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CN112831916A - A non-woven material manufacturing device for desert transformation - Google Patents

A non-woven material manufacturing device for desert transformation Download PDF

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Publication number
CN112831916A
CN112831916A CN202011643257.0A CN202011643257A CN112831916A CN 112831916 A CN112831916 A CN 112831916A CN 202011643257 A CN202011643257 A CN 202011643257A CN 112831916 A CN112831916 A CN 112831916A
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China
Prior art keywords
preheating
guide
pipe
woven
roller structure
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Pending
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CN202011643257.0A
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Chinese (zh)
Inventor
刘国亮
宋孝浜
赵红芝
戴俊
吕立斌
王春霞
周天池
袁淑军
毕红军
陆振乾
王爱民
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Yancheng Institute of Technology
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Yancheng Institute of Technology
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Application filed by Yancheng Institute of Technology filed Critical Yancheng Institute of Technology
Priority to CN202011643257.0A priority Critical patent/CN112831916A/en
Publication of CN112831916A publication Critical patent/CN112831916A/en
Pending legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention provides a non-woven material manufacturing device for desert transformation, which comprises: the device comprises a support, a guide roller structure, a guide clamping roller structure, a non-woven generation mechanism, a melting mechanism, a material guide pipe, a preheating mechanism, an air outlet pipe and a high-temperature steam pipe, wherein the preheating mechanism is installed at the upper end of the support, the air outlet pipe is installed on the left side of the upper end of the preheating mechanism, an electromagnetic control valve is installed on the air outlet pipe, and a charging hole is formed in the middle of the upper end of the preheating mechanism. Preheating mechanism through setting up for raw and other materials fibre is preheated before getting into melting mechanism, reduces melting mechanism's production load, prolongs melting mechanism's life, and reduction in production cost simultaneously, the design of guide roll structure and direction pinch roll structure is convenient for finished product non-woven fabrics and is received the material, improves production efficiency.

Description

A non-woven manufacturing installation for desert transformation
Technical Field
The invention belongs to the field of non-woven material production equipment, and particularly relates to a non-woven material manufacturing device for desert transformation.
Background
At present, China is one of the countries with serious desertification in the world, and the desertification land area is 262.2 ten thousand square kilometers and occupies 27.4 percent of the land area. The desert mainly comprising fluid dunes in desert areas accounts for more than 70 percent of the national desert area, the current main measures for controlling the desert comprise engineering sand prevention and plant sand fixation, the plant sand fixation is a widely adopted fundamental measure for selecting suitable trees, shrubs or herbaceous plants to build a windproof forest around the desert and in regions with serious desertification, gradually recovering and reconstructing vegetation, planting trees and grasses, increasing the ground coverage rate to prevent the harm of wind and sand and improving the soil fertility, the non-woven fabric matrix can adapt to the requirements of cultivation technologies of different plants, different regions and different facility grades, has low cost, good effect and convenient management and conforms to the current development trend, the non-woven fabric matrix has great advantages in the soilless cultivation, has good development prospect, particularly has good compatibility with the environment and can be naturally degraded after being used, does not cause environmental pollution and soil pollution and is a green product.
However, in the production of nonwoven fabrics, the high melting point of the raw material fibers makes the temperature requirement of the melting device high enough to achieve a sufficiently molten state, which has a great influence on the service life of the melting device.
Therefore, there is a need for a nonwoven manufacturing apparatus for desert reclamation.
Disclosure of Invention
In view of the defects in the prior art, the invention aims to provide a non-woven material manufacturing device for desert transformation, so as to solve the problems in the background technology.
The technical scheme of the invention is realized as follows: a nonwoven manufacturing apparatus for desert reclamation, comprising: support, guide roll structure, direction double-layered roller structure, non-woven formation mechanism, melting mechanism, passage, preheat mechanism, outlet duct, high temperature steam pipe, the mechanism is preheated to support upper end installation, preheat mechanism upper end left side and install the outlet duct, install the solenoid electric valve on the outlet duct, preheat the mechanism upper end centre and be equipped with the charge door, preheat mechanism upper end right side and install the high temperature steam pipe, the solenoid electric valve is installed to high temperature steam pipe lower extreme, outlet duct, high temperature steam pipe lower extreme are all installed inside preheating mechanism upper end, preheat the inside preheating chamber that is equipped with of mechanism, preheat the chamber upper end and communicate with each other with outlet duct, high temperature steam pipe and charge door, preheat the mechanism lower extreme and be equipped with the passage, the passage lower extreme is installed in melting mechanism upper end, melting mechanism passes through the passage and preh, the melting mechanism is arranged inside the upper end of the bracket through a cross frame, the lower end of the melting mechanism is connected with the metering pump through a material guide pipe, the metering pump is connected with the lower end of the melting mechanism through the material guide pipe, the metering pump is arranged on the upper end of the non-woven generation mechanism through the material guide pipe, the non-woven generation mechanism is arranged inside the lower end of the bracket through the cross frame, the lower end of the non-woven generation mechanism is provided with a finished product discharge port, a guide clamping roller structure is arranged inside the lower end of the bracket and is positioned below the non-woven generation mechanism, a guide roller structure is arranged inside the lower end of the bracket and is positioned below the guide clamping roller structure, a fixing frame is arranged on the right side of the bracket, a motor is arranged at the rear end of the fixing frame, a driving belt pulley is arranged at the front end of the motor, bearing, the receiving roller is installed at the upper end of the fixing frame through a bearing seat, a driven belt pulley is arranged at the rear end of the receiving roller, and the driven belt pulley is connected with the driving belt pulley through a belt.
In a preferred embodiment, the guide roller structure is composed of a cross bar, a bearing, a rotating shaft and two transmission rollers.
In a preferred embodiment, the guide roller structure comprises a cross bar, a bearing, a rotating shaft and a guide roller, and one guide roller is arranged.
In a preferred embodiment, a conical hopper is arranged at the lower end of the preheating mechanism, and the preheating mechanism is composed of a preheating box, the conical hopper, a high-temperature steam pipe, an air outlet pipe, an electromagnetic control valve and a charging opening.
In a preferred embodiment, the high temperature steam pipe is connected to a steam generator.
As a preferred embodiment, the air outlet pipe is connected with a heat energy recycling device.
After the technical scheme is adopted, the invention has the beneficial effects that: preheating mechanism through setting up for raw and other materials fibre is preheated before getting into melting mechanism, reduces melting mechanism's production load, prolongs melting mechanism's life, and reduction in production cost simultaneously, the design of guide roll structure and direction pinch roll structure is convenient for finished product non-woven fabrics and is received the material, improves production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of a non-woven material manufacturing device for desert transformation according to the present invention.
Fig. 2 is a schematic sectional view of a preheating mechanism of a non-woven material manufacturing apparatus for desert transformation according to the present invention.
Fig. 3 is a schematic view showing the connection of a belt and a motor of a non-woven material manufacturing apparatus for desert transformation according to the present invention.
In the figure, 1-bracket, 2-guide roller structure, 3-guide clamping roller structure, 4-non-woven generation mechanism, 5-metering pump, 6-cross frame, 7-melting mechanism, 8-guide pipe, 9-preheating mechanism, 10-electromagnetic control valve, 11-air outlet pipe, 12-charging opening, 13-high temperature steam pipe, 14-finished product discharge opening, 15-material collecting roller, 16-bearing seat, 17-fixing frame, 18-preheating cavity, 19-motor, 20-driving belt pulley, 21-belt and 22-driven belt pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: a nonwoven manufacturing apparatus for desert reclamation, comprising: the device comprises a support 1, a guide roller structure 2, a guide clamping roller structure 3, a non-woven generation mechanism 4, a melting mechanism 7, a material guide pipe 8, a preheating mechanism 9, an air outlet pipe 11 and a high-temperature steam pipe 13, wherein the preheating mechanism 9 is installed at the upper end of the support 1, the air outlet pipe 11 is installed on the left side of the upper end of the preheating mechanism 9, an electromagnetic control valve 10 is installed on the air outlet pipe 11, a charging opening 12 is arranged in the middle of the upper end of the preheating mechanism 9, the high-temperature steam pipe 13 is installed on the right side of the upper end of the preheating mechanism 9, the electromagnetic control valve 10 is installed at the lower end of the high-temperature steam pipe 13, the air outlet pipe 11 and the lower end of the high-temperature steam pipe 13 are both installed in the upper end of the preheating mechanism 9, a preheating cavity 18 is arranged in the preheating mechanism 9, the upper end of the preheating cavity, the melting mechanism 7 is arranged inside the upper end of the bracket 1 through a transverse frame 6, the lower end of the melting mechanism 7 is connected with the metering pump 5 through a material guide pipe 8, the metering pump 5 is connected with the lower end of the melting mechanism 7 through the material guide pipe 8, the metering pump 5 is arranged at the upper end of the non-woven generation mechanism 4 through the material guide pipe 8, the non-woven generation mechanism 4 is arranged inside the lower end of the bracket 1 through the transverse frame 6, the lower end of the non-woven generation mechanism 4 is provided with a finished product discharge port 14, the lower end of the bracket 1 is internally provided with a guide clamping roller structure 3, the guide clamping roller structure 3 is arranged below the non-woven generation mechanism 4, the lower end of the bracket 1 is internally provided with a guide roller structure 2, the guide roller structure 2 is arranged below the guide clamping roller structure 3, the right side of the bracket 1 is provided with a fixed frame 17, the rear, the material receiving roller 15 is installed at the upper end of the fixing frame 17, the material receiving roller 15 is installed at the upper end of the fixing frame 17 through a bearing seat 16, a driven belt pulley 22 is arranged at the rear end of the material receiving roller 15, and the driven belt pulley 22 is connected with a driving belt pulley 20 through a belt 21.
The guide roller structure 2 is composed of a cross rod, a bearing, a rotating shaft and two transmission rollers, and the two transmission rollers are used for limiting the finished non-woven fabric after the finished non-woven fabric is discharged from a finished product discharge port 14, so that the finished non-woven fabric is prevented from being wrinkled.
The guide roller structure 2 is composed of a cross bar, a bearing, a rotating shaft and a guide roller, wherein one guide roller is arranged for changing the direction of the finished non-woven fabric during material collection so as to facilitate the material collection of the material collection roller.
The lower end of the preheating mechanism 9 is provided with a conical hopper, and the preheating mechanism 9 consists of a preheating box, the conical hopper, a high-temperature steam pipe 13, an air outlet pipe 11, an electromagnetic control valve 10 and a charging opening 12 and is used for preheating raw material fibers and reducing the time for melting the raw materials.
The high-temperature steam pipe 13 is connected with the steam generator and used for providing high-temperature steam to enter the preheating mechanism 9, and the continuous high-temperature steam provides sufficient heat for preheating the raw materials.
The air outlet pipe 11 is connected with a heat energy recycling device and used for maintaining normal air pressure inside the preheating mechanism 9, and meanwhile waste heat of steam is utilized to avoid waste of heat energy.
As an embodiment of the present invention: in practical use, the raw material fiber is added into a preheating mechanism 9, an electromagnetic control valve 10 on a high-temperature steam pipe 13 is opened, the high-temperature steam enters a preheating cavity 18 to preheat the raw material fiber, then the electromagnetic control valve 10 on an air outlet pipe 11 is opened to ensure that the air pressure inside the preheating mechanism 9 is normal, the preheated raw material fiber enters a melting mechanism 7 through a material guide pipe 8 to be subjected to a melting process, then a metering pump 5 is utilized to be guided into a non-woven fabric generating mechanism 4 to be molded and manufactured, the finished non-woven fabric is connected with a material receiving roller 15 through a guide roller structure 2 and a guide clamping roller structure 3, the material receiving roller is driven by a motor 19 to receive the material, the preheating mechanism 9 enables the raw material fiber to be preheated before entering the melting mechanism 7, the production load of the melting mechanism 7 is reduced, the service life of the melting mechanism 7 is prolonged, meanwhile, the production cost is reduced, the guide roller structure 2 and the guide clamping roller, the production efficiency is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1.一种用于沙漠改造的非织造材料制造装置，包括：支架、导向辊结构、导向夹辊结构、非织生成机构、熔融机构、导料管、预热机构、出气管、高温蒸汽管，其特征在于：所述支架上端安装有预热机构，所述预热机构上端左侧安装有出气管，所述出气管上安装有电磁控制阀，所述预热机构上端中间设有加料口，所述预热机构上端右侧安装有高温蒸汽管，所述高温蒸汽管下端安装有电磁控制阀，所述出气管、高温蒸汽管下端均安装在预热机构上端内部，所述预热机构内部设有预热腔，所述预热腔上端与出气管、高温蒸汽管以及加料口相通，所述预热机构下端设有导料管，所述导料管下端安装在熔融机构上端，所述熔融机构通过导料管与预热机构下端连接，所述熔融机构通过横架安装在支架上端内部，所述熔融机构下端通过导料管与计量泵连接，所述计量泵通过导料管与熔融机构下端连接，所述计量泵通过导料管安装在非织生成机构上端，所述非织生成机构通过横架安装在支架下端内部，所述非织生成机构下端设有成品出料口，所述支架下端内部安装有导向夹辊结构，所述导向夹辊结构位于非织生成机构下方，所述支架下端内部安装有导向辊结构，所述导向辊结构位于导向夹辊结构下方，所述支架右侧设有固定架，所述固定架后端安装有电机，所述电机前端设有主动皮带轮，所述固定架上端前侧、后侧对称安装有轴承座，所述固定架上端安装有收料辊，所述收料辊通过轴承座安装在固定架上端，所述收料辊后端设有从动皮带轮，所述从动皮带轮通过皮带与主动皮带轮连接。1. A non-woven material manufacturing device for desert transformation, comprising: a bracket, a guide roller structure, a guide pinch roller structure, a non-woven generating mechanism, a melting mechanism, a material guide pipe, a preheating mechanism, an air outlet pipe, and a high-temperature steam pipe , which is characterized in that: a preheating mechanism is installed on the upper end of the support, an air outlet pipe is installed on the left side of the upper end of the preheating mechanism, an electromagnetic control valve is installed on the air outlet pipe, and a feeding port is arranged in the middle of the upper end of the preheating mechanism. , a high-temperature steam pipe is installed on the right side of the upper end of the preheating mechanism, an electromagnetic control valve is installed at the lower end of the high-temperature steam pipe, and the air outlet pipe and the lower end of the high-temperature steam pipe are installed inside the upper end of the preheating mechanism. There is a preheating cavity inside, the upper end of the preheating cavity is communicated with the gas outlet pipe, the high temperature steam pipe and the feeding port, the lower end of the preheating mechanism is provided with a material guide pipe, and the lower end of the material guide pipe is installed on the upper end of the melting mechanism, so The melting mechanism is connected with the lower end of the preheating mechanism through a material guide pipe, the melting mechanism is installed inside the upper end of the bracket through a horizontal frame, the lower end of the melting mechanism is connected with a metering pump through a material guide pipe, and the metering pump is connected to the metering pump through the material guide pipe. The lower end of the melting mechanism is connected, the metering pump is installed on the upper end of the non-woven production mechanism through a material guide pipe, the non-woven production mechanism is installed inside the lower end of the bracket through a horizontal frame, and the lower end of the non-woven production mechanism is provided with a finished product discharge port, A guide nip roller structure is installed inside the lower end of the bracket, the guide nip roller structure is located below the non-woven production mechanism, and a guide roller structure is installed inside the lower end of the bracket, and the guide roller structure is located below the guide nip roller structure, the A fixing frame is arranged on the right side of the bracket, a motor is installed at the rear end of the fixing frame, a driving pulley is arranged at the front end of the motor, a bearing seat is symmetrically installed on the front and rear sides of the upper end of the fixing frame, and a bearing seat is installed on the upper end of the fixing frame The receiving roller is installed on the upper end of the fixed frame through the bearing seat, and the rear end of the receiving roller is provided with a driven pulley, and the driven pulley is connected with the driving pulley through a belt. 2.如权利要求1所述的一种用于沙漠改造的非织造材料制造装置，其特征在于：所述导向辊结构由横杆、轴承、转轴以及传动辊轮构成，所述传动滚轮设有两个。2. A non-woven material manufacturing device for desert transformation according to claim 1, characterized in that: the guide roller structure is composed of a cross bar, a bearing, a rotating shaft and a transmission roller, and the transmission roller is provided with two. 3.如权利要求1所述的一种用于沙漠改造的非织造材料制造装置，其特征在于：所述导向辊结构由横杆、轴承、转轴以及导向辊构成，所述导向辊设有一个。3. A non-woven material manufacturing device for desert transformation according to claim 1, wherein the guide roller structure is composed of a cross bar, a bearing, a rotating shaft and a guide roller, and the guide roller is provided with a . 4.如权利要求1所述的一种用于沙漠改造的非织造材料制造装置，其特征在于：所述预热机构下端设有锥形斗，所述预热机构由预热箱、锥形斗、高温蒸汽管、出气管、电磁控制阀以及加料口构成。4. The non-woven material manufacturing device for desert reconstruction according to claim 1, wherein the lower end of the preheating mechanism is provided with a conical bucket, and the preheating mechanism is composed of a preheating box, a conical Bucket, high temperature steam pipe, gas outlet pipe, electromagnetic control valve and feeding port. 5.如权利要求1所述的一种用于沙漠改造的非织造材料制造装置，其特征在于：所述高温蒸汽管与蒸汽发生器连接。5 . The non-woven material manufacturing device for desert reconstruction according to claim 1 , wherein the high-temperature steam pipe is connected to a steam generator. 6 . 6.如权利要求1所述的一种用于沙漠改造的非织造材料制造装置，其特征在于：所述出气管与热能回收利用装置连接。6 . The non-woven material manufacturing device for desert reconstruction according to claim 1 , wherein the air outlet pipe is connected to a heat energy recovery and utilization device. 7 .
CN202011643257.0A 2020-12-30 2020-12-30 A non-woven material manufacturing device for desert transformation Pending CN112831916A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011643257.0A CN112831916A (en) 2020-12-30 2020-12-30 A non-woven material manufacturing device for desert transformation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011643257.0A CN112831916A (en) 2020-12-30 2020-12-30 A non-woven material manufacturing device for desert transformation

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Publication Number Publication Date
CN112831916A true CN112831916A (en) 2021-05-25

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10259682A1 (en) * 2002-12-18 2004-07-01 Coroplast Fritz Müller Gmbh & Co. Kg Self-adhesive tape, its use and process for making it
US20090253323A1 (en) * 2008-04-03 2009-10-08 Usg Interiors, Inc. Non-woven material and method of making such material
CN206385321U (en) * 2017-01-12 2017-08-08 恒天嘉华非织造有限公司 A kind of non woven fabric production apparatus melting plant
CN209307517U (en) * 2018-12-19 2019-08-27 河南宏大非织造布有限公司 A kind of non-woven cloth melting plant
CN111648040A (en) * 2020-06-02 2020-09-11 安徽天元电缆有限公司 Melt-blown non-woven fabric production system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10259682A1 (en) * 2002-12-18 2004-07-01 Coroplast Fritz Müller Gmbh & Co. Kg Self-adhesive tape, its use and process for making it
US20090253323A1 (en) * 2008-04-03 2009-10-08 Usg Interiors, Inc. Non-woven material and method of making such material
CN206385321U (en) * 2017-01-12 2017-08-08 恒天嘉华非织造有限公司 A kind of non woven fabric production apparatus melting plant
CN209307517U (en) * 2018-12-19 2019-08-27 河南宏大非织造布有限公司 A kind of non-woven cloth melting plant
CN111648040A (en) * 2020-06-02 2020-09-11 安徽天元电缆有限公司 Melt-blown non-woven fabric production system

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Application publication date: 20210525