四通换向阀102的第一连接口102-1与第四连接口102-4内部导通,第二连接口102-2与第三连接口102-3内部导通。The second working state: the first connection port 102-1 of the four-
相应的,本实施例还提供了多模式热泵烤烟系统的控制方法,根据烤烟工艺要求,烤烟热泵系统具有升温模式、升温除湿模式、调温除湿模式和除湿模式四种工作模式,该多模式热泵烤烟系统可通过调节压缩机101的转速、切换四通换向阀102的工作状态、调节电子膨胀阀108的开度从而有效控制制冷剂的流向和流量,通过控制可调风门202的开度来有效控制风量的分配,从而实现系统多种工作模式的切换。Correspondingly, this embodiment also provides a control method for a multi-mode heat pump flue-cured tobacco system. According to the flue-cured tobacco process requirements, the flue-cured tobacco heat pump system has four working modes: a heating mode, a heating and dehumidification mode, a temperature adjustment dehumidification mode and a dehumidification mode. The multi-mode heat pump The flue-cured tobacco system can effectively control the flow direction and flow of the refrigerant by adjusting the speed of the
其中升温模式:变频压缩机101开启,四通换向阀102切换至第二工作状态,电子膨胀阀108开启,室外换热器103风机开启,可调式风门202关闭第一风腔204的进口,完全开启第二风腔205的进口,变频风机203开启;The heating mode: the
升温除湿模式:变频压缩机101开启,四通换向阀102切换至第二工作状态,电子膨胀阀108开启,室外换热器103风机开启,可调式风门202同时开启第一风腔204的进口和第二风腔205的进口,变频风机203开启;Heating and dehumidification mode: the
调温除湿模式:变频压缩机101开启,四通换向阀102切换至第一工作状态,电子膨胀阀108开启,室外换热器103风机开启,可调式风门202关闭第一风腔204的进口,变频风机203开启;Temperature adjustment and dehumidification mode: the
除湿模式:变频压缩机101开启,四通换向阀102切换至第二工作状态,电子膨胀阀108开启,室外换热器103风机关闭,可调式风门202关闭第一风腔204的进口,完全开启第二风腔205的进口,变频风机203开启。Dehumidification mode: the
相应的,基于上述多模式热泵烤烟系统,本发明还提供一种烤烟系统的控制方法;如图2所示,具体步骤如下:Correspondingly, based on the above-mentioned multi-mode heat pump flue-cured tobacco system, the present invention also provides a control method of the flue-cured tobacco system; as shown in Figure 2, the specific steps are as follows:
1)根据烤烟不同过程需求,多模式热泵烤烟系统开启之后,通过控制器305设置烤烟室内空气目标温度t0和目标相对湿度设置目标温度最大向上偏差值Δtu和最大向下偏差值Δtd,Δtu和Δtd的范围为1-10℃,目标相对湿度最大向上偏差值的范围为0-20%;1) According to different process requirements of flue-cured tobacco, after the multi-mode heat pump flue-cured tobacco system is turned on, the
2)根据烤烟不同过程需求,通过控制器305设置不同工作模式下的烤烟室内温升/温降速率上限值dtu和下限值dtd,dtu和dtd的范围为每分钟0.1-5℃,除湿速率上限值和下限值和的范围为每分钟0.1%-5%,同时对系统开启时间进行计时,累计工作时间为τ;2) According to different process requirements of flue-cured tobacco, the upper limit value dt u and the lower limit value dt d of the indoor temperature rise/temperature drop rate of flue-cured tobacco under different working modes are set by the
3)根据烤烟过程中第三传感器303检测烤烟室当前的空气温度t1和相对湿度并传递给控制器305,控制器305进行相关数据对比,系统可选择执行升温模式、升温除湿模式、除湿模式、调温除湿模式,具体为:3) according to the
31)若t1-t0<-Δtd且系统执行升温模式,控制器305计算出烤烟室内的实际温升速率dt,并将实际温升速率dt与目标温升速率上限值dtu、下限值dtd进行对比,根据对比结果调节室外换热器103、电子膨胀阀108、变频风机203和变频压缩机101的工作状态实现系统加热升温;具体为:31) If t 1 -t 0 <-Δt d and The system executes the heating mode, the
31-1)若dt>dtu,则减小变频压缩机101的转速,同时调整室外换热器103的风机转速、电子膨胀阀108的开度和变频风机203的转速速以适应变频压缩机101转速变化;31-1) If dt>dt u , reduce the rotational speed of the
31-2)若dt<dtd,则增大变频压缩机101转速,同时调整室外换热器103的风机转速、电子膨胀阀108的开度和变频风机203的转速以适应变频压缩机101的转速变化;31-2) If dt<dt d , increase the speed of the
31-3)若dtu≥dt≥dtd,系统工作参数不调整。31-3) If dt u ≥ dt ≥ dt d , the system operating parameters are not adjusted.
32)若t1-t0<-Δtd且系统执行升温除湿模式,控制器305计算烤烟室内的实际除湿速率并对比实际除湿速率与目标除湿速率上限值下限值根据对比结果调节室外换热器103、电子膨胀阀108、变频风机203和变频压缩机101的工作状态实现系统加热升温和回风除湿;具体为:32) If t 1 -t 0 <-Δt d and The system executes the heating and dehumidification mode, and the
32-1)若则减小可调式风门202开度;32-1) If Then reduce the opening of the
32-2)若则增大可调式风门202开度;32-2) If Then increase the opening of the
32-3)若则可调式风门202开度不变;32-3) If Then the opening of the
然后,控制器305根据计算得烤烟室内的实际温升速率dt对比目标温升速率上限值dtu、下限值dtd的结果,对系统进行调控,具体为:Then, the
若dt>dtu,则减小变频压缩机101转速,同时调整室外换热器103风机的风速、电子膨胀阀108开度和变频风机203风速以适应压缩机101转速变化;若dt<dtd,则增大变频压缩机101转速,同时调整室外换热器103风机的风速、电子膨胀阀108开度和变频风机203风速以适应变频压缩机101转速变化;若dtu≥dt≥dtd,系统工作参数不调整。If dt>dt u , reduce the rotational speed of the
33)若-Δtd≤t1-t0≤Δtu且系统执行除湿模式,控制器305根据温度压力传感器304采集的制冷剂压力计算蒸发温度te,并与预设最低蒸发温度ts进行对比,根据结果对可调式风门202、变频压缩机101、室外换热器103、电子膨胀阀108和变频风机203的工作状态进行调节实现回风除湿;具体为:33) If -Δt d ≤t 1 -t 0 ≤Δt u and The system executes the dehumidification mode, the
33-1)若te<ts,则立即减小变频压缩机101转速,同时调整室外换热器103风机风速、电子膨胀阀108开度和变频风机203风速以适应压缩机101转速变化;33-1) If t e < ts , immediately reduce the rotational speed of the
33-2)若te≥ts,则计算烤烟室内的实际除湿速率对比实际除湿速率与目标除湿速率上限值和下限值具体为:33-2) If t e ≥ t s , calculate the actual dehumidification rate in the flue-cured tobacco room Compare the actual dehumidification rate and target dehumidification rate upper limit and lower limit Specifically:
若则减小可调式风门202开度和变频压缩机101转速,同时调整室外换热器103风机风速、电子膨胀阀108开度和变频风机203风速以适应变频压缩机101转速变化;若则增大可调式风门202开度和变频压缩机101转速,同时调整室外换热器103风机风速、电子膨胀阀108开度和变频风机203风速以适应变频压缩机101转速变化;若则可调式风门202开度和变频压缩机101转速不变。like Then reduce the opening of the
34)若t1-t0>-Δtd且由控制器305控制变频压缩机101关机,并关闭室外换热器103风机、电子膨胀阀108和变频风机203;34) If t 1 -t 0 >-Δt d and The
35)若t1-t0>Δtu且系统执行调温除湿模式,由控制器305计算烤烟室内的实际除湿速率并对比实际除湿速率与目标除湿速率上限值下限值根据对比结果调节室外换热器103、电子膨胀阀108、变频风机203和变频压缩机101的工作状态;具体为:35) If t 1 -t 0 >Δt u and The system executes the temperature adjustment and dehumidification mode, and the
35-1)若则减小变频风机203转速;35-1) If Then reduce the speed of the
35-2)若则增大变频风机203转速;35-2) If Then increase the speed of the
35-3)若则不调整;由控制器305计算烤烟室内的实际温升速率dt,对比实际温升速率dt与目标温升速率上限值dtu和下限值dtd,具体为:35-3) If The
若dt>dtu,则减小变频压缩机101转速,同时调整室外换热器103风机风速、电子膨胀阀108开度和变频风机203风速以适应变频压缩机101转速变化;若dt<dtd,则增大变频压缩机101转速,同时调整室外换热器103风机风速、电子膨胀阀108开度和变频风机203风速以适应变频压缩机101转速变化;若dtu≥dt≥dtd,系统工作参数不调整。If dt>dt u , reduce the rotational speed of the
4)在热泵烤烟系统运行期间,控制器305根据实际累计工作时间τ与系统预设检测时间间隔τs大小进行对比,τs范围为1-10min;若τs>τ,则系统保持目前工作模式不变;若τs≤τ,则τ清零,系统回到上一状态继续判断并调整工作状态。4) During the operation of the heat pump flue-cured tobacco system, the
其中,实际温升速率dt为每个调节周期τs内的温升速率平均值,计算公式如下:Among them, the actual temperature rise rate dt is the average temperature rise rate in each adjustment period τ s , and the calculation formula is as follows:
公式中q为流过换热风箱201的空气质量流量,单位为m3/s;tio为换热风箱201进出口温度差,单位为℃;Vdry为烤烟室内的空气体积,单位为m3;In the formula, q is the mass flow of air flowing through the heat
实际除湿速率为每个调节周期τs内的除湿速率平均值,通过以下公式进行计算:Actual dehumidification rate The average value of the dehumidification rate in each adjustment period τ s is calculated by the following formula:
公式中为换热风箱201进出口相对含湿量差值。formula is the relative humidity difference between the inlet and outlet of the heat
本发明换热风箱进口处可调式风门的开度调大操作为第一风腔进口扩大,第二风腔进口缩小;可调式风门的开度调小操作为第二风腔进口扩大,第一风腔进口缩小。In the present invention, the opening of the adjustable damper at the inlet of the heat exchange bellows is enlarged to expand the inlet of the first air cavity, and the inlet of the second air cavity is reduced; The air cavity inlet is reduced.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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