[go: up one dir, main page]

CN112811455B - Carbonation reactor and carbon dioxide capture system - Google Patents

Carbonation reactor and carbon dioxide capture system Download PDF

Info

Publication number
CN112811455B
CN112811455B CN201911273656.XA CN201911273656A CN112811455B CN 112811455 B CN112811455 B CN 112811455B CN 201911273656 A CN201911273656 A CN 201911273656A CN 112811455 B CN112811455 B CN 112811455B
Authority
CN
China
Prior art keywords
cyclone dust
dust collection
temperature
carbon dioxide
flue gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201911273656.XA
Other languages
Chinese (zh)
Other versions
CN112811455A (en
Inventor
周扬震
徐恒文
万皓鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIWAN CEMENT CORP
Industrial Technology Research Institute ITRI
Original Assignee
TAIWAN CEMENT CORP
Industrial Technology Research Institute ITRI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TAIWAN CEMENT CORP, Industrial Technology Research Institute ITRI filed Critical TAIWAN CEMENT CORP
Publication of CN112811455A publication Critical patent/CN112811455A/en
Application granted granted Critical
Publication of CN112811455B publication Critical patent/CN112811455B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/40Capture or disposal of greenhouse gases of CO2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/151Reduction of greenhouse gas [GHG] emissions, e.g. CO2

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Treating Waste Gases (AREA)

Abstract

本揭露提供一种二氧化碳捕获系统,其包括相连的碳酸化反应器、煅烧炉、与水合反应器。自碳酸化反应器的顶部加入高温的金属氢氧化物,并自碳酸化器的底部通入低温烟气,经由含旋风式集尘单元的碳酸化反应器,使高温的金属氧化物与低温烟气热交换,以省略加热烟气的加热器及控制碳酸化反应器的冷却器。

Figure 201911273656

The present disclosure provides a carbon dioxide capture system, which includes a carbonation reactor, a calciner, and a hydration reactor connected together. Add high-temperature metal hydroxide from the top of the carbonation reactor, and pass low-temperature flue gas from the bottom of the carbonator, through the carbonation reactor with cyclone dust collection unit, the high-temperature metal oxide and low-temperature flue gas Gas heat exchange to omit the heater for heating the flue gas and the cooler for controlling the carbonation reactor.

Figure 201911273656

Description

碳酸化反应器与二氧化碳捕获系统Carbonation Reactor and Carbon Dioxide Capture System

技术领域technical field

本揭露关于二氧化碳捕获系统,更特别关于其采用的碳酸化反应器。The present disclosure relates to carbon dioxide capture systems, and more particularly to the carbonation reactors employed therein.

背景技术Background technique

全球能源需求持续成长,预估未来仍需仰赖化石能源的供应,国际能源署于「能源技术展望2010」(International Energy Agency,2010)中强调,为了维持能源安全、促进经济发展、以及降低与能源相关的二氧化碳排放量,应致力提升发电效率、能源使用效率、以及发展碳捕获及封存技术。顺应世界潮流,各国多订定二氧化碳排放的减量政策目标。为了达到此目标,以能源面向来看,除了提高能源效率、发展洁净能源以及确保能源供应稳定外,在仍无法避免继续使用化石燃料的情况下,必须搭配二氧化碳的捕获、封存与再利用技术,以有效减缓温室效应的恶化。The global energy demand continues to grow, and it is estimated that the future will still rely on the supply of fossil energy. The International Energy Agency emphasized in the "Energy Technology Outlook 2010" (International Energy Agency, 2010) that in order to maintain energy security, promote economic development, and reduce energy consumption. In relation to carbon dioxide emissions, efforts should be made to improve power generation efficiency, energy use efficiency, and the development of carbon capture and storage technologies. In line with the world trend, many countries have set policy goals for reducing carbon dioxide emissions. In order to achieve this goal, in terms of energy, in addition to improving energy efficiency, developing clean energy, and ensuring a stable energy supply, it is necessary to use carbon dioxide capture, storage, and reuse technologies when it is still unavoidable to continue using fossil fuels. To effectively slow down the deterioration of the greenhouse effect.

目前大部份钙回路二氧化碳捕获程序均采用碳酸化反应器与煅烧炉的两段循环系统,以捕获二氧化碳及再生吸附剂。然而,两段循环系统的反应虽然单纯,但CaO与CO2的反应速率慢,在处理大量废气的效率较差。Most current calcium loop carbon dioxide capture processes use a two-stage cycle system of carbonation reactor and calciner to capture carbon dioxide and regenerate the sorbent. However, although the reaction of the two-stage circulation system is simple, the reaction rate of CaO and CO2 is slow, and the efficiency in treating a large amount of waste gas is poor.

为解决上述问题,有文献提出包含碳酸化反应器、煅烧炉、与水合反应器的三段循环系统的二氧化碳捕获系统。此二氧化碳捕获系统虽然较复杂,但氢氧化钙与二氧化碳的反应速率较快,可大幅提升二氧化碳的捕获效率。然而此系统在放大至工业级规模时面临新的问题。举例来说,碳酸化反应器中的反应属于放热反应,因此需要冷却器控温以避免碳酸化反应器过热而造成工安问题。另一方面,一开始导入碳酸化反应器的含二氧化碳烟气的温度过低,无法与氢氧化钙有效反应而需额外加热高二氧化碳。简言之,碳酸化反应器需要加热含二氧化碳烟气,并冷却碳酸化反应后的烟气及吸附剂,这些必要装置与操作都会耗能。另一方面,水合反应器需采用过热蒸汽与氧化钙反应。产生过热蒸汽的步骤是先加热水产生饱合蒸汽,再加热饱合蒸汽以形成过热蒸汽。这些加热步骤需要额外加热设备,即进一步耗能并增加二氧化碳排放。In order to solve the above problems, some literatures propose a carbon dioxide capture system comprising a carbonation reactor, a calciner, and a three-stage circulation system of a hydration reactor. Although this carbon dioxide capture system is relatively complex, the reaction rate between calcium hydroxide and carbon dioxide is relatively fast, which can greatly increase the capture efficiency of carbon dioxide. However, this system faces new problems when it is scaled up to an industrial scale. For example, the reaction in the carbonation reactor is an exothermic reaction, so a cooler is required to control the temperature to avoid overheating of the carbonation reactor and cause industrial safety problems. On the other hand, the temperature of the carbon dioxide-containing flue gas introduced into the carbonation reactor at the beginning is too low to effectively react with calcium hydroxide, and additional heating of high carbon dioxide is required. In short, the carbonation reactor needs to heat the flue gas containing carbon dioxide and cool the flue gas and adsorbent after the carbonation reaction. These necessary devices and operations will consume energy. On the other hand, the hydration reactor needs to use superheated steam to react with calcium oxide. The step of generating superheated steam is to first heat water to generate saturated steam, and then heat saturated steam to form superheated steam. These heating steps require additional heating equipment, ie further energy consumption and increased CO2 emissions.

综上所述,目前亟需新的系统设计,以克服前述三段循环系统产生的问题。To sum up, a new system design is urgently needed to overcome the problems caused by the aforementioned three-stage circulation system.

发明内容Contents of the invention

本发明的目的在于提供一种新设计的二氧化碳捕获系统,以基本上克服现有技术的三段循环系统产生的上述种种问题。The object of the present invention is to provide a newly designed carbon dioxide capture system to basically overcome the above-mentioned problems caused by the three-stage circulation system in the prior art.

本揭露一实施例提供的碳酸化反应器,包括:相连且直立的多个旋风集尘单元及多个上升管,其中每一旋风集尘单元包括侧部的进料口、顶部的排气口、与底部的一排料口,两个相邻的旋风集尘单元中,上侧的旋风集尘单元的排料口连接至下方的上升管,并由上升管连接至下侧的旋风集尘单元的进料口,且上侧的旋风集尘单元的进料口亦藉由次上侧的上升管连接至下侧的旋风集尘单元的排气口,其中连接至次上侧的旋风集尘单元的进料口藉由次上侧的上升管接收金属氢氧化物,最下侧的旋风集尘单元的进料口经由最下侧的上升管接收烟气,且金属氢氧化物的温度大于烟气的温度,其中旋风集尘单元的每一者中的金属氢氧化物自进料口朝排料口落下,并与逆向的烟气热交换并反应形成金属碳酸化物的粉体,由排气口排出较低二氧化碳浓度的烟气,并由排料口排出金属碳酸化物与未反应的金属氢氧化物。The carbonation reactor provided by an embodiment of the present disclosure includes: a plurality of connected and vertical cyclone dust collection units and a plurality of risers, wherein each cyclone dust collection unit includes a side feed port and a top exhaust port , and a discharge port at the bottom, among two adjacent cyclone dust collection units, the discharge port of the upper cyclone dust collection unit is connected to the lower ascending pipe, and the ascending pipe is connected to the lower cyclone dust collecting unit unit, and the feed port of the cyclone dust collection unit on the upper side is also connected to the exhaust port of the cyclone dust collection unit on the lower side through the ascending pipe on the second upper side, which is connected to the cyclone dust collection unit on the second upper side The feed port of the dust unit receives the metal hydroxide through the second upper riser, and the feed port of the lowermost cyclone dust collection unit receives the flue gas through the lower riser, and the temperature of the metal hydroxide greater than the temperature of the flue gas, wherein the metal hydroxide in each of the cyclone dust collection units falls from the feed port toward the discharge port, and exchanges heat with the reverse flue gas and reacts to form the powder of the metal carbonate, by The flue gas with a lower carbon dioxide concentration is discharged from the exhaust port, and the metal carbonate and unreacted metal hydroxide are discharged from the discharge port.

在一实施例中,最下侧上升管接受的烟气的温度介于50℃至200℃之间并提供至最下侧的旋风集尘单元的进料口,且次上侧上升管的进料口接收的金属氢氧化物的温度介于200℃至500℃之间并提供至次上侧的旋风集尘单元的进料口。In one embodiment, the temperature of the flue gas received by the lowermost riser is between 50°C and 200°C and provided to the feed inlet of the lowermost cyclone dust collection unit, and the feed inlet of the second upper riser is The temperature of the metal hydroxide received by the feed port is between 200°C and 500°C and provided to the feed port of the cyclone dust collection unit on the second upper side.

在一实施例中,碳酸化反应器中的金属氢氧化物与逆向的烟气反应及热交换后的温度介于350℃至650℃之间。In one embodiment, the temperature after the reaction and heat exchange between the metal hydroxide in the carbonation reactor and the reverse flue gas is between 350°C and 650°C.

本揭露一实施例提供的二氧化碳捕获系统,包括:碳酸化反应器,包括:相连且直立的多个旋风集尘单元及多个上升管,其中每一旋风集尘单元包括侧部的进料口、顶部的排气口、与底部的一排料口,两个相邻的旋风集尘单元中,上侧的旋风集尘单元的排料口连接至下方的上升管,并由上升管连接至下侧的旋风集尘单元的进料口,且上侧的旋风集尘单元的进料口亦藉由次上侧的上升管连接至下侧的旋风集尘单元的排气口,其中连接至次上侧的旋风集尘单元的进料口藉由次上侧的上升管接收金属氢氧化物,最下侧的旋风集尘单元的进料口经由最下侧的上升管接收烟气,且金属氢氧化物的温度大于烟气的温度,其中旋风集尘单元的每一者中的金属氢氧化物自进料口朝排料口落下,并与逆向的烟气热交换并反应形成金属碳酸化物的粉体,由排气口排出较低二氧化碳浓度的烟气,并由排料口排出金属碳酸化物与未反应的金属氢氧化物;煅烧炉,连接至碳酸化反应器的最下侧的旋风集尘单元的排料口,以接收金属碳酸化物的粉体,并煅烧金属碳酸化物以形成金属氧化物与高温且高浓度的二氧化碳;水合反应器,连接至煅烧炉以接收金属氧化物,并使金属氧化物与过热蒸汽反应形成金属氢氧化物,其中碳酸化反应器的次上侧的旋风集尘单元的进料口连接至水合反应器,以自水合反应器接收金属氢氧化物。A carbon dioxide capture system provided in an embodiment of the present disclosure includes: a carbonation reactor, including: a plurality of connected and vertical cyclone dust collection units and a plurality of risers, wherein each cyclone dust collection unit includes a side feed port , the exhaust port at the top, and a discharge port at the bottom. Among the two adjacent cyclone dust collection units, the discharge port of the upper cyclone dust collection unit is connected to the lower riser pipe, and the riser pipe is connected to the The feed port of the cyclone dust collection unit on the lower side, and the feed port of the cyclone dust collection unit on the upper side is also connected to the exhaust port of the cyclone dust collection unit on the lower side through the ascending pipe on the second upper side, which is connected to The feed inlet of the next upper cyclone dust collection unit receives the metal hydroxide through the second upper riser pipe, and the feed inlet of the lowermost cyclone dust collection unit receives the flue gas through the lowermost riser pipe, and The temperature of the metal hydroxide is greater than the temperature of the flue gas, wherein the metal hydroxide in each of the cyclone dust collection units falls from the feed port toward the discharge port, and exchanges heat with the reverse flue gas and reacts to form metal carbonic acid The powder of the compound, the flue gas with a lower carbon dioxide concentration is discharged from the exhaust port, and the metal carbonate and unreacted metal hydroxide are discharged from the discharge port; the calciner is connected to the lowermost side of the carbonation reactor The discharge port of the cyclone dust collection unit is used to receive the powder of metal carbonate, and the metal carbonate is calcined to form metal oxide and high temperature and high concentration of carbon dioxide; the hydration reactor is connected to the calciner to receive the metal oxide, And the metal oxide is reacted with superheated steam to form metal hydroxide, wherein the feed port of the cyclone dust collection unit on the second upper side of the carbonation reactor is connected to the hydration reactor to receive the metal hydroxide from the hydration reactor.

在一实施例中,最下侧上升管接受的烟气的温度介于50℃至200℃之间并提供至最下侧的旋风集尘单元的进料口,且次上侧上升管的进料口接收的金属氢氧化物的温度介于200℃至500℃之间并提供至次上侧的旋风集尘单元的进料口。In one embodiment, the temperature of the flue gas received by the lowermost riser is between 50°C and 200°C and provided to the feed inlet of the lowermost cyclone dust collection unit, and the feed inlet of the second upper riser is The temperature of the metal hydroxide received by the feed port is between 200°C and 500°C and provided to the feed port of the cyclone dust collection unit on the second upper side.

在一实施例中,碳酸化反应器中的金属氢氧化物与逆向的烟气反应及热交换后的温度介于350℃至650℃之间。In one embodiment, the temperature after the reaction and heat exchange between the metal hydroxide in the carbonation reactor and the reverse flue gas is between 350°C and 650°C.

在一实施例中,煅烧炉中煅烧金属碳酸化物的温度介于850℃至1200℃之间。In one embodiment, the temperature for calcining the metal carbonate in the calciner is between 850°C and 1200°C.

在一实施例中,煅烧炉产生的二氧化碳,用于与饱和蒸汽热交换以形成水合反应器所用的过热蒸汽。In one embodiment, the carbon dioxide produced by the calciner is used for heat exchange with saturated steam to form superheated steam for the hydration reactor.

在一实施例中,煅烧炉产生的高温且高浓度的二氧化碳,用于间接加热通入碳酸化反应器的含二氧化碳烟气。In one embodiment, the high-temperature and high-concentration carbon dioxide produced by the calciner is used to indirectly heat the carbon dioxide-containing flue gas passed into the carbonation reactor.

在一实施例中,水合反应器中金属氧化物与过热蒸汽反应的温度介于200℃至500℃之间。In one embodiment, the reaction temperature of the metal oxide and the superheated steam in the hydration reactor is between 200°C and 500°C.

与现有技术相比,本发明的二氧化碳捕获系统的优点在于:通过包括相连的碳酸化反应器、煅烧炉、与水合反应器,本发明的二氧化碳捕获系统自碳酸化反应器的顶部加入高温的金属氢氧化物,并自碳酸化器的底部通入低温烟气,经由含旋风式集尘单元的碳酸化反应器,使高温的金属氧化物与低温烟气热交换,从而得以省略加热烟气的加热器及控制碳酸化反应器的冷却器。Compared with the prior art, the carbon dioxide capture system of the present invention has the advantage that: by including the connected carbonation reactor, calciner, and hydration reactor, the carbon dioxide capture system of the present invention adds high-temperature carbon dioxide from the top of the carbonation reactor. Metal hydroxide, and the low-temperature flue gas is introduced from the bottom of the carbonator, through the carbonation reactor containing the cyclone dust collection unit, the high-temperature metal oxide and the low-temperature flue gas are heat-exchanged, so that the heating of the flue gas can be omitted heaters and coolers to control the carbonation reactor.

附图说明Description of drawings

图1是本揭露一实施例中,二氧化碳捕获系统的示意图;FIG. 1 is a schematic diagram of a carbon dioxide capture system in an embodiment of the present disclosure;

图2是本揭露一实施例中,二氧化碳捕获系统的示意图;2 is a schematic diagram of a carbon dioxide capture system in an embodiment of the present disclosure;

图3是本揭露一实施例中,碳酸化反应器的示意图;3 is a schematic diagram of a carbonation reactor in an embodiment of the present disclosure;

图4是本揭露一实施例中,旋风集尘单元的示意图;Fig. 4 is a schematic diagram of a cyclone dust collection unit in an embodiment of the present disclosure;

图5是本揭露一实施例中,二氧化碳捕获系统的示意图;5 is a schematic diagram of a carbon dioxide capture system in an embodiment of the present disclosure;

其中,符号说明:Among them, the symbol description:

C0、C1、C2、C3、C4 旋风集尘单元C0, C1, C2, C3, C4 cyclone dust collection unit

L0、L1、L2、L3、L4 上升管L0, L1, L2, L3, L4 Riser

100、200 二氧化碳捕获系统100, 200 Carbon dioxide capture system

101、101’ 烟气101, 101' flue gas

105 高浓度二氧化碳105 high concentration carbon dioxide

110 碳酸化反应器110 carbonation reactor

120 煅烧炉120 calciner

130 水合反应器130 Hydration Reactor

131 水131 water

133 饱和蒸汽133 Saturated steam

135、137 过热蒸汽135, 137 superheated steam

140 加热器140 heater

150 冷却器150 cooler

160 燃烧炉160 burner

170 锅炉170 Boiler

180 过热器180 superheater

190 热交换器190 heat exchanger

410 进料口410 feed port

420 排气口420 exhaust port

430 排料口。430 Dock.

具体实施方式Detailed ways

图1是本揭露一实施例中,二氧化碳捕获系统100的示意图。其具有相连的碳酸化反应器110、煅烧炉120、与水合反应器130。在此设计中,碳酸化反应器110的反应温度(350℃至650℃)高于处理前的烟气且含二氧化碳的烟气101的温度。因此需额外设置加热器140加热烟气101,再将烟气101通入碳酸化反应器110,使烟气101中的二氧化碳与金属氢氧化物(如氢氧化钙)反应,接着于碳酸化反应器101排出处理后的烟气101’。处理后的烟气101’的二氧化碳浓度低于处理前的烟气的二氧化碳浓度,但其温度高于加热前的烟气101。然而,金属氢氧化物与二氧化碳反应形成金属碳酸化物(如碳酸钙)与水的反应属放热反应。为了避免碳酸化反应器110的温度过高,又需额外设置冷却器150以避免碳酸化反应器110过热。可以理解的是,加热器140产生热能的方式是以燃料燃烧,不但耗能还会产生额外的二氧化碳。换言之,为了处理烟气101中的二氧化碳所采用的加热器140,将额外产生需处理的二氧化碳。此外,不管冷却器150的模式为何(比如气冷式或水冷式),循环冷却介质亦需额外能量。简言之,加热器140与冷却器150会额外耗能、产生二氧化碳、并增加设备成本。FIG. 1 is a schematic diagram of a carbon dioxide capture system 100 according to an embodiment of the present disclosure. It has a carbonation reactor 110 , a calciner 120 , and a hydration reactor 130 connected thereto. In this design, the reaction temperature (350°C to 650°C) of the carbonation reactor 110 is higher than the temperature of the flue gas and carbon dioxide-containing flue gas 101 before treatment. Therefore, it is necessary to additionally set up a heater 140 to heat the flue gas 101, and then pass the flue gas 101 into the carbonation reactor 110, so that the carbon dioxide in the flue gas 101 reacts with metal hydroxide (such as calcium hydroxide), and then reacts in the carbonation reaction The device 101 discharges the treated flue gas 101'. The carbon dioxide concentration of the treated flue gas 101' is lower than that of the flue gas before treatment, but its temperature is higher than that of the flue gas 101 before heating. However, the reaction of metal hydroxides with carbon dioxide to form metal carbonates (such as calcium carbonate) with water is exothermic. In order to prevent the temperature of the carbonation reactor 110 from being too high, an additional cooler 150 is required to prevent the carbonation reactor 110 from being overheated. It can be understood that the heater 140 generates heat by burning fuel, which not only consumes energy but also produces additional carbon dioxide. In other words, the heater 140 used to treat the carbon dioxide in the flue gas 101 will generate additional carbon dioxide to be treated. In addition, regardless of the mode of the cooler 150 (such as air-cooled or water-cooled), circulating the cooling medium also requires additional energy. In short, the heater 140 and the cooler 150 consume extra energy, generate carbon dioxide, and increase equipment costs.

接着,将碳酸化反应器110产生的金属碳酸化物(如碳酸钙)导入煅烧炉120,使金属碳酸化物(如碳酸钙)热分解成金属氧化物(如氧化钙)与高浓度二氧化碳105(二氧化碳浓度>80%)。然而煅烧炉120中金属碳酸化物热分解成金属氧化物与高浓度二氧化碳105的反应温度高(850℃至1200℃),因此需额外燃烧炉160加热煅烧炉120。另一方面,煅烧炉120所产生的高浓度二氧化碳105的温度极高,需冷却后再进一步处理。若是采用额外冷却器(未图示)冷却高浓度二氧化碳105,则需额外冷却器的成本并额外耗能。若是让高温的高浓度二氧化碳105自然冷却,则耗时且需大体积的储放设备。Next, the metal carbonate (such as calcium carbonate) produced by the carbonation reactor 110 is introduced into the calciner 120, and the metal carbonate (such as calcium carbonate) is thermally decomposed into metal oxide (such as calcium oxide) and high-concentration carbon dioxide 105 (carbon dioxide Concentration>80%). However, the thermal decomposition of metal carbonates into metal oxides in the calciner 120 and the reaction temperature of the high-concentration carbon dioxide 105 are high (850° C. to 1200° C.), so an additional combustion furnace 160 is required to heat the calciner 120 . On the other hand, the high-concentration carbon dioxide 105 produced by the calciner 120 has an extremely high temperature and needs to be cooled before further processing. If an extra cooler (not shown) is used to cool the high-concentration carbon dioxide 105 , the cost of the extra cooler and extra energy consumption will be required. If the high-temperature high-concentration carbon dioxide 105 is allowed to cool naturally, it is time-consuming and requires large-volume storage equipment.

接着,将煅烧炉120产生的金属氧化物(如氧化钙)导入水合反应器130,使金属氧化物(如氧化钙)与水/水蒸汽反应形成金属氢氧化物(如氢氧化钙)。水合反应器130可采用溶液式的水合反应器或蒸汽式水合反应器。溶液式的水合反应器(未图示)所产生的金属氢氧化物(如氢氧化钙)若是溶于水中,则需额外除水以得金属氢氧化物干粉,此将额外耗能。蒸汽式的水合反应器130所用的过热蒸汽135的形成方法如下:以锅炉170加热水131成饱和蒸汽133,再以过热器180加热饱和蒸汽133成过热蒸汽135,再将过热蒸汽135导入水合反应器130以与金属氧化物反应形成金属氢氧化物。锅炉170与过热器180都属产生过热蒸汽135的必要耗能设备。由于金属氧化物与水反应形成金属氢氧化物的反应为放热反应,因此需要排出较高温的过热蒸汽137(温度高于过热蒸汽135)使水合反应器130的温度维持在适当的反应温度(200℃至500℃)。接着将水合反应器130产生的金属氢氧化物以及少量未反应的金属氧化物导入碳酸化反应器110。在碳酸化反应器110中,金属氧化物(如氧化钙)亦可与二氧化碳反应形成金属碳酸化物(如碳酸钙),不过其所需的反应温度更高(比如高于550℃)。Next, the metal oxide (such as calcium oxide) produced by the calciner 120 is introduced into the hydration reactor 130 to make the metal oxide (such as calcium oxide) react with water/steam to form metal hydroxide (such as calcium hydroxide). The hydration reactor 130 may be a solution-type hydration reactor or a steam-type hydration reactor. If the metal hydroxide (such as calcium hydroxide) produced by the solution-type hydration reactor (not shown) is dissolved in water, additional water removal is required to obtain dry metal hydroxide powder, which consumes extra energy. The method for forming the superheated steam 135 used in the steam-type hydration reactor 130 is as follows: use the boiler 170 to heat the water 131 to form the saturated steam 133, then use the superheater 180 to heat the saturated steam 133 to form the superheated steam 135, and then introduce the superheated steam 135 into the hydration reaction 130 to react with metal oxides to form metal hydroxides. Both the boiler 170 and the superheater 180 are necessary energy-consuming equipment for generating the superheated steam 135 . Since the reaction of metal oxide and water to form metal hydroxide is an exothermic reaction, it is necessary to discharge higher temperature superheated steam 137 (higher than superheated steam 135) to maintain the temperature of hydration reactor 130 at an appropriate reaction temperature ( 200°C to 500°C). Next, the metal hydroxide produced in the hydration reactor 130 and a small amount of unreacted metal oxide are introduced into the carbonation reactor 110 . In the carbonation reactor 110 , metal oxides (such as calcium oxide) can also react with carbon dioxide to form metal carbonates (such as calcium carbonate), but the required reaction temperature is higher (such as higher than 550° C.).

综上所述,上述系统在放大至工业级应用时,碳酸化反应器110、煅烧炉120、与水合反应器130都需额外的加热器及/或冷却器(如加热器140、冷却器150、燃烧炉160、锅炉170、与过热器180)以达所需的反应温度或反应物,均会增加设备成本与能耗并增加额外的二氧化碳。In summary, when the above system is scaled up to industrial applications, the carbonation reactor 110, the calciner 120, and the hydration reactor 130 all need additional heaters and/or coolers (such as the heater 140, cooler 150 , combustion furnace 160, boiler 170, and superheater 180) to achieve the required reaction temperature or reactants, will increase equipment costs and energy consumption and increase additional carbon dioxide.

本揭露的另一实施例提供另一二氧化碳捕获系统200,如图2所示。在碳酸化反应器110中,自顶部置入高温的金属氢氧化物粉体(约200℃至500℃),并自底部通入低温且含二氧化碳的烟气101(约50℃至200℃),使低温且含二氧化碳的烟气101与高温的金属氢氧化物粉体(可能含少量的金属氧化物)产生热交换与反应形成金属碳酸化物。举例来说,碳酸化反应器110的上侧部份属反应区,即金属氢氧化物粉体(可能含少量的金属氧化物)与烟气101中的二氧化碳反应以形成金属碳酸化物。碳酸化反应器110的下侧部份属热交换区,即高温的金属碳酸化物与低温且含二氧化碳的烟气101产生热交换。进一步说明如下,金属碳酸化物因重力而落至碳酸化反应器110的底部,并接触上升的烟气101而产生热交换,即金属碳酸化物的温度降低,而烟气101的温度升高。最后,处理后的烟气101’的二氧化碳浓度降低(可降低至无二氧化碳)并自碳酸化反应器110的顶部排出。经由上述设计可省略图1中加热烟气101的加热器140,以及冷却碳酸化反应器110的冷却器150。Another embodiment of the present disclosure provides another carbon dioxide capture system 200 , as shown in FIG. 2 . In the carbonation reactor 110, high-temperature metal hydroxide powder (about 200°C to 500°C) is placed from the top, and low-temperature carbon dioxide-containing flue gas 101 (about 50°C to 200°C) is introduced from the bottom , make the flue gas 101 containing low temperature and carbon dioxide and high temperature metal hydroxide powder (may contain a small amount of metal oxide) generate heat exchange and react to form metal carbonate. For example, the upper part of the carbonation reactor 110 is a reaction zone, that is, metal hydroxide powder (possibly containing a small amount of metal oxide) reacts with carbon dioxide in the flue gas 101 to form metal carbonate. The lower part of the carbonation reactor 110 is a heat exchange area, that is, the high-temperature metal carbonates exchange heat with the low-temperature flue gas 101 containing carbon dioxide. Further explanation is as follows, the metal carbonates fall to the bottom of the carbonation reactor 110 due to gravity, and contact the rising flue gas 101 to generate heat exchange, that is, the temperature of the metal carbonates decreases, while the temperature of the flue gas 101 increases. Finally, the carbon dioxide concentration of the treated flue gas 101' is reduced (can be reduced to no carbon dioxide) and discharged from the top of the carbonation reactor 110. Through the above design, the heater 140 for heating the flue gas 101 and the cooler 150 for cooling the carbonation reactor 110 in FIG. 1 can be omitted.

在一实施例中,碳酸化反应器110包括相连且直立的多个旋风集尘单元及多个上升管,如图3所示。值得注意的是,图3中的碳酸化反应器110具有五个旋风集尘单元(如旋风集尘单元C0至C4)及上升管(如上升管L0至L4),但碳酸化反应器110可具有更多或更少的旋风集尘单元及上升管,例如3至10个旋风集尘单元及3至10个上升管,端视实际需求而定。每一旋风集尘单元包括侧部的进料口410、顶部的排气口420、与底部的排料口430,如图4所示。In one embodiment, the carbonation reactor 110 includes a plurality of connected and vertical cyclone dust collection units and a plurality of risers, as shown in FIG. 3 . It should be noted that the carbonation reactor 110 in FIG. 3 has five cyclone dust collection units (such as cyclone dust collection units C0 to C4) and risers (such as risers L0 to L4), but the carbonation reactor 110 can be There are more or less cyclone dust collection units and risers, for example, 3 to 10 cyclone dust collection units and 3 to 10 risers, depending on actual needs. Each cyclone dust collection unit includes a side feed port 410 , a top exhaust port 420 , and a bottom discharge port 430 , as shown in FIG. 4 .

在图3与图4中,相邻的两个旋风集尘单元(如旋风集尘单元C1与C2)中,较上侧的旋风集尘单元(如C1)的排料口430连接至下方的上升管(如L2),并藉由上升管连接至较下侧的旋风集尘单元(如C2)的进料口410,详细而言,此为固体行进方向,如图3虚线所示。此外,较上侧的旋风集尘单元(如C1)的进料口410连接至较下侧的旋风集尘单元(如C2)排气口420的上升管(如L1)。详细而言,此为气体行进方向,如图3实线所示。进一步而言,虚线为固体的行进方向,而实线为气体的行进方向,且固体与气体在同一上升管中行进。以图3为例,先将含二氧化碳烟气101经上升管L4提供至最下侧的旋风集尘单元C4的进料口410,其于旋风集尘单元C4中的行进方向如图4所示,先回旋向下后,再往上吹出旋风集尘单元C4的排气口420,再经上升管L3进入旋风集尘单元C3的进料口410。与前述类似,烟气101依序吹经旋风集尘单元C3、上升管L2、旋风集尘单元C2、上升管L1、旋风集尘单元C1、上升管L0、与旋风集尘单元C0,最后处理后的烟气101’由旋风集尘单元的排气口排出。在含二氧化碳烟气101离开旋风集尘单元C2的排气口420时,可经由上升管L1将高温的金属氢氧化物粉体(如Ca(OH)2,比如来自水合反应器130的金属氢氧化物粉体,其可能含少量的金属氧化物如氧化钙)与来自旋风集尘单元C0的排料口430的粉体(如下述),一同吹入旋风集尘单元C1,使旋风集尘单元C1中的金属氢氧化物自进料口410朝排料口430落下,并与先回旋向下再向上吸出(即逆向)的含二氧化碳烟气101反应形成金属碳酸化物。如此一来,可由旋风集尘单元C1的排气口420排出经处理后烟气101’。处理后的烟气101’其二氧化碳浓度相较于进入碳酸化反应器的处理前的烟气101的二氧化碳浓度较低,并由旋风集尘单元C1的排料口430排出金属碳酸化物与未反应的金属氢氧化物。In Fig. 3 and Fig. 4, among two adjacent cyclone dust collection units (such as cyclone dust collection units C1 and C2), the discharge port 430 of the upper side cyclone dust collection unit (such as C1) is connected to the lower one. The riser (such as L2) is connected to the feed inlet 410 of the lower cyclone dust collection unit (such as C2) through the riser. In detail, this is the direction of solid travel, as shown by the dotted line in Figure 3. In addition, the feed inlet 410 of the upper cyclone dust collection unit (such as C1 ) is connected to the riser pipe (such as L1 ) of the exhaust outlet 420 of the lower cyclone dust collection unit (such as C2 ). In detail, this is the traveling direction of the gas, as shown by the solid line in FIG. 3 . Further, the dotted line is the traveling direction of the solid, and the solid line is the traveling direction of the gas, and the solid and the gas travel in the same riser. Taking Fig. 3 as an example, the carbon dioxide-containing flue gas 101 is first provided to the feed port 410 of the lowermost cyclone dust collection unit C4 through the riser L4, and its traveling direction in the cyclone dust collection unit C4 is shown in Fig. 4 , first whirling downwards, then blowing upwards out of the exhaust port 420 of the cyclone dust collection unit C4, and then entering the feed port 410 of the cyclone dust collection unit C3 through the riser pipe L3. Similar to the above, the flue gas 101 is sequentially blown through the cyclone dust collection unit C3, the ascending pipe L2, the cyclone dust collection unit C2, the ascending pipe L1, the cyclone dust collection unit C1, the ascending pipe L0, and the cyclone dust collection unit C0, and finally processed The final flue gas 101' is discharged from the exhaust port of the cyclone dust collection unit. When the carbon dioxide-containing flue gas 101 leaves the exhaust port 420 of the cyclone dust collection unit C2, the high-temperature metal hydroxide powder (such as Ca(OH) 2 , such as metal hydrogen from the hydration reactor 130 can be passed through the riser L1 Oxide powder, which may contain a small amount of metal oxide such as calcium oxide) and the powder (as described below) from the discharge port 430 of the cyclone dust collection unit C0 are blown into the cyclone dust collection unit C1 together to make the cyclone dust collection The metal hydroxide in the unit C1 falls from the feed port 410 toward the discharge port 430, and reacts with the carbon dioxide-containing flue gas 101 that is swirled downward and then sucked upward (ie reverse direction) to form metal carbonate. In this way, the treated flue gas 101' can be discharged from the exhaust port 420 of the cyclone dust collection unit C1. The carbon dioxide concentration of the treated flue gas 101' is lower than that of the flue gas 101 before entering the carbonation reactor, and the metal carbonate and unreacted metal carbonates are discharged from the discharge port 430 of the cyclone dust collection unit C1 of metal hydroxides.

旋风集尘单元C1排出的烟气101’可能含有少量粉体,因此进入旋风集尘单元C0的进料口410,使少量粉体自旋风集尘单元C0的排料口430排出。如图3与4所示,旋风集尘单元C0的排料口430所排出的粉体,可与旋风集尘单元C2的排气口420排出的含二氧化碳烟气101经由上升管L1送入旋风集尘单元C1。旋风集尘单元C1的排料口430排出的粉体,将被自旋风集尘单元C3排出的烟气101经由上升管L2送进旋风集尘单元C2,并进行反应同前述。随着金属氢氧化物粉体自上升管L1→旋风集尘单元C1→上升管L2→旋风集尘单元C2→上升管L3→旋风集尘单元C3→上升管L4→旋风集尘单元C4的顺序,最后自旋风集尘单元C4的底部排料口430所排出的固体组成主要为金属碳酸化物。另一方面,含二氧化碳的烟气101自上升管L4→旋风集尘单元C4→上升管L3→旋风集尘单元C3→上升管L2→旋风集尘单元C2→上升管L1→旋风集尘单元C1→上升管L0→旋风集尘单元C0的顺序,最后自旋风集尘单元C0顶部的排气口420排出低二氧化碳浓度的处理后烟气101’,即达二氧化碳捕获的目的。值得注意的是,在较上方的旋风集尘单元(如C1与C2)中,粉体主要组成为金属氢氧化物,因此主要进行金属氢氧化物与二氧化碳反应形成金属碳酸化物的反应。在较下方的旋风集尘单元(如C3与C4)中,粉体主要组成为金属碳酸化物,因此主要进行粉体与含二氧化碳烟气101的热交换,即增加含二氧化碳烟气101的温度与降低粉体的温度。不过可以理解的是,在较上方的旋风集尘单元仍可能有热交换的现象,比如放热反应产生的金属碳酸化物温度高于烟气101的温度时,烟气101会与金属碳酸化物产生热交换而增加烟气101的温度并降低碳酸钙的温度。另一方面,较下方的旋风集尘单元中的粉体若含金属氢氧化物,亦可能与烟气101中的二氧化碳产生反应形成金属碳酸化物。此外,较下方的上升管(如L4与L3)的长度,比较上方的上升管(如L0与L1)的长度长,以达较上方的旋风集尘单元(如C1与C2)主要进行金属氢氧化物与二氧化碳反应形成金属碳酸化物的反应,而较下方的旋风集尘单元(如C3与C4)主要进行烟气101与粉体的热交换的设计。The flue gas 101' discharged from the cyclone dust collection unit C1 may contain a small amount of powder, so it enters the feed port 410 of the cyclone dust collection unit C0, and a small amount of powder is discharged from the discharge port 430 of the cyclone dust collection unit C0. As shown in Figures 3 and 4, the powder discharged from the discharge port 430 of the cyclone dust collection unit C0 can be sent into the cyclone through the riser L1 with the carbon dioxide-containing flue gas 101 discharged from the exhaust port 420 of the cyclone dust collection unit C2. Dust collection unit C1. The powder discharged from the discharge port 430 of the cyclone dust collection unit C1 sends the flue gas 101 discharged from the cyclone dust collection unit C3 to the cyclone dust collection unit C2 through the riser L2, and the reaction is the same as described above. With the order of the metal hydroxide powder from the ascending pipe L1→cyclone dust collecting unit C1→rising pipe L2→cyclone dust collecting unit C2→rising pipe L3→cyclone dust collecting unit C3→rising pipe L4→cyclone dust collecting unit C4 , and finally the solid composition discharged from the bottom discharge port 430 of the cyclone dust collection unit C4 is mainly metal carbonate. On the other hand, the flue gas 101 containing carbon dioxide flows from the ascending pipe L4→cyclone dust collecting unit C4→rising pipe L3→cyclone dust collecting unit C3→rising pipe L2→cyclone dust collecting unit C2→rising pipe L1→cyclone dust collecting unit C1 →The sequence of rising pipe L0→cyclone dust collection unit C0, finally discharges the treated flue gas 101' with low carbon dioxide concentration from the exhaust port 420 at the top of the cyclone dust collection unit C0, which achieves the purpose of carbon dioxide capture. It is worth noting that in the upper cyclone dust collection units (such as C1 and C2), the powder is mainly composed of metal hydroxides, so the reaction of metal hydroxides and carbon dioxide to form metal carbonates is mainly carried out. In the lower cyclone dust collection units (such as C3 and C4), the powder is mainly composed of metal carbonates, so the heat exchange between the powder and the carbon dioxide-containing flue gas 101 is mainly carried out, that is, the temperature and temperature of the carbon dioxide-containing flue gas 101 are increased. Lower the temperature of the powder. However, it is understandable that there may still be heat exchange in the upper cyclone dust collection unit. For example, when the temperature of the metal carbonate produced by the exothermic reaction is higher than the temperature of the flue gas 101, the flue gas 101 will produce with the metal carbonate. The heat exchange increases the temperature of the flue gas 101 and decreases the temperature of the calcium carbonate. On the other hand, if the powder in the lower cyclone dust collection unit contains metal hydroxide, it may also react with carbon dioxide in the flue gas 101 to form metal carbonate. In addition, the length of the lower riser pipes (such as L4 and L3) is longer than that of the upper riser pipes (such as L0 and L1), so that the upper cyclone dust collection units (such as C1 and C2) mainly collect metal hydrogen Oxides react with carbon dioxide to form metal carbonates, and the lower cyclone dust collection units (such as C3 and C4) are mainly designed for heat exchange between flue gas 101 and powder.

图3中旋风集尘单元C0、C1、C2、C3、与C4的位置仅为举例,本技术领域中具有通常知识者自可依实际需求调整上述旋风集尘单元的相对位置。另一方面,图3中旋风集尘单元C0、C1、C2、C3、与C4具有类似尺寸,但实际上不同的旋风集尘单元C0、C1、C2、C3、与C4亦可具有不同尺寸,端视设计需求而定。The positions of the cyclone dust collection units C0, C1, C2, C3, and C4 in FIG. 3 are just examples, and those skilled in the art can adjust the relative positions of the above cyclone dust collection units according to actual needs. On the other hand, the cyclone dust collection units C0, C1, C2, C3, and C4 in Fig. 3 have similar sizes, but actually different cyclone dust collection units C0, C1, C2, C3, and C4 may also have different sizes, It depends on the design requirements.

在一实施例中,来自水合反应器130的金属氢氧化物(此处为氢氧化钙)的质量流率为2.15ton/h,用于捕获0.16ton/h的二氧化碳。设定含二氧化碳烟气101的温度为100℃、150℃、与200℃,计算旋风集尘单元与上升管的温度如表1。由表1可知,当通入烟气101的温度越高,则越多上升管与越多旋风集尘单元的温度可达氢氧化钙碳酸化的温度(比如高于300℃)与氧化钙碳酸化的温度(比如高于550℃)。In one embodiment, the mass flow rate of the metal hydroxide (here calcium hydroxide) from the hydration reactor 130 is 2.15 ton/h for capturing 0.16 ton/h of carbon dioxide. Set the temperature of the carbon dioxide-containing flue gas 101 at 100°C, 150°C, and 200°C, and calculate the temperatures of the cyclone dust collection unit and the riser as shown in Table 1. It can be seen from Table 1 that when the temperature of the flue gas 101 is fed higher, the temperature of the more risers and the more cyclone dust collection units can reach the carbonation temperature of calcium hydroxide (for example, higher than 300 ° C) and the carbonation temperature of calcium oxide carbonation. The temperature of melting (for example, higher than 550°C).

表1Table 1

Figure BDA0002314915130000091
Figure BDA0002314915130000091

回到图2,上述形成的金属碳酸化物送至煅烧炉120进行高温煅烧,使金属碳酸化物分解成金属氧化物与高温的高浓度二氧化碳105,并将高温的高浓度二氧化碳105导入热交换器190,以与饱和蒸汽133进行热交换以使其形成过热蒸气,如下述。另一方面,高温的高浓度二氧化碳105可导入高温的燃烧炉160,以提升高温烟气质量流率,以利纯氧煅烧炉120的操作,及提升煅烧炉120的粉体输送效率。Returning to Fig. 2, the metal carbonates formed above are sent to the calciner 120 for high-temperature calcination, so that the metal carbonates are decomposed into metal oxides and high-temperature high-concentration carbon dioxide 105, and the high-temperature high-concentration carbon dioxide 105 is introduced into the heat exchanger 190 , to exchange heat with saturated steam 133 to form superheated steam, as described below. On the other hand, the high-temperature high-concentration carbon dioxide 105 can be introduced into the high-temperature combustion furnace 160 to increase the mass flow rate of high-temperature flue gas to facilitate the operation of the pure oxygen calciner 120 and improve the powder delivery efficiency of the calciner 120 .

接着将煅烧炉120产生的金属氧化物导入蒸汽式的水合反应器130,使金属氧化物与水反应形成金属氢氧化物。蒸汽式的水合反应器130所用的过热蒸汽135的形成方法如下:以锅炉170加热水131成饱和蒸汽133,再以热交换器190使饱和蒸汽133与高温的高浓度二氧化碳105产生热交换,降低高温的高浓度二氧化碳105的温度,并增加饱和蒸汽133的温度以形成过热蒸汽135。热交换器190可节省加热饱和蒸汽133的能耗与额外产生的二氧化碳,并节省冷却煅烧炉120产生的高温高浓度二氧化碳105所需的设备、时间、能耗、与额外产生的二氧化碳。Next, the metal oxides produced in the calciner 120 are introduced into the steam-type hydration reactor 130 to react the metal oxides with water to form metal hydroxides. The formation method of the superheated steam 135 used by the steam-type hydration reactor 130 is as follows: use the boiler 170 to heat the water 131 to become the saturated steam 133, and then use the heat exchanger 190 to make the saturated steam 133 generate heat exchange with the high-temperature high-concentration carbon dioxide 105, reducing the The temperature of high-temperature high-concentration carbon dioxide 105 is increased, and the temperature of saturated steam 133 is increased to form superheated steam 135 . The heat exchanger 190 can save the energy consumption and additional carbon dioxide generated for heating the saturated steam 133 , and save the equipment, time, energy consumption and additional carbon dioxide generated for cooling the high-temperature and high-concentration carbon dioxide 105 generated by the calciner 120 .

接着将过热蒸汽135导入水合反应器130以与金属氧化物反应形成金属氢氧化物。由于金属氧化物与水反应形成金属氢氧化物的反应属放热反应,因此需要排出较高温的过热蒸汽137(温度高于过热蒸汽135)使水合反应器130的温度维持在适当的反应温度(200℃至500℃)。在此实施例中,可将过热蒸汽137送回热交换器190中,以减少锅炉170所需形成的饱和蒸汽133,亦减少热交换器190中自饱和蒸汽133形成过热蒸汽135所需的热能。接着将水合反应器130产生的金属氢氧化物导入碳酸化反应器110。Superheated steam 135 is then introduced into the hydration reactor 130 to react with the metal oxides to form metal hydroxides. Since the reaction of metal oxide and water to form metal hydroxide is an exothermic reaction, it is necessary to discharge higher temperature superheated steam 137 (higher than superheated steam 135) to maintain the temperature of hydration reactor 130 at an appropriate reaction temperature ( 200°C to 500°C). In this embodiment, the superheated steam 137 can be sent back to the heat exchanger 190, so as to reduce the saturated steam 133 required by the boiler 170, and also reduce the thermal energy required to form the superheated steam 135 from the saturated steam 133 in the heat exchanger 190 . The metal hydroxide produced in the hydration reactor 130 is then introduced into the carbonation reactor 110 .

如图5所示,亦可取煅烧炉120产生的高温的高浓度二氧化碳105加热(非混合)通入碳酸化反应器110的烟气101,以减少碳酸化反应器110为使烟气与金属氢氧化物热交换所需的热交换旋风集尘单元的数目。As shown in Figure 5, the high-temperature high-concentration carbon dioxide 105 produced by the calciner 120 can also be used to heat (non-mix) the flue gas 101 passing into the carbonation reactor 110, so as to reduce the carbonation reactor 110. Number of heat exchange cyclone units required for oxide heat exchange.

在上述实施例中,一开始可将金属碳酸化物置入煅烧炉120、将金属氧化物置入水合反应器130、或将金属氢氧化物置入碳酸化反应器110的顶部。在一些实施例中,可在过程中补充金属碳酸化物至煅烧炉120中、补充金属氧化物至水合反应器130中、并补充金属氢氧化物至碳酸化反应器110的顶部。在上述实施例中,金属碳酸化物、金属氢氧化物、金属氧化物的金属可为钙。在其他实施例中,金属碳酸化物、金属氢氧化物、金属氧化物的金属可为镁或其他合适金属。In the above embodiments, the metal carbonate may be placed into the calciner 120 , the metal oxide into the hydration reactor 130 , or the metal hydroxide into the top of the carbonation reactor 110 initially. In some embodiments, metal carbonates to the calciner 120, metal oxides to the hydration reactor 130, and metal hydroxides to the top of the carbonation reactor 110 may be replenished during the process. In the above embodiments, the metal of the metal carbonate, metal hydroxide, and metal oxide may be calcium. In other embodiments, the metal of the metal carbonate, metal hydroxide, metal oxide may be magnesium or other suitable metal.

Ca(OH)2与CaO在不同温度下转换不同比例的CO2的效果如表2所示。如表2所示,Ca(OH)2在350℃下的碳酸化转化率即有60%,而CaO在反应温度高于500℃时,碳酸化转化率才大幅提升。此外,Ca(OH)2的碳酸化转化率较高,可操作的温度范围较广,在整体反应程序设计的弹性亦较大,且二氧化碳浓度不会影响其结果。简言之,Ca(OH)2比CaO适于捕获二氧化碳。The effects of Ca(OH) 2 and CaO on converting different proportions of CO2 at different temperatures are shown in Table 2. As shown in Table 2, the carbonation conversion rate of Ca(OH) 2 is 60% at 350°C, while the carbonation conversion rate of CaO increases significantly when the reaction temperature is higher than 500°C. In addition, the carbonation conversion rate of Ca(OH) 2 is relatively high, the operating temperature range is relatively wide, and the overall reaction program design is more flexible, and the carbon dioxide concentration will not affect the results. In short, Ca(OH) 2 is better than CaO for capturing carbon dioxide.

表2Table 2

Figure BDA0002314915130000101
Figure BDA0002314915130000101

综上所述,本申请案提供新颖的二氧化碳捕获系统,可有效减少能耗及额外产生的二氧化碳。To sum up, the present application provides a novel carbon dioxide capture system, which can effectively reduce energy consumption and additionally generated carbon dioxide.

虽然本揭露已以数个实施例揭露如上,然其并非用以限定本揭露,任何所属技术领域中具有通常知识者,在不脱离本揭露的精神和范围内,当可作任意的更动与润饰,因此本揭露的保护范围当视后附的申请专利范围所界定者为准。Although the present disclosure has been disclosed above with several embodiments, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in the technical field may make any changes and modifications without departing from the spirit and scope of the present disclosure. Retouching, so the scope of protection of this disclosure should be defined by the scope of the appended patent application.

Claims (2)

1.一种包括三段循环系统的二氧化碳捕获系统,包括:1. A carbon dioxide capture system comprising a three-stage circulation system, comprising: 碳酸化反应器,包括:Carbonation reactors, including: 相连且直立的多个旋风集尘单元及多个上升管,Connected and upright multiple cyclone dust collection units and multiple risers, 其中每一所述旋风集尘单元包括侧部的进料口、顶部的排气口、与底部的排料口,Each of the cyclone dust collection units includes a side feed port, a top exhaust port, and a bottom discharge port, 两个相邻的旋风集尘单元中,上侧的旋风集尘单元的排料口连接至下方的上升管,并由该上升管连接至下侧的旋风集尘单元的进料口,且上侧的旋风集尘单元的所述进料口亦藉由次上侧的上升管连接至下侧的旋风集尘单元的排气口,Among two adjacent cyclone dust collection units, the discharge port of the upper cyclone dust collection unit is connected to the lower riser pipe, and the riser pipe is connected to the feed inlet of the lower cyclone dust collection unit, and the upper The feed inlet of the cyclone dust collection unit on the side is also connected to the exhaust port of the cyclone dust collection unit on the lower side through the ascending pipe on the second upper side, 其中连接至次上侧的旋风集尘单元的所述进料口藉由次上侧的上升管接收温度介于200℃至500℃之间的金属氢氧化物,最下侧的旋风集尘单元的进料口经由最下侧的上升管接收温度介于50℃至200℃之间的烟气,且所述金属氢氧化物的温度大于所述烟气的温度,The feed inlet connected to the cyclone dust collection unit on the second upper side receives the metal hydroxide with a temperature between 200°C and 500°C through the rising pipe on the second upper side, and the cyclone dust collection unit on the lowermost side The feed port of the feed port receives flue gas at a temperature between 50°C and 200°C through the lowermost riser, and the temperature of the metal hydroxide is higher than the temperature of the flue gas, 其中所述旋风集尘单元的每一者中的所述金属氢氧化物自所述进料口朝所述排料口落下,并与逆向的所述烟气热交换并于350℃至650℃之间的温度反应形成金属碳酸化物的粉体,由所述排气口排出较低二氧化碳浓度的烟气,并由所述排料口排出金属碳酸化物与未反应的金属氢氧化物;Wherein the metal hydroxide in each of the cyclone dust collection units falls from the feed port toward the discharge port, and exchanges heat with the reverse flue gas and heats up at 350 to 650°C The temperature between them reacts to form the powder of metal carbonate, the flue gas with lower carbon dioxide concentration is discharged from the exhaust port, and the metal carbonate and unreacted metal hydroxide are discharged from the discharge port; 煅烧炉,连接至该碳酸化反应器的最下侧的旋风集尘单元的排料口,以接收金属碳酸化物的粉体,并于850℃至1200℃之间的温度煅烧该金属碳酸化物以形成金属氧化物与高温且高浓度的二氧化碳,A calciner connected to the discharge port of the cyclone dust collection unit on the lowermost side of the carbonation reactor to receive the powder of metal carbonate, and calcinate the metal carbonate at a temperature between 850°C and 1200°C to obtain Formation of metal oxides and high temperature and high concentration of carbon dioxide, 水合反应器,连接至该煅烧炉以接收该金属氧化物,并使该金属氧化物与过热蒸汽于200℃至500℃之间的温度反应形成金属氢氧化物,a hydration reactor connected to the calciner to receive the metal oxide and react the metal oxide with superheated steam at a temperature between 200°C and 500°C to form a metal hydroxide, 其中该煅烧炉产生的高温且高浓度的二氧化碳,提供至热交换器用于与饱和蒸汽热交换以形成该水合反应器所用的该过热蒸汽,和导入高温的燃烧炉以提升温度随后再次提供至该煅烧炉用于提升该煅烧炉的粉体输送效率,或者加热通入该碳酸化反应器的烟气,Wherein the high-temperature and high-concentration carbon dioxide produced by the calciner is supplied to a heat exchanger for heat exchange with saturated steam to form the superheated steam used in the hydration reactor, and introduced into a high-temperature combustion furnace to raise the temperature and then supplied to the The calciner is used to improve the powder conveying efficiency of the calciner, or to heat the flue gas passing into the carbonation reactor, 其中该碳酸化反应器的次上侧的旋风集尘单元的进料口连接至该水合反应器,以自该水合反应器接收该金属氢氧化物。Wherein the feed inlet of the cyclone dust collection unit on the second upper side of the carbonation reactor is connected to the hydration reactor to receive the metal hydroxide from the hydration reactor. 2.如权利要求1所述的包括三段循环系统的二氧化碳捕获系统,其中该煅烧炉产生的二氧化碳,用于加热通入该碳酸化反应器的烟气。2. The carbon dioxide capture system comprising a three-stage circulation system as claimed in claim 1, wherein the carbon dioxide produced by the calciner is used to heat the flue gas passed into the carbonation reactor.
CN201911273656.XA 2019-11-18 2019-12-12 Carbonation reactor and carbon dioxide capture system Active CN112811455B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW108141764 2019-11-18
TW108141764A TWI706806B (en) 2019-11-18 2019-11-18 Carbonator and carbon dioxide capture system

Publications (2)

Publication Number Publication Date
CN112811455A CN112811455A (en) 2021-05-18
CN112811455B true CN112811455B (en) 2023-04-07

Family

ID=74091674

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911273656.XA Active CN112811455B (en) 2019-11-18 2019-12-12 Carbonation reactor and carbon dioxide capture system

Country Status (2)

Country Link
CN (1) CN112811455B (en)
TW (1) TWI706806B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114432853B (en) * 2022-01-27 2023-03-24 南方电网电力科技股份有限公司 Energy storage, desulfurization and carbon capture integrated device and method and application

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI419734B (en) * 2010-05-25 2013-12-21 Ind Tech Res Inst Carbon oxide capturing system
TWI516302B (en) * 2013-12-11 2016-01-11 財團法人工業技術研究院 Loop tower co2 capture system, carbonator, calciner and operating method thereof
TWI499449B (en) * 2014-10-27 2015-09-11 Ind Tech Res Inst Device and method for capturing carbon dioxide
TWI602778B (en) * 2016-11-24 2017-10-21 財團法人工業技術研究院 Apparatus for capturing carbon dioxide system and method thereof
TW201836702A (en) * 2017-04-14 2018-10-16 蔣本基 A method of capturing carbon dioxide in flue gas via high gravity carbonation equipment

Also Published As

Publication number Publication date
TW202120176A (en) 2021-06-01
TWI706806B (en) 2020-10-11
CN112811455A (en) 2021-05-18

Similar Documents

Publication Publication Date Title
CN103936036B (en) Integrated carbon dioxide removes and ammonia-soda process
CN104033890B (en) Oxygen-enriched combustion pulverized coal boiler and CO2 capture method with integrated chemical chain high-temperature air separation for oxygen production
CN108729965B (en) Partially oxygen-enriched combustion power generation system and CO2 capture method combining calcium-based chains
CN1708659A (en) Boiler improvements with oxygen-enriched combustion for increased efficiency and reduced emissions
RU2012135558A (en) ENERGY REGENERATION IN THE PRODUCTION OF SULFURIC ACID
CN104174280B (en) Calcium-base absorbing agent circulation with hydration reactor catches CO2Device and method
KR101858075B1 (en) Method and apparatus for separation of offgas in the combustion of particular metals
CN103303877A (en) Comprehensive multi-gas source low-concentration SO2 fume recycling acid-making technological process
CN114655923B (en) A system and method for cogeneration of hydrogen and electricity in a coal-fired boiler
CN106823774A (en) A kind of utilization blast furnace slag fixes carbon dioxide and the apparatus and method for reclaiming sensible heat
CN112811455B (en) Carbonation reactor and carbon dioxide capture system
CN210826085U (en) Blast furnace gas catalytic desulfurization device
EP2910295B1 (en) Arrangement and process for integrated flue gas treatment and soda ash production
CN109059035A (en) A kind of flue gas recirculation carbon dioxide recovery system, in accordance
CN117870430A (en) Calcium-based carbon capture coupling thermochemical energy storage system and method
CN113772640B (en) Method and device for producing nitric acid
CN104437041A (en) Multifunctional flue gas treatment apparatus
CN106537035A (en) Combustion of lithium at different temperatures and pressures and with gas surpluses using porous tubes as burners
CN108979773B (en) High-efficiency power generation system based on waste heat of tank calciner
CN209193567U (en) The device of desulfurizer regeneration by-product sulphur simultaneously in a kind of magnesium processes desulfurization
CN107084401B (en) The pretreatment upgrading system and method for high sodium high calcium coal in a kind of burning of oxygen/carbon dioxide
CN112426871B (en) A flue gas SO2 removal, desorption and acid production collaborative working system and method
CN220083708U (en) Cement kiln waste heat power generation system for removing CO2 by utilizing solid absorbent
CN104722197A (en) Novel calcium-copper combined chemical cycling method
CN221706213U (en) Coupling system of industrial silicon flue gas waste heat utilization and granular silicon process

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant