CN112809369B - An automatic assembly line for electronic sphygmomanometers - Google Patents
An automatic assembly line for electronic sphygmomanometers Download PDFInfo
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- CN112809369B CN112809369B CN202011633464.8A CN202011633464A CN112809369B CN 112809369 B CN112809369 B CN 112809369B CN 202011633464 A CN202011633464 A CN 202011633464A CN 112809369 B CN112809369 B CN 112809369B
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Abstract
本发明公开了一种电子血压计自动装配线,其包括位于前段的自动锁螺丝装置和位于后段的自动贴面板装置,自动锁螺丝装置和自动贴面板装置通过中间过渡线连接,自动锁螺丝装置被配置为将产品内部器件通过螺丝自动装配于电子血压计的外壳内,中间过渡线将经过自动锁螺丝操作的自动送至自动贴面板装置的进料端,自动贴面板装置被配置为自动对电子血压计完成贴面板和锁后壳作业。上述电子血压计自动装配线不仅结构紧凑,设计巧妙;而且大大提高了电子血压计的装配效率,节省人力,保证了产品的组装质量。
The present invention discloses an automatic assembly line for an electronic sphygmomanometer, which includes an automatic screw locking device located at the front section and an automatic panel pasting device located at the rear section, the automatic screw locking device and the automatic panel pasting device are connected by an intermediate transition line, the automatic screw locking device is configured to automatically assemble the internal components of the product into the shell of the electronic sphygmomanometer through screws, the intermediate transition line automatically delivers the components that have been automatically screwed to the feed end of the automatic panel pasting device, and the automatic panel pasting device is configured to automatically complete the panel pasting and rear shell locking operations for the electronic sphygmomanometer. The above-mentioned automatic assembly line for electronic sphygmomanometers is not only compact in structure and ingenious in design, but also greatly improves the assembly efficiency of the electronic sphygmomanometer, saves manpower, and ensures the assembly quality of the product.
Description
技术领域Technical Field
本发明属于自动装配设备技术,尤其是涉及一种电子血压计自动装配线。The invention belongs to automatic assembly equipment technology, and in particular relates to an automatic assembly line for electronic sphygmomanometers.
背景技术Background technique
电子血压计是利用现代电子技术与血压间接测量原理进行血压测量的医疗设备。目前,电子血压计在装配过程中,需要对其内部器件(主要包括按键板、电路板和液晶屏等)和面板进行组装,现有技术中电子血压计的装配大多通过人工进行组装,存在组装效率低、人力成本高和不良品率高的缺点。Electronic sphygmomanometers are medical devices that use modern electronic technology and the principle of indirect blood pressure measurement to measure blood pressure. At present, during the assembly process of electronic sphygmomanometers, it is necessary to assemble its internal components (mainly including keypads, circuit boards, and LCD screens, etc.) and panels. In the prior art, the assembly of electronic sphygmomanometers is mostly done manually, which has the disadvantages of low assembly efficiency, high labor costs, and high defective product rate.
发明内容Summary of the invention
本发明的目的在于提供一种电子血压计自动装配线,以解决现有技术中电子血压计采用人工组装存在组装效率低、人力成本高和不良品率高的问题。The purpose of the present invention is to provide an automatic assembly line for electronic sphygmomanometers to solve the problems of low assembly efficiency, high labor cost and high defective rate in the manual assembly of electronic sphygmomanometers in the prior art.
为达此目的,本发明采用以下技术方案:To achieve this object, the present invention adopts the following technical solutions:
一种电子血压计自动装配线,其包括位于前段的自动锁螺丝装置和位于后段的自动贴面板装置,所述自动锁螺丝装置和自动贴面板装置通过中间过渡线连接,其中,所述自动锁螺丝装置包括第一机架以及设置于第一机架上的第一上料机构、第一载具、第一循环输送线、若干个锁螺丝机构、第一下料机构和空载具回流线,所述第一载具上设置有用于对产品进行固定的压紧机构,所述第一上料机构包括上料输送线、第一升降机构、载具移栽机构和第一上料夹手,所述第一循环输送线包括锁螺丝输送装置、第一上料工位、若干个锁螺丝工位、压紧解锁工位和第一下料工位,所述第一机架上于每个锁螺丝工位的一侧均设置有用于锁螺丝时对第一载具进行定位的定位机构,所述若干个锁螺丝机构对应所述若干个锁螺丝工位设置,所述压紧解锁工位的一侧设置有用于将解除所述压紧机构对产品固定的压紧解锁机构,所述第一下料机构设置于所述第一下料工位处,包括下料机器人和用于将产品和第一载具分别放置于空载具回流线和第二载具上的下料夹爪,所述第二载具位于第一出料通道内,所述下料夹爪安装于所述下料机器人的驱动端;An automatic assembly line for an electronic sphygmomanometer, comprising an automatic screw locking device located at a front section and an automatic panel pasting device located at a rear section, wherein the automatic screw locking device and the automatic panel pasting device are connected via an intermediate transition line, wherein the automatic screw locking device comprises a first frame and a first feeding mechanism, a first carrier, a first circulating conveying line, a plurality of screw locking mechanisms, a first unloading mechanism and an empty carrier return line arranged on the first frame, wherein the first carrier is provided with a clamping mechanism for fixing the product, the first feeding mechanism comprises a feeding conveying line, a first lifting mechanism, a carrier transplanting mechanism and a first feeding clamp, the first circulating conveying line comprises a screw locking conveying device, a first feeding station , several screw locking stations, a pressing and unlocking station and a first unloading station, a positioning mechanism for positioning the first carrier when locking the screws is arranged on one side of each screw locking station on the first frame, the several screw locking mechanisms are arranged corresponding to the several screw locking stations, a pressing and unlocking mechanism for releasing the clamping mechanism from fixing the product is arranged on one side of the pressing and unlocking stations, the first unloading mechanism is arranged at the first unloading station, and includes an unloading robot and an unloading clamp for placing the product and the first carrier on the empty carrier return line and the second carrier respectively, the second carrier is located in the first discharge channel, and the unloading clamp is installed on the driving end of the unloading robot;
所述自动贴面板装置包括第二机架以及设置于第二机架上的第二上料机构、第二载具、第二载具循环输送线、贴面板机构、产品翻转机构、后壳锁螺丝机构和成品下料机构,所述第二上料机构包括上料驱动组件和第二上料夹手,所述第二载具循环输送线包括贴面板输送装置、第二上料工位、贴面板工位和翻转下料工位,所述机架上对应贴面板工位设置有用于对第二载具进行定位的定位机构,所述贴面板机构包括面板上料组件、撕膜组件和贴面板组件,所述产品翻转机构包括第一翻转架和翻转驱动装置,所述第一翻转架的两端均设置有翻转夹手,所述翻转驱动装置驱动第一翻转架翻转180°,所述后壳锁螺丝机构包括后壳锁螺丝分割转盘和后壳锁螺丝机构,所述后壳锁螺丝分割转盘上至少包括依次用于进料、锁螺丝和出料的三个工位,所述后壳锁螺丝机构对应锁螺丝工位设置,所述锁螺丝工位的一侧设置有用于锁螺丝时对产品定位的产品定位机构,所述成品下料机构包括第二翻转架和翻转驱动装置,所述第二翻转架上设置有翻转夹手,所述翻转驱动装置驱动第二翻转架翻转至第二出料通道。The automatic panel veneer device includes a second frame and a second feeding mechanism, a second carrier, a second carrier circulating conveying line, a panel veneer mechanism, a product turning mechanism, a rear shell screw locking mechanism and a finished product unloading mechanism arranged on the second frame. The second feeding mechanism includes a feeding drive assembly and a second feeding clamp. The second carrier circulating conveying line includes a panel veneer conveying device, a second feeding station, a panel veneer station and a turning and unloading station. A positioning mechanism for positioning the second carrier is arranged on the frame corresponding to the panel veneer station. The panel veneer mechanism includes a panel feeding assembly, a film tearing assembly and a panel veneer assembly. The product turning mechanism includes a first turning frame and a turning drive assembly. The first flip frame is provided with flip grippers at both ends, and the flip driving device drives the first flip frame to flip 180°. The rear shell screw locking mechanism includes a rear shell screw locking splitting turntable and a rear shell screw locking mechanism. The rear shell screw locking splitting turntable includes at least three stations for feeding, locking screws and discharging in sequence. The rear shell screw locking mechanism is arranged corresponding to the screw locking station, and a product positioning mechanism for positioning the product when locking screws is arranged on one side of the screw locking station. The finished product unloading mechanism includes a second flip frame and a flip driving device. The second flip frame is provided with flip grippers, and the flip driving device drives the second flip frame to flip to the second discharging channel.
作为本方案的进一步改进,所述第一载具包括载具本体,所述载具本体的相对的两个外侧壁上对应开设有两个外凹槽,且所述载具本体的中部设置有用于对产品进行定位的型腔,所述型腔的相对的两个内侧壁上对应开设有两个内凹槽,所述压紧机构包括压板和翻转限位座,所述翻转限位座固定于所述载具本体上,所述压板通过铰接轴铰接于所述翻转限位座上且能选择地处于水平状态和竖直状态,处于所述水平状态时对产品载具上的产品进行固定,处于所述竖直状态时解除对产品载具上的产品进行固定。As a further improvement of the present solution, the first carrier includes a carrier body, two outer grooves are correspondingly provided on two opposite outer side walls of the carrier body, and a cavity for positioning the product is provided in the middle of the carrier body, and two inner grooves are correspondingly provided on two opposite inner side walls of the cavity, and the clamping mechanism includes a pressing plate and a flip limit seat, the flip limit seat is fixed on the carrier body, the pressing plate is hinged to the flip limit seat through a hinge shaft and can be selectively in a horizontal state and a vertical state, and the product on the product carrier is fixed when in the horizontal state, and the product on the product carrier is released when in the vertical state.
作为本方案的进一步改进,所述第一升降机构能升降地设置于所述上料输送线的出料端,其包括升降平台和第一升降驱动模组,所述载具移栽机构包括第二升降机构、第一横移机构和第一载具夹爪,所述第二升降机构连接于所述第一横移机构上,所述第一载具夹手安装于所述第二升降机构上,所述第一横移机构包括移栽框架,所述移栽框架上固定有横移驱动模组,所述横移驱动模组上能横向移动地装配有横移连接板,所述第二升降机构包括升降地安装于所述横移连接板上的升降板,所述升降板连接有升降驱动气缸,且所述升降板上固定有向外侧延伸的悬臂,所述第一载具夹爪包括第一安装板、四个夹手、传动组件和第一夹持驱动气缸,所述第一安装板固定于所述升降板的一侧且位于所述悬臂的下方,且所述第一安装板的四角均开设有沿开设外凹槽的两个外侧壁方向延伸的长条形的通孔,所述四个夹手的底端穿过所述通孔设置,顶端通过传动组件连接第一夹持驱动气缸,所述第一夹持驱动气缸竖直安装于所述悬臂的端部且驱动杆朝下设置,所述第一夹持驱动气缸通过传动组件驱动四个夹手的底端进入所述外凹槽内实现对产品载具的夹取,所述传动组件包括两个驱动板、第一连接块、第二连接块和导向部件,位于同侧的两个夹手的顶端连接有第一连接块,所述第一连接块上设置有铰接轴,且所述第一连接块与所述安装板之间设置有导向部件,所述两个驱动板的一端铰接于对应的第一连接块上,另一端同轴铰接于第二连接块上,所述第一夹持驱动气缸的驱动杆连接于所述第二连接块上。As a further improvement of the present scheme, the first lifting mechanism can be lifted and arranged at the discharge end of the feeding conveyor line, and it includes a lifting platform and a first lifting drive module. The carrier transplanting mechanism includes a second lifting mechanism, a first transverse movement mechanism and a first carrier clamp. The second lifting mechanism is connected to the first transverse movement mechanism, and the first carrier clamp is installed on the second lifting mechanism. The first transverse movement mechanism includes a transplanting frame, and a transverse movement drive module is fixed on the transplanting frame. A transverse movement connecting plate can be laterally moved on the transverse movement drive module. The second lifting mechanism includes a lifting plate lifted and installed on the transverse movement connecting plate, the lifting plate is connected to a lifting drive cylinder, and a cantilever extending outward is fixed on the lifting plate. The first carrier clamp includes a first mounting plate, four clamps, a transmission assembly and a first clamping drive cylinder. The first mounting plate is fixed on one side of the lifting plate and is located at the cantilever. The top of the four clamping arms is connected to the first and second clamping arms of the present invention, and the top of the four clamping arms is connected to the second and second clamping arms of the present invention.
作为本方案的进一步改进,所述第一载具循环输送线上于所述压紧解锁工位和第一下料工位之间设置有检测工位,所述检测工位上设置有用于检测产品是否漏锁螺丝的检测装置,所述若干个锁螺丝工位、压紧解锁工位和检测工位位于所述第一载具循环输送线的同侧,所述第一载具循环输送线的两端分别设置有用于将第一载具从第一上料工位输送到锁螺丝工位的第二横移机构和用于将第一载具从检测工位输送到第一下料工位的第三横移机构,所述若干个锁螺丝机构位于第一载具循环输送线的外侧,均包括锁螺丝机器人、螺丝自动供料机构和锁螺丝电批,所述锁螺丝机器人驱动锁螺丝电批动作,所述螺丝自动供料机构自动输送螺丝至锁螺丝电批。As a further improvement of the present solution, an inspection station is arranged on the first carrier circulating conveyor line between the pressing and unlocking station and the first unloading station, and the inspection station is provided with an inspection device for detecting whether the product has missed screws. The several screw locking stations, the pressing and unlocking stations and the inspection station are located on the same side of the first carrier circulating conveyor line, and the two ends of the first carrier circulating conveyor line are respectively provided with a second transverse movement mechanism for conveying the first carrier from the first loading station to the screw locking station and a third transverse movement mechanism for conveying the first carrier from the inspection station to the first unloading station. The several screw locking mechanisms are located on the outside of the first carrier circulating conveyor line, and all include a screw locking robot, an automatic screw feeding mechanism and a screw locking electric screw driver. The screw locking robot drives the screw locking electric screw driver to move, and the automatic screw feeding mechanism automatically conveys the screws to the screw locking electric screw driver.
作为本方案的进一步改进,所述压紧解锁机构设置于所述第一载具循环输送线的内侧,其包括立柱,所述立柱的顶部固定有固定板,所述固定板的外侧通过直线导轨能横向移动地设置有第一移动板,所述第一移动板上通过直线导轨能上下移动地设置有至少一块第二移动板,所述第二移动板的底部固定有朝下延伸的解锁钩板,所述第一移动板和第二移动板均连接有驱动气缸,驱动气缸驱动第一移动板和第二移动板沿上下和横向配合动作,进而带动解锁钩板钩住压板并带动压板向上翻转进行解锁。As a further improvement of the present solution, the clamping and unlocking mechanism is arranged on the inner side of the first carrier circulation conveyor line, and includes a column, a fixed plate is fixed on the top of the column, a first movable plate is arranged on the outer side of the fixed plate so as to be able to move laterally through a linear guide rail, at least one second movable plate is arranged on the first movable plate so as to be able to move up and down through a linear guide rail, an unlocking hook plate extending downward is fixed to the bottom of the second movable plate, and the first movable plate and the second movable plate are both connected to a driving cylinder, which drives the first movable plate and the second movable plate to cooperate in the up-down and laterally movement, thereby driving the unlocking hook plate to hook the pressure plate and drives the pressure plate to flip upward for unlocking.
作为本方案的进一步改进,所述下料机器人采用四轴机器人,所述下料夹爪包括第二安装板,所述四轴机器人的驱动端连接于所述第二安装板上,所述第二安装板的四角均开设有长条形的外通孔,所述外通孔内均穿设有外夹爪,位于同侧的两个外夹爪的顶端均连接于第一活动座上,所述第一活动座通过直线导轨安装于第二安装板上,两个驱动气缸驱动两个第一活动座靠近进而带动四个外夹爪的底端伸入产品载具的外凹槽内对产品载具进行夹持,且所述第二安装板上于所述四个外夹爪所围区域的内侧开设有长条形的四个内通孔,所述内通孔内均穿设有内夹爪,位于同侧的两个内夹爪的顶端均连接于第二活动座上,所述第二活动座通过直线导轨安装于第二安装板上,两个驱动气缸驱动两个第二活动座靠近进而带动四个内夹爪的底端伸入第一载具的内凹槽对产品进行夹持。As a further improvement of the present scheme, the unloading robot adopts a four-axis robot, and the unloading clamp includes a second mounting plate. The driving end of the four-axis robot is connected to the second mounting plate. The four corners of the second mounting plate are provided with long outer through holes, and the outer through holes are penetrated with outer clamps. The top ends of the two outer clamps on the same side are connected to the first movable seat, and the first movable seat is installed on the second mounting plate through a linear guide rail. The two driving cylinders drive the two first movable seats to approach and then drive the bottom ends of the four outer clamps to extend into the outer groove of the product carrier to clamp the product carrier, and the second mounting plate is provided with four long inner through holes on the inner side of the area surrounded by the four outer clamps, and the inner through holes are penetrated with inner clamps. The top ends of the two inner clamps on the same side are connected to the second movable seat, and the second movable seat is installed on the second mounting plate through a linear guide rail. The two driving cylinders drive the two second movable seats to approach and then drive the bottom ends of the four inner clamps to extend into the inner groove of the first carrier to clamp the product.
作为本方案的进一步改进,所述载具循环输送线上还设置有装饰环组装工位和压上盖工位,且所述载具循环输送线的端部设置有用于将第二载具从上料工位输送到装饰环组装工位的第四横移机构,所述装饰环组装工位和压上盖工位依次设置上料工位和贴面板工位之间,所述机架上于装饰环组装工位的外侧设置有装饰环组装机构,所述装饰环组装机构包括安装框架、装饰环自动送料机构、装饰环取料模组、装饰环吸头、压上盖气缸和压上盖压头,所述装饰环取料模组安装于安装框架的一侧,其包括装饰环取料驱动模组和装饰环取料气缸,所述装饰环取料气缸通过连接板安装于装饰环取料驱动模组,所述装饰环吸头安装于所述装饰环取料气缸的驱动端,所述压上盖气缸安装于安装框架的另一侧,所述压上盖压头连接于所述压上盖气缸的驱动端。As a further improvement of the present scheme, a decorative ring assembly station and a cover pressing station are further provided on the carrier circulation conveyor line, and a fourth transverse movement mechanism for conveying the second carrier from the loading station to the decorative ring assembly station is provided at the end of the carrier circulation conveyor line, the decorative ring assembly station and the cover pressing station are arranged successively between the loading station and the panel veneer station, a decorative ring assembly mechanism is arranged on the frame outside the decorative ring assembly station, the decorative ring assembly mechanism comprises an installation frame, a decorative ring automatic feeding mechanism, a decorative ring picking module, a decorative ring suction head, a cover pressing cylinder and a cover pressing head, the decorative ring picking module is installed on one side of the installation frame, and comprises a decorative ring picking drive module and a decorative ring picking cylinder, the decorative ring picking cylinder is installed on the decorative ring picking drive module through a connecting plate, the decorative ring suction head is installed on the driving end of the decorative ring picking cylinder, the cover pressing cylinder is installed on the other side of the installation frame, and the cover pressing head is connected to the driving end of the cover pressing cylinder.
作为本方案的进一步改进,所述上料驱动组件包括上料转盘和上料移栽模组,所述上料转盘能转动地装配于机架上进料口处且其通过伺服电机驱动,所述上料移栽模组包括上料横移模组和上料升降模组,所述第二上料夹手通过连接板安装于上料升降模组上,所述上料升降模组通过连接板安装于所述上料横移模组上,所述上料横移模组驱动上料升降模组沿水平方向往复移动,所述上料升降模组驱动上料夹手沿上下方向往复移动,所述面板上料组件包括面板上料线、若干个储料架和第一机器人,所述若干个储料架内沿上下方向堆叠设置有面板,所述面板上料线驱动储料架移动,所述撕膜组件包括撕膜平台和撕膜夹手,所述贴面板组件包括第二机器人,所述第一机器人和第二机器人的驱动端均设置有面板吸盘,所述第一机器人从储料架内吸附最上层的面板后移至撕膜平台上并配合撕膜夹手进行撕膜,然后第二机器人吸附撕膜后的面板移至贴面板工位上载具的正上方并将面板贴合于产品上。As a further improvement of the present scheme, the feeding drive assembly includes a feeding turntable and a feeding transfer module. The feeding turntable can be rotatably mounted at the feeding port on the frame and is driven by a servo motor. The feeding transfer module includes a feeding transverse movement module and a feeding lifting module. The second feeding clamp is installed on the feeding lifting module through a connecting plate. The feeding lifting module is installed on the feeding transverse movement module through a connecting plate. The feeding transverse movement module drives the feeding lifting module to reciprocate in the horizontal direction. The feeding lifting module drives the feeding clamp to reciprocate in the up and down direction. The panel feeding assembly The invention comprises a panel loading line, a plurality of storage racks and a first robot. The plurality of storage racks are stacked with panels in the up-down direction. The panel loading line drives the storage racks to move. The film tearing assembly comprises a film tearing platform and a film tearing clamp. The panel pasting assembly comprises a second robot. The driving ends of the first robot and the second robot are both provided with panel suction cups. The first robot absorbs the top panel from the storage rack and moves to the film tearing platform and cooperates with the film tearing clamp to tear the film. Then the second robot absorbs the panel after film tearing and moves it to the top of the carrier on the panel pasting station and sticks the panel to the product.
作为本方案的进一步改进,所述后壳锁螺丝分割转盘的底部连接有分割转盘驱动电机,且所述后壳锁螺丝分割转盘上设置有呈“十”字形分布的用于进料、锁螺丝、出料和功能扩充的四个工位,每个工位上均设置有若干个定位块,所述若干个定位块围成用于对产品进行定位的区域,所述区域的一角设有缺口,所述产品定位机构包括定位气缸和定位头,后壳锁螺丝时,所述定位气缸驱动定位头顶紧产品的一角。As a further improvement of the present solution, a dividing turntable driving motor is connected to the bottom of the rear shell locking screw dividing turntable, and four workstations for feeding, locking screws, discharging and function expansion are arranged in a "cross" shape on the rear shell locking screw dividing turntable, and a number of positioning blocks are arranged on each workstation, and the several positioning blocks form an area for positioning the product, and a notch is provided at one corner of the area. The product positioning mechanism includes a positioning cylinder and a positioning head, and when the rear shell is locking the screws, the positioning cylinder drives the positioning head to tighten a corner of the product.
作为本方案的进一步改进,所述第一翻转架的中部通过转轴装配于第一固定板上,所述转轴与第一翻转电机的驱动轴连接,所述第一固定板通过连接板安装于第一翻转升降模组上,所述第二翻转架的一端通过转轴装配于第二固定板上,所述转轴与第二翻转电机的驱动轴连接,所述第二固定板通过连接板安装于第二翻转升降模组上。As a further improvement of the present solution, the middle part of the first flip frame is assembled on the first fixed plate through a rotating shaft, the rotating shaft is connected to the driving shaft of the first flip motor, the first fixed plate is installed on the first flip lifting module through a connecting plate, one end of the second flip frame is assembled on the second fixed plate through a rotating shaft, the rotating shaft is connected to the driving shaft of the second flip motor, and the second fixed plate is installed on the second flip lifting module through a connecting plate.
本发明的有益效果为,与现有技术相比所述电子血压计自动装配线具有以下优点:1)结构紧凑、设计巧妙;2)能够实现对电子血压计的内部器件和面板进行自动装配,自动化程度高,大大提高了工作效率,节省人力,降低组装成本;3)能够保证了产品的组装质量,降低了产品的不良率。The beneficial effects of the present invention are that, compared with the prior art, the automatic assembly line of the electronic sphygmomanometer has the following advantages: 1) compact structure and ingenious design; 2) it can realize automatic assembly of the internal components and panels of the electronic sphygmomanometer, with a high degree of automation, which greatly improves work efficiency, saves manpower, and reduces assembly costs; 3) it can ensure the assembly quality of the product and reduce the defective rate of the product.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明具体实施方式提供的电子血压计自动装配线的结构示意图。FIG1 is a schematic diagram of the structure of an automatic assembly line for electronic sphygmomanometers provided in a specific embodiment of the present invention.
图2是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的立体结构示意图;2 is a schematic diagram of the three-dimensional structure of an automatic screw locking device for an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图3是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的俯视图;3 is a top view of an automatic screw locking device of an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图4是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的第一上料机构的立体结构示意图;4 is a schematic diagram of the three-dimensional structure of a first feeding mechanism of an automatic screw locking device of an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图5是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的第一载具循环输送线的立体结构示意图;5 is a schematic diagram of the three-dimensional structure of a first carrier circulation conveyor line of an automatic screw locking device of an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图6是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的第一载具的立体结构示意图;6 is a schematic diagram of the three-dimensional structure of a first carrier of an automatic screw locking device of an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图7是图5中A处的局部放大图;FIG7 is a partial enlarged view of point A in FIG5;
图8是本发明具体实施方式提供的电子血压计自动装配线的自动锁螺丝装置的第一下料机构的立体结构示意图;8 is a schematic diagram of the three-dimensional structure of a first feeding mechanism of an automatic screw locking device of an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图9是图8中B处的局部放大图;FIG9 is a partial enlarged view of point B in FIG8;
图10是本发明具体实施方式提供的电子血压计自动装配线的电子血压计自动贴面板装置的立体结构示意图;10 is a schematic diagram of the three-dimensional structure of an automatic panel pasting device for an electronic sphygmomanometer in an automatic assembly line of an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图11是本发明具体实施方式提供的电子血压计自动装配线的电子血压计自动贴面板装置的俯视图;11 is a top view of an automatic panel-attaching device for an electronic sphygmomanometer in an automatic assembly line for an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图12是本发明具体实施方式提供的电子血压计自动装配线的上料转盘的立体结构示意图;12 is a schematic diagram of the three-dimensional structure of the feeding turntable of the automatic assembly line of the electronic sphygmomanometer provided in a specific embodiment of the present invention;
图13是本发明具体实施方式提供的电子血压计自动装配线的上料移栽模组的立体结构示意图;13 is a schematic diagram of the three-dimensional structure of a feeding and transplanting module of an automatic assembly line for an electronic sphygmomanometer provided in a specific embodiment of the present invention;
图14是本发明具体实施方式提供的电子血压计自动装配线的第二载具循环输送线的立体结构示意图;14 is a schematic diagram of the three-dimensional structure of a second carrier circulation conveyor line of an automatic assembly line for electronic sphygmomanometers provided in a specific embodiment of the present invention;
图15是本发明具体实施方式提供的电子血压计自动装配线的装饰环组装机构的立体结构示意图;15 is a schematic diagram of the three-dimensional structure of the decorative ring assembly mechanism of the electronic sphygmomanometer automatic assembly line provided in a specific embodiment of the present invention;
图16是本发明具体实施方式提供的电子血压计自动装配线的贴面板机构的立体结构示意图;16 is a schematic diagram of the three-dimensional structure of the panel-mounting mechanism of the automatic assembly line of the electronic sphygmomanometer provided in a specific embodiment of the present invention;
图17是本发明具体实施方式提供的电子血压计自动装配线的产品翻转机构的立体结构示意图;17 is a schematic diagram of the three-dimensional structure of a product flipping mechanism of an automatic assembly line of electronic sphygmomanometers provided in a specific embodiment of the present invention;
图18是本发明具体实施方式提供的电子血压计自动装配线的后壳锁螺丝分割转盘的立体结构示意图;18 is a schematic diagram of the three-dimensional structure of the rear shell locking screw dividing turntable of the electronic sphygmomanometer automatic assembly line provided by a specific embodiment of the present invention;
图19是本发明具体实施方式提供的电子血压计自动装配线的后壳锁螺丝机构的立体结构示意图;19 is a schematic diagram of the three-dimensional structure of the rear shell locking screw mechanism of the automatic assembly line of the electronic sphygmomanometer provided in a specific embodiment of the present invention;
图20是本发明具体实施方式提供的电子血压计自动装配线的成品下料机构的立体结构示意图。FIG. 20 is a schematic diagram of the three-dimensional structure of the finished product unloading mechanism of the automatic assembly line of the electronic sphygmomanometer provided in the specific embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。请参阅图1至图20所示,本实施例中,一种电子血压计自动装配线包括位于前段的自动锁螺丝装置1和位于后段的自动贴面板装置2,自动锁螺丝装置1和自动贴面板装置2通过中间过渡线3连接,即中间过渡线3的一端对接自动锁螺丝装置1的第一出料通道,另一端对接自动贴面板装置2的进料口。In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. Please refer to Figures 1 to 20. In this embodiment, an automatic assembly line of an electronic sphygmomanometer includes an automatic screw locking device 1 located at the front section and an automatic panel pasting device 2 located at the rear section. The automatic screw locking device 1 and the automatic panel pasting device 2 are connected by an intermediate transition line 3, that is, one end of the intermediate transition line 3 is connected to the first discharge channel of the automatic screw locking device 1, and the other end is connected to the feed port of the automatic panel pasting device 2.
自动锁螺丝装置1包括第一机架10以及设置于第一机架10上的第一上料机构11、第一载具12、第一载具循环输送线13、若干个锁螺丝机构14、第一下料机构15和空载具回流线16,第一载具12包括载具本体120,载具本体120的相对的两个外侧壁上对应开设有两个外凹槽121,且载具本体120的中部设置有用于对产品进行定位的型腔122,型腔122的相对的两个内侧壁上对应开设有两个内凹槽123,载具本体120上设置有用于对产品进行压紧固定的压紧机构,压紧机构包括压板124和翻转限位座125,翻转限位座125固定于载具本体120上,压板124通过铰接轴铰接于翻转限位座125上且能选择地处于水平状态和竖直状态,压板124处于水平状态时对载具本体120上的产品进行固定,压板124处于竖直状态时解除对载具本体120上的产品固定。The automatic screw locking device 1 includes a first frame 10 and a first loading mechanism 11, a first carrier 12, a first carrier circulation conveyor line 13, a plurality of screw locking mechanisms 14, a first unloading mechanism 15 and an empty carrier return line 16 arranged on the first frame 10. The first carrier 12 includes a carrier body 120, two outer grooves 121 are correspondingly provided on two opposite outer side walls of the carrier body 120, and a cavity 122 for positioning the product is provided in the middle of the carrier body 120, and two inner side walls of the cavity 122 are correspondingly provided with a plurality of outer grooves 121. Two inner grooves 123 should be provided, and a clamping mechanism for clamping and fixing the product is provided on the carrier body 120, and the clamping mechanism includes a pressing plate 124 and a flip limit seat 125, and the flip limit seat 125 is fixed on the carrier body 120, and the pressing plate 124 is hinged to the flip limit seat 125 through a hinge shaft and can be selectively in a horizontal state and a vertical state. When the pressing plate 124 is in a horizontal state, the product on the carrier body 120 is fixed, and when the pressing plate 124 is in a vertical state, the product on the carrier body 120 is released.
第一上料机构11包括上料输送线110、第一升降机构和载具移栽机构,第一升降机构能升降地设置于上料输送线110的出料端,其包括升降平台111和第一升降驱动模组112,载具移栽机构包括移栽框架,移栽框架上固定有横移驱动模组113,横移驱动模组113上能横向移动地装配有横移连接板,横移连接板上能升降地安装有第一升降板114,第一升降板114连接有驱动气缸4,且第一升降板114上固定有向外侧延伸的悬臂115,悬臂115的外端部竖直安装有驱动气缸4,驱动气缸4的驱动杆朝下设置且连接有上料载具夹爪,上料载具夹爪包括第一安装板5a,第一安装板5a固定于第一升降板114的一侧且位于悬臂115的下方,第一安装板5a的四角均开设有沿开设外凹槽121的两个外侧壁方向延伸的长条形的通孔,四个上料夹手116的底端穿过通孔设置,顶端通过传动组件连接驱动气缸4,传动组件包括两个驱动板117、第一连接块118、第二连接块119和直线导轨,位于同侧的两个上料夹手116的顶端连接有第一连接块118,第一连接块118上设置有铰接轴,且第一连接块118与第一安装板5a之间设置有直线导轨,两个驱动板117的一端铰接于对应的第一连接块118上,另一端同轴铰接于第二连接块119上,驱动气缸4的驱动杆连接于第二连接块119上。The first feeding mechanism 11 includes a feeding conveyor line 110, a first lifting mechanism and a carrier transplanting mechanism. The first lifting mechanism can be lifted and lowered at the discharge end of the feeding conveyor line 110, and includes a lifting platform 111 and a first lifting drive module 112. The carrier transplanting mechanism includes a transplanting frame, on which a transverse driving module 113 is fixed, and the transverse driving module 113 is equipped with a transverse connecting plate that can be laterally moved, and a first lifting plate 114 is installed on the transverse connecting plate so as to be lifted and lowered. The first lifting plate 114 is connected to a driving cylinder 4, and a cantilever 115 extending outward is fixed to the first lifting plate 114, and a driving cylinder 4 is vertically installed at the outer end of the cantilever 115, and a driving rod of the driving cylinder 4 is arranged downward and connected to a feeding carrier clamp, and the feeding carrier clamp includes a first mounting plate 5a, and the first mounting plate 5a is fixed to the first On one side of the lifting plate 114 and below the cantilever 115, the four corners of the first mounting plate 5a are provided with long strip-shaped through holes extending along the two outer side walls of the outer groove 121. The bottom ends of the four loading clamps 116 are arranged through the through holes, and the top ends are connected to the driving cylinder 4 through a transmission assembly. The transmission assembly includes two driving plates 117, a first connecting block 118, a second connecting block 119 and a linear guide. The top ends of the two loading clamps 116 located on the same side are connected to the first connecting block 118, a hinge shaft is provided on the first connecting block 118, and a linear guide is provided between the first connecting block 118 and the first mounting plate 5a. One end of the two driving plates 117 is hinged to the corresponding first connecting block 118, and the other end is coaxially hinged to the second connecting block 119. The driving rod of the driving cylinder 4 is connected to the second connecting block 119.
第一载具循环输送线13采用环形结构,其包括采用伺服电机和同步带驱动的输送装置,第一载具循环输送线13上分别设置有第一上料工位13a、若干个锁螺丝工位13b、压紧解锁工位13c、检测工位13d和第一下料工位13e,第一上料工位13a和第一下料工位13e设置于第一载具循环输送线13的一侧两端,若干个锁螺丝工位13b、压紧解锁工位13c、检测工位13d均设置于第一载具循环输送线13的另一侧,第一机架10上于每个锁螺丝工位13b的一侧均设置有用于锁螺丝时对第一载具12进行定位的定位机构130,定位机构130由驱动气缸和定位板组成,第一载具循环输送线13的两端分别设置有用于将第一载具12从第一上料工位13a输送到锁螺丝工位13b的第一横移机构131和用于将产品载具从检测工位13d输送到第一下料工位13e的第二横移机构132,每个锁螺丝工位13b上配套一个位于第一载具循环输送线13外侧的锁螺丝机构,锁螺丝机构包括锁螺丝机器人133、螺丝自动供料机构和锁螺丝电批,锁螺丝机器人133驱动锁螺丝电批动作,螺丝自动供料机构自动输送螺丝至锁螺丝电批。第一载具循环输送线13内对应压紧解锁工位设置有压紧解锁机构,压紧解锁机构包括立柱134,立柱134的顶部固定有固定板135,固定板135的外侧通过直线导轨能横向移动地设置有第一移动板136,第一移动板136上通过直线导轨能上下移动地间隔设置有两块第二移动板137,第二移动板137的底部固定有朝下延伸的解锁钩板138,第一移动板136和第二移动板137均连接有驱动气缸4,驱动气缸4驱动第一移动板136和第二移动板137沿上下和左右配合动作,进而带动解锁钩板138钩住压板124并带动压板124向上翻转进行解锁。第一机架10上于第一载具循环输送线13的上方安装有若干个用于对第一载具12在输送过程中进行定位的CCD视觉定位装置139。检测工位13d上设置有用于检测产品是否漏锁螺丝的检测装置6。The first carrier circulation conveyor line 13 adopts a ring structure, which includes a conveying device driven by a servo motor and a synchronous belt. The first carrier circulation conveyor line 13 is respectively provided with a first loading station 13a, a plurality of screw locking stations 13b, a pressing and unlocking station 13c, a detection station 13d and a first unloading station 13e. The first loading station 13a and the first unloading station 13e are arranged at both ends of one side of the first carrier circulation conveyor line 13, and a plurality of screw locking stations 13b, a pressing and unlocking station 13c, and a detection station 13d are all arranged on the other side of the first carrier circulation conveyor line 13. A device for positioning the first carrier 12 when locking the screws is provided on one side of each screw locking station 13b on the first frame 10. The first carrier circulation conveyor line 13 is provided with a first transverse movement mechanism 131 for conveying the first carrier 12 from the first loading station 13a to the screw locking station 13b and a second transverse movement mechanism 132 for conveying the product carrier from the inspection station 13d to the first unloading station 13e at both ends thereof. Each screw locking station 13b is equipped with a screw locking mechanism located outside the first carrier circulation conveyor line 13. The screw locking mechanism comprises a screw locking robot 133, an automatic screw feeding mechanism and an electric screw driver. The screw locking robot 133 drives the electric screw driver to move, and the automatic screw feeding mechanism automatically conveys the screws to the electric screw driver. The first carrier circulation conveyor line 13 is provided with a pressing and unlocking mechanism corresponding to the pressing and unlocking station. The pressing and unlocking mechanism includes a column 134. A fixed plate 135 is fixed on the top of the column 134. A first movable plate 136 is provided on the outer side of the fixed plate 135 so as to be movable laterally through a linear guide. Two second movable plates 137 are provided on the first movable plate 136 so as to be movable up and down through a linear guide. An unlocking hook plate 138 extending downward is fixed on the bottom of the second movable plate 137. The first movable plate 136 and the second movable plate 137 are both connected to a driving cylinder 4. The driving cylinder 4 drives the first movable plate 136 and the second movable plate 137 to move in coordination up and down and left and right, thereby driving the unlocking hook plate 138 to hook the pressing plate 124 and drive the pressing plate 124 to flip upward to unlock. A plurality of CCD visual positioning devices 139 for positioning the first carrier 12 during the conveying process are installed on the first frame 10 above the first carrier circulation conveyor line 13. The inspection station 13d is provided with an inspection device 6 for inspecting whether the product has any missing screws.
第一下料机构15设置于第一下料工位13e处,包括下料机器人150和用于将产品和产品载具分别放置于空载具回流线16和第二载具17上的下料夹爪151,第二载具17设置于自动锁螺丝装置1的第一出料通道上,且其外壁设置有便于夹持的凹槽,下料夹爪151安装于下料机器人150的驱动端,下料机器人150采用四轴机器人,下料夹爪151包括第二安装板5b,四轴机器人的驱动端连接于第二安装板5b上,第二安装板5b的四角均开设有长条形的外通孔,外通孔内均穿设有外夹爪152,位于同侧的两个外夹爪152的顶端均连接于第一活动座153上,第一活动座153通过直线导轨安装于第二安装板5b上,两个驱动气缸4驱动两个第一活动座153靠近进而带动四个外夹爪152的底端伸入第一载具12的外凹槽121内对第一载具12进行夹持,且第二安装板5b上于四个外夹爪152所围区域的内侧开设有长条形的四个内通孔,内通孔内均穿设有内夹爪154,位于同侧的两个内夹爪154的顶端均连接于第二活动座155上,第二活动座155通过直线导轨安装于第二安装板5b上,两个驱动气缸4驱动两个第二活动座155靠近进而带动四个内夹爪154的底端伸入第一载具12的内凹槽123对产品进行夹持。The first unloading mechanism 15 is arranged at the first unloading station 13e, including an unloading robot 150 and an unloading clamp 151 for placing the product and the product carrier on the empty carrier return line 16 and the second carrier 17 respectively. The second carrier 17 is arranged on the first discharge channel of the automatic screw locking device 1, and its outer wall is provided with a groove for easy clamping. The unloading clamp 151 is installed on the driving end of the unloading robot 150. The unloading robot 150 adopts a four-axis robot. The unloading clamp 151 includes a second mounting plate 5b. The driving end of the four-axis robot is connected to the second mounting plate 5b. The four corners of the second mounting plate 5b are provided with long strip-shaped external through holes, and the external through holes are penetrated with external clamps 152. The top ends of the two external clamps 152 on the same side are connected to the first movable seat 153. The first movable seat 153 is installed on the second mounting plate 5b through a linear guide rail, and the two driving cylinders 4 drive the two first movable seats 153 to approach each other and then drive the bottom ends of the four outer clamps 152 to extend into the outer groove 121 of the first carrier 12 to clamp the first carrier 12, and four long inner through holes are opened on the second mounting plate 5b on the inner side of the area surrounded by the four outer clamps 152, and the inner through holes are each penetrated by an inner clamp 154, and the top ends of the two inner clamps 154 on the same side are connected to the second movable seat 155, and the second movable seat 155 is installed on the second mounting plate 5b through a linear guide rail, and the two driving cylinders 4 drive the two second movable seats 155 to approach each other and then drive the bottom ends of the four inner clamps 154 to extend into the inner groove 123 of the first carrier 12 to clamp the product.
自动贴面板装置2包括第二机架20以及设置于第二机架20上的第二上料机构21、第二载具17、第二载具循环输送线22、装饰环组装机构23,贴面板机构24、产品翻转机构25、后壳锁螺丝机构26和成品下料机构27,The automatic panel pasting device 2 includes a second frame 20, a second loading mechanism 21, a second carrier 17, a second carrier circulation conveyor line 22, a decorative ring assembly mechanism 23, a panel pasting mechanism 24, a product turning mechanism 25, a rear shell locking screw mechanism 26 and a finished product unloading mechanism 27.
第二上料机构21包括上料驱动组件和第二上料夹手210,产品正面朝上放置于第二载具17上,上料驱动组件包括上料转盘211和上料移栽模组,上料转盘211能转动地装配于第二机架20上进料口处且其通过伺服电机驱动,上料移栽模组包括上料横移模组212和上料升降模组213,第二上料夹手210通过连接板安装于上料升降模组213上,上料升降模组213通过连接板安装于上料横移模组212上,上料横移模组212驱动上料升降模组213沿水平方向往复移动,上料升降模组213驱动第二上料夹手210沿上下方向往复移动,第二上料夹手210包括第三安装板5c,第三安装板5c固定于上料升降模组213上的连接板上,第三安装板5c的外侧能移动地设置有四个夹爪214,位于同侧的两个夹爪214的顶端分别连接于两个第三活动座215上,两个第三活动座215通过直线导轨装配于第三安装板5c上,两个驱动气缸4驱动两个第三活动座215靠近进而带动四个夹爪214的底端伸入第二载具17外壁上的凹槽内对其进行夹持。The second feeding mechanism 21 includes a feeding drive assembly and a second feeding gripper 210. The product is placed on the second carrier 17 with its front side facing upward. The feeding drive assembly includes a feeding turntable 211 and a feeding transplanting module. The feeding turntable 211 can be rotatably assembled at the feeding port on the second frame 20 and is driven by a servo motor. The feeding transplanting module includes a feeding transverse movement module 212 and a feeding lifting module 213. The second feeding gripper 210 is installed on the feeding lifting module 213 through a connecting plate. The feeding lifting module 213 is installed on the feeding transverse movement module 212 through a connecting plate. The feeding transverse movement module 212 drives the feeding lifting module 213 to reciprocate in the horizontal direction. The loading and lifting module 213 drives the second loading clamp 210 to reciprocate in the up and down directions. The second loading clamp 210 includes a third mounting plate 5c, and the third mounting plate 5c is fixed to the connecting plate on the loading and lifting module 213. Four clamps 214 are movably provided on the outer side of the third mounting plate 5c. The top ends of the two clamps 214 located on the same side are respectively connected to two third movable seats 215. The two third movable seats 215 are assembled on the third mounting plate 5c through linear guide rails. The two driving cylinders 4 drive the two third movable seats 215 to approach and then drive the bottom ends of the four clamps 214 to extend into the groove on the outer wall of the second carrier 17 to clamp it.
第二载具循环输送线22采用环形结构,其包括采用伺服电机和同步带驱动的输送装置、第二上料工位、装饰环组装工位、压上盖工位、贴面板工位和翻转下料工位,输送装置驱动第二载具17由第二上料工位开始依次经过装饰环组装工位、压上盖工位、贴面板工位和翻转下料工位,第二载具循环输送线22的端部设置有用于将第二载具17从第二上料工位输送到装饰环组装工位的第三横移机构220,第二机架20上设置有用于对第二载具17转移至对应工位上进行定位的载具定位机构,载具定位机构由驱动气缸和定位板组成,第二机架20上于装饰环组装工位的外侧设置有装饰环组装机构23,装饰环组装机构23包括安装框架、装饰环自动送料机构230、装饰环取料模组、装饰环吸头231、压上盖气缸232和压上盖压头233,装饰环取料模组安装于安装框架的一侧,其包括装饰环取料驱动模组234和装饰环取料气缸235,装饰环取料气缸235通过连接板安装于装饰环取料驱动模组234,装饰环吸头231安装于装饰环取料气缸235的驱动端,压上盖气缸232安装于安装框架的另一侧,压上盖压头233连接于压上盖气缸232的驱动端,装饰环自动送料机构230包括振动盘236、送料流道237、送料板238和送料气缸239,振动盘236将装饰环通过送料流道237送至送料板238处,送料气缸239推动送料板238将送料流道237出口处的一个装饰环推送至取料位置。The second carrier circulation conveyor line 22 adopts an annular structure, which includes a conveying device driven by a servo motor and a synchronous belt, a second loading station, a decorative ring assembly station, a cover pressing station, a panel veneer station and a flipping and unloading station. The conveying device drives the second carrier 17 from the second loading station to pass through the decorative ring assembly station, the cover pressing station, the panel veneer station and the flipping and unloading station in sequence. The end of the second carrier circulation conveyor line 22 is provided with a third transverse movement mechanism 220 for conveying the second carrier 17 from the second loading station to the decorative ring assembly station. The second frame 20 is provided with a carrier positioning mechanism for transferring the second carrier 17 to the corresponding station for positioning. The carrier positioning mechanism is composed of a driving cylinder and a positioning plate. The second frame 20 is provided with a decorative ring assembly mechanism 23 on the outer side of the decorative ring assembly station. The decorative ring assembly mechanism 23 includes a mounting frame and a decorative ring automatic feeding mechanism 230 , a decorative ring picking module, a decorative ring suction head 231, a cover pressing cylinder 232 and a cover pressing head 233. The decorative ring picking module is installed on one side of the installation frame, and includes a decorative ring picking drive module 234 and a decorative ring picking cylinder 235. The decorative ring picking cylinder 235 is installed on the decorative ring picking drive module 234 through a connecting plate. The decorative ring suction head 231 is installed on the driving end of the decorative ring picking cylinder 235. The cover pressing cylinder 232 is installed Installed on the other side of the mounting frame, the pressing head 233 for pressing the cover is connected to the driving end of the pressing cylinder 232, and the automatic feeding mechanism 230 for the decorative ring includes a vibration disk 236, a feeding channel 237, a feeding plate 238 and a feeding cylinder 239. The vibration disk 236 sends the decorative ring to the feeding plate 238 through the feeding channel 237, and the feeding cylinder 239 pushes the feeding plate 238 to push a decorative ring at the outlet of the feeding channel 237 to the material picking position.
贴面板机构24包括面板上料线240、若干个储料架241和第一机器人242、撕膜平台243、撕膜夹手和第二机器人244,若干个储料架241内沿上下方向堆叠设置有面板,面板上料线240驱动储料架241移动,第一机器人242和第二机器人244的驱动端均设置有面板吸盘245,第一机器人242从储料架241内吸附最上层的面板后移至撕膜平台243上并配合撕膜夹手进行撕膜,然后第二机器人244吸附撕膜后的面板移至贴面板工位上载具的正上方并将面板贴合于产品上。The panel veneering mechanism 24 includes a panel loading line 240, a plurality of storage racks 241 and a first robot 242, a film tearing platform 243, a film tearing gripper and a second robot 244. Panels are stacked in the plurality of storage racks 241 in the up and down directions. The panel loading line 240 drives the storage racks 241 to move. The driving ends of the first robot 242 and the second robot 244 are both provided with panel suction cups 245. The first robot 242 absorbs the top panel from the storage rack 241 and moves to the film tearing platform 243 and cooperates with the film tearing gripper to tear the film. Then the second robot 244 absorbs the torn panel and moves it to the top of the carrier on the panel veneering station and bonds the panel to the product.
产品翻转机构25包括第一翻转架250、第一翻转电机251和第一翻转升降模组252,第一翻转架250的中部通过转轴装配于第一固定板253上,第一固定板253通过连接板安装于第一翻转升降模组252上,第一翻转架250的两端均设置有第一翻转夹手254,第一翻转架250上其中的一个第一翻转夹手254从翻转下料工位夹取产品,第一翻转电机251驱动第一翻转架250转动180°使产品的背面朝上。The product flipping mechanism 25 includes a first flipping frame 250, a first flipping motor 251 and a first flipping lifting module 252. The middle part of the first flipping frame 250 is assembled on the first fixed plate 253 through a rotating shaft. The first fixed plate 253 is installed on the first flipping lifting module 252 through a connecting plate. First flipping clamps 254 are provided at both ends of the first flipping frame 250. One of the first flipping clamps 254 on the first flipping frame 250 clamps the product from the flipping unloading station. The first flipping motor 251 drives the first flipping frame 250 to rotate 180° so that the back of the product faces upward.
后壳锁螺丝机构26包括后壳锁螺丝分割转盘260、后壳锁螺丝机构和产品定位机构,后壳锁螺丝分割转盘260的底部连接有分割转盘驱动电机,且后壳锁螺丝分割转盘260上设置有呈“十”字形分布的用于进料、锁螺丝、出料和功能扩充的四个工位,每个工位上均设置有若干个定位块261,若干个定位块261围成用于对产品进行定位的区域,区域的一角设有缺口,产品定位机构对应缺口设置,其包括定位气缸262和定位头263,后壳锁螺丝时,定位气缸262驱动定位头263从缺口处将产品顶紧,后壳锁螺丝机构包括三轴驱动模组264和自动锁螺丝装置265,自动锁螺丝装置265通过连接板安装于三轴驱动模组264的输出端。成品下料机构27对应后壳锁螺丝分割转盘260的出料工位设置,其包括第二翻转架270、第二翻转电机271和第二翻转升降模组272,第一翻转架270的一端通过转轴装配于第二固定板273上,第二固定板273通过连接板安装于第二翻转升降模组272上,第一翻转架270的另一端设置有第二翻转夹手274,第二翻转夹手274从后壳锁螺丝分割转盘260的出料工位上夹取产品后,第二翻转电机271驱动第二翻转架270向外侧翻转将产品送至第二出料通道上。The rear shell screw locking mechanism 26 includes a rear shell screw locking dividing turntable 260, a rear shell screw locking mechanism and a product positioning mechanism. The bottom of the rear shell screw locking dividing turntable 260 is connected to a dividing turntable driving motor, and the rear shell screw locking dividing turntable 260 is provided with four workstations for feeding, locking screws, discharging and function expansion in a "cross" shape. Each workstation is provided with a plurality of positioning blocks 261, and the plurality of positioning blocks 261 surround an area for positioning the product. A notch is provided in one corner of the area. The product positioning mechanism is provided corresponding to the notch, and includes a positioning cylinder 262 and a positioning head 263. When the rear shell is screwed, the positioning cylinder 262 drives the positioning head 263 to tighten the product from the notch. The rear shell screw locking mechanism includes a three-axis drive module 264 and an automatic screw locking device 265. The automatic screw locking device 265 is installed on the output end of the three-axis drive module 264 through a connecting plate. The finished product unloading mechanism 27 corresponds to the unloading station setting of the rear shell locking screw dividing turntable 260, which includes a second flip frame 270, a second flip motor 271 and a second flip lifting module 272. One end of the first flip frame 270 is assembled on the second fixed plate 273 through a rotating shaft, and the second fixed plate 273 is installed on the second flip lifting module 272 through a connecting plate. The other end of the first flip frame 270 is provided with a second flip clamp 274. After the second flip clamp 274 clamps the product from the unloading station of the rear shell locking screw dividing turntable 260, the second flip motor 271 drives the second flip frame 270 to flip outward and send the product to the second unloading channel.
上述电子血压计自动装配线的组装工艺包括以下步骤:The assembly process of the above-mentioned electronic blood pressure monitor automatic assembly line includes the following steps:
1)人工先将产品压紧固定于第一载具12上,然后放置于上料输送线110上,升降平台111将第一载具12输送至取料位置,驱动气缸4驱动四个上料夹手116通过抓取第一载具12后将第一载具12移栽到第一上料工位13a上。1) The product is manually pressed and fixed on the first carrier 12, and then placed on the loading conveyor line 110. The lifting platform 111 conveys the first carrier 12 to the material picking position. The driving cylinder 4 drives the four loading grippers 116 to grab the first carrier 12 and then transfer the first carrier 12 to the first loading station 13a.
2)第一载具12通过第一横移机构131从第一上料工位13a输送到锁螺丝工位13b,输送装置再自动输送第一载具12依次经过各个锁螺丝工位13b,通过每个工位上的锁螺丝机构分布将内部器件固定于壳体内,且每个工位上均通过CCD视觉定位装置139和定位机构130对第一载具12进行定位。2) The first carrier 12 is transported from the first loading station 13a to the screw locking station 13b by the first transverse movement mechanism 131, and the conveying device then automatically transports the first carrier 12 through each screw locking station 13b in sequence, and the internal components are fixed in the shell by the screw locking mechanism at each station, and the first carrier 12 is positioned at each station by the CCD visual positioning device 139 and the positioning mechanism 130.
3)当第一载具12被输送至压紧解锁工位13c时,压紧解锁机构自动解除压板124对产品固定,经检测装置6检测后通过第二横移机构132移动至第一下料工位13e,第一下料机构15通过下料夹爪151将第一载具12抓取,然后通过外夹爪152和内夹爪154的分步打开,即先移动至空载具回流线16处,将外夹爪152打开,第一载具12自动放置于空载具回流线16上,然后再移动至自动锁螺丝装置1的第一出料通道处,内夹爪154打开将产品放置于出料口处的第二载具17上。3) When the first carrier 12 is conveyed to the clamping and unlocking station 13c, the clamping and unlocking mechanism automatically releases the fixing of the pressure plate 124 on the product, and after detection by the detection device 6, it is moved to the first unloading station 13e through the second transverse movement mechanism 132. The first unloading mechanism 15 grabs the first carrier 12 through the unloading jaws 151, and then opens the outer jaws 152 and the inner jaws 154 in steps, that is, first moves to the empty carrier return line 16, opens the outer jaws 152, and the first carrier 12 is automatically placed on the empty carrier return line 16, and then moves to the first discharge channel of the automatic screw locking device 1, and the inner jaws 154 are opened to place the product on the second carrier 17 at the discharge port.
4)第二载具17经过中间过渡线3时通过人工将内部器件的膜撕除,然后放置于放至上料转盘211的外侧,上料转盘211转动一定角度将第二载具17旋转至内侧取料位置,上料横移模组212和上料升降模组213驱动第二上料夹手210至取料位置,两个驱动气缸驱动两个第三活动座215靠近进而带动四个夹爪214的底端伸入第二载具17外壁上的凹槽内对其进行夹持后送至第二载具循环输送线22的第二上料工位,4) When the second carrier 17 passes through the middle transition line 3, the film of the internal device is torn off manually, and then placed on the outside of the loading turntable 211. The loading turntable 211 rotates a certain angle to rotate the second carrier 17 to the inner material picking position, and the loading transverse movement module 212 and the loading lifting module 213 drive the second loading clamp 210 to the material picking position. The two driving cylinders drive the two third movable seats 215 to approach and then drive the bottom ends of the four clamps 214 to extend into the groove on the outer wall of the second carrier 17 to clamp it and send it to the second loading station of the second carrier circulation conveyor line 22.
5)第三横移机构220将第二载具17从第二上料工位输送到装饰环组装工位,振动盘236将装饰环通过送料流道237送至送料板238处,送料气缸239推动送料板238将送料流道237出口处的一个装饰环推送至取料位置,装饰环取料驱动模组驱动装饰环吸头231运动至取料位置吸住装饰环并将其自动放到产品上的装饰环安装位,5) The third transverse movement mechanism 220 transports the second carrier 17 from the second loading station to the decorative ring assembly station, the vibration plate 236 delivers the decorative ring to the feeding plate 238 through the feeding channel 237, the feeding cylinder 239 pushes the feeding plate 238 to push a decorative ring at the outlet of the feeding channel 237 to the picking position, and the decorative ring picking drive module drives the decorative ring suction head 231 to move to the picking position to suck the decorative ring and automatically put it into the decorative ring installation position on the product.
6)输送装置输送第二载具17至压上盖工位,压上盖气缸232驱动压上盖压头233进行压上盖操作后,输送装置再输送载具至贴面板工位,6) The conveying device conveys the second carrier 17 to the capping station. After the capping cylinder 232 drives the capping head 233 to perform the capping operation, the conveying device conveys the carrier to the panel pasting station.
7)第一机器人242从储料架241内吸附最上层的面板后移至撕膜平台243上并配合撕膜夹手进行撕膜,然后第二机器人244吸附撕膜后的面板移至贴面板工位上第二载具17的正上方并将面板贴合于产品上,输送装置输送第二载具17至翻转下料工位,7) The first robot 242 absorbs the top panel from the storage rack 241 and moves to the film-tearing platform 243 and cooperates with the film-tearing gripper to tear the film. Then the second robot 244 absorbs the torn panel and moves it to the top of the second carrier 17 on the panel-attaching station and attaches the panel to the product. The conveying device conveys the second carrier 17 to the flipping and unloading station.
8)第一翻转架250上其中的一个第一翻转夹手254从翻转下料工位夹取产品,第一翻转电机251驱动第一翻转架250转动180°,使产品的背面朝上放置于后壳锁螺丝分割转盘260的进料工位,8) One of the first flip grippers 254 on the first flip frame 250 grabs the product from the flip unloading station, and the first flip motor 251 drives the first flip frame 250 to rotate 180°, so that the back of the product is placed upward on the feeding station of the rear shell locking screw dividing turntable 260,
9)分割转盘驱动电机驱动后壳锁螺丝分割转盘260转动90°,使产品从进料工位转到后壳锁螺丝工位,三轴驱动模组264驱动自动锁螺丝装置265对后壳进行锁螺丝,锁螺丝后分割转盘驱动电机再驱动后壳锁螺丝分割转盘260转动90°,使产品从后壳锁螺丝工位转到出料工位,9) The dividing turntable driving motor drives the rear shell screw locking dividing turntable 260 to rotate 90°, so that the product is transferred from the feeding station to the rear shell screw locking station. The three-axis driving module 264 drives the automatic screw locking device 265 to screw the rear shell. After screwing, the dividing turntable driving motor drives the rear shell screw locking dividing turntable 260 to rotate 90° again, so that the product is transferred from the rear shell screw locking station to the discharging station.
10)第二翻转夹手274从后壳锁螺丝分割转盘260的出料工位上夹取产品后,第二翻转电机271驱动第二翻转架270向外侧翻转将产品送至第二出料通道上即可。10) After the second flip gripper 274 grabs the product from the discharging station of the rear shell locking screw dividing turntable 260, the second flip motor 271 drives the second flip frame 270 to flip outward to send the product to the second discharging channel.
以上实施例只是阐述了本发明的基本原理和特性,本发明不受上述事例限制,在不脱离本发明精神和范围的前提下,本发明还有各种变化和改变,这些变化和改变都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above embodiments are only to illustrate the basic principles and characteristics of the present invention. The present invention is not limited by the above examples. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and modifications, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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