CN112810904A - Automatic boxing production line for products - Google Patents
Automatic boxing production line for products Download PDFInfo
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- CN112810904A CN112810904A CN202110135647.5A CN202110135647A CN112810904A CN 112810904 A CN112810904 A CN 112810904A CN 202110135647 A CN202110135647 A CN 202110135647A CN 112810904 A CN112810904 A CN 112810904A
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- Prior art keywords
- packaging box
- push plate
- opening
- righting
- folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
- B65B43/305—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated specially adapted for boxes, cartons or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/20—Packaging garments, e.g. socks, stockings, shirts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an automatic product boxing production line which comprises a product conveying mechanism, a packaging box preforming mechanism, a packaging box transferring mechanism and a packaging box buckling mechanism, wherein the packaging box preforming mechanism is arranged on the product conveying mechanism; the packaging box pre-forming mechanism is internally provided with a three-dimensional packaging box, the transfer mechanism conveys the three-dimensional packaging box in the packaging box pre-forming mechanism to the packaging box buckling mechanism, and the packaging box is provided with a first opening and a second opening which are oppositely arranged in front and back; the packaging box buckling mechanism seals a first opening of a packaging box, the transfer mechanism conveys the packaging box with the sealed first opening to the product conveying mechanism, and the product conveying mechanism conveys the product into the packaging box; the transfer mechanism conveys the packaging box with the product inside to the packaging box buckling mechanism, and the packaging box buckling mechanism seals the packaging box with a second opening to complete the boxing of the product. By using the technical scheme of the invention, the full-automatic production of product boxing can be realized, the production efficiency of product packaging is improved, and the safety quality of products is ensured.
Description
Technical Field
The invention relates to the field of product packaging machinery, in particular to a product boxing production line and an automatic glove boxing process flow thereof.
Background
Currently, in the field of product packaging, in particular packaging involving the external packaging of cartons, the folding and the buckling of the cartons are still usually carried out manually, which is not only inefficient, but also affects the hygienic quality of the products. Especially, when medical gloves or other products with higher requirements on sanitary safety are packaged, the manual work is obviously safe. In the prior art, there are also automatic carton packing machines, for example, patent number "201811182041.1", patent name "an automatic cartoning machine and its use method" invention patent, although it also realizes the automatic cartoning of the product, its carton finally carries on the closure of the carton opening through hot melt glue spraying, the carton is finally only disposable, the consumer can't reuse; and the adhesive type seal can also generate secondary pollution influence on the sanitation of products in the box.
Therefore, there is an urgent need to provide a packaging line which can automatically close and fasten the carton, improve the reuse rate of the carton, and prevent the articles in the carton from being polluted.
Disclosure of Invention
Aiming at the defect of low manual boxing efficiency in the prior art, the invention provides a product boxing production line and an automatic glove boxing process flow thereof, which effectively improve the efficiency and safety of a packaging process.
The technical scheme of the invention is as follows:
an automatic product boxing production line comprises a product conveying mechanism, a packaging box preforming mechanism, a packaging box transferring mechanism and a packaging box buckling mechanism; the packaging box pre-forming mechanism is internally provided with a three-dimensional packaging box, the transfer mechanism conveys the three-dimensional packaging box in the packaging box pre-forming mechanism to the packaging box buckling mechanism, and the packaging box is provided with a first opening and a second opening which are oppositely arranged in the front and the back; the packaging box buckling mechanism seals a first opening of the packaging box, the transfer mechanism conveys the packaging box with the sealed first opening to the product conveying mechanism, and the product conveying mechanism conveys the product into the packaging box; the transfer mechanism conveys the packaging box with the product inside to the packaging box buckling mechanism, and the packaging box buckling mechanism seals the packaging box with the product inside through a second opening to complete the packaging of the product.
Preferably, the buckling mechanism of the packing box comprises a buckling type cover body buckling mechanism and/or a flip type cover body folding mechanism, and the seals of the first opening and the second opening of the packing box are both non-adhesive seals. Thus, the package box is detachable and the contamination of glue is avoided.
Preferably, the product is a glove, whereby the production line may be a glove box production line.
Preferably, the packaging box preforming mechanism comprises a packaging box storage platform, a carrying mechanism and a righting mechanism which are sequentially arranged; the folded packing box in a plane state is placed on the packing box storage platform, and the carrying mechanism carries the packing box on the packing box storage platform into the righting mechanism; the carrying mechanism comprises a rotating shaft and a sucker rod driven by the rotating shaft to rotate, a bent part is arranged at the top of the sucker rod, a first sucker is arranged at the front end of the bent part and sucks a first side face of the packaging box and sucks the packaging box to the righting mechanism under the driving of the rotating shaft; the righting mechanism comprises a righting platform, a clamping baffle positioned on the front side of the righting platform and a righting arc plate positioned on the rear side of the righting platform, and the righting arc plate is back to the righting platform; the first suction disc drives the packaging box to the back face of the righting arc plate, and the packaging box is righted by the blocking of the back face of the righting arc plate and then placed on the righting platform; and a first crease is formed between the first side surface of the packaging box where the first sucking disc is positioned and the second side surface of the packaging box which is blocked and righted by the righting arc plate. Therefore, the packaging box in a plane folding state is in a three-dimensional state for the first time, and the action of the next procedure is facilitated.
Preferably, the first opening of the packing box is provided with a left piece buckle and a right piece buckle which are oppositely arranged, the outer side of the left piece buckle is provided with a left slot which is downwards opened from the upper edge, the outer side of the right piece buckle is provided with a right slot which is upwards opened from the lower edge, and the right slot is clamped into the left slot to realize the combination of the left piece buckle and the right piece buckle; the buckling mechanism of the buckling type cover body comprises a buckling platform, a left push plate, a right push plate, an inclined push plate and a righting push plate, the rear end of the packaging box in a three-dimensional state is clamped on the buckling platform, the left push plate is positioned on the left side of the left buckle, the right push plate is positioned on the right side of the right buckle, the inclined push plate is positioned on the left side of the packaging box, and the righting push plate is positioned on the right side of the packaging box; the inclined push plate applies force to the packaging box from top to bottom and drives the packaging box to slightly incline towards the right side, the left push plate pushes the left card buckle from left to right to fold inwards, the right push plate pushes the left card buckle from right to left to fold inwards, and the left push plate and the right push plate drive the right slot and the left slot to be in a state of opposite vertical inclination; the right side face of the packing box is righted by the righting push plate to realize that the right slot is inserted into the left slot. Therefore, automatic clamping of the two buckles is realized.
Preferably, the inclined push plate and the righting push plate are both driven by a first servo motor; righting the push pedal and will continuing to exert thrust behind the right flank of packing carton give the right flank of packing carton, righting the value of the reverse thrust of packing carton that the push pedal received and transmitting for the control unit, the control unit is according to the value of reverse thrust confirm whether left side card detain with right side card detains. Thereby avoiding the action of the follow-up program from being influenced by the misoperation of the state that the two buckles are not buckled.
Preferably, the first opening of the packing box is provided with an upper cover and a lower cover which are opposite up and down; the packaging box buckling mechanism further comprises an upper opening mechanism and a lower opening mechanism, the upper opening mechanism is used for supporting the upper cover, and the lower opening mechanism is used for pressing the lower cover. So as to reserve an operation space for buckling the left sheet buckle and the right sheet buckle of the packing box.
Preferably, the first opening of the packing box is provided with an upper cover, and a pre-folded edge inserted into the packing box is connected to the outer edge of the upper cover through a second crease; the first flip cover body folding mechanism comprises a first folding platform, a first auxiliary shaft, a second auxiliary shaft, a first folding mechanism and a pushing plate; the packaging box in a three-dimensional state is clamped on the first folding platform; the first auxiliary shaft of the packaging box is driven by a first driving mechanism to press the upper cover downwards on the outer side of the upper cover, the second auxiliary shaft is driven by a second driving mechanism to extend into the bottom side of the pre-folding edge from one side of the upper cover and be positioned above the second folding edge, and the first auxiliary shaft and the second auxiliary shaft are horizontally arranged; the first edge folding mechanism is arranged on the front side of the first opening and pushes the pre-folding edge, and the pre-folding edge is folded inwards from a second folding line under the action of the first edge folding mechanism and the second auxiliary shaft; the pushing plate is located above the first edge folding mechanism, the pushing plate pushes and presses the outer side face of the upper cover and moves towards the direction in the packaging box, and the pre-folding edge is driven by the upper cover to be inserted into the packaging box so that the upper cover is completely buckled. Therefore, the automatic folding and covering of the flip-type packaging box can be realized.
Preferably, the first opening of the packing box is provided with a lower cover opposite to the upper cover, a joint of the upper cover and the top side of the packing box is provided with a third crease, a gap is arranged in the middle of the third crease, a clamping tongue is connected to the outer edge of the lower cover through a fourth crease, and the clamping tongue is matched with the gap and can be inserted into the packing box from the gap; the flip cover body folding mechanism further comprises a second flip cover body folding mechanism, and the second flip cover body folding mechanism comprises a second folding platform, an auxiliary shaft, an auxiliary push plate, an outer push plate and a second flanging mechanism, wherein the auxiliary shaft, the auxiliary push plate, the outer push plate and the second flanging mechanism are arranged on one side of the second folding platform; the second folding platform is clamped with the packaging box in a three-dimensional state; the auxiliary push plate is driven by a second servo motor to push the outer side surface of the fastened upper cover, two opposite lugs are arranged at the front end of the auxiliary push plate, and the two lugs are respectively pressed on the outer side surface of the upper cover and are positioned near the two ends of the gap; the outer push plate is positioned on the front side of the first opening and is driven by a third driving mechanism to push the outer side of the lower cover to approach the inner part of the packaging box; the auxiliary shaft is positioned on the outer side of the lower cover and driven by a fourth driving mechanism to move up and down, and the auxiliary shaft drives the lower cover to be folded from bottom to top; (ii) a The second flanging mechanism is positioned at the upper part of the outer pushing plate, is driven by a fifth driving mechanism to push and inwards bend the clamping tongue along the fourth folding mark, and the clamping tongue is inserted into the gap.
Preferably, all be provided with sucker structure on the surface of outer push pedal and propulsion board, sucker structure is connected with air pump and control unit, air pump control sucker structure action is in order to adsorb the packing carton, the used negative pressure value feedback of sucker structure's absorption is to control unit. Thereby avoiding the influence on the packaging qualification rate of the product caused by the incomplete buckling state of the upper cover or the lower cover.
By using the technical scheme of the invention, full automation of product boxing can be realized, the production efficiency of product packaging is improved, and the safety quality of products is ensured.
Drawings
FIG. 1A is a schematic top-down perspective view of a package according to an embodiment of the present invention;
FIG. 1B is a schematic view of a bottom-up perspective view of a package in accordance with an embodiment of the present invention; FIG. 2A is a schematic view of a first side of a flat package according to an embodiment of the present invention;
FIG. 2B is a schematic view of the second side of the package in a flat state according to the present invention;
FIG. 3 is a schematic structural view of the left and right clips of the packing box according to the embodiment of the present invention;
FIG. 4A: the part of the product boxing production line in the embodiment of the invention is a schematic plan view;
FIG. 4B: is a schematic three-dimensional structure diagram of a part of a product production line in the specific embodiment of the invention;
FIG. 5: is a schematic three-dimensional structure diagram of a packaging box preforming mechanism in the specific embodiment of the invention;
FIG. 6: is a schematic structural view of a righting mechanism in the specific embodiment of the invention;
FIG. 7: is a schematic view of a fastening mechanism of a snap-fit cover according to an embodiment of the present invention;
FIG. 8: is a schematic view of a folding mechanism of a first flip cover in the embodiment of the invention;
FIG. 9: is a schematic diagram of a folding mechanism of the second flip cover in the embodiment of the invention.
Wherein:
a product boxing production line 100; a packaging box 200; a first opening 201, a left tab 2011, a right tab 2012, a left slot 20111, a right slot 20121, an upper cover 2013, a lower cover 2014, a second fold 2015, a fourth fold 2016, a pre-folded edge 2017, a tongue 2018, and a gap 2091; second opening 202, crease 203, first side 204, second side 205, third side 206, fourth side 207, first crease 208, third crease 209; a product conveying mechanism 1; the packaging box preforming mechanism 2, the packaging box storage platform 21, the carrying mechanism 22, the rotating shaft 221, the sucker rod 222, the bending part 223 and the first sucker 224; a righting mechanism 23, a clamping baffle 230, a righting platform 231, and a righting arc plate 232; a packaging box buckling mechanism 3; the snap-in cover buckling mechanism 31, the buckling platform 311, the clamping mechanism 312, the left push plate 313, the right push plate 314, the first servo motor 315, the inclined push plate 316, the centering push plate 317, the push plate sliding grooves (3131, 3141), the push plate sliding rail 3132, the third servo motor 3133, and the fourth servo motor 3143; a first flip cover folding mechanism 32, a first auxiliary shaft 321, a second auxiliary shaft 322, a first folding mechanism 323, a pushing plate 324, a first sucking disc structure 3241, a first folding platform 325, and a second driving mechanism 327; the second flip cover folding mechanism 33, the auxiliary shaft 331, the auxiliary pushing plate 332, the lug 3321, the outward pushing plate 333, the second suction cup structure 3331, the second folding mechanism 334, the second folding platform 335, and the third driving mechanism 336; a package transfer mechanism 4, a guide rail 41 and a second suction cup 42.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the embodiment of the present invention, as shown in fig. 1A to 3, the rectangular carton packing box 200 is taken as an example to describe the structure of each mechanism in the whole product packing box production line 100. Wherein the two openings of the package 200, i.e. the first opening 201 and the second opening 202, may be the same or different structures, and in the embodiment of the present invention, the two openings are mirror images; the rectangular parallelepiped package has 4 distinct folds 203, so that the package 200 can be folded into a flat state as shown in fig. 1A and 1B by the folds 203, or can be supported into a cubic structure by the folds 203 under the action of external force. In the embodiment of the present invention, in the folded planar state, as shown in fig. 2A and 2B, the package box 200 uses two adjacent first side surfaces 204 and second side surfaces 205 as the first surfaces in the planar state, and the other two adjacent third side surfaces 206 and fourth side surfaces 207 constitute the second surfaces in the planar state of the package box 200; the first opening 201 and the second opening 202 corresponding to the package box are exemplified by two pieces of fasteners, an upper cover and a lower cover, and obviously, only the upper cover and the lower cover or other types may be provided, which are not described herein. In fig. 1A to 3, the respective folds are represented by broken lines in order to clearly show the folds of the package 200. Fig. 2A is a schematic view of the packaging box 200 in a planar state formed by the three-dimensional packaging box 200 in fig. 1A after being pressed down by the fold 203 at the upper left, and the first side of the packaging box is turned over upwards from the first opening; FIG. 2B is a schematic view of a second side of the three-dimensional package 200 shown in FIG. 1A, wherein the package 200 is formed in a flat state after being pressed by the upper left fold 203;
as shown in fig. 4A to 9, in an embodiment of the present invention, a product boxing production line 100 includes a product conveying mechanism 1, a packing box preforming mechanism 2, a packing box buckling mechanism 3, and a packing box transferring mechanism 4; the packaging box preforming mechanism 2 performs the packaging box 200 in a plane state into a packaging box 200 in a three-dimensional state, the packaging box transfer mechanism 4 conveys the packaging box 200 in the three-dimensional state into the packaging box buckling mechanism 3, and the packaging box 200 is provided with a first opening 201 and a second opening 202 which are oppositely arranged; the packaging box buckling mechanism 3 seals a first opening 201 of the packaging box 200, the packaging box transfer mechanism 4 conveys the packaging box 200 to the product conveying mechanism 1, and the product conveying mechanism 1 conveys the product into the packaging box 200; the packing box transfer mechanism 4 conveys the packing box with the product inside to the packing box buckling mechanism 3 again, and the packing box buckling mechanism 3 seals the second opening 202 of the packing box 3 with the product inside, so that the packing box process of the product is completed.
In a state that the first opening 201 and the second opening 202 are sealed by the upper cover 2013, the lower cover 2014 and the two mutually buckled buckles (2011, 2012), in the embodiment of the present invention, the sealing of the first opening 201 and the second opening 202 of the package 200 by the package buckling mechanism 3 is a glue-free sealing. Thus, the package box 200 is detachable and prevents secondary pollution caused by gluing, and the package box can be reused by a user after being detached.
In the embodiment of the invention, as shown in fig. 4A (as shown, the package box preforming mechanism 2 includes a package box storage platform 21, a carrying mechanism 22 and a centering mechanism 23 which are sequentially arranged, a plurality of package boxes 200 in a folded planar state as shown in fig. 1A are placed on the package box storage platform 21 in an orderly manner, and the carrying mechanism 22 carries the package boxes 200 on the package box storage platform 21 to the centering mechanism 23, wherein as shown in fig. 5 and 6, the carrying mechanism 22 includes a rotating shaft 221 and a sucker rod 222 driven by the rotating shaft 221 to rotate, a bent portion 223 is provided at the top of the sucker rod 222, a first sucker 224 is provided at the front end of the bent portion 223, the first sucker 224 sucks the first side surface 204 of the package box 200, and a motor or other driving mechanism drives the rotating shaft 221 to rotate, so as to suck the package boxes 200 to the position of the centering mechanism 23 under the driving of the rotating shaft.
As shown in fig. 5 and 6, the righting mechanism 23 includes a righting platform 231, a clamping baffle 230 located at a front side of the righting platform 231, and a righting arc plate 232 located at a rear side of the righting platform 231, the righting arc plate 232 being back to the righting platform 231; in the embodiment of the present invention, it is preferable that the centering table 231 is disposed at a position where the flat packing box 200 is turned to be horizontal, i.e., the position where the first side 204 sucked by the first suction pad 224 at this time faces directly downward, and the second side 205, adjacent to the first side 204, will first contact the back of the centering arc plate 232 during inversion, with a first fold 208 between the first side 204 and the second side 205, thus, by the action of the arc-shaped back of the centering arc-shaped plate 232, during the rotational descent of the package 200, the second side 205 of the package 200 is stopped by the back of the straightening arc 232 and is gradually folded up along the first fold 208, the second side 205 will eventually rest on the back of the straightening arc 232 and assume an erected position, after which, the first side 204 rests on the righting platform 231 and the package 200 is finally fully realized in a cubic configuration by the plurality of folds. This realizes the first three-dimensional state of the packing box 200 in the plane-folded state as shown in fig. 1A and 1B, which facilitates the operation of the next process.
Preferably, in the embodiment of the present invention, as shown in fig. 5, the bending portion 223 may be an inverted L-shape, and the first suction cup 224 is disposed opposite to the first side surface 204, so that the bending portion 223 can reach the righting platform 231 after being turned 90 degrees, and the second side surface 205 will be blocked and righted by the back surface of the righting arc plate 232 in this process.
In the embodiment of the present invention, as shown in fig. 4A and 4B, the packing box transfer mechanism 4 preferably includes a guide rail 41 and a second suction cup 42 driven by the guide rail 41 to move, and the suction cup sucks the packing box 200 in the three-dimensional state to the subsequent packing box folding mechanism 3 for buckling the first opening 201, obviously, other mechanisms may be used to transport the packing box 200.
In the embodiment of the present invention, as shown in fig. 1A to 3, the first opening 201 of the packaging box 200 has a left tab 2011 and a right tab 2012 which are oppositely arranged, the outer side of the left tab 2011 has a left slot 20111 which is opened downward from the upper edge, the outer side of the right tab 2012 has a right slot 20121 which is opened upward from the lower edge, and the right slot 20121 is inserted into the left slot 20111, so that the left tab 2011 and the right tab 2012 are combined.
Thus, the package fastening mechanism 3 includes a fastening lid fastening mechanism 31 for fastening the left tab 2011 and the right tab 2012, as shown in fig. 7, wherein the fastening lid fastening mechanism 31 includes a fastening platform 311, a left push plate 313, a right push plate 314, an inclined push plate 316, and a centering push plate 317.
The packaging box transfer mechanism 4 places the packaging box 200 in a three-dimensional state on the buckling platform 311, and the buckling platform 311 is also preferably provided with a clamping mechanism 312, as shown in fig. 7, the clamping baffle 312 can clamp the rear end of the packaging box 200, so that the buckling platform 311 clamps the packaging box 200 in the three-dimensional state, and the packaging box 200 is convenient to close the first opening 201 at the front end position near the first opening 201 of the packaging box 200; wherein, the left push plate 313 is located at the left side of the left tab 2011, and the right push plate 314 is located at the right side of the second side surface 205 of the packing box 200; in the embodiment of the present invention, taking the oblique pushing plate 316 applying a force from top to bottom to the edge (fold 203) between the left side surface (i.e., the fourth side surface 207) and the top side surface (i.e., the third side surface 206) of the packing box 200, as an example, the straightening pushing plate 317 applying a force from top to bottom to the left sheet buckle 201, thereby driving the packing box 200 to be slightly tilted to the right side; at this time, the left push plate 313 pushes the left tab 201 from left to right to fold inward, the right push plate 314 pushes the right tab 2012 from right to left to fold inward, and the right slot 20121 and the left slot 20111 are in opposite states of up and down inclination after being folded inward because the packing box 200 is in an inclined state, as shown in the slightly inclined packing box 200 in fig. 3. The righting pushing plate 317 pushes the right side surface (the second side surface 205 in the embodiment of the present invention) of the packaging box 200, so that the right slot 20121 is inserted into the left slot 20111. Therefore, the automatic clamping of the two buckles is realized fully automatically.
As shown in fig. 8, the tilting push plate 316 and the centering push plate 317 are driven by the first servo motor 315 to rotate or tilt at a certain angle and apply force; after the right side surface (the second side surface 205) of the packaging box 200 is straightened by the straightening push plate 317, the straightening push plate 317 continuously applies the set pushing force to the right side surface 205 of the packaging box 200, after the straightening push plate 314 receives the reverse pushing force of the packaging box 200, the magnitude of the reverse pushing force is fed back to a control unit (not shown), the control unit determines whether the left sheet buckle 2011 and the right sheet buckle 2012 are accurately combined or not according to the value of the reverse pushing force, if the reverse pushing force is smaller than the value of the reverse pushing force set by the control unit, the default left sheet buckle 2011 and the right sheet buckle 2012 are not combined, and the control unit controls an alarm unit to give an alarm or controls a display unit to display the current state and the like, so that the action of a subsequent program is prevented from being influenced by the error operation of the non-buckled state of the two.
In an embodiment of the present invention, the bottom of the left push plate 313 and the bottom of the right push plate 314 have push plate chutes 3131 and 3141, respectively, and the push plate chutes 3131 and 3141 are both disposed on the push plate slide rail 3132, and the left push plate 313 and the right push plate 314 can be driven by the third servo motor 3133 and the fourth servo motor 3143, respectively, to move, so as to stably fold the left tab 2011 and the right tab 2012.
As shown in fig. 1A to 3, when the first opening 201 of the package box 200 has the upper cover 2013 and the lower cover 2014 opposite to each other, the buckle-type cover body buckling mechanism 31 further includes an upper opening mechanism 37 and a lower opening mechanism 38, the upper opening mechanism 37 supports the upper cover 2013 outwards, and the lower opening mechanism 38 presses the lower cover 2014 horizontally or in other states, so that the buckling process between the left sheet buckle 2011 and the right sheet buckle 2012 is not affected by the upper cover 2013 and the lower cover 2014. Wherein, preferably, the upper opening mechanism 37 can be driven by an electric cylinder to perform the high-low position movement so as to adapt to cartons with different heights, and the lower opening mechanism 38 can be driven by an air cylinder to stably move back and forth to press the lower cover 2014. After the upper cover 2013 and the lower cover 2014 are spread, an operation space may be left for the engagement of the left tab 2011 and the right tab 2012 of the packing box 200. As shown in fig. 1A to 3, preferably, the first opening 201 of the package 200 has an upper cover 2013, and a pre-folded edge 2017 inserted into the package 200 is connected to the outer edge of the upper cover 2013 by a second fold 2015; therefore, the package fastening mechanism 3 includes a first flip cover folding mechanism 32 for fastening the upper cover 2013 and inserting the pre-folded edge 2017 into the package 200, as shown in fig. 8, the first flip cover folding mechanism 32 includes a first auxiliary shaft 321, a second auxiliary shaft 322, a first folding mechanism 323, a pushing plate 324, and a first folding platform 325 for clamping the package 200 in a three-dimensional state; the first auxiliary shaft 321 presses the upper cover 2013 downward outside the upper cover 2013 by the first driving mechanism 326, wherein the first driving mechanism 326 may be an electric cylinder; the second auxiliary shaft 322 is driven by the second driving mechanism 327 to extend from one side of the upper cover to the bottom side of the pre-folding edge 2017 and is located above the second fold 2015, wherein the second driving mechanism 327 may be an air cylinder; the first auxiliary shaft 321 and the second auxiliary shaft 322 are horizontally arranged; the first edge folding mechanism 323 is arranged at the front side of the first opening 201, the first edge folding mechanism 323 pushes the pre-folded edge 2017, and the pre-folded edge 2017 is folded inwards from the second fold 2015 under the action of the first edge folding mechanism 323 and the second auxiliary shaft 322; the pushing plate 324 is located above the first edge folding mechanism 323, the pushing plate 324 pushes the outer side surface of the upper cover 2013 and moves towards the inside of the package box 200, and the pre-folding edge 2017 is driven by the upper cover 2013 to be inserted into the package box 200 so as to complete buckling of the upper cover 2013.
Preferably, in order to avoid that the upper cover 2013 is not really fastened due to misoperation, a first sucker structure 3241 is arranged on the outer surface of the pushing plate 324, after the pre-folded edge 2017 is fastened, the first sucker structure 3241 of the pushing plate 324 controls the outer side surface of the upper cover 2013 to be adsorbed through an air pump, a negative pressure value generated by the first sucker structure 3241 sucking the upper cover 2013 is fed back to the control unit, the control unit compares the set negative pressure value with the fed back negative pressure value to determine whether the upper cover 2013 is fastened or not, if the fed back negative pressure value is higher than the set negative pressure value of the control unit, the upper cover 2013 is indicated to be unfastened, and the control unit controls the alarm unit to alarm or the display unit to display the current state and the like, so that the action of a subsequent program is prevented from being influenced by the unfastened upper cover 2013.
In the specific embodiment of the present invention, as shown in fig. 1A to 3, the first opening of the packing box 200 has a lower cover 201 opposite to the upper cover 2013, a third fold 209 is formed at a joint of the upper cover 2013 and the top side of the packing box 200, a gap 2091 is formed in the middle of the third fold 209, a latch 2018 is connected to the outer edge of the lower cover 2014 through a fourth fold 2016, and the latch 2018 is adapted to the gap 2091 and can be inserted into the packing box 200 from the gap 2091. Here, the gap 2091 may be disposed on the third fold 209, or located at a position on the edge of the top side surface near the third fold 209, or located at a position on the edge of the upper cover 2013 near the third fold 209, which is not described herein again as long as the locking tongue 2018 can be inserted and fixed into the gap 2091.
In order to push the locking tongue 2018 of the lower cover 201 into the gap 2091, as shown in fig. 9, the buckling mechanism 3 of the packing box further includes a second flip-cover folding mechanism 33. The packing box transfer mechanism 4 transfers the packing box 200, which has been folded by the first flip-type cover folding mechanism 32 and has been covered, to the second flip-type cover folding mechanism 33.
The second flip cover folding mechanism 33 includes an auxiliary shaft 331, an auxiliary pushing plate 332, an outer pushing plate 333, a second folding mechanism 334, and a second folding platform 335 for clamping the package box 200 in a three-dimensional state; the auxiliary push plate 332 is driven by the second servo motor 335 to push the outer side surface of the fastened upper cover 2013, the front end of the auxiliary push plate 332 is provided with two opposite lugs 3321, the two lugs 3321 are respectively pressed on the outer side surface of the upper cover 2013 and are positioned near two ends of the gap 2091, and the gap 2091 is to be cracked; the auxiliary shaft 331 is located outside the lower cover 201, and is driven by the fourth driving mechanism to move upward, and thereby can drive the lower cover 201 to turn over from bottom to top, and similarly, the fourth driving mechanism can also be an electric cylinder, so as to realize stable movement of the auxiliary shaft 331; the push-out plate 333 is located at the front side of the first opening 201 and outside the lower cover 201, and the push-out plate 333 is driven by a third driving mechanism 336 to push the outside of the lower cover 2014 to flip the inner side of the packing box, wherein the third driving mechanism is preferably an electric cylinder, so that the push-out plate 333 can be stably adjusted to different positions according to the height of the packing box 200; the second edge folding mechanism 334 is located at the upper part of the outer pushing plate 333, and is driven by the fifth driving mechanism to advance and fold the locking tongue 2018 inwards along the fourth folding mark 2016, and the locking tongue 2018 is inserted into the gap 2091 which has been split, preferably, the fifth driving mechanism is a cylinder, so as to drive the outer pushing plate 333 to move stably back and forth. Thereby, insertion of the lower cap 2014 into the split gap will be achieved. Wherein, when a portion of the latch 2018 has been inserted into the already-split gap 2091, the auxiliary push plate 332 with the lugs 3321 can be withdrawn so that the push-out plate 333 continues to push the lower cover 201 forward to bring the latch 2018 into the gap 2091 completely, thereby achieving the fastening of the lower cover 201.
Preferably, in order to avoid that the lower cover 2014 is not really fastened due to misoperation, the outer surface of the outer pushing plate 333 is provided with a second sucking disc structure 3331, after the fastening tongue 2018 is fastened, the sucking disc structure of the outer pushing plate 333 is controlled to suck the outer side surface of the lower cover 2014 through an air pump, a negative pressure value generated when the second sucking disc structure 3331 sucks the lower cover 2014 is fed back to the control unit, the control unit compares the set negative pressure value with the fed back negative pressure value to determine whether the lower cover 2014 is fastened, if the fed back negative pressure value is higher than the set negative pressure value of the control unit, the lower cover 2014 is not fastened, the control unit controls the alarm unit to alarm or the display unit to display the current state and the like, and therefore the action of a subsequent program is prevented from being influenced by the fact that the lower cover 2014 is not fastened.
As described above, after the first opening of the packing box 200 is completely closed, the packing box transfer mechanism 4 transfers the packing box to the product conveying mechanism 1, and the product conveying mechanism 1 loads the transported product into the packing box 200 from the second opening 202 of the packing box 200; subsequently, the packing box transfer mechanism 4 transfers the packing box to the packing box buckling mechanism 3 again, and the packing box buckling mechanism 3 seals the second opening 202 of the packing box. In the embodiment of the present invention, the fastening mechanism 3 of the packing box for sealing the first opening 201 and the second opening 202 may be the same mechanism or another same mechanism disposed oppositely, which is not described herein again.
In the embodiment of the present invention, it is preferable that sensors are disposed at each of the platforms, i.e., the centering platform 231, the fastening platform 311, and the folding platform, and the sensors monitor whether the package is in place and feed back to the control unit, and the control unit controls the clamping baffles on the centering platform 231, the fastening platform 311, the first folding platform 325, and the second folding platform 335 to clamp the package 200, so as to facilitate the corresponding mechanism to seal the first opening 201 or the second opening 202 of the package 200.
In the embodiment of the invention, the product can be a glove product such as a medical glove or a disposable glove, namely, the product boxing production line in the embodiment of the invention can be a glove boxing production line, so that the efficient packaging of the medical glove or the disposable glove packaging box is improved, and the safety in the packaging process is improved.
By using the technical scheme of the invention, full automation of product boxing or glove boxing packaging can be realized, the production efficiency of product packaging is improved, the labor is liberated, the packaging accuracy can be ensured, and the safety quality of products is ensured.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (10)
1. An automatic product boxing production line comprises a product conveying mechanism, a packaging box preforming mechanism, a packaging box transferring mechanism and a packaging box buckling mechanism; the method is characterized in that: the packaging box pre-forming mechanism is internally provided with a three-dimensional packaging box, the transfer mechanism conveys the three-dimensional packaging box in the packaging box pre-forming mechanism to the packaging box buckling mechanism, and the packaging box is provided with a first opening and a second opening which are oppositely arranged in the front and the back; the packaging box buckling mechanism seals a first opening of the packaging box, the transfer mechanism conveys the packaging box with the sealed first opening to the product conveying mechanism, and the product conveying mechanism conveys the product into the packaging box;
the transfer mechanism conveys the packaging box with the product inside to the packaging box buckling mechanism, and the packaging box buckling mechanism seals the packaging box with the product inside through a second opening to complete the packaging of the product.
2. The automated product boxing production line of claim 1, wherein: the packaging box buckling mechanism comprises a buckle type cover body buckling mechanism and/or a flip type cover body folding mechanism, and the seals of the first opening and the second opening of the packaging box are both glue-free seals.
3. The automated product boxing production line of claim 2, wherein: the product is a glove.
4. The automatic product boxing production line of any one of claims 1 to 3, wherein: the packaging box preforming mechanism comprises a packaging box storage platform, a carrying mechanism and a righting mechanism which are sequentially arranged; the folded packing box in a plane state is placed on the packing box storage platform, and the carrying mechanism carries the packing box on the packing box storage platform into the righting mechanism; the carrying mechanism comprises a rotating shaft and a sucker rod driven by the rotating shaft to rotate, a bent part is arranged at the top of the sucker rod, a first sucker is arranged at the front end of the bent part and sucks a first side face of the packaging box and sucks the packaging box to the righting mechanism under the driving of the rotating shaft;
the righting mechanism comprises a righting platform, a clamping baffle positioned on the front side of the righting platform and a righting arc plate positioned on the rear side of the righting platform, and the righting arc plate is back to the righting platform; the first suction disc drives the packaging box to the back face of the righting arc plate, and the packaging box is righted by the blocking of the back face of the righting arc plate and then placed on the righting platform; and a first crease is formed between the first side surface of the packaging box where the first sucking disc is positioned and the second side surface of the packaging box which is blocked and righted by the righting arc plate.
5. The automated product boxing production line of claim 2 or 3, wherein: the first opening of the packaging box is provided with a left piece of buckle and a right piece of buckle which are oppositely arranged, the outer side of the left piece of buckle is provided with a left slot which is arranged from the upper edge to the lower edge, the outer side of the right piece of buckle is provided with a right slot which is arranged from the lower edge to the upper edge, and the right slot is clamped into the left slot to realize the combination of the left piece of buckle and the right piece of buckle;
the buckling mechanism of the buckling type cover body comprises a buckling platform, a left push plate, a right push plate, an inclined push plate and a righting push plate, the rear end of the packaging box in a three-dimensional state is clamped on the buckling platform, the left push plate is positioned on the left side of the left buckle, the right push plate is positioned on the right side of the right buckle, the inclined push plate is positioned on the left side of the packaging box, and the righting push plate is positioned on the right side of the packaging box;
the inclined push plate applies force to the packaging box from top to bottom and drives the packaging box to slightly incline towards the right side, the left push plate pushes the left card buckle from left to right to fold inwards, the right push plate pushes the left card buckle from right to left to fold inwards, and the left push plate and the right push plate drive the right slot and the left slot to be in a state of opposite vertical inclination;
the right side face of the packing box is righted by the righting push plate to realize that the right slot is inserted into the left slot.
6. The automated product boxing production line of claim 5, wherein: the inclined push plate and the righting push plate are both driven by a first servo motor;
righting the push pedal and will continuing to exert thrust behind the right flank of packing carton give the right flank of packing carton, righting the value of the reverse thrust of packing carton that the push pedal received and transmitting for the control unit, the control unit is according to the value of reverse thrust confirm whether left side card detain with right side card detains.
7. The automated product boxing production line of claim 5, wherein: the first opening of the packaging box is provided with an upper cover and a lower cover which are opposite up and down;
the packaging box buckling mechanism further comprises an upper opening mechanism and a lower opening mechanism, the upper opening mechanism is used for supporting the upper cover, and the lower opening mechanism is used for pressing the lower cover.
8. The automated product boxing production line of claim 2, wherein: the first opening of the packaging box is provided with an upper cover, and the outer edge of the upper cover is connected with a pre-folded edge inserted into the packaging box through a second crease;
the first flip cover body folding mechanism comprises a first folding platform, a first auxiliary shaft, a second auxiliary shaft, a first folding mechanism and a pushing plate; the packaging box in a three-dimensional state is clamped on the first folding platform;
the first auxiliary shaft of the packaging box is driven by a first driving mechanism to press the upper cover downwards on the outer side of the upper cover, the second auxiliary shaft is driven by a second driving mechanism to extend into the bottom side of the pre-folding edge from one side of the upper cover and be positioned above the second folding edge, and the first auxiliary shaft and the second auxiliary shaft are horizontally arranged;
the first edge folding mechanism is arranged on the front side of the first opening and pushes the pre-folding edge, and the pre-folding edge is folded inwards from a second folding line under the action of the first edge folding mechanism and the second auxiliary shaft; the pushing plate is located above the first edge folding mechanism, the pushing plate pushes and presses the outer side face of the upper cover and moves towards the direction in the packaging box, and the pre-folding edge is driven by the upper cover to be inserted into the packaging box so that the upper cover is completely buckled.
9. The automated product boxing production line of claim 8, wherein: the first opening of the packing box is provided with a lower cover opposite to the upper cover, a third crease is arranged at the joint of the upper cover and the top side of the packing box, a gap is formed in the middle of the third crease, a clamping tongue is connected to the outer edge of the lower cover through a fourth crease, and the clamping tongue is matched with the gap and can be inserted into the packing box from the gap;
the flip cover body folding mechanism further comprises a second flip cover body folding mechanism, and the second flip cover body folding mechanism comprises a second folding platform, an auxiliary shaft, an auxiliary push plate, an outer push plate and a second flanging mechanism, wherein the auxiliary shaft, the auxiliary push plate, the outer push plate and the second flanging mechanism are arranged on one side of the second folding platform; the second folding platform is clamped with the packaging box in a three-dimensional state;
the auxiliary push plate is driven by a second servo motor to push the outer side surface of the fastened upper cover, two opposite lugs are arranged at the front end of the auxiliary push plate, and the two lugs are respectively pressed on the outer side surface of the upper cover and are positioned near the two ends of the gap;
the outer push plate is positioned on the front side of the first opening and is driven by a third driving mechanism to push the outer side of the lower cover to approach the inner part of the packaging box;
the auxiliary shaft is positioned on the outer side of the lower cover and driven by a fourth driving mechanism to move up and down, and the auxiliary shaft drives the lower cover to be folded from bottom to top;
the second flanging mechanism is positioned at the upper part of the outer pushing plate, is driven by a fifth driving mechanism to push and inwards bend the clamping tongue along the fourth folding mark, and the clamping tongue is inserted into the gap.
10. The automated product boxing production line of claim 9, wherein: the outer push pedal and all be provided with sucker structure on the surface of propulsion board, sucker structure is connected with air pump and control unit, air pump control sucker structure action is in order to adsorb the packing carton, the used negative pressure value feedback of sucker structure's absorption is to the control unit.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020115559663 | 2020-12-23 | ||
| CN202011555966 | 2020-12-23 |
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| CN112810904A true CN112810904A (en) | 2021-05-18 |
| CN112810904B CN112810904B (en) | 2025-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110135647.5A Active CN112810904B (en) | 2020-12-23 | 2021-02-01 | Product automatic box packing production line |
| CN202120283436.1U Withdrawn - After Issue CN214357022U (en) | 2020-12-23 | 2021-02-01 | Automatic boxing production line for products |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120283436.1U Withdrawn - After Issue CN214357022U (en) | 2020-12-23 | 2021-02-01 | Automatic boxing production line for products |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113460347A (en) * | 2021-09-03 | 2021-10-01 | 苏州澳昆智能机器人技术有限公司 | Packaging box righting mechanism |
| CN113716113A (en) * | 2021-09-03 | 2021-11-30 | 苏州澳昆智能机器人技术有限公司 | Glove box packing system |
| CN113716079A (en) * | 2021-09-03 | 2021-11-30 | 苏州澳昆智能机器人技术有限公司 | Packaging box packaging module |
| CN113753325A (en) * | 2021-09-07 | 2021-12-07 | 苏州澳昆智能机器人技术有限公司 | Material device is thrown to packing carton |
| CN113844719A (en) * | 2021-09-15 | 2021-12-28 | 广东金冠科技股份有限公司 | Full-automatic equipment for packing of intelligence |
| CN115384832A (en) * | 2022-09-26 | 2022-11-25 | 唐山海容机器人应用技术研究院 | Automatic fore shaft production line of carton |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112810904B (en) * | 2020-12-23 | 2025-01-28 | 青岛海萌智能装备有限公司 | Product automatic box packing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113460347A (en) * | 2021-09-03 | 2021-10-01 | 苏州澳昆智能机器人技术有限公司 | Packaging box righting mechanism |
| CN113716113A (en) * | 2021-09-03 | 2021-11-30 | 苏州澳昆智能机器人技术有限公司 | Glove box packing system |
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| CN113716113B (en) * | 2021-09-03 | 2023-01-24 | 苏州澳昆智能机器人技术有限公司 | Glove boxing system |
| CN113753325A (en) * | 2021-09-07 | 2021-12-07 | 苏州澳昆智能机器人技术有限公司 | Material device is thrown to packing carton |
| CN113844719A (en) * | 2021-09-15 | 2021-12-28 | 广东金冠科技股份有限公司 | Full-automatic equipment for packing of intelligence |
| CN115384832A (en) * | 2022-09-26 | 2022-11-25 | 唐山海容机器人应用技术研究院 | Automatic fore shaft production line of carton |
| CN115384832B (en) * | 2022-09-26 | 2023-11-03 | 唐山海容机器人应用技术研究院 | Automatic paper box locking production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112810904B (en) | 2025-01-28 |
| CN214357022U (en) | 2021-10-08 |
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Effective date of registration: 20220421 Address after: 266000 room 103, building 2, No. 106, Xiangyang Road, Chengyang District, Qingdao, Shandong Applicant after: Qingdao Haimeng Intelligent Equipment Co.,Ltd. Address before: Room 101, building 16, Shandong University International Industrial Park, 666 Huadong Road, high tech Zone, Qingdao, Shandong 266000 Applicant before: Qingdao taimeng Technology Co.,Ltd. |
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