Disclosure of Invention
Therefore, a universal laminated board mold is needed to be provided to solve the problem of poor compatibility of the laminated board mold in the prior art.
In order to achieve the above object, the inventor provides a universal type laminated plate mold, comprising four surrounding frame members, wherein the surrounding frame members comprise an inner mold member and an outer mold member;
the inner die piece and the outer die piece are both in a long strip shape, and the length of the inner die piece is shorter than that of the outer die piece; the inner die piece and the outer die piece are arranged in parallel, the inner die piece can be movably connected to the outer die piece along the length direction, and the movable distance is not more than the length difference of the inner die piece and the outer die piece; the inner die piece is sequentially provided with a plurality of rib outlet grooves along the length direction, the outer die piece is provided with a plurality of abdicating grooves, and the abdicating grooves and the rib outlet grooves are matched in a one-to-one manner; the width of the abdicating groove is larger than that of the rib outlet groove, so that the inner die piece can move in a movable distance, and the reinforcing steel bars can pass through the rib outlet groove and the abdicating groove which are matched with each other;
the outer mold parts of the four surrounding frame parts are sequentially connected end to form a rectangular mold outer frame, the inner mold parts of the four surrounding frame parts are all positioned in the rectangular mold outer frame, and a filling part is arranged between every two adjacent inner mold parts to fill the gap between every two adjacent inner mold parts to form a closed rectangular mold inner frame.
As a preferred structure of the invention, the outer mold part is an outer mold left end section, an outer mold middle section and an outer mold right end section which are sequentially spliced along the length direction; two ends of the middle section of the outer die are respectively detachably connected with the inner end of the left end section of the outer die and the inner end of the right end section of the outer die; the outer end of the outer die left end section of one surrounding frame piece is connected with the outer end of the outer die right end section of the other surrounding frame piece;
the inner die component comprises an inner die left end section, an inner die middle section and an inner die right end section which are sequentially spliced along the length direction; the inner mold left end section is movably connected to the outer mold left end section along the length direction, the inner mold middle section is movably connected to the outer mold middle section along the length direction, and the inner mold right end section is movably connected to the outer mold right end section along the length direction.
As a preferred structure of the invention, the middle section of the inner mold is connected with the middle section of the outer mold to form a middle section, the left end section of the inner mold is connected with the left end section of the outer mold to form a left end section, and the right end section of the inner mold is connected with the right end section of the outer mold to form a right end section; the middle section is provided with a plurality of pieces with different overall lengths, and the middle section with corresponding length can be spliced between the left end section and the right end section according to requirements.
As a preferable structure of the invention, two ends of the middle section of the outer die, the inner end of the left end section of the outer die and the inner end of the right end section of the outer die are respectively provided with a connecting plate, and the connecting plates are provided with bolt holes; the connecting plate at one end of the middle section of the outer die is abutted against the connecting plate at the inner end of the left end section of the outer die, and the bolt holes of the two connecting plates are aligned and pass through bolts so as to detachably connect one end of the middle section of the outer die with the inner end of the left end section of the outer die; the connecting plate at the other end of the middle section of the outer die is abutted against the connecting plate at the inner end of the right end section of the outer die, and the bolt holes of the two connecting plates are aligned and penetrated by bolts so as to detachably connect the other end of the middle section of the outer die and the inner end of the right end section of the outer die.
As a preferred structure of the invention, the length of the middle section of the inner die is consistent with that of the middle section of the outer die, and the middle sections of the inner die and the outer die are arranged in a staggered manner; the length of the inner mold left end section is shorter than that of the outer mold left end section, and the length of the inner mold right end section is longer than that of the outer mold right end section.
As a preferable structure of the invention, the outer end of the left end section of the outer die of the surrounding frame piece is welded and connected with the outer end of the right end section of the outer die of the other surrounding frame piece.
As a preferred structure of the invention, the outer mold is provided with a strip-shaped positioning hole, and the length direction of the positioning hole is consistent with the movable length direction of the inner mold; the inner die piece is provided with a stud which passes through the positioning hole and can move along with the inner die piece along the length direction in the positioning hole; after the inner mold moves along the length direction, the nut is screwed on the stud until the inner mold is fixed relative to the outer mold.
As a preferred structure of the present invention, a surface of the inner mold member facing away from the outer mold member is provided with a plurality of raised patterns.
As a preferred structure of the present invention, a base is disposed on a side of the outer module facing away from the inner module, and the base is provided with a mounting hole for passing a bolt therethrough to fix the outer module.
As a preferred structure of the present invention, a stiffener plate is disposed between the base and a surface of the outer mold member facing away from the inner mold member.
Be different from prior art, above-mentioned technical scheme general type superimposed sheet mould, enclose the frame spare including four, enclose the frame spare including interior module and outer module, it encloses the connection structure that the module can remove along length direction relatively outer module in the frame spare adopts, and restrict interior module displaceable distance, the width in groove of stepping down is greater than the width in a muscle groove, so that interior module removes in displaceable distance, the reinforcing bar all can pass matched with goes out the muscle groove and steps down the groove, therefore, it is adjustable to go out the groove position, reinforcing bar goes out the muscle position and can change according to actual demand is nimble, when the play muscle position skew of the superimposed sheet of required preparation, still can be suitable for, need not to do the mould that a set of muscle groove position matches in addition, therefore, the practicality is strong, the reuse rate is high, avoid the piling up of the different moulds in groove position, make the management of mould stock succinct.
Detailed Description
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
The invention provides a universal laminated plate mold, which is used for manufacturing a laminated plate, particularly for manufacturing a laminated plate which can be adapted to the positions of ribs of various reinforcing steel bars, has strong compatibility and practicability and high reuse rate, can effectively avoid the accumulation of molds with different groove positions, and leads the management of mold inventory to be simple.
Referring to fig. 2 and 3, in a specific embodiment, the universal composite slab mold includes four surrounding frame members 5, the surrounding frame members 5 are used for surrounding a rectangular mold, the surrounding frame members 5 include an inner mold member 500 and an outer mold member 501, the inner mold member 500 is in direct contact with concrete for manufacturing the composite slab, and is used for limiting the movement of the concrete so as to limit the coverage area covered by the concrete, and further ensure that the concrete conforms to the required shape of the composite slab after being solidified; the outer mold member 501 is fitted with the inner mold member 500 for supporting the inner mold member 500, ensuring that the inner mold member 500 is in a concrete-restraining state, for restraining the inner mold member 500 from being toppled by the concrete, for enabling the inner mold member 500 to be fixed at a certain place, such as a work bench for manufacturing a laminated slab, and for completing the connection of the adjacent two surrounding frame members 5.
The inner mold 500 and the outer mold 501 are both long and may be long steel plates, the thickness of the inner mold 500 may be 10mm, and the thickness of the outer mold 501 may be 8 mm. In addition, the outer mold 501 may be a common steel plate, the inner mold 500 may be a patterned plate, that is, a plurality of raised patterns are provided on a steel plate surface, and the inner mold 500 has a raised pattern on one surface, the raised pattern on the other surface of the inner mold 500 is ground flat, and the surface provided with the raised pattern is used for contacting with concrete, that is, the surface of the inner mold 500 opposite to the outer mold 501, so that the manufactured composite slab has a rough surface and is more tightly combined with a later cast-in-place layer.
In order that the connection of the adjacent outer mold members 501 does not affect the movement of the inner mold member 500 in the length direction in the case where the inner mold member 500 does not penetrate the surrounding frame members 5 located at the ends thereof when the outer mold members 501 of the four surrounding frame members 5 have been connected to the rectangular mold outer frame, the length of the inner mold member 500 is set to be shorter than the length of the outer mold member 501, and the difference in the lengths of the inner mold member 500 and the outer mold member 501 provides a space in the length direction for the movement of the inner mold member 500 in the length direction.
The inner mold 500 and the outer mold 501 are arranged in parallel, and the inner mold 500 is movably connected to the outer mold 501 along the length direction, the movable distance is not more than the length difference of the inner mold 500 and the outer mold 501, for example, the length difference is 3cm, the movable distance should be not more than 3cm, 1cm, 2cm and the like, and the length difference is provided through the inner mold 500 and the outer mold 501, so that the movement of the inner mold 500 does not need to penetrate through the surrounding frame 5 adjacent to the inner mold. The inner die piece 500 is sequentially provided with a plurality of rib outlet grooves 4 along the length direction, the outer die piece 501 is provided with a plurality of abdicating grooves 5014, and the abdicating grooves 5014 are matched with the rib outlet grooves 4 in a one-to-one manner; the width of the abdicating groove 5014 is greater than the width of the rib outlet groove 4, so that the inner mold 500 can move in the movable distance, and the steel bar can pass through the rib outlet groove 4 and the abdicating groove 5014, for example, if the length difference is 3cm, the movable distance should not be greater than 3cm, and can be 15mm, when the movable distance is 15mm and the width of the rib outlet groove 4 is 15mm, the width of the abdicating groove 5014 should be at least 15mm +15mm, i.e. at least 30mm, so that when the inner mold 500 moves to any position in the movable distance, the steel bar can pass through the rib outlet groove 4 and the abdicating groove 5014.
The groove wall of the rib outlet groove 4 penetrates through one surface of the inner mold 500 opposite to the outer mold 501 and penetrates through one surface of the inner mold 500 opposite to the outer mold 501; the arrangement of the slot walls of the relief slots 5014 penetrating the side of the outer mould part 501 opposite to the inner mould part 500 and penetrating the side of the outer mould part 501 opposite to the inner mould part 500 is such that the reinforcement can horizontally pass through the inner and outer mould parts 500, 501, after the concrete has set to form a composite slab, the composite slab can be lifted from bottom to top, and the reinforcement can also leave the inner and outer mould parts 500, 501 from the notch of the reinforcement outlet slot 4 and the notch of the relief slot 5014, i.e. the reinforcement can leave the frame member 5 vertically and upwards.
In order to realize that the inner module 500 is movably connected to the outer module 501 along the length direction, in one embodiment, a slide rail is disposed on a surface of the outer module 501 facing the inner module 500, the length direction of the slide rail is consistent with the length direction of the outer module 501 (i.e., the length direction of the inner module 500, i.e., the movable direction of the inner module 500), a slide block is disposed on a surface of the inner module 500 facing the outer module 501, the slide block penetrates into the slide rail, so that the inner module 500 can be movably connected to the outer module 501 along the length direction by sliding the slide block relative to the slide rail, and after the position of the inner module 500 is adjusted, the inner module can be fixed by a clamp or a bolt.
In order to realize that the inner mold 500 is movably connected to the outer mold 501 along the length direction, and the movable distance of the inner mold 500 is not more than the length difference between the inner mold 500 and the outer mold 501, in a preferred embodiment, the outer mold 501 is provided with an elongated positioning hole 5013, the positioning hole 5013 may be in a capsule shape, the length direction of the positioning hole 5013 is consistent with the movable length direction of the inner mold 500, the inner mold is provided with a stud 5003, the stud 5003 passes through the positioning hole 5013 and can move along the length direction of the inner mold 500 in the positioning hole 5013; after the inner mold 500 is moved in the longitudinal direction, the nut 5004 is screwed onto the stud 5003 until the inner mold 500 is fixed to the outer mold 501.
The plurality of the positioning holes 5013 are sequentially arranged along the length direction of the outer die 501, and the distance between every two adjacent positioning holes 5013 can be not more than 300 mm; the number of the studs 5003 is the same as that of the positioning holes 5013, the studs are sequentially arranged along the length direction of the inner mold 500, and the positioning holes 5013 are matched with the studs 5003 in a one-to-one manner.
The length of the length direction of the positioning hole 5013 is matched with the movable range of the inner mold 500, the length of the length direction of the positioning hole 5013 is preferably set to be not more than 300mm, so that the inner mold 500 can move in the movable range and is connected with the outer mold 501, the inner mold 500 can be locked after the position of the inner mold 500 is adjusted, the inner mold 500 can be fixed relative to the outer mold 501, the inner mold 500 can move to any position in the movable range, the rib outlet grooves 4 are in the range of the rib outlet grooves 5014, and the reinforcing steel bars can penetrate through the rib outlet grooves 4 and the rib outlet grooves 5014 which are matched with each other. In addition, the stud 5003 is provided on the side of the inner mold 500 facing the outer mold 501, so that the stud 5003 does not affect the removal of the laminated board after molding.
The outer mold members 501 of the four surrounding frame members 5 are sequentially connected end to form a rectangular outer mold frame, the rectangular outer mold frame is used for supporting the inner mold members 500, the inner mold members 500 of the four surrounding frame members 5 are all positioned in the rectangular outer mold frame, a filling member 9 is arranged between every two adjacent inner mold members 500 to fill a gap between every two adjacent inner mold members 500 and form a closed rectangular inner mold frame, the filling member 9 is square, the specific size of the filling member 9 is determined according to the thickness of the inner mold members 500 and the gap between every two adjacent inner mold members 500, and the filling member 9 is arranged between every two inner mold members 500 and is clamped by the two inner mold members 500.
In a further embodiment, the outer mold 501 and the inner mold 500 are both cut into three sections, and the outer mold 501 is formed by sequentially splicing an outer mold left end section 5010, an outer mold middle section 5011 and an outer mold right end section 5012 along the length direction; the two ends of the outer die left end section 5010 are inner ends and outer ends respectively, and the two ends of the outer die right end section 5012 are inner ends and outer ends respectively. The two ends of the outer die middle section 5011 are detachably connected with the inner end of the outer die left end section 5010 and the inner end of the outer die right end section 5012 respectively; the outer end of the outer die left end section 5010 of the surrounding frame piece 5 is connected with the outer end of the outer die right end section 5012 of the other surrounding frame piece 5; the inner module 500 is an inner die left end section 5000, an inner die middle section 5001 and an inner die right end section 5002 which are sequentially spliced along the length direction; the inner die left end section 5000 is connected to the outer die left end section 5010 to be movable in the longitudinal direction, the inner die middle section 5001 is connected to the outer die middle section 5011 to be movable in the longitudinal direction, and the inner die right end section 5002 is connected to the outer die right end section 5012 to be movable in the longitudinal direction.
The inner mold middle section 5001 and the outer mold middle section 5011 are connected to form a middle section, the inner mold left end section 5000 and the outer mold left end section 5010 are connected to form a left end section, and the inner mold right end section 5002 and the outer mold right end section 5012 are connected to form a right end section. The lengths of three sections cut by the external module 501 may be different or uniform, or two sections may be uniform and different from the other section; similarly, the lengths of the three sections cut out from the outer mold 501 may be different, may be the same, or may be two by two and different from the other section, so that various forms of the middle section, the left end section, and the right end section may be combined.
In a preferred embodiment, the length of the inner die intermediate segments 5001 is consistent with the length of the outer die intermediate segments 5011, and the inner die intermediate segments 5001 are staggered with respect to the outer die intermediate segments 5011 (see fig. 5, i.e., whenever the inner die intermediate segments 5001 move to any position of the outer die intermediate segments 5011 within the movable range, the inner die intermediate segments 5001 are staggered with respect to the outer die intermediate segments 5011); the length of the inner mold left end section 5000 is shorter than that of the outer mold left end section 5010, the length of the inner mold right end section 5002 is longer than that of the outer mold right end section 5012, and because the length of the inner mold left end section 5000 is not consistent with that of the outer mold left end section 5010, and the length of the inner mold right end section 5002 is not consistent with that of the outer mold right end section 5012, please refer to fig. 4, whenever the inner mold left end section 5000 and the outer mold left end section 5010 are in a staggered state, the inner mold right end section 5002 and the outer mold right end section 5012 are in a staggered state. Referring to fig. 6, when the left end section, the middle section and the right end section are sequentially spliced, the left end section, the middle section and the right end section have staggered parts inside and outside, so that the stability after splicing can be improved.
The inner mold middle section 5001 and the outer mold middle section 5011 are connected into a middle section, the inner mold left end section 5000 and the outer mold left end section 5010 are connected into a left end section, and the inner mold right end section 5002 and the outer mold right end section 5012 are connected into a right end section; the middle section is provided with a plurality of pieces with different overall lengths, the length of the inner die middle section 5001 is consistent with that of the outer die middle section 5011, the inner die middle section 5001 and the outer die middle section 5011 are arranged in a staggered mode for example, the overall length is the length from the outward end of the inner die middle section 5001 to the outward end of the outer die middle section 5011, and the middle sections with corresponding lengths can be spliced between the left end section and the right end section according to requirements.
The left end section and the right end section can be provided with various lengths, the left end section with the corresponding length can be spliced at the middle section according to requirements, and the right end section with the corresponding length can be spliced at the middle section according to requirements. The size of the universal laminated plate die can be adjusted by disassembling or splicing the middle section, the left end section and the right end section with different lengths, so that the manufacturing requirements of laminated plates with different sizes can be met. Preferably, the middle section is provided with three or four lengths, the left end section and the right end section are provided with various different sizes, when the size of the universal laminated plate die is mainly adjusted by replacing the left end section and the right end section, the left end section and the right end section which are connected together are called non-standard parts, an independent middle section is a standard part, and at the moment, the size of the universal laminated plate die is mainly adjusted by replacing the non-standard parts.
In order to realize that two ends of the external mold middle section 5011 are detachably connected with the inner end of the external mold left end section 5010 and the inner end of the external mold right end section 5012 respectively, in a certain embodiment, two ends of the external mold middle section 5011, the inner end of the external mold left end section 5010 and the inner end of the external mold right end section 5012 are provided with connecting plates 6, and the connecting plates 6 are provided with bolt holes 600; the connecting plate 6 at one end of the outer die middle section 5011 and the connecting plate 6 at the inner end of the outer die left end section 5010 are abutted against each other, and bolt holes 600 of the two connecting plates 6 are aligned and penetrated by bolts so as to detachably connect one end of the outer die middle section 5011 and the inner end of the outer die left end section 5010; the connecting plate 6 at the other end of the outer die middle section 5011 and the connecting plate 6 at the inner end of the outer die right end section 5012 abut against each other, and bolt holes 600 of the two connecting plates 6 are aligned and penetrated by bolts so as to detachably connect the other end of the outer die middle section 5011 and the inner end of the outer die right end section 5012. When needs are dismantled, only need with the bolt loosen can, when needs splice, only need with the bolt locking can, the simple operation.
The outer end of the outer die left end section 5010 of one surrounding frame piece 5 is connected with the outer end of the outer die right end section 5012 of the other surrounding frame piece 5 in a detachable or non-detachable manner, if the detachable connection is adopted, the outer end of the outer die left end section 5010 and the outer end of the outer die right end section 5012 are both provided with a connecting plate 6, and the connecting plate 6 is provided with a bolt hole 600; the outer end of the outer mold left end section 5010 of frame member 5 abuts the outer end of the outer mold right end section 5012 of the other frame member 5, and the bolt holes 600 of the two connecting plates 6 are aligned and threaded to detachably connect the outer end of the outer mold left end section 5010 of frame member 5 to the outer end of the outer mold right end section 5012 of the other frame member 5, which may be a TR14 screw. Similarly, when needs are dismantled, only need with the bolt loosen can, when needs splice, only need with bolt locking can, the simple operation.
If the external end of the external die left end section 5010 of the surrounding frame member 5 is connected with the external end of the external die right end section 5012 of the other surrounding frame member 5 in a welding manner without being detached, specifically, the external end of the external die left end section 5010 and the external end of the external die right end section 5012 are also provided with connecting plates 6, the connecting plates 6 are arranged in an inclined manner at 45 degrees, the external end of the external die left end section 5010 of the surrounding frame member 5 is exactly attached to the connecting plate 6 at the external end of the external die right end section 5012 of the other surrounding frame member 5, and then the two connecting plates 6 are connected in a welding manner.
In order to further ensure the stability of the universal laminated plate mold, in a further embodiment, a base 7 is disposed on a side of the outer mold 501 opposite to the inner mold 500, the base 7 may be a steel plate and has a thickness of 8mm, a mounting hole 700 is disposed on the base 7, the mounting hole 700 is disposed in the middle of the bottom plate, a plurality of mounting holes 700 are disposed on the mounting hole 700, the mounting holes 700 are sequentially disposed along the length direction of the outer mold 501, the distance between adjacent mounting holes 700 is 450mm, and the mounting holes 700 are used for bolts to pass through to fix the outer mold 501. When the universal type laminated slab mold is required to be installed and fixed at the workbench, the base 7 can be fixed on the workbench through the bolts, so that the whole universal type laminated slab mold is fixed.
When the outer mold 501 of the frame enclosing member 5 is an outer mold left end section 5010, an outer mold middle section 5011 and an outer mold right end section 5012 which are sequentially spliced along the length direction, the inner mold 500 is an inner mold left end section 5000, an inner mold middle section 5001 and an inner mold right end section 5002 which are sequentially spliced along the length direction, the base 7 is also a base left end section, a base middle section and a base right end section which are sequentially spliced along the length direction, the base left end section is connected with the outer mold left end section 5010, the base middle section is connected with the outer mold middle section 5011, the base right end section is connected with the outer mold right end section 5012, and when the outer mold left end section 5010, the outer mold middle section 5011 and the outer mold right end section 5012 are sequentially spliced together, the base left end section, the base middle section and the base right end section sequentially abut against each other and are sequentially spliced into a whole along with the outer.
In order to provide the stability of the connection between the outer mold 501 and the base 7, in a further embodiment, a stiffener plate 8 is disposed between the base 7 and a surface of the outer mold 501 facing away from the inner mold 500, the stiffener plate 8 is in a right triangle shape, a right-angled edge of the stiffener plate 8 and a surface of the outer mold 501 facing away from the inner mold 500 are connected, and another right-angled edge of the stiffener plate 8 is connected to the base 7. The plurality of stiffening plates are sequentially arranged along the length direction of the outer die, and each stiffening plate 8 can be arranged beside the yielding slot 5014.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.