CN112806199B - Breathable water-drop-free mulching film and preparation method thereof - Google Patents
Breathable water-drop-free mulching film and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明属于农业地膜技术领域,尤其是涉及一种可透气无水滴地膜。The invention belongs to the technical field of agricultural mulch, and in particular relates to a breathable non-droplet mulch.
背景技术:Background technique:
低温和少雨引起的土壤干旱是限制我国北方地区农业发展的主要因素,针对这些限制因素,我国北方地区已普遍应用农用地膜技术来应对。目前已证实将地膜覆盖在农耕土壤表面确实能够起到提高地温、保水、保肥、灭草、防病虫、抑盐保苗、改进地面光热条件等多项作用。目前使用的传统地膜多为疏水性高分子材质的塑料地膜,使用时将整块塑料地膜铺设在土壤表面,即完成了地膜铺设作业。这样的地膜操作方式很简单方便,但由于这些传统塑料地膜不透气,造成传统塑料地膜所覆盖的空间形成了一个密闭环境,这导致传统地膜覆盖下的空间气体也无法与外界的新鲜空气产生交换。然而农作物的生长发育是需要呼吸的,即农作物的光合作用是要吸入环境中的CO2,将CO2转化为农作物生长所需的营养成份,但当农作物处在密闭空间中,不能及时换气,导致所处密闭环境中的CO2气体浓度会不断下降,当密闭环境中CO2浓度低于300ppm时,农作物光合作用会受到抑制,引发蔬菜生长缓慢、落花、落果,产量降低等问题。另外,农业土壤里也多使用尿素等肥料来促进农作物生长,但是这些尿素肥料在土壤中会发生化学变化,并释放出氨气等有害气体,在地膜覆盖的密闭空间中若不能及时排出氨气等有害气体,氨气会不断积累到较高浓度,这极易导致蔬菜植株死亡。实际农业生产中,农民会通过在传统地膜上扎一些孔来为农作物透气,但这些扎出来的孔是物理性孔,这些物理性孔产生后会一直留存在地膜上,不能自动闭合,这就造成了外界的寒冷空气会从这些物理孔进入到地膜覆盖空间内,从而使地膜失去了保温作用。Soil drought caused by low temperature and lack of rainfall is the main factor limiting agricultural development in northern my country. In response to these limiting factors, agricultural plastic film technology has been widely used in northern my country. At present, it has been confirmed that mulching film on the surface of agricultural soil can indeed improve ground temperature, water conservation, fertilizer conservation, weed control, disease and insect prevention, salt suppression and seedling protection, and improvement of ground light and heat conditions. The traditional mulch film currently used is mostly plastic mulch film made of hydrophobic polymer material. When using, the whole piece of plastic mulch film is laid on the soil surface, that is, the mulch film laying operation is completed. This kind of mulch operation is very simple and convenient, but because these traditional plastic mulches are airtight, the space covered by the traditional plastic mulch forms a closed environment, which leads to the fact that the gas in the space covered by the traditional mulch cannot be exchanged with the fresh air outside. . However, the growth and development of crops requires respiration, that is, the photosynthesis of crops is to inhale CO 2 in the environment and convert CO 2 into nutrients required for crop growth. However, when crops are in a confined space, they cannot be ventilated in time. , the CO 2 gas concentration in the closed environment will continue to decrease. When the CO 2 concentration in the closed environment is lower than 300ppm, the photosynthesis of crops will be inhibited, causing problems such as slow growth of vegetables, flower drop, fruit drop, and yield reduction. In addition, fertilizers such as urea are also used in agricultural soils to promote the growth of crops, but these urea fertilizers will undergo chemical changes in the soil and release harmful gases such as ammonia gas. and other harmful gases, ammonia gas will continue to accumulate to a higher concentration, which can easily lead to the death of vegetable plants. In actual agricultural production, farmers will make some holes in the traditional plastic film to ventilate the crops, but these holes are physical holes. After these physical holes are created, they will remain on the plastic film and cannot be closed automatically. As a result, the cold air from the outside will enter the space covered by the plastic film through these physical holes, so that the plastic film loses its thermal insulation effect.
另外传统地膜一般为疏水性高分子材质的塑料地膜,这使得传统地膜使用时在朝向土壤的内表面上容易结水珠(或水滴),即传统地膜不具有防水滴的性能。农业地膜的水珠对农业生产损害是较大的,这种水珠一方面降低了阳光对地膜的透过性,并因此会降低地膜覆盖的土壤温度,再者由于地膜上的水珠多呈球形,球形水珠会聚焦阳光,进而能导致烧苗现象,对农业生产造成损害。In addition, the traditional mulch is generally a plastic mulch made of hydrophobic polymer material, which makes it easy to form water beads (or water droplets) on the inner surface facing the soil when the traditional mulch is used. The water droplets of the agricultural plastic film are more harmful to agricultural production. On the one hand, this kind of water droplets reduces the permeability of sunlight to the plastic film, and thus reduces the soil temperature covered by the plastic film. Spherical, spherical water droplets will focus sunlight, which can lead to burning seedlings, causing damage to agricultural production.
发明内容:Invention content:
为解决现有技术存在的问题,本发明提供一种可透气无水滴地膜及其制备方法。In order to solve the problems existing in the prior art, the present invention provides a breathable non-droplet mulch film and a preparation method thereof.
一种可透气无水滴地膜,其特征在于,所述地膜由上至下依次设置面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的面膜层分布着透气孔(11),所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯20-35份、苯乙烯2-7份、氯磺化聚乙烯1.5-6.5份,负热材料3-8份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯15-30份、苯乙烯1-5份、氯磺化聚乙烯1-5 份、聚乙烯醇20-40份;一种可透气无水滴地膜的制备步骤如下:A breathable non-droplet mulch film, characterized in that the mulch film is provided with a mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom, and the mask layer Distributed with ventilation holes (11), the temperature-adjustable ventilation layer is composed of butyl acrylate-styrene-chlorosulfonated polyethylene copolymer composite negative heat material, and the negative heat material (21) is loaded benzene peroxide Formyl ZrW 2 O 8 , the butyl acrylate-styrene-chlorosulfonated polyethylene copolymer composite negative heat material includes the following components in parts by weight: 20-35 parts of butyl acrylate, 2-7 parts of styrene parts, 1.5-6.5 parts of chlorosulfonated polyethylene, 3-8 parts of negative heat material, the hydrophilic layer is composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer, the acrylic acid The hydroxypropyl ester-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer comprises the following components in parts by weight: 15-30 parts of hydroxypropyl acrylate, 1-5 parts of styrene, and 1-5 parts of chlorosulfonated polyethylene , 20-40 parts of polyvinyl alcohol; the preparation steps of a breathable and water-free mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为100-32目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.1-0.12%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, then soak ZrW 2 O 8 with a particle size of 100-32 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.1-0.12% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将1.5-6.5重量份的氯磺化聚乙烯溶解在2-7重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为350-360r/min之间室温下搅拌30min后得到乳液D;(2) Dissolve 1.5-6.5 parts by weight of chlorosulfonated polyethylene in 2-7 parts by weight of styrene in a container to obtain solution B; dissolve 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of Obtain solution C in ionized water; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water in solution B, at a rotating speed of 350-360r/min Emulsion D was obtained after stirring at room temperature for 30 min;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从在步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出3-8重量份加入至乳液 D中,搅拌下再将20-35重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C滴加入乳液D中,滴速为每5秒1滴;(3) heating the container containing the emulsion D to 82° C. in a water bath, then taking out 3-8 parts by weight from the benzoyl peroxide-loaded ZrW 2 O 8 negative heating material particles obtained in step (1) and adding In the emulsion D, 20-35 parts by weight of butyl acrylate was added dropwise into the emulsion D under stirring, and the dripping speed was 1 drop every 2 seconds, and the stirring speed was 250 r/min; The solution C obtained in step (2) is added dropwise to the emulsion D, and the dripping speed is 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.1-0.3mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.1-0.3 mm, and drying at room temperature to obtain a transparent and adhered to the surface of the mask layer made of butyl acrylate- Temperature-adjustable ventilation layer composed of styrene-chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将1-5重量份的氯磺化聚乙烯溶解在1-5重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) dissolving 1-5 parts by weight of chlorosulfonated polyethylene in 1-5 parts by weight of styrene to obtain solution F; dissolving 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入20-40重量份聚乙烯醇粉末、 3.3重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为350-360r/min之间室温下搅拌300min得到乳液H;(7) Then to the solution F obtained in step (6), add 20-40 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight The deionized water was stirred for 300min at room temperature between 350-360r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将15-30重量份的丙烯酸羟丙酯加入乳液H,滴速为每2 秒1滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container that fills the emulsion H that step (7) obtains is heated to 82 ℃ in water bath, then at this temperature and stirring, the hydroxypropyl acrylate of 15-30 parts by weight is added to emulsion H, and the dripping speed is every 1 drop per 2 seconds, and the stirring speed is 250 r/min; while adding hydroxypropyl acrylate dropwise, the solution G obtained in step (6) is also added dropwise to the emulsion H, and the dripping speed is 1 drop per 5 seconds; when hydroxypropyl acrylate is added dropwise After the dropwise addition of solution G and solution G, the reaction system was heated to 85 °C, and the reaction was stirred at a constant temperature for 5 hours at a stirring speed of 250 r/min; when the constant temperature stirring reaction was over, the obtained mixture was reduced to room temperature, and then concentrated Ammonia water adjusts the pH of the mixed solution to neutrality to obtain white emulsion I;
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.08-0.2mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the surface of the temperature-adjustable ventilation layer obtained in step (5), the thickness of the control emulsion I layer is 0.08-0.2mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer. The hydrophilic layer on the surface of the gas layer is composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到一种可透气无水滴地膜。Through the steps (1)-(9), a breathable and water-droplet-free mulch film can be obtained.
其中,所述的面膜层的材质为聚乙烯或聚氯乙烯,所述的面膜层分布着透气孔的孔径大小为0.5-3mm,透气孔的分布密度为5-20个/m2。Wherein, the material of the mask layer is polyethylene or polyvinyl chloride, the aperture size of the air holes distributed in the mask layer is 0.5-3mm, and the distribution density of the air holes is 5-20/m 2 .
本发明与现有技术不同,在于本发明取得了如下技术效果:The present invention is different from the prior art in that the present invention has achieved the following technical effects:
效果实施例试验结果说明,本发明所制备的地膜具有能提高地膜覆盖空间中二氧化碳气体的浓度和降低氨气气体的浓度的作用,同时地膜朝向土壤的内表面无明显水珠形成,可维持较高的土壤温度。这是因为如下因素:Effect Example The test results show that the mulch film prepared by the present invention has the effect of increasing the concentration of carbon dioxide gas and reducing the concentration of ammonia gas in the space covered by the mulch film. high soil temperature. This is because of the following factors:
1、本发明中可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料为负载过氧化苯甲酰的ZrW2O8,负热材料是一种受热体积会收缩,遇冷体积会膨胀的材料,而ZrW2O8又是一种性能十分优异的负热膨胀材料,在温度区间0.3-1050.0K的范围内都具有负热膨胀性能,即在常温甚至是较低的温度下可触发负热膨胀行为。因此,在白天温度高时这种ZrW2O8负热材料的体积相应会收缩,使负热材料颗粒与丙烯酸丁酯 -苯乙烯-氯磺化聚乙烯共聚物的高分子基体产生一定的脱离,导致在换气层上形成孔隙,这个孔隙可以使白天温度较高的空气交换到地膜覆盖的空间,进而将外界空气中的二氧化碳补充到地膜覆盖的空间,同时地膜覆盖空间中的氨气则被交换到地膜外空间。到了夜间,没有阳光的照射,环境的温度下降,负热材料颗粒的体积会随环境温度下降而膨胀,则负热材料颗粒与高分子基体之间的孔隙变小(或关闭),使得夜晚的寒冷空气难以交换到地膜覆盖的空间,如此地膜就维持了所覆盖土壤的温度,进而也起到了保护地膜覆盖的农作物不会受到夜间寒冷空气伤害的作用。1. In the present invention, the temperature-adjustable ventilation layer is composed of butyl acrylate-styrene-chlorosulfonated polyethylene copolymer composite negative heat material, and the negative heat material is ZrW 2 O 8 loaded with benzoyl peroxide, and the negative heat material is ZrW 2 O 8 loaded with benzoyl peroxide. Thermal material is a material whose volume shrinks when heated and expands when cooled, and ZrW 2 O 8 is a negative thermal expansion material with excellent performance, which has negative thermal expansion performance in the temperature range of 0.3-1050.0K , that is, the negative thermal expansion behavior can be triggered at normal temperature or even lower temperature. Therefore, when the temperature is high during the day, the volume of the ZrW 2 O 8 negative heating material will shrink accordingly, so that the negative heating material particles will be separated from the polymer matrix of the butyl acrylate-styrene-chlorosulfonated polyethylene copolymer to a certain extent. , resulting in the formation of pores in the ventilation layer, which can allow the air with higher temperature during the day to be exchanged to the space covered by the film, and then supplement the carbon dioxide in the outside air to the space covered by the film, while the ammonia in the space covered by the film is is exchanged into the extra-mulch space. At night, when there is no sunlight, the temperature of the environment drops, and the volume of the negative heat material particles will expand as the ambient temperature drops, and the pores between the negative heat material particles and the polymer matrix become smaller (or closed), making the night It is difficult for cold air to be exchanged into the space covered by plastic film, so the plastic film maintains the temperature of the covered soil, which in turn protects the crops covered by plastic film from being harmed by the cold air at night.
2、可温度调节的换气层中的负热材料为负载过氧化苯甲酰的ZrW2O8,过氧化苯甲酰能引发带双键的有机单体发生自由基聚合反应,因此负载过氧化苯甲酰的ZrW2O8能引发本发明体系中的丙烯酸丁酯和苯乙烯单体在负热材料颗粒表面聚合,形成一层有一定强度且致密的高分子壳体包裹在负热材料颗粒表面,这有利于在换气层中形成可温度调控的孔隙(对此,将在后面的本发明地膜工作原理分析中做进一步说明)。2. The negative heat material in the temperature-adjustable ventilation layer is ZrW 2 O 8 loaded with benzoyl peroxide. Benzoyl peroxide can initiate free radical polymerization of organic monomers with double bonds, so the load is too high. The ZrW 2 O 8 of benzoyl oxide can initiate the polymerization of the butyl acrylate and styrene monomers in the system of the present invention on the surface of the negative heating material particles to form a layer of strong and dense polymer shell wrapped around the negative heating material. The particle surface, which is beneficial to the formation of temperature controllable pores in the ventilation layer (this will be further explained in the analysis of the working principle of the mulch film of the present invention later).
3、丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物中的丙烯酸丁酯、苯乙烯使共聚物具有良好的成膜性,氯磺化聚乙烯则具有能提高所形成薄膜的柔韧性,另外氯磺化聚乙烯能很好地溶解在苯乙烯中,当苯乙烯单体发生共聚反应时,苯乙烯能使氯磺化聚乙烯与共聚物中的其它组分有更好的相容性,及使氯磺化聚乙烯分子链与共聚物中其它各高分子链彼此分子级别的交织在一起形成各组分分布更为均匀的共聚物。3. Butyl acrylate and styrene in the butyl acrylate-styrene-chlorosulfonated polyethylene copolymer make the copolymer have good film-forming properties, while the chlorosulfonated polyethylene has the ability to improve the flexibility of the formed film. In addition, chlorosulfonated polyethylene can be well dissolved in styrene. When styrene monomer undergoes a copolymerization reaction, styrene can make chlorosulfonated polyethylene have better compatibility with other components in the copolymer. , and the chlorosulfonated polyethylene molecular chain and other polymer chains in the copolymer are intertwined with each other at the molecular level to form a copolymer with more uniform distribution of components.
4、亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,共聚物中的丙烯酸羟丙酯单体结构与换气层中丙烯酸丁酯单体分子结构相似,丙烯酸羟丙酯单体除具有双键和酯键外,另有一个亲水性的羟基。丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物的组成中还包括强亲水的聚乙烯醇组分,亲水层中丙烯酸羟丙酯和聚乙烯醇这两种组分能赋予亲水层有优异的亲水性,所以水滴在这种亲水层表面的接触角较小(不大于10°),使冷凝的水珠在这种亲水层表面迅速铺展开并流走。由于没有(或较少)水珠在本发明地膜的亲水层表面形成,则阳光易透过本发明地膜直射到地膜覆盖的土壤表面,同时也减少了水珠对太阳光能的吸收,这有利于本发明一种可透气无水滴地膜能高效利用太阳能,维持地膜覆盖的土壤有较高的温度。4. The hydrophilic layer is composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer, the hydroxypropyl acrylate monomer structure in the copolymer and the butyl acrylate monomer molecule in the ventilation layer Similar in structure, hydroxypropyl acrylate monomer has a hydrophilic hydroxyl group in addition to double bond and ester bond. The composition of the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer also includes a strongly hydrophilic polyvinyl alcohol component, and the two components of hydroxypropyl acrylate and polyvinyl alcohol in the hydrophilic layer are included. The water droplets can endow the hydrophilic layer with excellent hydrophilicity, so the contact angle of water droplets on the surface of the hydrophilic layer is small (not more than 10°), so that the condensed water droplets quickly spread out on the surface of the hydrophilic layer. flow away. Since there is no (or less) water droplets formed on the surface of the hydrophilic layer of the mulch film of the present invention, the sunlight can easily pass through the mulch film of the present invention and directly hit the soil surface covered by the mulch film, and at the same time, the absorption of solar energy by the water droplets is also reduced. It is beneficial for the breathable and water-droplet-free mulch film of the present invention to efficiently utilize solar energy, and to maintain a higher temperature of the soil covered by the mulch film.
5、亲水层和可温度调节的换气层的组分相近,两层都含有苯乙烯、氯磺化聚乙烯和结构相似的丙烯酸丁酯和丙烯酸羟丙酯,这使得亲水层和换气层有很好的彼此相容性,即亲水层能很好地附着在可温度调节的换气层表面,不会出现因两层不相容而导致的层与层脱离的问题,及层间窜水现象的发生。另外亲水层和可温度调节的换气层中的共聚物皆是透明的、无颜色的,这可以使阳光易透过本发明各层薄膜,使得地膜覆盖的土壤易接受阳光的辐射,有利于提高本发明地膜所覆盖土壤的温度。5. The components of the hydrophilic layer and the temperature-adjustable ventilation layer are similar, and both layers contain styrene, chlorosulfonated polyethylene, and butyl acrylate and hydroxypropyl acrylate with similar structures, which makes the hydrophilic layer and the exchangeable layer. The air layers have good compatibility with each other, that is, the hydrophilic layer can be well attached to the surface of the temperature-adjustable air exchange layer without the problem of layer-to-layer separation caused by the incompatibility of the two layers, and The occurrence of water channeling between layers. In addition, the copolymers in the hydrophilic layer and the temperature-adjustable ventilation layer are both transparent and colorless, which can allow sunlight to easily pass through each layer of the film of the present invention, so that the soil covered by the plastic film is easily radiated by sunlight. It is beneficial to increase the temperature of the soil covered by the plastic film of the present invention.
6、面膜层分布着透气孔,外界的新鲜空气能通过这些透气孔进入到下层的可温度调节的换气层,并通过这些透气孔进入到地膜覆盖的空间。6. The mask layer is distributed with ventilation holes, and the fresh air from the outside can enter the temperature-adjustable ventilation layer of the lower layer through these ventilation holes, and enter the space covered by the mulch film through these ventilation holes.
文献1(ZL2018101375050)报道了一种含氯化天然橡胶的防腐亲水涂料,该涂料形成的涂层结构包括上层是含聚乙烯醇树脂亲水面层,下层是含氯化天然橡胶防腐层,这种涂层的表面也具有将水珠铺展开,达到不结水珠的效果,但是这种涂层并不具有可温度调节的换气效果。Document 1 (ZL2018101375050) reported a kind of anti-corrosion hydrophilic coating containing chlorinated natural rubber, the coating structure formed by the coating comprises that the upper layer is a hydrophilic surface layer containing polyvinyl alcohol resin, and the lower layer is a chlorinated natural rubber containing anti-corrosion layer, The surface of this coating also has the effect of spreading water droplets to achieve no water droplets, but this coating does not have a temperature-adjustable ventilation effect.
文献2(CN1485359A)报道了一种农用无滴膜,该地膜是将无滴剂掺混到低密度聚乙烯中,然后将物料投入到双螺杆挤出机中,熔融挤出,水冷,干燥,造粒,再用吹膜机吹制成膜。该地膜同样只是能达到不结水珠的效果,但是这种涂层也不具有可温度调节的换气效果。Document 2 (CN1485359A) reported a non-drip film for agriculture. The film is made by blending non-drip agent into low-density polyethylene, and then putting the material into a twin-screw extruder, melt extrusion, water cooling, and drying. Granulated, and then blown into a film with a film blowing machine. The mulch film is also only able to achieve the effect of no water droplets, but this coating also does not have a temperature-adjustable ventilation effect.
文献3(CN 104335850 A)也报道了一种透气性能好的双层地膜,该地膜有上下两层,上下两层透气孔错位设置,因此具有极好的透气性,但是该地膜的透气性仍不能随温度而变化。Document 3 (CN 104335850 A) also reported a double-layer mulch film with good air permeability. The mulch film has upper and lower layers, and the ventilation holes of the upper and lower layers are dislocated, so it has excellent air permeability, but the air permeability of the mulch film is still cannot vary with temperature.
与文献1-3不同,本发明提出的地膜包括可温度调节的换气层和亲水层,两层因组分相近能彼此相容而彼此粘合在一起,可温度调节的换气层能随环境温度的变化自动调节地膜的换气性,进而提升地膜覆盖空间中CO2气体的浓度,降低地膜覆盖空间中NH3的浓度;地膜内表面的亲水层则能使地膜内表面不易结水滴,使得太阳光易透过地膜,有利于提升土壤的温度。Different from documents 1-3, the mulch film proposed by the present invention includes a temperature-adjustable air exchange layer and a hydrophilic layer, and the two layers are bonded together due to their similar components and can be compatible with each other, and the temperature-adjustable air exchange layer can Automatically adjust the ventilation of the plastic film with the change of the ambient temperature, thereby increasing the concentration of CO 2 gas in the space covered by the plastic film, and reducing the concentration of NH 3 in the space covered by the plastic film; the hydrophilic layer on the inner surface of the plastic film can make the inner surface of the plastic film not easy to condense. Water droplets make it easy for sunlight to penetrate the mulch, which is beneficial to increase the temperature of the soil.
文献4(专利号:2020202046049)提出了一种可透气吸热的液体橡胶基地膜,该地膜包括上、下表面皆是聚乙烯基薄膜,中间夹着一层液体橡胶复合腐殖酸风干吸热膜,液体橡胶复合腐殖酸风干吸热膜中嵌入了球形负热材料。文献4地膜表面孔隙大小可随环境温度的变化而变化,因此也相应地具有随环境温度自动调节地膜透气性的作用。但是文献4提出的地膜上下表面皆是由疏水的聚乙烯高分子组成,因此其不具有防结水滴性能,再者文献4 的地膜呈黑色、不透明,因此阳光不易透过文献4地膜,且这种疏水材质的地膜所结的水珠蒸发时也会吸收太阳能,这导致文献4地膜覆盖的空间升温速度慢,地温不高。而本发明地膜是透明的,且朝向土壤的地膜内表面是亲水的,不易结水珠,这导致阳光易通过本发明地膜,本发明地膜上也无水珠吸收太阳能,因此本发明地膜覆盖空间升温速度较快,地温更高。Document 4 (Patent No.: 2020202046049) proposes a liquid rubber base film that is breathable and heat-absorbing. The film includes polyethylene-based films on both upper and lower surfaces, with a layer of liquid rubber composite humic acid air-drying and heat-absorbing in the middle. Membrane, a spherical negative heat material is embedded in the liquid rubber composite humic acid air-dried heat-absorbing membrane. The size of the pores on the surface of the mulch film in Reference 4 can change with the change of the ambient temperature, so it also has the effect of automatically adjusting the permeability of the mulch film with the ambient temperature. However, the upper and lower surfaces of the mulch film proposed in Document 4 are composed of hydrophobic polyethylene polymers, so it does not have the property of preventing water droplets. Furthermore, the mulch film in Document 4 is black and opaque, so sunlight is not easy to penetrate through the mulch film in Document 4, and this The water droplets formed by the mulch film made of a hydrophobic material will also absorb solar energy when it evaporates, which leads to the slow heating rate and low ground temperature of the space covered by the mulch film in Reference 4. The mulch film of the present invention is transparent, and the inner surface of the mulch film facing the soil is hydrophilic, and it is not easy to form water droplets, which causes sunlight to easily pass through the mulch film of the present invention, and no water droplets on the mulch film of the present invention absorb solar energy. Therefore, the mulch film of the present invention covers The heating rate of space is faster, and the ground temperature is higher.
本发明制备的一种可透气无水滴地膜工作原理分析如下:The analysis of the working principle of a breathable water-droplet mulch film prepared by the present invention is as follows:
本发明制备步骤(1)中,将ZrW2O8颗粒置于含过氧化苯甲酰的甲苯溶液中,溶液中的过氧化苯甲酰分子会吸附在ZrW2O8颗粒表面,从而形成负载过氧化苯甲酰的ZrW2O8的负热材料,其中被吸附的过氧化苯甲酰重量能占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.1-0.12%;与不负载过氧化苯甲酰的ZrW2O8相比,负载过氧化苯甲酰的ZrW2O8负热材料颗粒能引发丙烯酸丁酯和苯乙烯单体分子在负热材料颗粒表面发生聚合反应,这样在负热材料颗粒表面形成的高分子壳体是致密的结构,而不是松软的结构,这种致密结构的高分子壳体刚性好、变形性小,当白天环境温度升高时,负热材料收缩,由于包裹负热材料颗粒的致密高分子壳体刚性好而不易变形,也就不会随着负热材料收缩而收缩,这样会在负热材料颗粒表面与致密的高分子壳体之间形成缝隙,从而打开了室内外气体的交换通道。而当夜间环境温度降低时,负热材料颗粒向周围的高分子壳体膨胀,这样就关闭了负热材料与高分子壳体之间的缝隙,也即关闭了室内外气体的交换通道,夜间冷空气也就无法进入地膜覆盖的空间。In the preparation step (1) of the present invention, the ZrW 2 O 8 particles are placed in a toluene solution containing benzoyl peroxide, and the benzoyl peroxide molecules in the solution will be adsorbed on the surface of the ZrW 2 O 8 particles, thereby forming a load ZrW 2 O 8 negative heating material of benzoyl peroxide, wherein the weight of adsorbed benzoyl peroxide can account for 0.1-0.12% of the total weight of the ZrW 2 O 8 negative heating material loaded with benzoyl peroxide; Compared with ZrW 2 O 8 without benzoyl peroxide, the ZrW 2 O 8 negative heating material particles loaded with benzoyl peroxide can induce the polymerization of butyl acrylate and styrene monomer molecules on the surface of negative heating material particles In this way, the polymer shell formed on the surface of the negative heat material particles is a dense structure, not a soft structure. The polymer shell of this dense structure has good rigidity and small deformation. When the ambient temperature during the day increases, When the negative heat material shrinks, because the dense polymer shell wrapping the negative heat material particles is rigid and not easy to deform, it will not shrink with the shrinkage of the negative heat material. A gap is formed between the bodies, thereby opening the exchange channel of indoor and outdoor gases. When the ambient temperature decreases at night, the particles of the negative heat material expand to the surrounding polymer shell, thus closing the gap between the negative heat material and the polymer shell, that is, closing the exchange channel of indoor and outdoor gas. Cold air will also not be able to enter the space covered by the mulch.
制备步骤中的(2)-(4)步骤是制备含丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料乳液的反应步骤,在乳液制备步骤中,氯磺化聚乙烯先溶于苯乙烯,因为氯磺化聚乙烯在苯乙烯中的溶解性很好,可以使得氯磺化聚乙烯在乳液中不易形成颗粒状或结块,而以分子形式与其它高分子链交叉互穿形成各组分均匀分布的高分子共聚合物。另外,在步骤(2)-(4)中,过硫酸铵引发剂能引发溶液中的带双键的丙烯酸丁酯、苯乙烯单体分子发生聚合反应;十二烷基磺酸钠和OP-10(一种化工原料,由烷基酚与环氧乙烷缩合反应得到的烷基酚聚氧乙烯醚,是乳化剂OP系列里面的一种型号)起到乳化剂作用,能将聚合反应后生成的共聚物形成水包油的小颗粒悬浮在溶液中形成乳液。Steps (2)-(4) in the preparation steps are the reaction steps for preparing the composite negative heat material emulsion containing butyl acrylate-styrene-chlorosulfonated polyethylene copolymer. In the emulsion preparation step, the chlorosulfonated polyethylene is first Soluble in styrene, because chlorosulfonated polyethylene has good solubility in styrene, it can make chlorosulfonated polyethylene less likely to form particles or agglomerates in the emulsion, and cross-interact with other polymer chains in molecular form A high molecular copolymer with uniform distribution of components is formed. In addition, in steps (2)-(4), the ammonium persulfate initiator can initiate the polymerization of butyl acrylate and styrene monomer molecules with double bonds in the solution; sodium dodecyl sulfonate and OP- 10 (a chemical raw material, alkylphenol polyoxyethylene ether obtained by the condensation reaction of alkylphenol and ethylene oxide, which is a type of emulsifier OP series) acts as an emulsifier and can The resulting copolymer forms small oil-in-water particles suspended in solution to form an emulsion.
制备步骤(5)是将含丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料乳液涂覆在聚乙烯或聚氯乙烯面膜层上,其中的氯磺化聚乙烯对聚乙烯或聚氯乙烯的粘结性好,使得丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料乳液很容易附着在面膜层上,待乳液中的水分蒸发后,在面膜层上会形成一层含丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料的固体涂层,该固体层能随温度变化而产生开关换气通道的作用。The preparation step (5) is to coat the composite negative heat material emulsion containing butyl acrylate-styrene-chlorosulfonated polyethylene copolymer on the polyethylene or polyvinyl chloride mask layer, wherein the chlorosulfonated polyethylene is to polyethylene. Or polyvinyl chloride has good adhesion, so that the butyl acrylate-styrene-chlorosulfonated polyethylene copolymer composite negative heat material emulsion is easily attached to the mask layer. A layer of solid coating containing butyl acrylate-styrene-chlorosulfonated polyethylene copolymer composite negative heat material will be formed, and the solid layer can switch ventilation channels with temperature changes.
制备步骤(6)-(8)是制备含丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物乳液的反应步骤,反应原理与制备含丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料乳液相似。The preparation steps (6)-(8) are the reaction steps for preparing the emulsion containing hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer. Polyethylene copolymer composite negative heat material emulsion is similar.
制备步骤(9)是将含丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物乳液涂覆在步骤(5)得到的可温度调节的换气层上,丙烯酸羟丙酯-苯乙烯 -氯磺化聚乙烯-聚乙烯醇共聚物乳液中因为含有与换气层中相同的苯乙烯及氯磺化聚乙烯成分,且氯磺化聚乙烯的粘结性很好,这使得丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物乳液很容易附着在换气层表面,待乳液中的水分蒸发后,在换气层上形成一层含丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯- 聚乙烯醇共聚物固体涂层,该固体涂层有很好的亲水性,能使水滴在其表面铺展开而迅速流走,从而使本发明一种可透气无水滴地膜的亲水层表面具有不结水滴的性质。The preparation step (9) is to coat the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer emulsion on the temperature-adjustable ventilation layer obtained in the step (5), and the hydroxypropyl acrylate -Because the styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer emulsion contains the same styrene and chlorosulfonated polyethylene components as in the ventilation layer, and the chlorosulfonated polyethylene has good adhesion, this The hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer emulsion is easily attached to the surface of the ventilation layer. After the moisture in the emulsion evaporates, a layer of hydroxypropyl acrylate is formed on the ventilation layer. Ester-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer solid coating, the solid coating has good hydrophilicity and can make water droplets spread out on its surface and flow away quickly, so that the present invention is a The surface of the hydrophilic layer of the breathable non-droplet mulch film has the property of not forming water droplets.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention.
图1是本发明一种可透气无水滴地膜的立体结构图。FIG. 1 is a three-dimensional structural view of a breathable water-droplet-free mulch film of the present invention.
图2是本发明 一种可透气无水滴地膜的剖面图。Fig. 2 is a cross-sectional view of a breathable non-droplet mulch film of the present invention.
图中标号:1-面膜层;2-可温度调节的换气层;3-亲水层;11-透气孔;21- 负热材料。Numerals in the figure: 1-mask layer; 2-temperature-adjustable ventilation layer; 3-hydrophilic layer; 11-breathing hole; 21-negative heat material.
具体实施方式Detailed ways
以下结合实施例,对本发明上述的和另外的技术特征和优点作更详细的说明。以下各实施例中所使用的化学原料均为市售,化学纯试剂;The above and other technical features and advantages of the present invention will be described in more detail below with reference to the embodiments. The chemical raw materials used in the following examples are commercially available, chemically pure reagents;
ZrW2O8粉末,纯度为99.5%,购于上海典扬实业有限公司,过筛后筛选出不同目数的颗粒用于以下各实施例。ZrW 2 O 8 powder with a purity of 99.5% was purchased from Shanghai Dianyang Industrial Co., Ltd. After sieving, particles with different mesh numbers were screened out for use in the following examples.
氯磺化聚乙烯(型号:CSM3304,生产单位:吉林石化分公司)购于上海近距国际贸易有限公司。Chlorosulfonated polyethylene (model: CSM3304, production unit: Jilin Petrochemical Branch) was purchased from Shanghai Jinju International Trade Co., Ltd.
聚乙烯醇(型号:1788)购于上海臣启化工科技有限公司。Polyvinyl alcohol (model: 1788) was purchased from Shanghai Chenqi Chemical Technology Co., Ltd.
实施例1Example 1
参照附图,一种可透气无水滴地膜,所述地膜由上至下依次设置聚乙烯面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的聚乙烯面膜层分布着透气孔(11),透气孔的孔径是3mm,面膜层中的透气孔的分布密度是20个/m2,所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯20份、苯乙烯2份、氯磺化聚乙烯1.5份,负热材料 8份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯30份、苯乙烯5份、氯磺化聚乙烯5份、聚乙烯醇40 份;一种可透气无水滴地膜的制备步骤如下:Referring to the accompanying drawings, a breathable non-droplet mulch film, the mulch film is provided with a polyethylene mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom. The polyethylene mask layer is distributed with ventilation holes (11), the diameter of the ventilation holes is 3 mm, the distribution density of the ventilation holes in the mask layer is 20/m 2 , and the temperature-adjustable ventilation layer is made of butyl acrylate- Styrene-chlorosulfonated polyethylene copolymer composite negative heat material, the negative heat material (21) is ZrW 2 O 8 loaded with benzoyl peroxide, the butyl acrylate-styrene-chlorosulfonated polyethylene The copolymer composite negative heat material includes the following components in parts by weight: 20 parts of butyl acrylate, 2 parts of styrene, 1.5 parts of chlorosulfonated polyethylene, 8 parts of negative heat material, and the hydrophilic layer is composed of hydroxypropyl acrylate-benzene Ethylene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer is composed, and the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer includes the following components in parts by weight: 30 parts of hydroxypropyl acrylate , 5 parts of styrene, 5 parts of chlorosulfonated polyethylene, and 40 parts of polyvinyl alcohol; the preparation steps of a breathable water-drop-free mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为100-80目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.1%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, then soak ZrW 2 O 8 with a particle size of 100-80 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.1% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将1.5重量份的氯磺化聚乙烯溶解在2重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为350r/min之间室温下搅拌 30min后得到乳液D;(2) In a container, 1.5 parts by weight of chlorosulfonated polyethylene is dissolved in 2 parts by weight of styrene to obtain solution B; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir 30min at room temperature between 350r/min at a rotating speed Then obtain emulsion D;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从在步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出8重量份加入至乳液 D,搅拌下再将20重量份的丙烯酸丁酯滴加进乳液D中,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C 滴加入乳液D中,滴速为每5秒1滴;(3) The container containing the emulsion D is heated to 82° C. in a water bath, and then 8 parts by weight are taken out from the benzoyl peroxide-loaded ZrW 2 O 8 negative heating material particles obtained in step (1) and added to the emulsion D, under stirring, 20 parts by weight of butyl acrylate was added dropwise into the emulsion D, the dripping speed was 1 drop per 2 seconds, and the stirring speed was 250r/min; while adding butyl acrylate dropwise, step (2) was also added. The obtained solution C was added dropwise to the emulsion D at a rate of 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.1mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.1 mm, and drying at room temperature to obtain a transparent butyl acrylate-styrene attached to the surface of the mask layer - A temperature-adjustable ventilation layer composed of chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将5重量份的氯磺化聚乙烯溶解在5重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) 5 parts by weight of chlorosulfonated polyethylene is dissolved in 5 parts by weight of styrene to obtain solution F; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入40重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为360r/min之间室温下搅拌300min得到乳液H;(7) Then add 40 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300min at a rotational speed of 360r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将30重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then at this temperature and stirring, 30 parts by weight of hydroxypropyl acrylate is added to the emulsion H, and the dripping speed is every 2
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.08mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the temperature-adjustable ventilation layer surface obtained in step (5), and the thickness of the control emulsion I layer is 0.08mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer Surface hydrophilic layer composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到实施例1的一种可透气无水滴地膜。Through steps (1)-(9), a breathable water-droplet-free mulch film of Example 1 can be obtained.
实施例2Example 2
参照附图,一种可透气无水滴地膜,所述地膜由上至下依次设置聚氯乙烯面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的聚氯乙烯面膜层分布着透气孔(11),透气孔的孔径是2.3mm,面膜层中的透气孔的分布密度是17个/m2,所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的 ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯24份、苯乙烯3份、氯磺化聚乙烯2.5份,负热材料6份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯27份、苯乙烯4份、氯磺化聚乙烯4份、聚乙烯醇35份;一种可透气无水滴地膜的制备步骤如下:Referring to the accompanying drawings, a breathable non-droplet mulch film, the mulch film is provided with a polyvinyl chloride mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom. The polyvinyl chloride mask layer is distributed with ventilation holes (11), the diameter of the ventilation holes is 2.3mm, the distribution density of the ventilation holes in the mask layer is 17/m 2 , and the temperature-adjustable ventilation layer is made of acrylic acid. The composition of butyl ester-styrene-chlorosulfonated polyethylene copolymer composite negative heating material, the negative heating material (21) is ZrW 2 O 8 loaded with benzoyl peroxide, and the butyl acrylate-styrene-chlorosulfonic acid The polyethylene copolymer composite negative heat material includes the following components in parts by weight: 24 parts of butyl acrylate, 3 parts of styrene, 2.5 parts of chlorosulfonated polyethylene, 6 parts of negative heat material, and the hydrophilic layer is made of hydroxypropyl acrylate. Ester-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer, the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer comprises the following components in parts by weight: hydroxypropyl acrylate 27 parts of esters, 4 parts of styrene, 4 parts of chlorosulfonated polyethylene, and 35 parts of polyvinyl alcohol; the preparation steps of a breathable non-droplet mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为80-65目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.11%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, then soak ZrW 2 O 8 with a particle size of 80-65 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.11% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将2.5重量份的氯磺化聚乙烯溶解在3重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为355r/min之间室温下搅拌 30min得到乳液D;(2) Dissolve 2.5 parts by weight of chlorosulfonated polyethylene in 3 parts by weight of styrene in a container to obtain solution B; dissolve 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir at room temperature for 30min between 355r/min at a rotating speed to obtain emulsion D;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从在步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出6重量份加入至乳液D 中,搅拌下再将24重量份的丙烯酸丁酯滴加进乳液D中,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C 滴加入乳液D中,滴速为每5秒1滴;(3) The container containing the emulsion D is heated to 82° C. in a water bath, and then 6 parts by weight are taken out from the ZrW 2 O 8 negative heating material particles loaded with benzoyl peroxide obtained in step (1) and added to the emulsion In D, 24 parts by weight of butyl acrylate was added dropwise into the emulsion D under stirring, and the dripping speed was 1 drop per 2 seconds, and the stirring speed was 250 r/min; while adding butyl acrylate dropwise, also step (2) ) The obtained solution C is added dropwise to the emulsion D, and the dripping rate is 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.1mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.1 mm, and drying at room temperature to obtain a transparent butyl acrylate-styrene attached to the surface of the mask layer - A temperature-adjustable ventilation layer composed of chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将4重量份的氯磺化聚乙烯溶解在4重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) 4 parts by weight of chlorosulfonated polyethylene is dissolved in 4 parts by weight of styrene to obtain solution F; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入35重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为355r/min之间室温下搅拌300min得到乳液H;(7) Then add 35 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300min at a rotating speed of 355r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将27重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then at this temperature and stirring, 27 parts by weight of hydroxypropyl acrylate is added to the emulsion H, and the dripping speed is every 2
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.12mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the temperature-adjustable ventilation layer surface that step (5) obtains, and the thickness of the control emulsion I layer is 0.12mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer Surface hydrophilic layer composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到实施例2的一种可透气无水滴地膜。Through steps (1)-(9), a breathable water-droplet-free mulch film of Example 2 can be obtained.
实施例3Example 3
参照附图,一种可透气无水滴地膜,所述地膜由上至下依次设置聚乙烯面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的聚乙烯面膜层分布着透气孔(11),透气孔的孔径是1.7mm,面膜层中的透气孔的分布密度是13个/m2,所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯28份、苯乙烯4份、氯磺化聚乙烯3.5份,负热材料 5份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯23份、苯乙烯3份、氯磺化聚乙烯3份、聚乙烯醇30 份;Referring to the accompanying drawings, a breathable non-droplet mulch film, the mulch film is provided with a polyethylene mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom. The polyethylene mask layer is distributed with ventilation holes (11), the diameter of the ventilation holes is 1.7mm, the distribution density of the ventilation holes in the mask layer is 13/m 2 , and the temperature-adjustable ventilation layer is made of butyl acrylate -Styrene-chlorosulfonated polyethylene copolymer composite negative heat material, the negative heat material (21) is ZrW 2 O 8 loaded with benzoyl peroxide, the butyl acrylate-styrene-chlorosulfonated polyethylene The ethylene copolymer composite negative heat material includes the following components in parts by weight: 28 parts of butyl acrylate, 4 parts of styrene, 3.5 parts of chlorosulfonated polyethylene, 5 parts of negative heat material, and the hydrophilic layer is composed of hydroxypropyl acrylate- Styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer is composed, and the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer includes the following components in parts by weight: hydroxypropyl acrylate 23 parts, 3 parts of styrene, 3 parts of chlorosulfonated polyethylene, and 30 parts of polyvinyl alcohol;
一种可透气无水滴地膜的制备步骤如下:The preparation steps of a breathable water-droplet mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为65-60目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.1%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, and then soak 30 parts by weight of ZrW 2 O 8 with a particle size of 65-60 mesh at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.1% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将3.5重量份的氯磺化聚乙烯溶解在4重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为360r/min之间室温下搅拌 30min后得到乳液D;(2) Dissolve 3.5 parts by weight of chlorosulfonated polyethylene in 4 parts by weight of styrene in a container to obtain solution B; dissolve 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir at room temperature for 30min between 360r/min at a rotating speed Then obtain emulsion D;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从在步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出5重量份加入至乳液D 中,搅拌下再将28重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C 滴加入乳液D中,滴速为每5秒1滴;(3) heating the container containing the emulsion D to 82° C. in a water bath, then taking out 5 parts by weight from the benzoyl peroxide-loaded ZrW 2 O 8 negative heating material particles obtained in step (1) and adding it to the emulsion In D, under stirring, 28 parts by weight of butyl acrylate was added dropwise into emulsion D, the dripping speed was 1 drop per 2 seconds, and the stirring speed was 250 r/min; while adding butyl acrylate dropwise, step (2) was also added. The obtained solution C was added dropwise to the emulsion D at a rate of 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.15mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) The white emulsion E obtained in step (4) is coated on the surface of the mask layer, the thickness of the emulsion E layer is controlled to be 0.15 mm, and after drying at room temperature, a transparent, butyl acrylate-styrene film attached to the surface of the mask layer is obtained. - A temperature-adjustable ventilation layer composed of chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将3重量份的氯磺化聚乙烯溶解在3重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) 3 parts by weight of chlorosulfonated polyethylene is dissolved in 3 parts by weight of styrene to obtain solution F; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入30重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为350r/min之间室温下搅拌300min得到乳液H;(7) Then add 30 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300 min at a rotational speed of 350 r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将23重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then at this temperature and stirring, 23 parts by weight of hydroxypropyl acrylate is added to the emulsion H, and the dripping speed is every 2
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.1mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the temperature-adjustable ventilation layer surface obtained in step (5), and the thickness of the control emulsion I layer is 0.1 mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer Surface hydrophilic layer composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到实施例3的一种可透气无水滴地膜。Through steps (1)-(9), a breathable water-droplet-free mulch film of Example 3 can be obtained.
实施例4Example 4
参照附图,一种可透气无水滴地膜,所述地膜由上至下依次设置聚乙烯面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的聚乙烯面膜层分布着透气孔(11),透气孔的孔径是1.1mm,面膜层中的透气孔的分布密度是9个/m2,所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯32份、苯乙烯6份、氯磺化聚乙烯5份,负热材料4 份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯19份、苯乙烯2份、氯磺化聚乙烯2份、聚乙烯醇25 份;Referring to the accompanying drawings, a breathable non-droplet mulch film, the mulch film is provided with a polyethylene mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom. The polyethylene mask layer is distributed with ventilation holes (11), the diameter of the ventilation holes is 1.1 mm, the distribution density of the ventilation holes in the mask layer is 9/m 2 , and the temperature-adjustable ventilation layer is made of butyl acrylate -Styrene-chlorosulfonated polyethylene copolymer composite negative heat material, the negative heat material (21) is ZrW 2 O 8 loaded with benzoyl peroxide, the butyl acrylate-styrene-chlorosulfonated polyethylene The ethylene copolymer composite negative heat material includes the following components in parts by weight: 32 parts of butyl acrylate, 6 parts of styrene, 5 parts of chlorosulfonated polyethylene, 4 parts of negative heat material, and the hydrophilic layer is composed of hydroxypropyl acrylate- Styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer is composed, and the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer includes the following components in parts by weight: hydroxypropyl acrylate 19 parts, 2 parts of styrene, 2 parts of chlorosulfonated polyethylene, 25 parts of polyvinyl alcohol;
一种可透气无水滴地膜的制备步骤如下:The preparation steps of a breathable water-droplet mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为60-48目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.12%;(1) Dissolve 1 weight part of benzoyl peroxide in 99 weight parts of toluene solvent to obtain solution A, and then soak ZrW 2 O 8 with a particle size of 60-48 mesh and 30 weight parts at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.12% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将5重量份的氯磺化聚乙烯溶解在6重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的 OP-10乳化剂、20重量份的去离子水,在转速为355r/min之间室温下搅拌 30min后得到乳液D;(2) Dissolve 5 parts by weight of chlorosulfonated polyethylene in 6 parts by weight of styrene in a container to obtain solution B; dissolve 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir at room temperature for 30min between 355r/min at a rotating speed Then obtain emulsion D;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出4重量份加入至乳液D 中,搅拌下再将32重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C 滴加入乳液D中,滴速为每5秒1滴;(3) heat the container containing the emulsion D to 82° C. in a water bath, then take out 4 parts by weight from the benzoyl peroxide-loaded ZrW 2 O 8 negative heating material particles obtained in step (1) and add it to the emulsion D , 32 parts by weight of butyl acrylate was added dropwise into the emulsion D under stirring, the dripping speed was 1 drop per 2 seconds, and the stirring speed was 250 r/min; while the butyl acrylate was added dropwise, step (2) was also obtained. The solution C was added dropwise to the emulsion D at a rate of 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.2mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.2 mm, and drying at room temperature to obtain a transparent butyl acrylate-styrene attached to the surface of the mask layer - A temperature-adjustable ventilation layer composed of chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将2重量份的氯磺化聚乙烯溶解在2重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) 2 parts by weight of chlorosulfonated polyethylene is dissolved in 2 parts by weight of styrene to obtain solution F; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入25重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为355r/min之间室温下搅拌300min得到乳液H;(7) Then add 25 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300min at a rotating speed of 355r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将19重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then at this temperature and stirring, 19 parts by weight of hydroxypropyl acrylate is added to the emulsion H, and the dripping speed is every 2
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.1mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the temperature-adjustable ventilation layer surface obtained in step (5), and the thickness of the control emulsion I layer is 0.1 mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer Surface hydrophilic layer composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到实施例4的一种可透气无水滴地膜。Through steps (1)-(9), a breathable water-droplet-free mulch film of Example 4 can be obtained.
实施例5Example 5
参照附图,一种可透气无水滴地膜,所述地膜由上至下依次设置聚氯乙烯面膜层(1),可温度调节的换气层(2)和亲水层(3),所述的聚氯乙烯面膜层分布着透气孔(11),透气孔的孔径为0.5mm,面膜层中的透气孔的分布密度是5个/m2,所述的可温度调节的换气层由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成,负热材料(21)为负载过氧化苯甲酰的 ZrW2O8,所述的丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料中包括以下重量份组分:丙烯酸丁酯35份、苯乙烯7份、氯磺化聚乙烯6.5份,负热材料3份,亲水层是由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成,所述的丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物包括以下重量份组分:丙烯酸羟丙酯15份、苯乙烯1份、氯磺化聚乙烯1份、聚乙烯醇20份;Referring to the accompanying drawings, a breathable non-droplet mulch film, the mulch film is provided with a polyvinyl chloride mask layer (1), a temperature-adjustable ventilation layer (2) and a hydrophilic layer (3) in sequence from top to bottom. The polyvinyl chloride mask layer is distributed with ventilation holes (11), the diameter of the ventilation holes is 0.5mm, the distribution density of the ventilation holes in the mask layer is 5/m 2 , and the temperature-adjustable ventilation layer is made of acrylic acid. The composition of butyl ester-styrene-chlorosulfonated polyethylene copolymer composite negative heating material, the negative heating material (21) is ZrW 2 O 8 loaded with benzoyl peroxide, and the butyl acrylate-styrene-chlorosulfonic acid The polyethylene copolymer composite negative heat material includes the following components in parts by weight: 35 parts of butyl acrylate, 7 parts of styrene, 6.5 parts of chlorosulfonated polyethylene, 3 parts of negative heat material, and the hydrophilic layer is made of hydroxypropyl acrylate. Ester-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer, the hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer comprises the following components in parts by weight: hydroxypropyl acrylate 15 parts of ester, 1 part of styrene, 1 part of chlorosulfonated polyethylene, 20 parts of polyvinyl alcohol;
一种可透气无水滴地膜的制备步骤如下:The preparation steps of a breathable water-droplet mulch film are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为48-32目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.12%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, and then soak ZrW 2 O 8 with a particle size of 48-32 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.12% of the total weight of formyl ZrW 2 O 8 negative thermal material;
(2)在容器中将6.5重量份的氯磺化聚乙烯溶解在7重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为350r/min之间室温下搅拌 30min得到乳液D;(2) In a container, 6.5 parts by weight of chlorosulfonated polyethylene is dissolved in 7 parts by weight of styrene to obtain solution B; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir 30min at room temperature between 350r/min at a rotating speed to obtain emulsion D;
(3)将盛有乳液D的容器至水浴中加热至82℃,然后从在步骤(1)得到的负载过氧化苯甲酰的ZrW2O8负热材料颗粒中取出3重量份加入至乳液D 中,搅拌下再将35重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(2)得到的溶液C 滴加入乳液D中,滴速为每5秒1滴;(3) The container containing the emulsion D is heated to 82° C. in a water bath, and then 3 parts by weight are taken out from the ZrW 2 O 8 negative heating material particles loaded with benzoyl peroxide obtained in step (1) and added to the emulsion In D, under stirring, 35 parts by weight of butyl acrylate was added dropwise into emulsion D, the dripping speed was 1 drop per 2 seconds, and the stirring speed was 250 r/min; while adding butyl acrylate dropwise, step (2) was also added. The obtained solution C was added dropwise to the emulsion D at a rate of 1 drop every 5 seconds;
(4)当步骤(3)中的丙烯酸丁酯和溶液C滴加结束后,反应体系升温至85℃,在此温度下恒温搅拌反应5h,搅拌速度为250r/min;当恒温搅拌反应结束后,将所得混合液降至室温,再加入浓氨水调节混合液pH至中性,得到白色乳液E;(4) after the dropwise addition of butyl acrylate and solution C in step (3), the reaction system is heated to 85 ° C, and the constant temperature stirring reaction is performed for 5 h at this temperature, and the stirring speed is 250 r/min; after the constant temperature stirring reaction is completed , the obtained mixed solution is lowered to room temperature, and then concentrated ammonia water is added to adjust the pH of the mixed solution to neutrality to obtain white emulsion E;
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.3mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯-氯磺化聚乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.3 mm, and drying at room temperature to obtain a transparent butyl acrylate-styrene attached to the surface of the mask layer - A temperature-adjustable ventilation layer composed of chlorosulfonated polyethylene copolymer composite negative heat material;
(6)将1重量份的氯磺化聚乙烯溶解在1重量份的苯乙烯中获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) 1 weight part of chlorosulfonated polyethylene is dissolved in 1 weight part of styrene to obtain solution F; 0.5 weight part of ammonium persulfate initiator is dissolved in 20 weight parts of deionized water to obtain solution G;
(7)然后向步骤(6)得到的溶液F中加入20重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为360r/min之间室温下搅拌300min得到乳液H;(7) Then add 20 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300min at a rotational speed of 360r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将15重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then at this temperature and stirring, 15 parts by weight of hydroxypropyl acrylate is added to the emulsion H, and the dripping speed is every 2
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的可温度调节的换气层表面,控制乳液I层厚度为0.2mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-氯磺化聚乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the temperature-adjustable ventilation layer surface obtained in step (5), and the thickness of the control emulsion I layer is 0.2 mm, and after drying at room temperature, it is obtained to be attached to the ventilation layer Surface hydrophilic layer composed of hydroxypropyl acrylate-styrene-chlorosulfonated polyethylene-polyvinyl alcohol copolymer.
经由步骤(1)-(9)即可得到实施例5的一种可透气无水滴地膜。Through steps (1)-(9), a breathable water-droplet-free mulch film of Example 5 can be obtained.
对比实施例6Comparative Example 6
本实施例是根据实施例4所述步骤制备地膜,本实施例与实施例4的区别在于可温度调节的换气层中没有负热材料,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to the steps described in Example 4. The difference between this example and Example 4 is that there is no negative heat material in the temperature-adjustable ventilation layer. The pore size, density, component composition and component content are the same as in Example 4. The preparation steps of this embodiment are as follows:
(1)在容器中将5重量份的氯磺化聚乙烯溶解在6重量份的苯乙烯中获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的 OP-10乳化剂、20重量份的去离子水,在转速为355r/min之间室温下搅拌 30min得到乳液D;(1) In a container, 5 parts by weight of chlorosulfonated polyethylene is dissolved in 6 parts by weight of styrene to obtain solution B; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain a solution C; then add 2.3 parts by weight of sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, 20 parts by weight of deionized water, and stir at room temperature for 30min between 355r/min at a rotating speed to obtain emulsion D;
(2)将盛有乳液D的容器至水浴中加热至82℃,搅拌下将32重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(1)得到的溶液C滴加入乳液D中,滴速为每5 秒1滴;(2) the container containing emulsion D is heated to 82 ℃ in water bath, and the butyl acrylate of 32 parts by weight is added dropwise to emulsion D under stirring, and the dripping speed is 1 drop every 2 seconds, and the stirring speed is 250r/min; While adding butyl acrylate dropwise, the solution C obtained in step (1) was also added dropwise to the emulsion D at a rate of 1 drop per 5 seconds;
其余制备步骤与实施例4制备步骤(4)-(9)相同。The rest of the preparation steps are the same as the preparation steps (4)-(9) of Example 4.
对比实施例7Comparative Example 7
本实施例是根据实施例4所述制备地膜,本实施例与实施例4的区别是可温度调节的换气层中负热材料为ZrW2O8,而不是负载过氧化苯甲酰的 ZrW2O8,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to Example 4. The difference between this example and Example 4 is that the negative heat material in the temperature-adjustable ventilation layer is ZrW 2 O 8 instead of ZrW loaded with benzoyl peroxide. 2 O 8 , other aspects related to the structure of the mulch film, the material of the mask layer, the pore size and density of the ventilation holes, the composition of the components and the content of the components are the same as those in Example 4. The preparation steps of this embodiment are as follows:
(1)在容器中将5重量份的氯磺化聚乙烯溶解在6重量份的苯乙烯中获得溶液B;将总量为0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为355r/min之间室温下搅拌30min得到乳液D;(1) In a container, 5 parts by weight of chlorosulfonated polyethylene is dissolved in 6 parts by weight of styrene to obtain solution B; a total amount of 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized Obtain solution C in water; Then add the sodium dodecyl sulfonate of 2.3 weight parts, the OP-10 emulsifier of 3.1 weight parts, the deionized water of 20 weight parts to solution B, be room temperature between 355r/min at rotating speed Under stirring for 30min, emulsion D was obtained;
(2)将盛有乳液D的容器至水浴加热至82℃,然后将大小为60-48目、 4重量份的ZrW2O8颗粒加入至步骤(2)得到的乳液D中,搅拌下再将32重量份的丙烯酸丁酯滴加进乳液D,滴速为每2秒1滴,搅拌速度为250r/min;在滴加丙烯酸丁酯同时,也将步骤(1)得到的溶液C滴加入乳液D中,滴速为每5秒1滴;(2) The container containing the emulsion D is heated to 82° C. in a water bath, and then ZrW 2 O 8 particles with a size of 60-48 mesh and 4 parts by weight are added to the emulsion D obtained in step (2), and then stirred again. 32 parts by weight of butyl acrylate was added dropwise to the emulsion D, the dripping speed was 1 drop every 2 seconds, and the stirring speed was 250 r/min; while the butyl acrylate was added dropwise, the solution C obtained in step (1) was also added dropwise. In Emulsion D, the dripping rate is 1 drop every 5 seconds;
其余制备步骤与实施例4制备步骤(4)-(9)相同。The rest of the preparation steps are the same as the preparation steps (4)-(9) of Example 4.
对比实施例8Comparative Example 8
本实施例是根据实施例4所述制备地膜,本实施例与实施例4的区别是可温度调节的换气层中负热材料的颗粒大小为9-28目,该用量在权利要求书所述的范围之外,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to Example 4. The difference between this example and Example 4 is that the particle size of the negative heat material in the temperature-adjustable ventilation layer is 9-28 meshes, and the amount is specified in the claims. Outside the above-mentioned range, other aspects related to the structure of the mulch film, the material of the mask layer, the pore size and density of the ventilation holes, the composition of the components and the content of the components are the same as those in Example 4. The preparation steps of this embodiment are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为9-28目、30重量份的ZrW2O8在25℃下浸泡在A溶液中 15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的ZrW2O8负热材料总重量的0.12%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, and then soak ZrW 2 O 8 with a particle size of 9-28 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.12% of the total weight of formyl ZrW 2 O 8 negative thermal material;
其余制备步骤与实施例4制备步骤(2)-(9)相同。The rest of the preparation steps are the same as the preparation steps (2)-(9) of Example 4.
对比实施例9Comparative Example 9
本实施例是根据实施例4所述制备地膜,本实施例与实施例4的区别是可温度调节的换气层中负热材料的颗粒大小为115-400目,该用量在权利要求书所述的范围之外,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to Example 4. The difference between this example and Example 4 is that the particle size of the negative heat material in the temperature-adjustable ventilation layer is 115-400 mesh, and the amount is specified in the claims. Outside the above-mentioned range, other aspects related to the structure of the mulch film, the material of the mask layer, the pore size and density of the ventilation holes, the composition of the components and the content of the components are the same as those in Example 4. The preparation steps of this embodiment are as follows:
(1)将1重量份的过氧化苯甲酰溶于99重量份的甲苯溶剂中获得溶液A,然后将颗粒大小为115-400目、30重量份的ZrW2O8在25℃下浸泡在A溶液中15h,再将浸泡过的ZrW2O8取出,室温下风干10h后得到负载过氧化苯甲酰的ZrW2O8负热材料,其中过氧化苯甲酰重量占到负载过氧化苯甲酰的 ZrW2O8负热材料总重量的0.12%;(1) Dissolve 1 part by weight of benzoyl peroxide in 99 parts by weight of toluene solvent to obtain solution A, and then soak ZrW 2 O 8 with a particle size of 115-400 mesh and 30 parts by weight at 25° C. In solution A for 15h, the soaked ZrW 2 O 8 was taken out, and air-dried at room temperature for 10 hours to obtain a ZrW 2 O 8 negative heat material loaded with benzoyl peroxide. 0.12% of the total weight of formyl ZrW 2 O 8 negative thermal material;
其余制备步骤与实施例4制备步骤(2)-(9)相同。The rest of the preparation steps are the same as the preparation steps (2)-(9) of Example 4.
对比实施例10Comparative Example 10
本实施例是根据实施例4所述制备地膜,本实施例与实施例4的区别是换气层中丙烯酸羟丙酯的用量为10重量份,聚乙烯醇15重量份,这两者的用量均在权利要求书所述的范围之外,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to Example 4. The difference between this example and Example 4 is that the amount of hydroxypropyl acrylate in the ventilation layer is 10 parts by weight, and the amount of polyvinyl alcohol is 15 parts by weight. All are outside the scope described in the claims, and other aspects related to the mulching film structure, the material of the mask layer, the pore size and density of the ventilation holes, the component composition and the component content are the same as those in Example 4. The preparation steps of this embodiment are as follows:
本实施例制备步骤(1)-(6)与实施例4的步骤(1)-(6)相同。The preparation steps (1)-(6) in this example are the same as the steps (1)-(6) in Example 4.
(7)然后向步骤(6)得到的溶液F中加入15重量份聚乙烯醇粉末、3.3 重量份的十二烷基磺酸钠、5.1重量份的OP-10乳化剂、50重量份的去离子水,在转速为355r/min之间室温下搅拌300min得到乳液H;(7) Then add 15 parts by weight of polyvinyl alcohol powder, 3.3 parts by weight of sodium dodecyl sulfonate, 5.1 parts by weight of OP-10 emulsifier, 50 parts by weight of emulsifier to the solution F obtained in step (6) Ionized water was stirred at room temperature for 300min at a rotating speed of 355r/min to obtain emulsion H;
(8)将盛有步骤(7)得到的乳液H的容器在水浴中加热至82℃,然后在此温度和搅拌下将10重量份的丙烯酸羟丙酯加入乳液H,滴速为每2秒1 滴,搅拌速度为250r/min;在滴加丙烯酸羟丙酯同时,也将步骤(6)得到的溶液G滴加入乳液H,滴速为每5秒1滴;当丙烯酸羟丙酯和溶液G滴加结束后,将反应体系升温至85℃下,在此温度下恒温搅拌反应5h,搅拌速度为 250r/min;当恒温搅拌反应结束后,所得混合液降至室温,再加浓氨水调节混合溶液pH至中性,得到白色乳液I;(8) the container containing the emulsion H obtained in step (7) is heated to 82° C. in a water bath, then 10 parts by weight of hydroxypropyl acrylate is added to the emulsion H at this temperature and stirring, and the dripping speed is every 2
本实施例制备步骤(9)与实施例4的制备步骤(9)相同。The preparation step (9) of this example is the same as the preparation step (9) of Example 4.
对比实施例11Comparative Example 11
本实施例是根据实施例4所述制备地膜,本实施例与实施例4的区别是换气层和亲水层中皆没有氯磺化聚乙烯,其它涉及地膜结构、面膜层的材质及透气孔的孔径和密度、组分组成及组分含量等皆与实施例4相同。本实施例制备步骤如下:In this example, the mulch film is prepared according to the description in Example 4. The difference between this example and Example 4 is that there is no chlorosulfonated polyethylene in the ventilation layer and the hydrophilic layer. The pore diameter and density of the pores, the composition of the components and the content of the components are the same as those in Example 4. The preparation steps of this embodiment are as follows:
本实施例制备步骤(1)与实施例4的步骤(1)相同。The preparation step (1) in this example is the same as the step (1) in Example 4.
(2)在容器中加入6重量份的苯乙烯获得溶液B;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液C;然后向溶液B中加入 2.3重量份的十二烷基磺酸钠、3.1重量份的OP-10乳化剂、20重量份的去离子水,在转速为355r/min之间室温下搅拌30min得到乳液D;(2) adding 6 parts by weight of styrene in the container to obtain solution B; dissolving 0.5 parts by weight of ammonium persulfate initiator in 20 parts by weight of deionized water to obtain solution C; then adding 2.3 parts by weight of solution B Sodium dodecyl sulfonate, 3.1 parts by weight of OP-10 emulsifier, and 20 parts by weight of deionized water were stirred at room temperature between 355 r/min for 30 min to obtain emulsion D;
本实施例制备步骤(3)和(4)与实施例4的步骤(3)和(4)相同。The preparation steps (3) and (4) of this example are the same as the steps (3) and (4) of Example 4.
(5)将步骤(4)得到的白色乳液E涂覆于面膜层表面,控制乳液E层厚度为0.2mm,室温下干燥后得到透明的、附着于面膜层表面的由丙烯酸丁酯-苯乙烯共聚物复合负热材料组成的可温度调节的换气层;(5) Coating the white emulsion E obtained in step (4) on the surface of the mask layer, controlling the thickness of the emulsion E layer to be 0.2 mm, and drying at room temperature to obtain a transparent butyl acrylate-styrene attached to the surface of the mask layer A temperature-adjustable ventilation layer composed of a copolymer composite negative heat material;
(6)在容器中加入2重量份的苯乙烯获得溶液F;将0.5重量份的过硫酸铵引发剂溶解在20重量份的去离子水中得到溶液G;(6) adding 2 parts by weight of styrene in the container to obtain solution F; 0.5 parts by weight of ammonium persulfate initiator is dissolved in 20 parts by weight of deionized water to obtain solution G;
本实施例制备步骤(7)和(8)与实施例4的步骤(7)和(8)相同。The preparation steps (7) and (8) of this example are the same as the steps (7) and (8) of Example 4.
(9)将步骤(8)得到的白色乳液I涂覆在步骤(5)得到的换气层表面,控制乳液I层厚度为0.1mm,室温下干燥后得到附着于换气层表面的由丙烯酸羟丙酯-苯乙烯-聚乙烯醇共聚物组成的亲水层。(9) the white emulsion I obtained in step (8) is coated on the surface of the ventilation layer obtained in step (5), the thickness of the control emulsion I layer is 0.1 mm, and after drying at room temperature, the acrylic acid attached to the surface of the ventilation layer is obtained Hydrophilic layer composed of hydroxypropyl ester-styrene-polyvinyl alcohol copolymer.
对比实施例12Comparative Example 12
本实施例是根据文献4制备了一种地膜,该地膜的中间层也含有负热材料,但负热材料为ZrW2O8,而不是负载过氧化苯甲酰的ZrW2O8,且上下两层皆为聚乙烯膜,本实施例地膜制备步骤如下:In this example, a mulch film is prepared according to document 4. The middle layer of the mulch film also contains negative heat material, but the negative heat material is ZrW 2 O 8 instead of ZrW 2 O 8 loaded with benzoyl peroxide. Both layers are polyethylene films, and the preparation steps of the mulch film in this embodiment are as follows:
(1)首先将1重量份的液体橡胶溶解在3重量份的甲苯溶剂中,当液体橡胶完全溶解后,向溶液中加入1重量份黑色的腐殖酸粉末,在室温下搅拌 10h,搅拌速度为250r/min,搅拌结束后得到黑色的液体橡胶复合腐殖酸胶液;(1) First, dissolve 1 part by weight of liquid rubber in 3 parts by weight of toluene solvent, when the liquid rubber is completely dissolved, add 1 part by weight of black humic acid powder to the solution, stir at room temperature for 10h, stirring speed is 250r/min, and black liquid rubber compound humic acid glue is obtained after stirring;
(2)向步骤1得到的液体橡胶复合腐殖酸胶液中加入颗粒65-80目的 ZrW2O8负热材料颗粒,其中ZrW2O8颗粒与液体天然橡胶复合腐殖酸胶液的重量比是1:26.8(排除掉胶液中溶剂,这一重量比与实施例4中负热材料在换气层共聚物中的占比相同),然后在室温下搅拌10h,搅拌速度为250r/min,搅拌结束后得到含有ZrW2O8负热材料颗粒的液体橡胶复合腐殖酸胶液;(2) adding 65-80 mesh ZrW 2 O 8 negative heat material particles to the liquid rubber compound humic acid glue obtained in
(3)将步骤(2)得到的含有ZrW2O8负热材料颗粒的液体橡胶复合腐殖酸胶液涂抹在一层带有透气孔(孔径为是1.1mm,透气孔的分布密度是9个 /m2,与实施例4相同)的聚乙烯薄膜上,控制含有ZrW2O8负热材料颗粒的液体天然橡胶复合腐殖酸胶液的厚度是0.2mm(与实施例4中间层厚度相同),然后在含有ZrW2O8负热材料颗粒的液体天然橡胶复合腐殖酸胶液层的上方,再铺设一层带有透气孔(孔径为是1.1mm,透气孔的分布密度是9个/m2)的聚乙烯膜,得到三层复合膜,即上下两层皆是带透气孔的聚乙烯膜,中间层是含有ZrW2O8负热材料颗粒的液体橡胶复合腐殖酸胶液层;(3) apply the liquid rubber compound humic acid glue solution containing ZrW 2 O 8 negative heat material particles obtained in step (2) on a layer with air holes (the aperture is 1.1 mm, and the distribution density of the air holes is 9 pcs/m 2 , same as Example 4) on the polyethylene film, the thickness of the liquid natural rubber compound humic acid glue solution containing ZrW 2 O 8 negative heat material particles is controlled to be 0.2mm (same as the thickness of the intermediate layer in Example 4) The same), and then lay a layer with air holes (the pore size is 1.1mm , and the distribution density of the air holes is 9 Pieces/m 2 ) of polyethylene film to obtain a three-layer composite film, that is, the upper and lower layers are both polyethylene films with ventilation holes, and the middle layer is a liquid rubber compound humic acid glue containing ZrW 2 O 8 negative heat material particles liquid layer;
(4)将步骤(3)得到的复合膜在50-70℃下风干,使得复合膜中间层胶液中的有机溶剂从上下两层聚乙烯膜上的透气孔挥发出去,最终得到一种黑色地膜。(4) air-drying the composite film obtained in step (3) at 50-70 ° C, so that the organic solvent in the glue solution of the middle layer of the composite film is volatilized from the ventilation holes on the upper and lower polyethylene films, and finally a black Mulch.
应用实施例13Application Example 13
本实施例对实施例1、实施例4、实施例5、对比实施例6-12得到的地膜覆盖到土壤表面,具体试验步骤如下:In this example, the mulch films obtained in Example 1, Example 4, Example 5, and Comparative Examples 6-12 are covered on the soil surface, and the specific test steps are as follows:
(1)选取一蔬菜种植田地,地点是东经:118.97539027571867°和北纬:32.066403113172214°,在该田地种植茼蒿;(1) Select a vegetable planting field, the location is east longitude: 118.97539027571867° and north latitude: 32.066403113172214°, and plant chrysanthemum in the field;
(2)于2018年11月2日,在该田地施加尿素肥料,尿素施加量为25g/m2,并在该田地上划分大小为0.5m×0.5m的田地10块,每块田地间隔0.1m;(2) On November 2, 2018, urea fertilizer was applied to the field, and the applied amount of urea was 25g/m 2 , and the field was divided into 10 fields with a size of 0.5m×0.5m, and the interval between each field was 0.1 m;
(3)取实施例1、实施例4、实施例5、对比实施例6-12制备的地膜,在地膜上裁剪出0.8m×0.8m大小,分别铺设在这10块田地上,地膜离地约有10cm的高度,每块地膜的边缘处皆埋入每块田地边缘的地下5cm,用土块压紧,保证地膜所围的空间是一个密闭的空间。(3) Take the mulch films prepared in Example 1, Example 4, Example 5, and Comparative Examples 6-12, cut out a size of 0.8m×0.8m on the mulch film, and lay them on the 10 fields respectively, with the mulch film off the ground With a height of about 10cm, the edge of each mulch film is buried 5cm underground at the edge of each field, and compacted with soil blocks to ensure that the space surrounded by the mulch film is a closed space.
效果实施例Effect Example
本实施例对应用实施例13中各地膜(包括实施例1、实施例4、实施例 5、对比实施例6-12得到的地膜)进行如下性能测试。In this example, the following performance tests were performed on the mulch films obtained by applying Example 13 (including those obtained in Example 1, Example 4, Example 5, and Comparative Examples 6-12).
1、地膜覆盖的土壤温度测试试验1. Soil temperature test test covered by plastic film
采用GPRS型土壤温湿度传感器(型号:JXBS-7001-TR,供应商:精讯畅通电子科技有限公司,该传感器是依托手机信号网络进行土壤温、湿度数据传输)自动测量和上传地膜覆盖的土壤深度在5cm处的平均温度。测量时间段为2018年11月5-7日连续3天,测量时间是每天白天12:00点和夜间 2:00点,土壤平均温度=(3天某一时间点土壤温度之和)/3。Using GPRS type soil temperature and humidity sensor (model: JXBS-7001-TR, supplier: Jingxun Changtong Electronic Technology Co., Ltd., the sensor relies on mobile phone signal network for soil temperature and humidity data transmission) to automatically measure and upload the soil covered by plastic film Average temperature at a depth of 5cm. The measurement period is 3 consecutive days from November 5 to 7, 2018. The measurement time is 12:00 during the day and 2:00 at night. The average soil temperature = (the sum of soil temperatures at a certain time point in 3 days)/3 .
2、地膜换气性能测试试验。2. Test and test of mulching film ventilation performance.
(1)CO2气体测试(1) CO 2 gas test
采用GPRS型二氧化碳传感器(型号:JXBS-7001-CO2,供应商:精讯畅通电子科技有限公司,该传感器依托手机信号网络进行气体中CO2浓度数据传输)自动测量和上传地膜覆盖空间中CO2气体的平均浓度。测量时间段为 2018年11月5-7日连续3天,测量时间是每天白天12:00点和夜间2:00 点,CO2平均浓度=(3天某一时间点CO2浓度之和)/3。Using GPRS type carbon dioxide sensor (model: JXBS-7001-CO2, supplier: Jingxun Changtong Electronic Technology Co., Ltd., the sensor relies on the mobile phone signal network for CO 2 concentration data transmission in the gas) to automatically measure and upload the CO 2 in the space covered by mulch film. Average concentration of gas. The measurement time period is 3 consecutive days from November 5-7, 2018. The measurement time is 12:00 during the day and 2:00 at night. The average concentration of CO 2 = (the sum of the concentration of CO 2 at a certain time point in 3 days) /3.
(2)NH3气体浓度测试(2) NH 3 gas concentration test
采用GPRS型氨气传感器(型号:JXBS-7001-NH3,供应商:精讯畅通电子科技有限公司,该传感器依托手机信号网络进行气体中氨气浓度数据传输)自动测量和上传地膜覆盖空间中NH3气体的平均浓度。测量时间段为2018 年11月5-7日连续3天,测量时间是每天白天12:00点和夜间2:00点, NH3平均浓度=(3天某一时间点NH3浓度之和)/3。Using GPRS type ammonia gas sensor (model: JXBS-7001-NH3, supplier: Jingxun Changtong Electronic Technology Co., Ltd., the sensor relies on mobile phone signal network for ammonia gas concentration data transmission in gas) to automatically measure and upload NH in the space covered by plastic film 3 Average concentration of gas. The measurement time period is 3 consecutive days from November 5-7, 2018. The measurement time is 12:00 during the day and 2:00 at night. The average concentration of NH 3 = (the sum of the concentration of NH 3 at a certain time point in 3 days) /3.
3、地膜结水珠试验3. Water drop test on plastic film
选取地膜上一块面积为0.1m×0.1m,统计该面积内直径大于2mm水珠的平均个数。文献4(张胜军等,膜下凝结水珠对滴灌带灼伤的研究[J],节水灌溉,2014,6,29-31)介绍地膜水珠直径大于一定值(例如:5mm)时,水珠形成的透镜体能聚焦太阳光,能明显灼烧到地膜覆盖下的农作物,因此地膜上水珠的个数越少越有利于农业生产。测量时间段为2018年11月5-7日连续 3天,测量时间是每天白天12:00点,水珠的平均个数=(3天水珠个数之和)/3。An area of 0.1m × 0.1m is selected on the mulch, and the average number of water droplets larger than 2mm in diameter in this area is counted. Literature 4 (Zhang Shengjun et al., Research on the burn of drip irrigation tape by condensed water droplets under the film [J], Water Saving Irrigation, 2014, 6, 29-31) introduced that when the diameter of the water droplets in the plastic film is greater than a certain value (for example: 5mm), the water droplets The formed lens body can focus the sunlight and can obviously burn the crops under the mulch film, so the less the number of water droplets on the mulch film, the more beneficial to agricultural production. The measurement time period is 3 consecutive days from November 5 to 7, 2018. The measurement time is 12:00 during the day every day. The average number of water droplets = (the sum of the number of water droplets in 3 days)/3.
4、地膜朝向土壤一面的接触角测试4. Contact angle test on the side of the mulch facing the soil
接通DSA100光学接触角测量仪电源,然后将每个实施例得到地膜剪取大小相等的3片膜试样,将这3片膜试样的朝向土壤一面朝上固定在工作台上,将0.01ml的蒸馏水在针头上形成水滴,滴于膜试样表面,当水滴在膜试样上静置50s,转动目镜中的十字线作水滴与膜试样接触点处的切线,切线与膜试样水平面的夹角即为接触角。在3个不同位置测量接触角,取其平均值作为这个膜试样朝向土壤一面的接触角。Turn on the power of the DSA100 optical contact angle measuring instrument, then cut 3 film samples of the same size from the mulch film obtained in each example, and fix the 3 film samples with the soil-facing side facing up on the workbench. 0.01ml of distilled water forms water droplets on the needle, and drops on the surface of the film sample. When the water droplets stand on the film sample for 50s, turn the cross line in the eyepiece to make a tangent at the contact point between the water droplet and the film sample. The angle between the sample planes is the contact angle. The contact angles were measured at 3 different locations and the average value was taken as the contact angle of the soil-facing side of the membrane sample.
5、从表1-4的结果中可以看出,实施例1、4、5地膜覆盖在土壤表面,在白天12点时它们对应的土壤温度能维持在15.9-16.1℃,此温度范围与白天的环境温度相似;夜间2点时土壤的温度能维持在15.4-15.7℃,能比环境温度高出约8.6℃。这是因为白天时地膜换气孔隙开放,白天外界环境中的热空气进入到地膜空间,热空气能加热地膜覆盖的土壤温度达到与环境温度相似程度,而夜间时实施例1、4、5地膜的换气孔隙关闭,夜间寒冷空气进入不到地膜覆盖的空间,这使得地膜覆盖土壤的温度降低不至过快,因此夜间实施例1、4、5地膜覆盖的土壤温度可以远高于外界环境温度。实施例1、4、5 地膜覆盖的空间在白天12点时二氧化碳的浓度范围为370-381ppm,夜间2 点时二氧化碳的浓度范围为968-1000ppm,夜间地膜覆盖空间中二氧化碳浓度比白天二氧化碳浓度大的原因是,农作物白天在阳光的作用下以光合作用为主,会吸收二氧化碳,夜间农作物以呼吸作用为主,夜间会呼出大量二氧化碳。实施例1、4、5的地膜覆盖空间在白天二氧化碳浓度尽管变低,但是二氧化碳浓度仍然高于光合作用所需的300ppm,这足能维持农作物正常的光合作用。这是因为在白天时实施例1、4、5地膜上的换气孔打开,外界大气环境中的二氧化碳能补充进地膜覆盖的空间,使得地膜覆盖空间中的二氧化碳浓度不至于降至过低。实施例1、4、5地膜覆盖的空间在白天12点时氨气的浓度范围为0.7-0.9ppm,夜间2点时氨气的浓度范围为0.9-1.2ppm,这样的氨气范围远低于5ppm,不会对农作物的生长产生伤害,这是由于实施例1、4、 5地膜的换气孔在白天能够开放,使得有害氨气气体能够及时释放到外界环境中,不会在地膜覆盖的空间内不断积累。实施例1、4、5地膜的亲水层的接触角皆小于10°,说明实施例1、4、5地膜的亲水层的亲水性优异,水滴在这样的亲水层会铺展开而不会结成水滴,表4结果显示实施例1、4、5地膜表面的确没有发现明显的水滴,说明上述实施例地膜的亲水层产生了不结水滴的效果。上述这些都说明在本发明权利要求所述的组分范围和制备方法下所制备出来的地膜能够有效维持土壤的温度、有效提升地膜覆盖空间中的二氧化碳气体浓度,降低氨气有害气体的浓度、同时地膜上没有明显水珠。5. It can be seen from the results in Table 1-4 that the soil surface of Examples 1, 4, and 5 is covered with plastic film, and their corresponding soil temperature can be maintained at 15.9-16.1 °C at 12:00 during the day. The ambient temperature is similar; the soil temperature can be maintained at 15.4-15.7°C at 2 o'clock at night, which can be about 8.6°C higher than the ambient temperature. This is because the ventilation pores of the plastic film are open during the day, and the hot air in the external environment enters the plastic film space during the day, and the hot air can heat the soil temperature covered by the plastic film to a similar degree to the ambient temperature. The ventilation pores are closed, and the cold air at night cannot enter the space covered by plastic film, which makes the temperature of the soil covered by plastic film not drop too fast. Therefore, the temperature of the soil covered by plastic film at night in Examples 1, 4, and 5 can be much higher than the external environment. temperature. Examples 1, 4, and 5 The carbon dioxide concentration range of the space covered by plastic film is 370-381 ppm at 12:00 during the day, and the concentration range of carbon dioxide at 2:00 at night is 968-1000 ppm. The carbon dioxide concentration in the plastic film-covered space at night is higher than that in the daytime. The reason is that crops mainly rely on photosynthesis during the day under the action of sunlight, which will absorb carbon dioxide. At night, crops mainly rely on respiration, and they will exhale a large amount of carbon dioxide at night. Although the carbon dioxide concentration of the mulching space in Examples 1, 4, and 5 became lower during the day, the carbon dioxide concentration was still higher than the 300 ppm required for photosynthesis, which was sufficient to maintain the normal photosynthesis of crops. This is because the ventilation holes on the plastic films of Examples 1, 4, and 5 are open during the day, and carbon dioxide in the outside atmosphere can be supplemented into the space covered by the plastic film, so that the carbon dioxide concentration in the space covered by the plastic film will not drop too low. Examples 1, 4, and 5 The space covered by plastic film has an ammonia concentration range of 0.7-0.9 ppm at 12 o'clock in the daytime, and a ammonia concentration range of 0.9-1.2 ppm at 2 o'clock at night. Such an ammonia gas range is much lower than 5ppm, will not cause damage to the growth of crops, this is because the ventilation holes of the mulch films of Examples 1, 4, and 5 can be opened during the day, so that the harmful ammonia gas can be released into the external environment in time, and will not be covered by the mulch film. accumulation in space. The contact angles of the hydrophilic layers of the mulch films of Examples 1, 4, and 5 were all less than 10°, indicating that the hydrophilic layers of the mulch films of Examples 1, 4, and 5 had excellent hydrophilicity, and water droplets would spread out on such a hydrophilic layer. No water droplets will form. The results in Table 4 show that no obvious water droplets are found on the surface of the mulch films of Examples 1, 4, and 5, indicating that the hydrophilic layer of the mulch films of the above examples has the effect of not forming water droplets. The above all illustrate that the mulch film prepared under the component range and preparation method described in the claims of the present invention can effectively maintain the temperature of the soil, effectively increase the carbon dioxide gas concentration in the space covered by the mulch film, reduce the concentration of ammonia harmful gas, At the same time, there are no obvious water droplets on the mulch.
就对比实施例6而言,表2结果显示对比实施6例制备的地膜所覆盖的空间中二氧化碳浓度在白天12点时为100ppm,这已经远低于农作物光合作用所需的300ppm;另外对比实施例6制备的地膜所覆盖的空间中氨气浓度为 46-5.2ppm,是实施例4地膜所覆盖空间中氨气浓度的5.1-7.4倍。对比实施例 6与实施例4的区别是其可温度调节的换气层中没有负热材料,因此对比实施例6制备的地膜也就没有能够随温度变化而换气的性能,这会导致对比实施例6地膜不能及时从外界新鲜空气中补充二氧化碳进入地膜空间,也不能及时排出对比实施例6地膜覆盖空间中的有害氨气气体。As far as Comparative Example 6 is concerned, the results in Table 2 show that the carbon dioxide concentration in the space covered by the mulch film prepared by Comparative Example 6 is 100 ppm at 12:00 during the day, which is far lower than the 300 ppm required for crop photosynthesis; The ammonia concentration in the space covered by the mulch film prepared in Example 6 was 46-5.2 ppm, which was 5.1-7.4 times the ammonia concentration in the space covered by the mulch film prepared in Example 4. The difference between Comparative Example 6 and Example 4 is that there is no negative heat material in the temperature-adjustable ventilation layer, so the mulch film prepared in Comparative Example 6 does not have the performance of ventilation with temperature changes, which will lead to contrast. The mulch film in Example 6 could not replenish carbon dioxide from the outside fresh air into the mulch film space in time, nor could it discharge the harmful ammonia gas in the space covered by the mulch film in Comparative Example 6 in time.
就对比实施例7而言,表2结果显示对比实施例7制备的地膜所覆盖的空间中二氧化碳的浓度在白天12点时为210ppm,这已经远低于农作物光合作用所需的300ppm浓度;另外对比实施例7制备的地膜所覆盖的空间中氨气的浓度为4.1-4.2ppm,是实施4地膜所覆盖空间中氨气浓度的4.6-6倍。对比实施例7与实施例4的区别是其可温度调节的换气层中的负热材料是ZrW2O8,而不是负载过氧化苯甲酰的ZrW2O8,没有负载过氧化苯甲酰的ZrW2O8负热材料就不能引发负热材料颗粒周围的有机单体在其颗粒表面聚合,也就不能在负热材料颗粒表面形成致密的、刚性的高分子壳体,这就引起了当温度升高时,ZrW2O8颗粒随温度的升高而收缩,但是ZrW2O8颗粒周围的刚性不强的高分子基体也随之收缩变形,也就导致了负热材料与高分子壳体之间没有产生有效的孔隙,因此对比实施7地膜没有有效的换气作用,这就导致对比实施7地膜不能及时将外界新鲜空气中的二氧化碳补充进地膜覆盖空间,也不能及时排出地膜覆盖空间中的氨气气体。As far as Comparative Example 7 is concerned, the results in Table 2 show that the concentration of carbon dioxide in the space covered by the mulch film prepared in Comparative Example 7 is 210 ppm at 12:00 during the day, which is far lower than the 300 ppm concentration required for crop photosynthesis; The concentration of ammonia in the space covered by the mulch film prepared in Comparative Example 7 was 4.1-4.2 ppm, which was 4.6-6 times that of the space covered by the mulch film in Example 4. The difference between Comparative Example 7 and Example 4 is that the negative heat material in the temperature-adjustable ventilation layer is ZrW 2 O 8 , not ZrW 2 O 8 loaded with benzoyl peroxide, and no supported benzoyl peroxide The acyl ZrW 2 O 8 negative heat material cannot initiate the polymerization of the organic monomers around the negative heat material particles on the surface of the negative heat material particles, so that a dense and rigid polymer shell cannot be formed on the surface of the negative heat material particles, which causes When the temperature increases, the ZrW 2 O 8 particles shrink with the increase of the temperature, but the less rigid polymer matrix around the ZrW 2 O 8 particles also shrinks and deforms, which leads to the negative heat material and high temperature. There are no effective pores between the molecular shells, so the mulch film in Comparative Example 7 has no effective ventilation effect, which leads to the fact that the mulch film in Comparative Example 7 cannot replenish the carbon dioxide in the fresh outside air into the space covered by the mulch film in time, nor can it discharge the mulch film in time. Covers the ammonia gas in the space.
就对比实施8而言,表1结果显示,对比实施例8制备的地膜所覆盖的土壤温度在夜间2点的温度是10.1℃,比实施例4低了5.6℃,即对比实施例 8地膜在夜间没有有效维持土壤温度。这是因为对比实施例8与实施例4的区别是可温度调节的换气层中负热材料的颗粒大小为9-28目,即负热材料颗粒的尺寸已大于权利要求书所述的范围,这使得负热材料颗粒尺寸远超出了换气层和亲水层的厚度之和,即部分负热材料颗粒不仅贯穿了换气层和亲水层,还从亲水层表面明显突出来一部分,这导致高分子基体或壳体对负热材料难以形成有效的包覆,即负热材料颗粒与高分子基体之间始终会产生较大的空隙缺陷,因此夜间寒冷的空气会通过这些较大的空隙进入到地膜所覆盖的空间,从而使地膜所覆盖的土壤温度在夜间降低过快。As far as Comparative Example 8 is concerned, the results in Table 1 show that the temperature of the soil covered by the mulch film prepared in Comparative Example 8 was 10.1°C at 2 o'clock at night, which was 5.6°C lower than that of Example 4. No effective maintenance of soil temperature at night. This is because the difference between Comparative Example 8 and Example 4 is that the particle size of the negative heat material in the temperature-adjustable ventilation layer is 9-28 mesh, that is, the particle size of the negative heat material is larger than the range described in the claims , which makes the particle size of the negative heat material far exceed the sum of the thicknesses of the ventilation layer and the hydrophilic layer, that is, some particles of the negative heat material not only penetrate through the air exchange layer and the hydrophilic layer, but also protrude from the surface of the hydrophilic layer. , which makes it difficult for the polymer matrix or shell to effectively coat the negative heat material, that is, there will always be large void defects between the negative heat material particles and the polymer matrix, so the cold air at night will pass through these large gaps. The voids enter into the space covered by the plastic film, so that the temperature of the soil covered by the plastic film decreases too quickly at night.
就对比实施例9而言,表2结果显示对比实施例9地膜所覆盖的空间中二氧化碳浓度在白天12点时为180ppm,这远低于农作物光合作用所需的 300ppm;另外对比实施例9制备的地膜所覆盖的空间中氨气浓度也达到了 4.0-4.1ppm,是实施例4地膜所覆盖空间中氨气浓度的4.6-5.8倍。这是因为对比实施例9与实施例4的区别是可温度调节的换气层中负热材料的颗粒大小为115-400目,该尺寸低于在权利要求书所述的范围,这会导致负热材料颗粒过于深埋在换气层和亲水层中,负热材料与高分子基体之间的空隙也深埋于高分子基体内部,而换气层和亲水层表面则无明显孔隙,这就难以实现膜内外的气体进行有效交换。As far as Comparative Example 9 is concerned, the results in Table 2 show that the carbon dioxide concentration in the space covered by the mulch film of Comparative Example 9 is 180 ppm at 12:00 during the day, which is far lower than the 300 ppm required for crop photosynthesis; The ammonia concentration in the space covered by the mulch film of Example 4 also reached 4.0-4.1 ppm, which was 4.6-5.8 times the ammonia concentration in the space covered by the mulch film in Example 4. This is because the difference between Comparative Example 9 and Example 4 is that the particle size of the negative heat material in the temperature-adjustable ventilation layer is 115-400 mesh, which is lower than the range described in the claims, which leads to The negative heat material particles are too deeply buried in the ventilation layer and the hydrophilic layer, and the gap between the negative heat material and the polymer matrix is also deeply buried in the polymer matrix, while the surface of the ventilation layer and the hydrophilic layer has no obvious pores. , which makes it difficult to achieve effective gas exchange inside and outside the membrane.
就对比实施10而言,表4结果显示对比实施10制备的地膜上所结水珠的个数达到了40个,其亲水层接触角为113°,远高于实施例4所制备的地膜所结水珠0个和亲水层接触角4°。这是因为对比实施例10与实施例4的区别是换气层中丙烯酸羟丙酯的用量为10重量份,聚乙烯醇为15重量份,这两者的用量均低于权利要求书所述的范围,就会导致亲水层中的亲水组分过少,使得对比实施例10地膜的亲水层难以将水珠铺展开并结较多的水珠。对比实施例10地膜上较多的水珠既阻碍日光进入地膜空间,水珠的蒸发也吸收了较多的日光能,因此对比实施例10地膜的土壤温度(白天12点为13.4℃,夜间2点为11.1℃)也远低于实施例4地膜的土壤温度。As far as Comparative Example 10 is concerned, the results in Table 4 show that the number of water droplets formed on the mulch film prepared in Comparative Example 10 reached 40, and the contact angle of the hydrophilic layer was 113°, which was much higher than that of the mulch film prepared in Example 4. The resulting water droplets have a contact angle of 4° with the hydrophilic layer. This is because the difference between Comparative Example 10 and Example 4 is that the amount of hydroxypropyl acrylate in the ventilation layer is 10 parts by weight, and the amount of polyvinyl alcohol is 15 parts by weight, both of which are lower than those described in the claims. , which will lead to too few hydrophilic components in the hydrophilic layer, making it difficult for the hydrophilic layer of the mulch film of Comparative Example 10 to spread the water droplets and form more water droplets. The more water droplets on the mulch film of Comparative Example 10 not only prevent sunlight from entering the mulch film space, and the evaporation of water droplets also absorbs more sunlight energy, so the soil temperature of the mulch film of Comparative Example 10 (12 o'clock in the daytime is 13.4 ℃, at
就对比实施11而言,表1结果显示对比实施例11地膜所覆盖的土壤温度,在白天12点时为12℃,在夜间2点时为9.6℃,皆远低于实施例4地膜所覆盖的土壤温度。表4结果显示对比实施11地膜上所结水珠的个数达到了 29个,其亲水层的接触角为86°,远高于实施例4地膜所结水珠0个和亲水层的接触角4°。这是因为对比实施例11地膜与实施例4地膜的区别是换气层和亲水层中皆没有氯磺化聚乙烯,氯磺化聚乙烯具有很好的粘接性,可以使各涂层之间有效地相容和粘接在一起,而对比实施例11没有使用氯磺化聚乙烯,这导致换气层在面膜层上的附着性并不是很好,换气层与面膜层之间产生了较大的孔隙,这使得地膜外夜间寒冷空气很容易通过空隙进入到地膜空间内,从而使土壤温度降低过快。另外对比实施例11的亲水层也没有使用氯磺化聚乙烯,使得亲水层在换气层表面的附着性也不是很好,导致部分亲水层脱落,亲水层的亲水性降低,因此对比实施例11地膜上所结的水珠较多。As far as Comparative Example 11 is concerned, the results in Table 1 show that the soil temperature covered by the plastic film of Comparative Example 11 is 12°C at 12:00 during the day and 9.6°C at 2:00 at night, which are far lower than those covered by the plastic film in Example 4. soil temperature. The results in Table 4 show that the number of water droplets formed on the mulch film of Comparative Example 11 reached 29, and the contact angle of the hydrophilic layer was 86°, which was much higher than the 0 water droplets formed on the mulch film of Example 4 and the hydrophilic layer. The contact angle is 4°. This is because the difference between the mulch film of Comparative Example 11 and the mulch film of Example 4 is that there is no chlorosulfonated polyethylene in the ventilation layer and the hydrophilic layer, and the chlorosulfonated polyethylene has good adhesion, which can make each coating layer They are effectively compatible and bonded together, while Comparative Example 11 does not use chlorosulfonated polyethylene, which results in that the adhesion of the ventilation layer on the mask layer is not very good, and the gap between the ventilation layer and the mask layer is Larger pores are generated, which makes it easy for cold air outside the mulch to enter into the mulch space through the gaps, thereby reducing the soil temperature too quickly. In addition, the hydrophilic layer of Comparative Example 11 did not use chlorosulfonated polyethylene, so that the adhesion of the hydrophilic layer on the surface of the ventilation layer was not very good, causing part of the hydrophilic layer to fall off and the hydrophilicity of the hydrophilic layer to decrease. , so there are more water droplets on the mulch film of Comparative Example 11.
就对比实施例12而言,表1结果显示对比实施例12制备的地膜所覆盖的土壤温度,在白天12点时为11.9℃,在夜间2点时为9.8℃,皆远低于实施例4地膜所覆盖的土壤温度。这是因为对比实施例12制备的地膜呈黑色,不透明,阳光不易直接透过地膜加热地膜覆盖的空间和土壤,导致土壤温度升温慢,特别是在冬季,白天12点时正是一天内日光最为充足时,但是对比实施例12没能有效利用这一时间段的日光能来快速提高土壤温度,也由于在白天日光最充足时土壤没能吸收和存储足够多的热量,因此在夜间时对比实施例12地膜所覆盖的土壤温度也较低。表2结果显示对比实施12地膜所覆盖的空间中二氧化碳浓度在白天12点时为230ppm,已经远低于农作物光合作用所需的300ppm的浓度;另外对比实施例12地膜所覆盖的空间中氨气的浓度为5.1ppm,也远高于实施4地膜所覆盖空间中氨气浓度。这可能是因为对比实施例12的中间层没有使用实施例4那样的丙烯酸丁酯和苯乙烯单体,以及没有使用负载了引发剂的负热材料,这就导致没有在负热材料颗粒表面形成致密且有刚性的高分子壳体,进而导致负热材料颗粒在膨胀或收缩时,负热材料颗粒周围的高分子基体因弹性过大也随之膨胀或收缩,使得负热材料颗粒与高分子基体之间的孔隙可能过小,这导致对比实施例12地膜一定程度上失去了温度调节孔隙大小和换气的作用,最终引起外界新鲜空气中的CO2难以补充到对比实施例12地膜覆盖的空间内,以及对比实施例12地膜覆盖空间中的NH3难以被及时交换到地膜外。表4结果显示对比实施12地膜上结水珠的个数达到了62个,其朝向土壤表面的接触角为121°,远高于实施例4 所制备的地膜所结水珠0个和亲水层的接触角4°。这是因为对比实施例12地膜的上下层皆是聚乙烯的疏水高分子材质,这种材质的地膜易结水珠,这些水珠阻碍了阳光直射入地膜覆盖空间,同时这些水珠蒸发也吸收了大量热能,这也是导致对比实施12地膜所覆盖土壤温度较低的重要因素。As far as Comparative Example 12 is concerned, the results in Table 1 show that the soil temperature covered by the mulch film prepared in Comparative Example 12 is 11.9°C at 12:00 during the day and 9.8°C at 2:00 at night, which are far lower than those of Example 4. Soil temperature covered by mulch. This is because the mulch film prepared in Comparative Example 12 is black and opaque, and sunlight is not easy to directly penetrate the mulch film to heat the space and soil covered by the mulch film, resulting in a slow temperature rise of the soil, especially in winter, at 12 o'clock in the daytime, when the sun is at its highest during the day However, the comparative example 12 failed to effectively use the sunlight energy during this period to rapidly increase the soil temperature, and also because the soil failed to absorb and store enough heat during the day when the sunlight was the most abundant, so the comparative implementation was carried out at night. The temperature of the soil covered by the mulch film in Example 12 was also lower. The results in Table 2 show that the carbon dioxide concentration in the space covered by the plastic film of Comparative Example 12 is 230 ppm at 12:00 during the day, which is far lower than the concentration of 300 ppm required for crop photosynthesis; in addition, the ammonia gas in the space covered by the plastic film of Comparative Example 12 The concentration of 5.1ppm is also much higher than the ammonia concentration in the space covered by the mulch film in implementation 4. This may be because the intermediate layer of Comparative Example 12 did not use the butyl acrylate and styrene monomers as in Example 4, and did not use the initiator-loaded negative heat material, which resulted in no formation on the surface of the negative heat material particles. Dense and rigid polymer shell, which leads to the expansion or contraction of the negative heat material particles, the polymer matrix around the negative heat material particles also expands or contracts due to excessive elasticity, making the negative heat material particles and the polymer The pores between the substrates may be too small, which causes the film of Comparative Example 12 to lose the effect of temperature regulation of pore size and ventilation to a certain extent, and finally makes it difficult to supplement the CO2 in the fresh air from the outside to the area covered by the film of Comparative Example 12. The NH 3 in the space and in the space covered by the mulch film of Comparative Example 12 is difficult to be exchanged to the outside of the mulch film in time. The results in Table 4 show that the number of water droplets on the mulch film in Comparative Example 12 reached 62, and its contact angle toward the soil surface was 121°, which was much higher than that of the mulch film prepared in Example 4. There were 0 water droplets and hydrophilic The contact angle of the layer is 4°. This is because the upper and lower layers of the mulch film in Comparative Example 12 are made of polyethylene hydrophobic polymer material, and the mulch film made of this material is prone to water droplets. These water droplets prevent direct sunlight from entering the space covered by the mulch film, and at the same time, the evaporation of these water droplets also absorbs water droplets. A large amount of thermal energy is also an important factor leading to the lower temperature of the soil covered by the mulch film in Comparative Example 12.
表1实施例1、实施例4、实施例5、对比实施例6~12得到的地膜所覆盖的土壤在深度为5cm位置的平均温度,地膜外白天12:00点的环境平均温度是 16.4℃,地膜外夜间2:00点的环境平均温度是6.8℃Table 1 The average temperature of the soil covered by the mulch film obtained in Example 1, Example 4, Example 5, and Comparative Examples 6-12 at a depth of 5 cm, and the average temperature of the environment outside the mulch film at 12:00 during the day is 16.4 ℃ , the average ambient temperature outside the plastic film at 2:00 at night is 6.8 ℃
表2实施例1、实施例4、实施例5、对比实施例6~12得到的地膜所覆盖空间中CO2气体平均浓度,地膜外环境中CO2气体平均浓度为400ppmTable 2 Example 1, Example 4, Example 5, and Comparative Examples 6 to 12 obtained the average concentration of CO 2 gas in the space covered by the mulch film, and the average concentration of CO 2 gas in the environment outside the mulch film was 400ppm
表3实施例1、实施例4、实施例5、对比实施例6~12得到的地膜所覆盖空间中NH3气体平均浓度,地膜外环境中NH3气体平均浓度为0ppmTable 3 Example 1, Example 4, Example 5, and Comparative Examples 6 to 12 obtained the average concentration of NH 3 gas in the space covered by the mulch film, and the average concentration of NH 3 gas in the environment outside the mulch film was 0ppm
表4实施例1、实施例4、实施例5、对比实施例6~12得到的地膜在0.1m×0.1m 面积上所结水珠的平均个数及它们朝向土壤表面的接触角Table 4 The average number of water droplets formed on the mulch film obtained in Example 1, Example 4, Example 5, and Comparative Examples 6-12 on an area of 0.1 m × 0.1 m and their contact angles toward the soil surface
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CN116987308A (en) * | 2022-02-22 | 2023-11-03 | 南京林业大学 | Preparation method of insect-resistant mulching film based on garlic extract and polyvinyl alcohol |
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