CN112819198B - A factory-based drilling optimization configuration method and system based on cost analysis model - Google Patents
A factory-based drilling optimization configuration method and system based on cost analysis model Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及一种多因素、多工序的非常规油气成本分析模型的工厂化钻井优化配置方法和系统,属于非常规油气开采领域。The invention relates to a factory-based drilling optimization configuration method and system for a multi-factor, multi-process unconventional oil and gas cost analysis model, and belongs to the field of unconventional oil and gas production.
背景技术Background technique
近年来,随着常规油气资源的快速消耗,新增资源的勘探开发难度增大,全球油气资源勘探开发正在由传统的常规油气为主转为常规与非常规油气并重的局面,非常规油气开采成为全球趋势。In recent years, with the rapid depletion of conventional oil and gas resources, the exploration and development of new resources has become more difficult. The exploration and development of global oil and gas resources is shifting from traditional conventional oil and gas to a situation of equal emphasis on conventional and unconventional oil and gas. Unconventional oil and gas exploitation become a global trend.
自2007年开始,井工厂作业模式大大提高了勘探开发的经济性。首先,利用最小的井场使开发井网覆盖储层区域最大化,减少了井场的占地面积;其次,多口井集中钻进和生产,减少了人力成本、钻完井施工车辆及钻机搬家时间,同时地面工程及生产管理也得到简化,大大降低了作业成本;最后,多口井依次一开、固井,二开、再依次固完井,钻井、固井、测井工序间无停待,实现设备利用最大化,提高了作业效率,同时,同开次钻井液重复利用,减少钻井成本。总之,井工厂作业模式是降低非常规油气钻井成本的有效手段,是在同一地区集中布置大批相似井,使用大量标准化的装备或服务,来以流水线作业的方式进行钻井,是一种高效低成本的作业模式。Since 2007, the well factory operation model has greatly improved the economics of exploration and development. First, the smallest well site is used to maximize the reservoir area covered by the development well network, reducing the area occupied by the well site; secondly, multiple wells are drilled and produced in a centralized manner, which reduces labor costs, drilling and completion construction vehicles, and drilling rigs. The moving time is shortened, and the surface engineering and production management are also simplified, which greatly reduces the operating cost; finally, multiple wells are opened, cemented, opened, and then cemented and completed in sequence. There is no need for drilling, cementing, and logging processes. Stop and wait to maximize equipment utilization and improve operating efficiency. At the same time, drilling fluid can be reused for the same operation to reduce drilling costs. In short, the well factory operation model is an effective means to reduce the cost of unconventional oil and gas drilling. It is to centrally arrange a large number of similar wells in the same area and use a large number of standardized equipment or services to drill in a streamlined manner. It is an efficient and low-cost method. operating mode.
尽管井工厂钻井技术在现场应用效果很好,但是,工厂化钻井成本的定量描述仍缺乏理论支撑;此外,井工厂钻井成本计算又是涉及多工种,多因素,不同类型因素紧密联系的一个系统问题,无法对影响工厂化钻井的各个环节进行优化。Although the well factory drilling technology is very effective in on-site application, the quantitative description of factory drilling costs still lacks theoretical support; in addition, the well factory drilling cost calculation is a system that involves multiple types of work, multiple factors, and different types of factors are closely related. The problem is that it is impossible to optimize all aspects that affect factory drilling.
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种基于成本分析模型的工厂化钻井优化配置方法和系统,通过构建考虑钻井学习率、批量化钻井模式、钻井液重复利用的致密油藏工厂化钻井成本模型,对工厂化钻井进行优化配置。In response to the above problems, the purpose of the present invention is to provide a factory-based drilling optimization configuration method and system based on a cost analysis model, by constructing a factory-based drilling cost of tight oil reservoirs that considers drilling learning rate, batch drilling mode, and drilling fluid reuse. model to optimize the configuration of factory drilling.
为实现上述目的,本发明采取以下技术方案:一种基于成本分析模型的工厂化钻井优化配置方法,其包括以下步骤:In order to achieve the above objectives, the present invention adopts the following technical solution: a factory drilling optimization configuration method based on a cost analysis model, which includes the following steps:
1)进行工厂化钻井理论研究、工厂化钻井成本因素研究、工厂化钻井成本量化研究,确定影响工厂化钻井成本的影响因素;1) Conduct theoretical research on factory drilling, research on factory drilling cost factors, and quantitative research on factory drilling costs to determine the influencing factors that affect factory drilling costs;
2)基于确定的各影响因素,建立复杂多因素、多平台、多环节、多工况的工厂化钻井成本分析模型,并通过输入已知的靶点信息和枚举的初始平台数K,进行方案优选和成本分析,优选出最小成本下的工厂化钻井平台数以及井眼轨迹参数,实现对工厂化钻井的优化配置。2) Based on the determined influencing factors, establish a complex multi-factor, multi-platform, multi-link, and multi-working condition factory drilling cost analysis model, and conduct the analysis by inputting the known target information and the enumerated initial number of platforms K. Plan selection and cost analysis are used to select the number of factory drilling platforms and well trajectory parameters at the minimum cost to achieve the optimal configuration of factory drilling.
进一步,所述步骤2)中,对工厂化钻井进行优化配置的方法,包括以下步骤:Further, in step 2), the method for optimizing the configuration of factory drilling includes the following steps:
2.1)以控制靶点水平位移之和最小为优化目标,采用改进的K均值动态聚类算法对各平台的平台坐标进行优化;2.1) Taking the minimum sum of the horizontal displacements of the control targets as the optimization goal, the improved K-means dynamic clustering algorithm is used to optimize the platform coordinates of each platform;
2.2)基于优化后的平台相关信息,建立工厂化钻井成本分析模型,用于对各平台的总成本进行计算;2.2) Based on the optimized platform-related information, establish a factory drilling cost analysis model to calculate the total cost of each platform;
2.3)重复步骤2.1)~步骤2.2),利用枚举算法,选取不同的平台数,计算整个井工厂所有平台数下对应的钻井总成本Izong;2.3) Repeat steps 2.1) to 2.2), use the enumeration algorithm to select different number of platforms, and calculate the total drilling cost I zong corresponding to all the number of platforms in the entire well factory;
2.4)根据平台的总成本Izong最小,对步骤2.3)确定的各平台数方案进行综合比较和优选,选出最合适的一组平台数以及经验轨迹参数,作为最终的工厂化钻井优化配置方案。2.4) Based on the minimum total cost of the platform I zong , conduct a comprehensive comparison and optimization of each platform number plan determined in step 2.3), and select the most appropriate set of platform number and empirical trajectory parameters as the final factory-based drilling optimization configuration plan .
进一步,所述步骤2.2)中,基于优化后的平台相关信息,对各平台的总成本进行计算的方法,包括以下步骤:Further, in step 2.2), the method of calculating the total cost of each platform based on the optimized platform-related information includes the following steps:
2.2.1)根据确定的平台及井口的位置,计算钻前工程费用以及工程服务费;2.2.1) Calculate pre-drilling engineering costs and engineering service fees based on the determined location of the platform and wellhead;
2.2.2)根据平台和隶属于该平台靶点的位置对井型进行优选,同时根据造斜点,造斜率,井斜角给定的条件对井眼轨道进行优选,并计算井深和各开长度;2.2.2) Optimize the well type according to the platform and the location of the target point belonging to the platform. At the same time, optimize the well trajectory according to the given conditions of deflection point, deflection rate and well inclination angle, and calculate the well depth and each opening. length;
2.2.3)基于确定的井型、井眼轨道、井深信息,按照批次计算材料费用;2.2.3) Based on the determined well type, well trajectory, and well depth information, the material cost is calculated according to the batch;
2.2.4)根据平台上井数、井口布局方式及钻井周期,计算钻机及劳务费用,其中,钻井周期计算根据同型井钻井周期学习所得;2.2.4) Calculate drilling rig and labor costs based on the number of wells on the platform, wellhead layout and drilling cycle. The drilling cycle is calculated based on the drilling cycle of the same type of wells;
2.2.5)对于不可量化的监督管理费和不可量化费用比例系数K1和K2来确定,系数K1和K2根据已钻区块资料来反推确定,最终得到工厂化钻井成本分析模型;2.2.5) For non-quantifiable supervision and management fees and non-quantifiable cost proportion coefficients K 1 and K 2 , the coefficients K 1 and K 2 are determined by reverse calculation based on the drilled block data, and finally the factory drilling cost analysis model is obtained. ;
2.2.6)重复步骤2.2.1)~步骤2.2.5),建立各平台钻井费用估算模型并计算得到各平台钻井总费用。2.2.6) Repeat steps 2.2.1) to 2.2.5) to establish a drilling cost estimation model for each platform And calculate the total drilling cost of each platform.
进一步,所述步骤2.2.1)中,钻前工程费用包括占地面积费用和土石方费用,计算公式分别为:Furthermore, in step 2.2.1), the pre-drilling project cost includes the cost of floor space and the cost of earth and stone. The calculation formulas are:
其中:Izq为“井工厂”总占地面积费用,元;K为“井工厂”平台数,口;Izqi为“井工厂”中平台i的占地面积费用;Among them: I zq is the total floor area cost of "Well Factory", yuan; K is the number of platforms of "Well Factory", mouth; I zqi is the floor space cost of platform i in "Well Factory";
其中,IP2为总井场路建设费用,元;IP2i为单平台的土石方费用。Among them, I P2 is the total well site road construction cost, yuan; I P2i is the earth and stone cost of a single platform.
进一步,所述步骤2.2.3)中,材料费用的计算公式为:Further, in step 2.2.3), the calculation formula for material costs is:
其中:为第n口井井深,m;Hnj为第n口井第j开钻井长度,m;dinj为第n口井第j开钻头,套管,钻井液,水泥单价每米费用,元/m;1≤i≤5,1≤j≤m开;N井数为平台的总井数;m开为井的开数。in: is the depth of the nth well, m; H nj is the drilling length of the jth opening of the nth well, m; d inj is the unit price per meter of the drill bit, casing, drilling fluid, and cement of the nth well, yuan/ m; 1≤i≤5, 1≤j≤mopen ; the number of N wells is the total number of wells on the platform; mopen is the number of wells opened .
进一步,所述步骤2.2.4)中,钻井周期Tn的计算根据钻井学习曲线获得,方法为:在钻井周期测算中,若区块、井别、井型、目的层、井深均相同,则采用普通学习曲线Tn=T×ebH+c进行计算;若井深不同,则采用用修正学习曲线通过邻井或该区块已钻井学习拟合系数b,c以及钻井学习率r,再运用于该区块待钻井的钻井周期Tn。Furthermore, in step 2.2.4), the calculation of the drilling period T n is obtained based on the drilling learning curve. The method is: in the drilling period calculation, if the block, well type, well type, target layer, and well depth are all the same, then Use the ordinary learning curve T n =T×e bH+c for calculation; if the well depth is different, use the modified learning curve The fitting coefficients b, c and drilling learning rate r are learned through adjacent wells or drilled wells in the block, and then applied to the drilling period T n of the wells to be drilled in the block.
进一步,所述步骤2.2.5)中,工厂化钻井成本分析模型为:Furthermore, in step 2.2.5), the factory drilling cost analysis model is:
式中,K1和K2分别为不可量化的监督管理费和不可量化费用的比例系数;Izq为“井工厂”总占地面积费用,元;IP2为总井场路建设费用,元;IM为区块内钻机搬迁、安装的总费用;R1为钻机及动复员日费,元/天;r为钻井学习率;b,c为邻井或该区块已钻井学习拟合系数;为第n口井井深,m;Hnj为第n口井第j开钻井长度,m;dinj为第n口井第j开钻头,套管,钻井液,水泥单价每米费用,元/m;1≤i≤5,1≤j≤m开;Id_sever为单井定向费用,元。In the formula, K 1 and K 2 are the proportional coefficients of unquantifiable supervision and management fees and unquantifiable expenses respectively; I zq is the total area cost of the "well factory", yuan; I P2 is the total well field road construction cost, yuan ; I M is the total cost of drilling rig relocation and installation in the block; R 1 is the daily cost of drilling rig and engine demobilization, yuan/day; r is the drilling learning rate; b, c is the learning fitting of adjacent wells or drilled wells in the block coefficient; is the depth of the nth well, m; H nj is the drilling length of the jth opening of the nth well, m; d inj is the unit price per meter of the drill bit, casing, drilling fluid, and cement of the nth well, yuan/ m; 1≤i≤5, 1≤j≤m ; I d_sever is the single well directional cost, yuan.
本发明的第二个方面,是提供一种基于成本分析模型的工厂化钻井优化配置系统,其包括:The second aspect of the present invention is to provide a factory drilling optimization configuration system based on a cost analysis model, which includes:
影响因素确定模块,用于进行工厂化钻井理论研究、工厂化钻井成本因素研究、工厂化钻井成本量化研究,并确定影响工厂化钻井成本的影响因素;The influencing factor determination module is used to conduct theoretical research on factory drilling, research on factory drilling cost factors, and quantitative research on factory drilling costs, and determine the influencing factors that affect factory drilling costs;
优化配置模块,用于根据确定的各影响因素,建立复杂多因素、多平台、多环节、多工况的工厂化钻井成本分析模型,并通过输入已知的靶点信息和枚举的初始平台数K,进行方案优选和成本分析,优选出最小成本下的工厂化钻井平台数以及井眼轨迹参数,实现对工厂化钻井的优化配置。The optimized configuration module is used to establish a complex multi-factor, multi-platform, multi-link, and multi-working condition factory drilling cost analysis model based on the determined influencing factors, and by inputting known target information and enumerated initial platforms Number K, carry out plan selection and cost analysis, select the number of factory drilling platforms and well trajectory parameters at the minimum cost, and realize the optimal configuration of factory drilling.
进一步,所述优化配置模块包括:Further, the optimized configuration module includes:
平台数优选模块,用于以控制靶点水平位移之和最小为优化目标,采用改进的K均值动态聚类算法对各平台的平台坐标进行优化;The platform number optimization module is used to optimize the platform coordinates of each platform using the improved K-means dynamic clustering algorithm with the minimum sum of horizontal displacements of the control targets as the optimization goal;
平台成本计算模块,用于基于优化后的平台相关信息,建立成本分析模型对各平台的总成本进行计算;The platform cost calculation module is used to establish a cost analysis model to calculate the total cost of each platform based on the optimized platform-related information;
枚举模块,用于利用枚举算法,选取不同的平台数K,计算整个井工厂所有平台下的钻井总成本Izong;The enumeration module is used to use the enumeration algorithm to select the number of different platforms K and calculate the total drilling cost I zong of all platforms in the entire well factory;
方案比选模块,用于根据平台的总成本Izong最小,对各项工厂化钻井方案进行综合比较和方案优选,选出最合适的一组平台数以及经验轨迹参数,作为最终的工厂化钻井优化配置方案。The plan comparison and selection module is used to comprehensively compare and optimize various factory drilling plans based on the total platform cost I zong minimum, and select the most appropriate set of platform numbers and empirical trajectory parameters as the final factory drilling Optimize the configuration plan.
进一步,所述平台成本计算模块中建立的成本分析模型为:Furthermore, the cost analysis model established in the platform cost calculation module is:
式中,K1和K2分别为不可量化的监督管理费和不可量化费用的比例系数;Izq为“井工厂”总占地面积费用,元;IP2为总井场路建设费用,元;IM为区块内钻机搬迁、安装的总费用;R1为钻机及动复员日费,元/天;r为钻井学习率;b,c为邻井或该区块已钻井学习拟合系数;为第n口井井深,m;Hnj为第n口井第j开钻井长度,m;dinj为第n口井第j开钻头,套管,钻井液,水泥单价每米费用,元/m;1≤i≤5,1≤j≤m开;Id_sever为单井定向费用,元;N井数为平台的总井数;m开为井的开数。In the formula, K 1 and K 2 are the proportional coefficients of unquantifiable supervision and management fees and unquantifiable expenses respectively; I zq is the total area cost of the "well factory", yuan; I P2 is the total well field road construction cost, yuan ; I M is the total cost of drilling rig relocation and installation in the block; R 1 is the daily cost of drilling rig and engine demobilization, yuan/day; r is the drilling learning rate; b, c is the learning fitting of adjacent wells or drilled wells in the block coefficient; is the depth of the nth well, m; H nj is the drilling length of the jth opening of the nth well, m; d inj is the unit price per meter of the drill bit, casing, drilling fluid, and cement of the nth well, yuan/ m; 1≤i≤5, 1≤j≤mopen ; I d_sever is the single well directional cost, yuan; N number of wells is the total number of wells on the platform; mopen is the number of wells opened .
本发明由于采取以上技术方案,其具有以下优点:1、本发明通过构建考虑钻井学习率、批量化钻井模式、钻井液重复利用的致密油藏工厂化钻井成本模型,对工厂化钻井的配置进行优化,提高了工厂化钻井的产出效率,并降低了工厂化钻井的生产成本。2、本发明在构建工厂化钻井成本模型时,通过考虑平台位置优化,平台数优化,实现了进尺最短;通过钻井顺序优化、钻机平移技术,实现了设备利用最优化;通过井间防碰、钻头优选、井眼轨道控制等配套技术提高了钻井速度;利用井工厂钻井作业的重复作业的学习曲线法,提高了作业效率;通过批量钻井提高了钻具组合、钻井液的重复利用率;通过科学生产组织管理进行了井工厂钻井作业交叉作业、离线作业提高钻机进尺工作时效。因此,本发明可以广泛应用于非常规油气开采领域。Since the present invention adopts the above technical solution, it has the following advantages: 1. The present invention performs factory drilling configuration by constructing a tight oil reservoir factory drilling cost model that considers drilling learning rate, batch drilling mode, and drilling fluid reuse. Optimization improves the output efficiency of factory drilling and reduces the production cost of factory drilling. 2. When constructing a factory-based drilling cost model, the present invention achieves the shortest footage by considering platform location optimization and platform number optimization; through drilling sequence optimization and drilling rig translation technology, equipment utilization is optimized; through inter-well anti-collision, Supporting technologies such as drill bit selection and well trajectory control have increased drilling speed; the learning curve method of repeated operations in well factory drilling operations has been used to improve operating efficiency; batch drilling has improved the reuse rate of drill tool assemblies and drilling fluids; through Scientific production organization and management have carried out cross-cutting operations and offline operations in the well factory to improve the timeliness of drilling rig footage. Therefore, the present invention can be widely used in the field of unconventional oil and gas production.
附图说明Description of the drawings
图1是本发明实施例中基于成本分析模型的工厂化钻井优化配置方法构建思路图;Figure 1 is an idea diagram for constructing a factory-based drilling optimization configuration method based on a cost analysis model in an embodiment of the present invention;
图2是本发明实施例中基于成本分析模型的工厂化钻井优化配置方法流程图;Figure 2 is a flow chart of the factory drilling optimization configuration method based on the cost analysis model in the embodiment of the present invention;
图3是本发明实施例中井身结构示意图。Figure 3 is a schematic diagram of the well structure in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below with reference to the drawings and examples.
如图1所示,通过进行工厂化钻井理论研究、工厂化钻井成本因素研究、工厂化钻井成本量化研究,本发明提供了一种基于成本分析模型的工厂化钻井优化配置方法。通过考虑平台位置优化,平台数优化,实现了进尺最短;通过钻井顺序优化、钻机平移技术优化,实现了设备利用最优化;通过井间防碰、钻头优选、井眼轨道控制等配套技术提高了钻井速度;利用井工厂钻井作业的重复作业的学习曲线法,提高了作业效率;通过批量钻井提高了钻具组合、钻井液的重复利用率;通过科学生产组织管理进行了井工厂钻井作业交叉作业、离线作业提高钻机进尺工作时效。经过对致密油藏井工厂钻井的调研,进行井工厂钻井技术和生产组织管理的研究,对进一步完善作业流程,规范作业程序和创新组织管理,形成适应井工厂钻井提速、提效,降低开发成本的复杂多因素井工厂钻井成本分析模型。As shown in Figure 1, by conducting theoretical research on factory drilling, research on factory drilling cost factors, and quantitative research on factory drilling costs, the present invention provides a method for optimizing the configuration of factory drilling based on a cost analysis model. By considering the optimization of platform location and number of platforms, the shortest footage is achieved; by optimizing the drilling sequence and drilling rig translation technology, the equipment utilization is optimized; and by supporting technologies such as interwell anti-collision, drill bit optimization, and wellbore orbit control, the efficiency is improved Drilling speed; using the learning curve method of repetitive operations in well factory drilling operations to improve operating efficiency; improving the reuse rate of drilling tool assemblies and drilling fluids through batch drilling; conducting cross-operations in well factory drilling operations through scientific production organization management , Offline operation improves the efficiency of drilling rig footage work. After the investigation of well factory drilling in tight oil reservoirs, we conducted research on well factory drilling technology and production organization management, and further improved the operating process, standardized operating procedures and innovative organizational management to form an adaptable well factory drilling speed, increase efficiency, and reduce development costs. A complex multi-factor well plant drilling cost analysis model.
通过输入已知的靶点信息和枚举的初始平台数K,通过重点考虑平台优化和靶点分类,井型,井眼轨迹,钻井顺序,钻头型号,各开次钻井液重复利用率,套管型号及壁厚,钻机日费,临井钻井周期学习率等,建立了复杂多因素多平台多环节多工况批量化的钻井成本分析模型,并进行方案优选和成本分析,优选出最小成本下的平台数以及井眼轨迹参数优化。最终通过不同平台数和井眼轨迹参数对应的不同工厂化钻井方案,按照成本最小,优化平台数以及井眼轨迹等参数。By inputting the known target information and the enumerated initial platform number K, we focus on platform optimization and target classification, well type, well trajectory, drilling sequence, drill bit model, drilling fluid reuse rate for each operation, and set Pipe type and wall thickness, drilling rig daily cost, adjacent well drilling cycle learning rate, etc., a complex, multi-factor, multi-platform, multi-link, multi-working condition batch drilling cost analysis model was established, and program optimization and cost analysis were carried out to optimize the minimum cost. The number of platforms and wellbore trajectory parameters are optimized. Finally, through different factory drilling plans corresponding to different platform numbers and wellbore trajectory parameters, the number of platforms and wellbore trajectory parameters are optimized according to the minimum cost.
具体的,包括以下步骤:Specifically, it includes the following steps:
1)进行工厂化钻井理论研究、工厂化钻井成本因素研究、工厂化钻井成本量化研究,确定影响工厂化钻井成本的影响因素。1) Conduct theoretical research on factory drilling, research on factory drilling cost factors, and quantitative research on factory drilling costs to determine the influencing factors that affect factory drilling costs.
由工厂化钻井成本因素研究,制约致密油藏工厂化钻井成本高的因素,本发明将工厂化钻井成本的影响因素分为钻前工程费、工程服务费、材料费以及其他不可量化费用四类,其中,钻前工程费包括占地费用和土石方费用;工程服务费包括钻机费用,定向服务费用和钻机搬安费用;材料费包括钻头费用,钻井液费用,套管费用,固井费用和泥浆不落地费用;其他不可量化费用包括监督管理费与不可预见费。通过对10个可量化因素独立进行量化分析,建立数学模型,对2个不可量化因素进行比例估算,可以建立整个井工厂钻井成本分析模型。Based on the study of factory drilling cost factors and the factors that restrict the high cost of factory drilling in tight oil reservoirs, the present invention divides the influencing factors of factory drilling costs into four categories: pre-drilling engineering fees, engineering service fees, material fees and other unquantifiable expenses. , among which, the pre-drilling engineering fee includes the cost of land and earthwork; the engineering service fee includes the cost of drilling rig, directional service fee and drilling rig moving cost; the material cost includes the cost of drill bit, drilling fluid cost, casing cost, cementing cost and mud Non-implementation costs; other unquantifiable costs include supervision and management fees and unforeseen costs. By independently conducting quantitative analysis on 10 quantifiable factors, establishing a mathematical model, and making proportional estimates of 2 non-quantifiable factors, an analysis model for the drilling cost of the entire well factory can be established.
2)基于确定的各影响因素,建立复杂多因素、多平台、多环节、多工况的工厂化钻井成本分析模型,并通过输入已知的靶点信息和枚举的初始平台数K,进行方案优选和成本分析,优选出最小成本下的平台数以及井眼轨迹等参数,实现对工厂化钻井的优化配置。2) Based on the determined influencing factors, establish a complex multi-factor, multi-platform, multi-link, and multi-working condition factory drilling cost analysis model, and conduct the analysis by inputting the known target information and the enumerated initial number of platforms K. Through program selection and cost analysis, parameters such as the number of platforms and wellbore trajectories are optimized at the minimum cost to achieve the optimal configuration of factory drilling.
具体的,包括以下步骤:Specifically, it includes the following steps:
2.1)以控制靶点水平位移之和最小为优化目标,采用改进的K均值动态聚类算法对各平台的平台坐标进行优化。2.1) Taking the minimum sum of the horizontal displacements of the control targets as the optimization goal, the improved K-means dynamic clustering algorithm is used to optimize the platform coordinates of each platform.
首先,输入已知的区块靶点信息,试选平台数(满足平台最大钻井能力),采用K均值聚类算法初步优选平台位置,用点表示平台Pi,用向量u{P1,P2、、Pi、、PK}整体表示K个平台,用集合Pij((1≤i≤K,1≤j≤N))表示平台Pi控制下的靶点。其中:n1+n2、、ni+nK=N,ni为隶属于i平台的靶点,N为靶点数,pi(Xi,Yi)为平台坐标,bj(xj,xj)为靶点坐标。First, input the known block target information, try to select the number of platforms (to meet the maximum drilling capacity of the platform), use the K-means clustering algorithm to initially select the platform location, use points to represent the platform Pi , and use the vector u{P 1 ,P 2 ,,P i ,,P K } represent K platforms as a whole, and use the set P ij ((1≤i≤K, 1≤j≤N)) to represent the target points controlled by platform Pi . Among them: n 1 +n 2 , n i +n K =N, n i is the target point belonging to platform i, N is the number of target points, p i (X i ,Y i ) is the coordinate of the platform, b j (x j ,x j ) are the coordinates of the target point.
2.2)基于优化后的平台相关信息,对各平台的总成本进行计算。2.2) Based on the optimized platform-related information, calculate the total cost of each platform.
具体的,包括以下步骤:Specifically, it includes the following steps:
2.2.1)根据确定的平台及井口的位置,计算钻前工程费用(占地面积费用和土石方费用)以及工程服务费(钻机搬安费用)。2.2.1) Based on the determined location of the platform and wellhead, calculate the pre-drilling engineering costs (coverage costs and earthwork costs) and engineering service fees (drilling rig moving and installation costs).
钻前工程主要包括平台位置的确定,井场道路的确定以及平台井口位置的确定。相应地,钻前工程费主要包括占地面积费用、土石方费用。Pre-drilling engineering mainly includes the determination of the location of the platform, the determination of the well site roads and the determination of the wellhead location of the platform. Correspondingly, the pre-drilling engineering costs mainly include land area costs and earth and stone costs.
①占地面积费用① Floor space cost
占地面积费用的计算包括两部分。The calculation of floor space costs consists of two parts.
第一部分,“井工厂”平台采用集中布井,从而大大减少了平均单井的占地面积,根据中国石化钻前工程定额,井场每增加一口井,其占地面积费用按增加10%测算。因此,占地面积费用计算公式可表示为:In the first part, the "Well Factory" platform adopts centralized well layout, which greatly reduces the average area occupied by a single well. According to Sinopec's pre-drilling engineering quota, for every additional well in the well site, the area cost is calculated as a 10% increase. . Therefore, the calculation formula of floor space cost can be expressed as:
式中,为i平台的占地面积费用,元;q钻前定额费为单井平台占地面积费用,元;ni为隶属于i平台的井数。In the formula, is the floor space cost of platform i, in yuan; q is the pre-drilling fixed fee for the floor space of single well platform, yuan; n i is the number of wells belonging to platform i.
第二部分,假如单平台少于5口井,则利用下面公式计算:In the second part, if a single platform has less than 5 wells, use the following formula to calculate:
式中,为单平台少于5口井的占地面积费用,元;S1为首口井占地面积,一般为3亩,s1为除首口井外其他每口井占地面积,一般为1亩;q为每亩的占地费用,元/亩。In the formula, It is the land area cost for a single platform with less than 5 wells, yuan; S 1 is the land area of the first well, generally 3 acres, s 1 is the land area of each well except the first well, generally 1 acres ;q is the land cost per mu, yuan/mu.
假如单平台大于等于5口井,则利用下面公式计算:If a single platform has more than or equal to 5 wells, use the following formula to calculate:
式中,为单平台大于等于5口井的占地面积费用,元;S1为首口井占地面积,一般为3亩;s1为2,3,4口井每口井占地面积,一般为1亩;s2为第5口井以及大于5口井每口井占地面积,一般为0.35亩;q为每亩的占地费用,元。In the formula, It is the floor area cost of a single platform with more than or equal to 5 wells, yuan; S 1 is the floor space of the first well, generally 3 acres; s 1 is the floor space of each well for 2, 3, and 4 wells, generally 1 mu; s 2 is the area occupied by the fifth well and each well above 5 wells, generally 0.35 mu; q is the land occupation cost per mu, yuan.
因此,对于单平台占地面积费用:Therefore, for a single platform floor space cost:
对于总占地面积费用:For total floor space costs:
其中:Izq为“井工厂”总占地面积费用,元;K为“井工厂”平台数,口。Among them: I zq is the total area cost of "well factory", yuan; K is the number of "well factory" platforms, mouth.
②土石方费用②Earthwork costs
假如单平台少于5口井,则其土石方费用的计算公式为:If a single platform has less than 5 wells, the calculation formula for its earthwork costs is:
IP2i=(S1+s1×(ni-1))×Sq (6)I P2i = (S 1 +s 1 × (n i -1)) × S q (6)
其中:IP2i为单平台少于5口井的土石方费用,元;S1为首口井占地面积,一般为3亩,s1为除首口井外其他每口井占地面积,一般为1亩;Sq为每亩的土石方费用,元/亩。Among them: I P2i is the cost of earthwork for less than 5 wells on a single platform, yuan; S 1 is the area occupied by the first well, usually 3 acres, s 1 is the area occupied by each well except the first well, usually 3 acres 1 mu; S q is the cost of earthwork per mu, yuan/mu.
假如单平台大于等于5口井,则其土石方费用的计算公式为:If a single platform has more than or equal to 5 wells, the calculation formula for its earthwork cost is:
IP2i=(S1+s1×3+s2×(ni-4))×Sq (7)I P2i =(S 1 +s 1 ×3+s 2 ×( ni -4))×S q (7)
式中,为单平台大于等于5口井的土石方费用,元;S1为首口井占地面积,一般为3亩,s1为2,3,4口井每口井占地面积,一般为1亩;s2为第5口井以及大于5口井每口井占地面积,一般为0.35亩;Sq为每亩的土石方费用,元/亩。In the formula, It is the earthwork cost for a single platform of more than or equal to 5 wells, yuan; S 1 is the area occupied by the first well, generally 3 acres, s 1 is the area occupied by each well of 2, 3, and 4 wells, generally 1 acres; s 2 is the area occupied by the fifth well and each well above 5 wells, generally 0.35 mu; S q is the cost of earthwork per mu, yuan/mu.
对于总土石方费用:For total earthwork cost:
其中,IP2为总井场路建设费用,元;IP2i为单平台的土石方费用。Among them, I P2 is the total well site road construction cost, yuan; I P2i is the earth and stone cost of a single platform.
2.2.2)根据平台和隶属于该平台靶点的位置对井型进行优选,同时根据造斜点,造斜率,井斜角等给定的条件对井眼轨道进行优选,并计算井深和各开长度。2.2.2) Optimize the well type according to the platform and the location of the target point belonging to the platform. At the same time, optimize the well trajectory according to given conditions such as the deflection point, deflection rate, well inclination angle, etc., and calculate the well depth and various parameters. Open length.
根据平台和隶属于该平台靶点的位置,选用不同井型,根据造斜点,造斜率,井斜角等给定的条件,计算直井段L1,造斜段L2,斜线段L3……,计算井深H,确定各开长度,由于“井工厂”采用批量化或流水线作业钻井效率高,所以,选择井型时,除了地质要求外,尽量都选择一种,为了让各开次钻井液重复利用,各井的开数都选择相同开次,类如三开或四开。According to the platform and the location of the target point belonging to the platform, different well types are selected. According to the given conditions such as the deflection point, deflection rate, well inclination angle, etc., the vertical well section L1, deflection section L2, inclined section L3... are calculated. Calculate the well depth H and determine the length of each opening. Since the "well factory" adopts batch or assembly line operations to achieve high drilling efficiency, when selecting a well type, in addition to geological requirements, try to choose one type. In order to make the drilling fluid repeatable for each opening To use, select the same number of openings for each well, such as three openings or four openings.
2.2.3)基于确定的井型、井眼轨道、井深信息,按照批次计算钻井液费用、套管费用、固井费用、钻头费用和泥浆不落地费用。2.2.3) Based on the determined well type, well trajectory and well depth information, the drilling fluid cost, casing cost, cementing cost, drill bit cost and mud non-landing cost are calculated according to the batch.
如图3所示,为井身结构示意图。由该图可知,井身结构设计为了三开。采用批量化单钻机“井工厂”作业模式,同时考虑各开次钻井液重复利用率,井深费用(包括钻头费用、钻井液费用、套管费用、固井费用和泥浆不落地等材料和服务费用)的计算公式如下:As shown in Figure 3, it is a schematic diagram of the well structure. It can be seen from this figure that the well structure is designed to be open in three directions. Adopt a batch single drilling rig "well factory" operation mode, while taking into account the reuse rate of drilling fluid for each operation, well depth costs (including drill bit costs, drilling fluid costs, casing costs, cementing costs, and material and service costs such as mud not landing) ) is calculated as follows:
其中:为第n口井井深,m;Hnj为第n口井第j开钻井长度,m;dinj为第n口井第j开钻头,套管,钻井液,水泥单价每米费用,元/m;1≤i≤5,1≤j≤m开。in: is the depth of the nth well, m; H nj is the drilling length of the jth opening of the nth well, m; d inj is the unit price per meter of the drill bit, casing, drilling fluid, and cement of the nth well, yuan/ m; 1≤i≤5, 1≤j≤m open .
①钻头费用①Drill bit cost
考虑了钻头型号,计算公式如下:Taking into account the drill bit model, the calculation formula is as follows:
d1nj=ubit (10)d 1nj = u bit (10)
其中,ubit为单米钻头费用,元/m。Among them, u bit is the cost of a single meter of drill bit, yuan/m.
②钻井液费用②Drilling fluid cost
考虑了钻井液重复利用,计算公式如下Considering the reuse of drilling fluid, the calculation formula is as follows
d2nj=(Hnj)×1.1(excess quantity)-(Hn-1j)×1.1×r)×ρf×uf/Hnj (11)d 2nj = (H nj )×1.1(excess quantity)-(H n-1j )×1.1×r)×ρ f ×u f /H nj (11)
其中:d2nj为第n口井第j开钻井液费用,元;r为第n-1口井第j开钻井液重复利用率;ρf为第n口井第j开钻井液密度,g/cm3;uf为第n口井第j开钻井液单价,元/吨。Among them: d 2nj is the drilling fluid cost of the j-th well in the n-th well, yuan; r is the drilling fluid reuse rate of the j-th well in the n-1th well; ρ f is the density of the drilling fluid in the j-th well in the n-th well, g /cm 3 ; u f is the unit price of drilling fluid for the jth opening of the n-th well, yuan/ton.
③套管费用③Casing cost
考虑了套管尺寸和壁厚,计算公式如下:Taking into account the casing size and wall thickness, the calculation formula is as follows:
其中:d3nj为第n口井第j开套管费用,元;D1j为第n口井第j开套管外径,m;D2j为第n口井第j开套管内径,m;ρC为第n口井第j开套管密度,g/cm3;uc代表第n口井第j开套管单价,元/吨。Among them: d 3nj is the j-th casing cost of the n-th well, yuan; D 1j is the outer diameter of the j-th casing of the n-th well, m; D 2j is the inner diameter of the j-th casing of the n-th well, m ; ρ C is the density of the j-th casing in the n-th well, g/cm 3 ; u c represents the unit price of the j-th casing in the n-th well, yuan/ton.
④固井费用④Cementing costs
其中:d4nj为第n口井第j开的固井费用,元;D1j指第n口井第j开套管外径,m;Dj代表第n口井第j开钻头直径,m;d4nj代表第n口井第j开固井费用,元;ρc1代表第n口井第j开固井密度,g/cm3;uc1代表第n口井第j开固井单价,元/吨;Ielse固井其他费用,元。Among them: d 4nj is the cementing cost of the j-th opening of the n-th well, yuan; D 1j refers to the outer diameter of the j-th opening casing of the n-th well, m; D j represents the diameter of the j-th opening of the n-th well, m ; d 4nj represents the cementing cost of the jth well in the nth well, yuan; ρ c1 represents the cementing density of the jth well in the nth well, g/cm 3 ; u c1 represents the cementing unit price of the jth well in the nth well, Yuan/ton; I else other cementing costs, Yuan.
⑤泥浆不落地费用⑤The cost of mud not landing
d5nj=un (14)d 5nj = u n (14)
其中:d5nj为第n口井第j开的泥浆不落地费用,元;un为单米泥浆不落地费用,元/m;一般为150元/m。Among them: d 5nj is the cost of mud not landing for the jth well in the nth well, yuan; u n is the cost of mud not landing for one meter, yuan/m; generally it is 150 yuan/m.
2.2.4)根据平台上井数、井口布局方式及钻井周期,计算钻机及劳务费用,其中钻井周期计算根据同型井钻井周期学习所得。2.2.4) Calculate drilling rig and labor costs based on the number of wells on the platform, wellhead layout and drilling cycle. The drilling cycle is calculated based on the drilling cycle of the same type of wells.
①钻机及劳务费用①Drilling rig and labor costs
Ir=R1×Tn (15)I r =R 1 ×T n (15)
其中,Tn为第n口井的钻井周期,天;R1为钻机及动复员日费,元/天;Ir为钻机及劳务费用,元。Among them, T n is the drilling cycle of the n-th well, in days; R 1 is the daily cost of drilling rig and labor demobilization, yuan/day; I r is the cost of drilling rig and labor, yuan.
对于钻井周期Tn的计算可以按照钻井学习曲线,在钻井周期测算中,在区块、井别、井型(直井、定向井与水平井)、目的层、井深都相同的条件下,可以用普通学习曲线Tn=T×ebH+c;若井深不同,用修正学习曲线通过邻井或该区块已钻井学习拟合系数b,c以及钻井学习率r,再运用于该区块待钻井的钻井周期Tn。The calculation of the drilling period T n can be based on the drilling learning curve. In the drilling period calculation, under the conditions of the same block, well type, well type (vertical well, directional well and horizontal well), target layer and well depth, you can use Ordinary learning curve T n =T×e bH+c ; if the well depth is different, use the modified learning curve The fitting coefficients b, c and drilling learning rate r are learned through adjacent wells or drilled wells in the block, and then applied to the drilling period T n of the wells to be drilled in the block.
②定向费用②Orientation fee
随着“井工厂”平台布井数量的增加,横向偏移距变大,定向井段长度和费用也随之增加,且平台布井数量越多,平均单井增加的定向井段长度和费用越多。计算公式如下:As the number of wells deployed on the "Well Factory" platform increases, the lateral offset becomes larger, and the length and cost of the directional well sections also increase. Moreover, the more wells are deployed on the platform, the average single well increases the length and cost of the directional well sections. more. Calculated as follows:
Id_sever=L2×ud2+......+Li×udi+.....+Ln×udn (16)I d_sever =L 2 ×u d2 +......+L i ×u di +.....+L n ×u dn (16)
其中,Id_sever为单井定向费用,元;Li为除直井段外井眼轨迹的井段(造斜段、水平段……),m;udi为对应井段的单价,元/m。Among them, I d_sever is the directional cost of a single well, yuan; Li is the well section of the well trajectory except the vertical well section (deviation section, horizontal section...), m; u di is the unit price of the corresponding well section, yuan/m .
③钻机搬安费用③Drilling rig moving and installation costs
“井工厂”开发可大量节省钻机搬迁和安装费用。区块内平台数越少,钻机大搬的次数就越少。钻机安装费用可根据平台上井数和井口布局方式,先确定钻机的大搬,中搬,整托的次数,然后根据次数和每次费用计算其总费用。“Well Factory” developments can result in substantial savings in rig relocation and installation costs. The fewer the number of platforms in the block, the fewer the number of drilling rig moves. The cost of drilling rig installation can be determined based on the number of wells on the platform and the layout of the wellheads. First determine the number of large-scale moves, medium-sized moves, and pallets of the drilling rig, and then calculate the total cost based on the number of times and the cost per time.
假如单排井口:If there is a single row of wellheads:
IMi=Im1+Im2(ni-1) (17)I Mi =I m1 +I m2 (n i -1) (17)
假如双排井口:If there are two rows of wellheads:
IMi=Im1+Im2(ni-2)+Im3 (18)I Mi =I m1 +I m2 (n i -2)+I m3 (18)
区块内钻机搬迁、安装的总费用可表示为:The total cost of relocation and installation of drilling rigs in the block can be expressed as:
其中:Im1为钻机大搬一次的费用,元;Im2为钻机整托一次的费用,元;Im3为钻机在平台内并排间搬迁一次,元;ni指隶属于平台i的靶点。Among them: I m1 is the cost of moving the drilling rig once, Yuan; I m2 is the cost of holding the drilling rig once, Yuan; I m3 is the moving of the drilling rig side by side in the platform, Yuan; n i refers to the target belonging to platform i .
2.2.5)对于不可量化的监督管理费和不可量化费用比例系数K1和K2来确定,系数K1和K2根据已钻区块资料来反推确定,最终得到工厂化钻井成本分析模型。2.2.5) For non-quantifiable supervision and management fees and non-quantifiable cost proportion coefficients K 1 and K 2 , the coefficients K 1 and K 2 are determined by reverse calculation based on the drilled block data, and finally the factory drilling cost analysis model is obtained. .
本发明将采用比例估算法对监督管理费及不可预见费进行计算,具体地,监督管理费可采用除不可预见费的其他钻井成本的一定比例K1计算;不可预见费则可以按照其他钻井投资乘以比例K2进行计算。The present invention will use the proportional estimation method to calculate the supervision and management fees and contingency fees. Specifically, the supervision and management fees can be calculated using a certain proportion K1 of other drilling costs except contingency fees; the contingency fees can be calculated according to other drilling investments. Multiply the ratio K 2 to calculate.
得到的工厂化钻井成本分析模型为:The obtained factory drilling cost analysis model is:
2.2.6)重复步骤2.2.1)~步骤2.2.5),建立各平台钻井费用估算模型 2.2.6) Repeat steps 2.2.1) to 2.2.5) to establish a drilling cost estimation model for each platform
2.3)利用枚举算法,选取不同的平台数,计算整个“井工厂”所有平台数下的钻井总成本Izong。2.3) Use the enumeration algorithm to select different number of platforms and calculate the total drilling cost I zong for all the number of platforms in the entire "well factory".
为求得整个“井工厂”钻井总成本最小的平台设置规划,采用枚举平台数量的方法。即先根据地下井位的数量和每个平台最大的钻井能力,确定平台数量的可能区间,然后在此区间内逐一枚举,得到一组不同平台数量下的钻井总成本。In order to obtain the platform setting plan that minimizes the total drilling cost of the entire "well factory", the method of enumerating the number of platforms is used. That is, first determine the possible range of the number of platforms based on the number of underground well locations and the maximum drilling capacity of each platform, and then enumerate them one by one within this range to obtain the total drilling cost for a set of different number of platforms.
2.4)根据平台的总成本Izong最小,对各项方案进行综合比较和方案优选,选出最合适的一组平台数以及经验轨迹等参数,作为工厂化钻井的优化配置方案。2.4) Based on the minimum total cost of the platform I zong , conduct a comprehensive comparison and optimization of various options, and select the most appropriate set of platform number and experience trajectory and other parameters as the optimized configuration plan for factory drilling.
本发明还提供一种基于成本分析模型的工厂化钻井优化配置系统,其包括:影响因素确定模块,用于进行工厂化钻井理论研究、工厂化钻井成本因素研究、工厂化钻井成本量化研究,并确定影响工厂化钻井成本的影响因素;优化配置模块,用于根据确定的各影响因素,建立复杂多因素、多平台、多环节、多工况的工厂化钻井成本分析模型,并通过输入已知的靶点信息和枚举的初始平台数K,进行方案优选和成本分析,优选出最小成本下的工厂化钻井平台数以及井眼轨迹参数,实现对工厂化钻井的优化配置。The present invention also provides a factory drilling optimization configuration system based on a cost analysis model, which includes: an influencing factor determination module for conducting theoretical research on factory drilling, research on factory drilling cost factors, and quantitative research on factory drilling costs, and Determine the influencing factors that affect factory drilling costs; the optimization configuration module is used to establish a complex multi-factor, multi-platform, multi-link, and multi-working condition factory drilling cost analysis model based on the determined influencing factors, and input the known Based on the target information and the initial number of enumerated platforms K, we perform program optimization and cost analysis, and select the number of factory drilling platforms and well trajectory parameters at the minimum cost to achieve the optimal configuration of factory drilling.
进一步,优化配置模块包括:平台数优选模块,用于以控制靶点水平位移之和最小为优化目标,采用改进的K均值动态聚类算法对各平台的平台坐标进行优化;平台成本计算模块,用于基于优化后的平台相关信息,建立成本分析模型对各平台的总成本进行计算;枚举模块,用于利用枚举算法,选取不同的平台数对平台坐标进行优化,并根据优化结果计算整个井工厂所有平台数下的钻井总成本Izong;方案比选模块,用于根据平台的总成本Izong最小,对各项工厂化钻井方案进行综合比较和方案优选,选出最合适的一组平台数以及经验轨迹参数,作为最终的工厂化钻井优化配置方案。Furthermore, the optimization configuration module includes: a platform number optimization module, which is used to optimize the platform coordinates of each platform using an improved K-means dynamic clustering algorithm with the minimum sum of horizontal displacements of the control target points as the optimization goal; a platform cost calculation module, It is used to establish a cost analysis model to calculate the total cost of each platform based on the optimized platform-related information; the enumeration module is used to use the enumeration algorithm to select different number of platforms to optimize the platform coordinates, and calculate based on the optimization results The total drilling cost I zong for all platforms in the entire well factory; the plan comparison and selection module is used to comprehensively compare and optimize various factory drilling plans based on the minimum total cost I zong of the platform, and select the most suitable one. The number of platforms and the empirical trajectory parameters are used as the final factory drilling optimization configuration plan.
进一步,平台成本计算模块中建立的成本分析模型为:Furthermore, the cost analysis model established in the platform cost calculation module is:
式中,K1和K2分别为不可量化的监督管理费和不可量化费用的比例系数;Izq为“井工厂”总占地面积费用,元;IP2为总井场路建设费用,元;IM为区块内钻机搬迁、安装的总费用;R1为钻机及动复员日费,元/天;r为钻井学习率;b,c为邻井或该区块已钻井学习拟合系数;为第n口井井深,m;Hnj为第n口井第j开钻井长度,m;dinj为第n口井第j开钻头,套管,钻井液,水泥单价每米费用,元/m;1≤i≤5,1≤j≤m开;Id_sever为单井定向费用,元;N井数为平台的总井数;m开为井的开数。In the formula, K 1 and K 2 are the proportional coefficients of unquantifiable supervision and management fees and unquantifiable expenses respectively; I zq is the total area cost of the "well factory", yuan; I P2 is the total well field road construction cost, yuan ; I M is the total cost of drilling rig relocation and installation in the block; R 1 is the daily cost of drilling rig and engine demobilization, yuan/day; r is the drilling learning rate; b, c is the learning fitting of adjacent wells or drilled wells in the block coefficient; is the depth of the nth well, m; H nj is the drilling length of the jth opening of the nth well, m; d inj is the unit price per meter of the drill bit, casing, drilling fluid, and cement of the nth well, yuan/ m; 1≤i≤5, 1≤j≤mopen ; I d_sever is the single well directional cost, yuan; N number of wells is the total number of wells on the platform; mopen is the number of wells opened .
本发明仅以上述实施例进行说明,井工厂钻井成本分析模型中各数学模型和井工厂钻井成本优化算法中各框架都是可以有所变化的。在本发明技术方案的基础上,凡根据本发明原理对个别部件进行的改进或等同变换,均不应排除在本发明的保护范围之外。The present invention is only described with the above embodiments. Each mathematical model in the well factory drilling cost analysis model and each framework in the well factory drilling cost optimization algorithm can be changed. On the basis of the technical solution of the present invention, any improvement or equivalent transformation of individual components based on the principles of the present invention shall not be excluded from the protection scope of the present invention.
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