CN112802987B - Method for preparing electrode slice by dry rolling - Google Patents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
- H01M4/0435—Rolling or calendering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Electrode And Active Subsutance (AREA)
Abstract
本发明涉及锂离子技术领域,公开了一种干法辊压制备电极片的方法。该方法包括:1)使第一膜材与箔材同时通过相对的第一道辊之间,并通过在第一膜材与箔材的间隙加入第一粉料,进行第一辊压,在箔材的一侧面上形成第一粉料压片层;2)使第一膜材、第二膜材与上述形成有第一粉料压片层的箔材同时通过相对的第二道辊之间,并通过在第二膜材与箔材的另一侧面的间隙加入第二粉料,进行第二辊压,在箔材的另一侧面上形成第二粉料压片层;3)使第一膜材和第二膜材分别与箔材的侧面分离,得到电极片。该方法能够实现双面同时辊压贴合制片,简化了工艺流程,缩减工艺设备,可连续制得厚度均匀的电极片。
The invention relates to the technical field of lithium ions, and discloses a method for preparing electrode sheets by dry rolling. The method includes: 1) passing the first film material and the foil material simultaneously between opposite first rollers, and by adding the first powder in the gap between the first film material and the foil material, performing first rolling, and A first powder sheeting layer is formed on one side of the foil material; 2) the first film material, the second film material and the above-mentioned foil material with the first powder sheeting layer formed pass through the opposite second roller at the same time; and by adding the second powder in the gap between the second film and the other side of the foil, and performing the second rolling to form a second powder sheet layer on the other side of the foil; 3) make The first film material and the second film material were separated from the side surfaces of the foil material, respectively, to obtain an electrode sheet. The method can realize double-sided simultaneous rolling and bonding of tablets, simplifies the process flow, reduces process equipment, and can continuously produce electrode tablets with uniform thickness.
Description
技术领域technical field
本发明涉及锂离子技术领域,具体涉及一种干法辊压制备电极片的方法。The invention relates to the technical field of lithium ions, in particular to a method for preparing electrode sheets by dry rolling.
背景技术Background technique
在使用传统能源作为动力供给的汽车工业环境下,环境污染问题引起了人们对环境保护和资源利用的重视。In the automotive industry environment that uses traditional energy as power supply, the problem of environmental pollution has aroused people's attention to environmental protection and resource utilization.
锂离子设备技术是电动汽车发展的关键技术。干法涂布技术是目前最先进的锂离子电池制造技术之一,其中,干法辊压制片工艺是该工序的关键,干法辊压制片是该工艺的发展方向。Lithium-ion device technology is a key technology for the development of electric vehicles. Dry coating technology is one of the most advanced lithium-ion battery manufacturing technologies at present. Among them, dry rolling tableting process is the key to this process, and dry rolling tableting is the development direction of this process.
现有的干法辊压设备工艺复杂,粉料入第一道辊压后,辊隙、压力、温度的作用下,制成出来的片由于张力无法控制,非连续走带卷绕很容造成断带掉粒、粘辊、均匀性差等一系列工艺问题。The existing dry rolling equipment has a complicated process. After the powder is rolled into the first stage, under the action of the roll gap, pressure and temperature, the tension of the produced sheet cannot be controlled. A series of process problems such as broken belt and particle loss, sticking to rollers and poor uniformity.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术存在的在干法辊压过程中的断带、掉粒、粘辊等问题,提供一种干法辊压制备电极片的方法。本发明提供的制片方法,能够实现双面同时辊压贴合制片,简化了工艺流程,缩减了工艺设备,可连续制得厚度均匀的电极片。The purpose of the present invention is to provide a method for preparing an electrode sheet by dry rolling in order to overcome the problems of tape breakage, particle drop, sticking to the roll, etc. existing in the dry rolling process in the prior art. The tableting method provided by the invention can realize the simultaneous rolling and bonding of tableting on both sides, simplify the technological process, reduce the technological equipment, and can continuously manufacture electrode sheets with uniform thickness.
为了实现上述目的,本发明提供了一种干法辊压制备电极片的方法,该方法包括以下步骤:In order to achieve the above purpose, the present invention provides a method for preparing an electrode sheet by dry rolling, the method comprising the following steps:
1)使第一膜材与箔材同时通过相对的第一道辊之间,并通过在第一膜材与箔材的间隙加入第一粉料,进行第一辊压,在箔材的一侧面上形成第一粉料压片层;1) Make the first film material and the foil material pass between the opposite first rollers at the same time, and by adding the first powder in the gap between the first film material and the foil material, carry out the first rolling, in a A first powder tablet layer is formed on the side;
2)使第一膜材、第二膜材与上述形成有第一粉料压片层的箔材同时通过相对的第二道辊之间,并通过在第二膜材与箔材的另一侧面的间隙加入第二粉料,进行第二辊压,在箔材的另一侧面上形成第二粉料压片层;2) Make the first film material, the second film material and the above-mentioned foil formed with the first powder sheeting layer pass between the opposite second rollers at the same time, and pass through the other side of the second film material and the foil material. The second powder is added to the gap on the side, and the second rolling is performed to form a second powder sheet layer on the other side of the foil;
3)使第一膜材和第二膜材分别与箔材的侧面分离,得到电极片。3) Separate the first film material and the second film material from the side surfaces of the foil material, respectively, to obtain an electrode sheet.
优选地,步骤1)中,在进行所述第一辊压后,第一膜材通过导辊与箔材分离。Preferably, in step 1), after the first rolling, the first film is separated from the foil by a guide roller.
优选地,步骤1)中,所述第一膜材的宽度小于所述箔材的宽度,更优选第一膜材宽度为箔材宽度的15%-90%。Preferably, in step 1), the width of the first film material is smaller than the width of the foil material, more preferably the width of the first film material is 15%-90% of the width of the foil material.
优选地,所述第一道辊的宽度大于等于第一膜材的宽度,更优选第一道辊的宽度为第一膜材宽度的120%-160%。Preferably, the width of the first roller is greater than or equal to the width of the first film material, and more preferably, the width of the first roller is 120%-160% of the width of the first film material.
优选地,所述箔材为铜箔、铝箔、镍箔、不锈钢箔或锌箔。Preferably, the foil is copper foil, aluminum foil, nickel foil, stainless steel foil or zinc foil.
优选地,所述箔材的厚度为3-20μm。Preferably, the thickness of the foil is 3-20 μm.
优选地,步骤1)中,所述第一粉料的粒径为0.5-20μm。Preferably, in step 1), the particle size of the first powder is 0.5-20 μm.
优选地,所述第一粉料的固化温度为40-100℃。Preferably, the curing temperature of the first powder is 40-100°C.
优选地,所述第一粉料为活性物质、粘结剂和导电剂的混合物。Preferably, the first powder is a mixture of active material, binder and conductive agent.
优选地,对所述第一粉料预热至40-100℃后进行投加。Preferably, the first powder is preheated to 40-100° C. before adding.
优选地,对所述第一粉料进行预混后投加。Preferably, the first powder is premixed and then added.
优选地,步骤1)中,所述第一辊压的工作压力为30-75T/cm2。Preferably, in step 1), the working pressure of the first rolling is 30-75 T/cm 2 .
优选地,所述第一辊压的工作温度为90-180℃。Preferably, the working temperature of the first rolling is 90-180°C.
优选地,所述箔材的送入速度为1-50m/min。Preferably, the feeding speed of the foil is 1-50 m/min.
优选地,所述第一膜材的送入速度为1-50m/min。Preferably, the feeding speed of the first film material is 1-50 m/min.
优选地,步骤2)中,所述第二膜材的宽度小于箔材的宽度,更优选第二膜材宽度为箔材宽度的15%-90%。Preferably, in step 2), the width of the second film material is smaller than the width of the foil material, more preferably the width of the second film material is 15%-90% of the width of the foil material.
优选地,所述第二道辊的宽度大于等于第二膜材的宽度,更优选第二道辊的宽度为第二膜材宽度的120%-160%。Preferably, the width of the second roller is greater than or equal to the width of the second film material, more preferably the width of the second roller is 120%-160% of the width of the second film material.
优选地,步骤2)中,所述第二粉料的粒径为0.5-20μm。Preferably, in step 2), the particle size of the second powder is 0.5-20 μm.
优选地,所述第二粉料的固化温度为40-100℃。Preferably, the curing temperature of the second powder is 40-100°C.
优选地,所述第二粉料为活性物质、粘结剂和导电剂的混合物。Preferably, the second powder is a mixture of active material, binder and conductive agent.
优选地,对所述第二粉料预热至40-100℃后进行投加。Preferably, the second powder is preheated to 40-100° C. before adding.
优选地,对所述第二粉料进行预混后进行投加。Preferably, the second powder is added after premixing.
优选地,步骤2)中,所述第二辊压的工作压力为30-75T/cm2。Preferably, in step 2), the working pressure of the second rolling is 30-75T/cm 2 .
优选地,所述第二辊压的工作温度为90-180℃。Preferably, the working temperature of the second rolling is 90-180°C.
优选地,所述第二膜材的送入速度为1-50m/min。Preferably, the feeding speed of the second film material is 1-50 m/min.
优选地,所述第一膜材与第二膜材相同。Preferably, the first film material is the same as the second film material.
优选地,膜材为耐热膜材,耐热温度高于180℃。Preferably, the film material is a heat-resistant film material, and the heat-resistant temperature is higher than 180°C.
优选地,所述膜材为PET、PI或PE膜。Preferably, the film material is a PET, PI or PE film.
优选地,所述第一辊压的重复次数为1次或多次。Preferably, the number of repetitions of the first rolling is one or more times.
优选地,所述第二辊压的重复次数为1次或多次。Preferably, the number of repetitions of the second rolling is one or more times.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明提供的方法,避免粉料粘辊导致的厚度不均匀及断片、褶皱现象的发生,能够获得连续、厚度均匀的电极片;(1) The method provided by the present invention avoids the occurrence of uneven thickness and fragmentation and wrinkles caused by powder sticking to the roller, and can obtain continuous electrode sheets with uniform thickness;
(2)本发明提供的方法,能够实现双面同时辊压贴合制片,通过一次性辊压制片方式,简化了工序流程,缩减了工艺设备。(2) The method provided by the present invention can realize the simultaneous rolling and laminating of tablets on both sides, and the process flow is simplified and the process equipment is reduced by the one-time rolling tableting method.
附图说明Description of drawings
图1为本发明提供的干法辊压制备电极片的方法的流程示意图;1 is a schematic flowchart of a method for preparing an electrode sheet by dry rolling provided by the present invention;
图2为本发明提供的干法辊压制备电极片的方法的分步示意图;FIG. 2 is a step-by-step schematic diagram of a method for preparing an electrode sheet by dry rolling provided by the present invention;
图3为本发明提供的干法辊压制备电极片的方法的分步示意图。FIG. 3 is a step-by-step schematic diagram of a method for preparing an electrode sheet by dry rolling provided by the present invention.
附图标记说明Description of reference numerals
11、第一膜材 12、第二膜材11. The
2、箔材 21、箔材的一侧面2.
22、箔材的另一侧面22. The other side of the foil
31、垂直辊1 32、垂直辊231. Vertical roller 1 32.
41、水平辊1 42、水平辊241. Horizontal roller 1 42.
51、第一投料仓1 52、第二投料仓251. The first feeding bin 1 52. The
6、导辊 7、电极片6.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指附图中的上、下、左、右,“内、外”是指对应结构的内部和外部。In the present invention, unless otherwise stated, the use of orientation words such as "up, down, left and right" generally refers to the upper, lower, left and right in the drawings, and "inside, outside" means Corresponds to the inside and outside of the structure.
图1为本发明提供的干法辊压制备电极片的方法的流程示意图;图2和图3为本发明提供的干法辊压制备电极片的方法的分步示意图。下面结合附图对本发明的制备方法进行进一步的详细说明,其中所有附图中相同的数字表示相同的特征。FIG. 1 is a schematic flowchart of a method for preparing an electrode sheet by dry rolling provided by the present invention; FIG. 2 and FIG. 3 are a schematic step-by-step schematic diagram of a method for preparing an electrode sheet by dry rolling provided by the present invention. The preparation method of the present invention will be further described in detail below in conjunction with the accompanying drawings, wherein the same numerals in all the drawings represent the same features.
本发明提供了一种干法辊压制备电极片的方法,该方法包括以下步骤:The invention provides a method for preparing an electrode sheet by dry rolling, and the method comprises the following steps:
1)使第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过在第一膜材11与箔材2的间隙加入第一粉料,进行第一辊压,在箔材2的一侧面21上形成第一粉料压片层;1) Make the
2)使第一膜材11、第二膜材12与上述形成有第一粉料压片层的箔材2同时通过相对的第二道辊41,42之间,并通过在第二膜材12与箔材2的另一侧面22的间隙加入第二粉料,进行第二辊压,在箔材2的另一侧面22上形成第二粉料压片层;2) Make the
3)使第一膜材11和第二膜材12分别与箔材2的侧面21,22分离,得到电极片。3) Separate the
本发明的发明人研究发现,在干法辊压中,通过在待压制粉料与压辊的接触面之间增设膜材,直至制片完成,通过增设膜材进行隔离辊压,避免了轧制过程中粉料与辊面直接接触造成的粘辊和厚度不均匀性的问题,进一步地,发明人还发现通过膜材进行隔离辊压,避免了制成出来的片由于张力原因,导致的断带、掉粒等问题。The inventors of the present invention have found that, in dry rolling, by adding a film material between the contact surface of the powder to be pressed and the pressing roller, until the filming is completed, isolation rolling is performed by adding a film material to avoid rolling. The problem of sticking to the roller and thickness non-uniformity caused by the direct contact between the powder and the roller surface during the manufacturing process. Further, the inventor also found that the isolation roller pressing by the film material avoids the resulting sheet due to tension. Problems such as broken belts, dropped grains, etc.
步骤1)使第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过在第一膜材11与箔材2的间隙加入第一粉料,进行第一辊压,在箔材2的一侧面21上形成第一粉料压片层。Step 1) Make the
在本发明的一个优选实施方式中,第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过第一投料仓51向第一膜材11与箔材2之间加入第一粉料,进行辊压后,在箔材2的一侧面21上形成第一压片层,第一膜材不与箔材2分离。在该情况下,在步骤2)形成第二粉料压片层的过程中,一侧面有第一膜材11、另一侧面形成有第一压片层的箔材2与第二膜材12同时通过相对的第二道辊41,42之间,并通过第二膜材12与箔材2的另一侧面22之间加入第二粉料,进行第二辊压后,在箔材2的另一侧面22上形成第二粉料压片层。In a preferred embodiment of the present invention, the
作为本发明的另一个优选的实施方式,如图2所示,第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过第一投料仓51向第一膜材11与箔材2之间加入第一粉料,进行辊压后,第一膜材通过导辊6与箔材2分离,在箔材2的一侧面形成第一压片层。As another preferred embodiment of the present invention, as shown in FIG. 2 , the
在本发明的方法中,优选情况下,第一膜材的宽度小于箔材的宽度,更优选第一膜材宽度为箔材宽度的15%-90%,进一步优选第一膜材宽度为箔材宽度的30%-90%,更进一步优选第一膜材宽度为箔材宽度的45%-90%。通过在压辊与箔材中间设置膜材,避免在轧制过程中粉末与压辊的接触,从而减少粉料与辊面直接接触造成的粘辊和厚度不均匀性的问题,进一步确保制得压片的连续性及稳定性。In the method of the present invention, preferably, the width of the first film material is smaller than the width of the foil material, more preferably the width of the first film material is 15%-90% of the width of the foil material, further preferably the width of the first film material is the width of the foil material The width of the first film is 30%-90% of the width of the foil, and more preferably the width of the first film is 45%-90% of the width of the foil. By arranging a film between the pressing roller and the foil, the contact between the powder and the pressing roller during the rolling process is avoided, thereby reducing the sticking to the roller and the uneven thickness caused by the direct contact between the powder and the roller surface, and further ensuring the production of Tabletting continuity and stability.
在本发明的方法中,优选情况下,第一道辊的宽度大于等于第一膜材的宽度,更优选第一道辊的宽度为第一膜材宽度的120%-160%,进一步优选第一道辊的宽度为第一膜材宽度的130%-160%,更进一步优选第一道辊的宽度为第一膜材宽度的140%-160%。通过将压辊的宽度设置为宽于膜材的宽度,进一步确保在轧制过程中,压辊不与粉末接触,从而确保制得压片的连续性及稳定性。In the method of the present invention, preferably, the width of the first roller is greater than or equal to the width of the first film material, more preferably the width of the first roller is 120%-160% of the width of the first film material, further preferably The width of one roller is 130%-160% of the width of the first film material, and more preferably the width of the first roller is 140%-160% of the width of the first film material. By setting the width of the pressing roller to be wider than the width of the film, it is further ensured that the pressing roller does not contact the powder during the rolling process, thereby ensuring the continuity and stability of the pressed sheet.
在本发明的方法中,优选地,膜材为耐热膜材,耐热温度高于180℃,更优选为180-210℃。In the method of the present invention, preferably, the film material is a heat-resistant film material, and the heat-resistant temperature is higher than 180°C, more preferably 180-210°C.
在本发明的方法中,优选情况下,第一膜材为PET、PI或PE膜。在发明的具体实施方式中,第一膜材为PET膜。In the method of the present invention, preferably, the first film material is a PET, PI or PE film. In a specific embodiment of the invention, the first film material is a PET film.
对于上述箔材,本领域技术人员可以根据需要进行具体的选择。在本发明的方法中,箔材为铜箔、铝箔、镍箔、不锈钢箔或锌箔。For the above-mentioned foils, those skilled in the art can make specific selections as required. In the method of the present invention, the foil material is copper foil, aluminum foil, nickel foil, stainless steel foil or zinc foil.
对于上述箔材的厚度,例如可以为3-20μm,在本发明的方法中,优选地,箔材的厚度为5-14μm。在本发明的具体方式中,采用厚度为14μm的铝箔。The thickness of the above-mentioned foil can be, for example, 3-20 μm, and in the method of the present invention, preferably, the thickness of the foil is 5-14 μm. In a specific aspect of the present invention, an aluminum foil having a thickness of 14 μm is used.
在本发明的方法中,优选情况下,第一粉料的粒径为0.5-20μm,更优选为7-13μm。通过控制粉料粒径,避免轧制过程中,颗粒过大对于箔材或膜材的损伤,确保制得的压片的厚度均匀。In the method of the present invention, preferably, the particle size of the first powder is 0.5-20 μm, more preferably 7-13 μm. By controlling the particle size of the powder, the damage to the foil or film due to the excessively large particles during the rolling process is avoided, and the thickness of the obtained tablet is guaranteed to be uniform.
本发明中,粉料为电池混合粉料,包括活性物质、粘结剂和导电剂。在本发明的方法中,优选地,第一粉料为活性物质、粘结剂和导电剂的混合物。其中,活性物质可以为过渡金属氧化物型正极材料、聚阴离子型正极材料或聚合物正极材料;导电剂可以选自乙炔黑、碳纤维、碳纳米管、科琴黑、导电石墨、石墨烯和活性炭中一种或多种;粘结剂可以选自羧甲基纤维素钠、丁苯橡胶、聚偏氟乙烯、聚四氟乙烯、聚丙烯酸、聚丙烯腈、海藻酸钠、壳聚糖、聚乙烯醇、聚丙烯酸丁酯和聚环氧乙烷中的一种或多种。In the present invention, the powder is battery mixed powder, including active material, binder and conductive agent. In the method of the present invention, preferably, the first powder is a mixture of active material, binder and conductive agent. Wherein, the active material can be transition metal oxide type positive electrode material, polyanion type positive electrode material or polymer positive electrode material; the conductive agent can be selected from acetylene black, carbon fiber, carbon nanotube, Ketjen black, conductive graphite, graphene and activated carbon One or more of; the binder can be selected from sodium carboxymethyl cellulose, styrene-butadiene rubber, polyvinylidene fluoride, polytetrafluoroethylene, polyacrylic acid, polyacrylonitrile, sodium alginate, chitosan, polyvinylidene fluoride One or more of vinyl alcohol, polybutyl acrylate and polyethylene oxide.
对于上述活性物质、粘接剂以及导电剂的重量比为(70-90):(5-10):(3-10)。在本发明的具体实施方式中,第一粉料为高镍三元正极材料、羧甲基纤维素钠与科琴黑的重量比为85:7:8的混合物。The weight ratio of the above active material, binder and conductive agent is (70-90):(5-10):(3-10). In a specific embodiment of the present invention, the first powder is a mixture of high nickel ternary positive electrode material, sodium carboxymethyl cellulose and Ketjen black in a weight ratio of 85:7:8.
在发明的方法中,第一粉料的固化温度可以为40-100℃,优选为40-60℃。In the inventive method, the curing temperature of the first powder may be 40-100°C, preferably 40-60°C.
在发明的方法中,优选情况下,对第一粉料预热至40-100℃,更优选为40-60℃后进行投加。通过对粉料进行预热,进一步确保在轧制过程中,粉料固化形成压片层。In the method of the invention, preferably, the first powder is preheated to 40-100°C, more preferably 40-60°C, and then added. By preheating the powder, it is further ensured that during the rolling process, the powder solidifies to form a tablet layer.
在本发明的方法中,优选情况下,该方法还包括:对第一粉料进行预混后投加。在本发明的具体实施方式中,将第一粉料搅拌至纤维化(棉花团蓬松状)后进行加料。In the method of the present invention, preferably, the method further comprises: premixing the first powder before adding. In a specific embodiment of the present invention, the first powder is stirred until it becomes fibrillated (the cotton ball is fluffy) and then added.
在本发明的方法中,优选情况下,第一辊压的工作压力为30-75T/cm2,进一步优选为40-55T/cm2。此外,第一辊压的工作温度优选为90-180℃,进一步优选为130-160℃。In the method of the present invention, preferably, the working pressure of the first rolling is 30-75 T/cm 2 , more preferably 40-55 T/cm 2 . In addition, the working temperature of the first rolling is preferably 90-180°C, more preferably 130-160°C.
在本发明的方法中,优选情况下,箔材的送入速度为1-50m/min,更优选为1-10m/min,进一步优选为1-5m/min。In the method of the present invention, preferably, the feeding speed of the foil is 1-50 m/min, more preferably 1-10 m/min, further preferably 1-5 m/min.
在本发明的方法中,优选情况下,第一膜材11的送入速度为1-50m/min,更优选为1-5m/min,进一步优选为1-3m/min。In the method of the present invention, preferably, the feeding speed of the
上述第一膜材的送入速度可以与箔材的送入速度相同也可以不同,出于对膜材成本上的考量,优选,膜材的送入速度小于箔材的送入速度。在本发明的具体实施方式中,箔材的送入速度为5m/min,第一膜材的送入速度为3m/min。The feeding speed of the first film material may be the same as or different from the feeding speed of the foil material. Considering the cost of the film material, preferably, the feeding speed of the film material is lower than the feeding speed of the foil material. In a specific embodiment of the present invention, the feeding speed of the foil material is 5 m/min, and the feeding speed of the first film material is 3 m/min.
在上述第一辊压过程中,可以根据需要进行重复轧制,在本发明的方法中,第一辊压的重复次数为1次或多次,优选为1-2次。In the above-mentioned first rolling process, repeated rolling may be performed as required. In the method of the present invention, the number of repetitions of the first rolling is one or more times, preferably 1-2 times.
下面,结合图3,针对上述步骤2,进行具体说明。Next, with reference to FIG. 3 , the above-mentioned
步骤2)使第一膜材11、第二膜材12与上述形成有第一粉料压片层的箔材2同时通过相对的第二道辊41,42之间,并通过在第二膜材12与箔材2的另一侧面22的间隙加入第二粉料,进行第二辊压,在箔材2的另一侧面22上形成第二粉料压片层。Step 2) Make the
图3为干法辊压制备电极片的方法的分步示意图。第一膜材11、第二膜材12与形成有第一粉料压片层的箔2同时通过相对的第二道辊41,42之间,并通过第二膜材12与箔材2的另一侧面22之间加入第二粉料,进行第二辊压后,第二膜材与箔材2分离,在箔材2的另一侧面22上形成第二粉料压片层。FIG. 3 is a step-by-step schematic diagram of a method for preparing an electrode sheet by dry rolling. The
在本发明的方法中,优选情况下,第二膜材的宽度小于箔材的宽度,更优选第二膜材宽度为箔材宽度的15%-90%,进一步优选第二膜材宽度为箔材宽度的30%-90%,更进一步优选第二膜材宽度为箔材宽度的45%-90%。通过在压辊与箔材之间设置第二膜材,避免在轧制过程中粉末与压辊的接触,从而减少粉料与辊面直接接触造成的粘辊和厚度不均匀性的问题,进一步确保制得压片的连续性及稳定性。In the method of the present invention, preferably, the width of the second film material is smaller than the width of the foil material, more preferably the width of the second film material is 15%-90% of the width of the foil material, further preferably the width of the second film material is the width of the foil material The width of the second film is 30%-90% of the width of the foil, and more preferably the width of the second film is 45%-90% of the width of the foil. By arranging the second film material between the pressing roller and the foil, the contact between the powder and the pressing roller during the rolling process is avoided, thereby reducing the problems of sticking to the roller and thickness unevenness caused by the direct contact between the powder and the roller surface, and further To ensure the continuity and stability of the tablet.
在本发明的方法中,优选情况下,第二道辊的宽度大于等于第二膜材的宽度,更优选第二道辊的宽度为第二膜材宽度的120%-160%,进一步优选第二道辊的宽度为第二膜材宽度的130%-160%,更进一步优选第二道辊的宽度为第二膜材宽度的140%-160%。通过将压辊的宽度设置为宽于膜材的宽度,进一步确保在轧制过程中,压辊不与粉末接触,从而确保制得压片的连续性及稳定性。In the method of the present invention, preferably, the width of the second roller is greater than or equal to the width of the second film material, more preferably the width of the second roller is 120%-160% of the width of the second film material, further preferably The width of the second roller is 130%-160% of the width of the second film material, and more preferably the width of the second roller is 140%-160% of the width of the second film material. By setting the width of the pressing roller to be wider than the width of the film, it is further ensured that the pressing roller does not contact the powder during the rolling process, thereby ensuring the continuity and stability of the pressed sheet.
在本发明的方法中,优选地,膜材为耐热膜材,耐热温度优选高于180℃,更优选为180-210℃。In the method of the present invention, preferably, the film material is a heat-resistant film material, and the heat-resistant temperature is preferably higher than 180°C, more preferably 180-210°C.
在本发明的方法中,优选情况下,膜材为PET、PI或PE膜。在发明的具体实施方式中,第二膜材与第一膜材同为PET膜。In the method of the present invention, preferably, the film material is a PET, PI or PE film. In a specific embodiment of the invention, the second film material and the first film material are both PET films.
在本发明的方法中,优选情况下,第二粉料的粒径为0.5-20μm,更优选为7-13μm。通过控制粉料粒径,避免轧制过程中,颗粒过大对于箔材或膜材的损伤,确保制得的压片的厚度均匀。In the method of the present invention, preferably, the particle size of the second powder is 0.5-20 μm, more preferably 7-13 μm. By controlling the particle size of the powder, the damage to the foil or film due to the excessively large particles during the rolling process is avoided, and the thickness of the obtained tablet is guaranteed to be uniform.
本发明中,粉料为电池混合粉料,包括活性物质、粘结剂和导电剂。在本发明的方法中,优选地,第二粉料为活性物质、粘结剂和导电剂的混合物。其中,活性物质可以为过渡金属氧化物型正极材料、聚阴离子型正极材料或聚合物正极材料;导电剂可以选自乙炔黑、碳纤维、碳纳米管、科琴黑、导电石墨、石墨烯和活性炭中一种或多种;粘结剂可以选自羧甲基纤维素钠、丁苯橡胶、聚偏氟乙烯、聚四氟乙烯、聚丙烯酸、聚丙烯腈、海藻酸钠、壳聚糖、聚乙烯醇、聚丙烯酸丁酯和聚环氧乙烷中的一种或多种。In the present invention, the powder is battery mixed powder, including active material, binder and conductive agent. In the method of the present invention, preferably, the second powder is a mixture of active material, binder and conductive agent. Wherein, the active material can be transition metal oxide type positive electrode material, polyanion type positive electrode material or polymer positive electrode material; the conductive agent can be selected from acetylene black, carbon fiber, carbon nanotube, Ketjen black, conductive graphite, graphene and activated carbon One or more of; the binder can be selected from sodium carboxymethyl cellulose, styrene-butadiene rubber, polyvinylidene fluoride, polytetrafluoroethylene, polyacrylic acid, polyacrylonitrile, sodium alginate, chitosan, polyvinylidene fluoride One or more of vinyl alcohol, polybutyl acrylate and polyethylene oxide.
对于上述活性物质、粘接剂以及导电剂的重量比为(70-90):(5-10):(3-10)。在本发明的具体实施方式中,第二粉料与第一粉料相同。The weight ratio of the above active material, binder and conductive agent is (70-90):(5-10):(3-10). In a specific embodiment of the invention, the second powder is the same as the first powder.
在发明的方法中,第二粉料的固化温度可以为40-100℃,优选为40-60℃。In the inventive method, the curing temperature of the second powder may be 40-100°C, preferably 40-60°C.
在发明的方法中,优选情况下,对第二粉料预热至40-100℃后进行投加。通过对粉料进行预热,进一步确保在轧制过程中,粉料固化形成压片层。In the inventive method, preferably, the second powder is preheated to 40-100° C. before adding. By preheating the powder, it is further ensured that during the rolling process, the powder solidifies to form a tablet layer.
在本发明的方法中,优选情况下,该方法还包括:对第二粉料进行预混后进行投加。在本发明的具体实施方式中,通过将第二粉料搅拌至纤维化后进行加料。In the method of the present invention, preferably, the method further comprises: premixing the second powder before adding. In a specific embodiment of the present invention, the addition is carried out by stirring the second powder until fiberization.
在本发明的方法中,优选情况下,第二辊压的工作压力为30-75T/cm2,进一步优选为40-55T/cm2。此外,第二辊压的工作温度优选为90-180℃,进一步优选为150-180℃。In the method of the present invention, preferably, the working pressure of the second rolling is 30-75 T/cm 2 , more preferably 40-55 T/cm 2 . In addition, the working temperature of the second rolling is preferably 90-180°C, more preferably 150-180°C.
在本发明的方法中,优选情况下,第二膜材12的送入速度为1-50m/min,更优选为1-5m/min,进一步优选为1-3m/min。In the method of the present invention, preferably, the feeding speed of the
上述第二膜材的送入速度可以与箔材的送入速度相同也可以不同,出于对膜材成本上的考量,优选,膜材的送入速度小于箔材的送入速度。在本发明的具体实施方式中,箔材的送入速度为5m/min,第二膜材的送入速度为3m/min。The feeding speed of the second film material may be the same as or different from the feeding speed of the foil material. In consideration of the cost of the film material, the feeding speed of the film material is preferably lower than the feeding speed of the foil material. In a specific embodiment of the present invention, the feeding speed of the foil material is 5 m/min, and the feeding speed of the second film material is 3 m/min.
在上述第二辊压过程中,可以根据需要进行重复轧制,在本发明的方法中,第二辊压的重复次数为1次或多次,优选为1-2次。In the above-mentioned second rolling process, repeated rolling can be performed as required. In the method of the present invention, the number of repetitions of the second rolling is 1 or more times, preferably 1-2 times.
在上述步骤1)在箔材的一侧面上形成第一粉料压片层,步骤2)在箔材的另一侧面上形成第二粉料压片层后,膜材与箔材分离,得到电极片。In the above step 1) forming a first powder sheeting layer on one side of the foil, and in step 2) forming a second powder sheeting layer on the other side of the foil, the film is separated from the foil to obtain electrode pads.
在本发明的一优选实施方式中,第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过第一投料仓51向第一膜材11与箔材2之间加入第一粉料,进行辊压后,在箔材2的一侧面21上形成第一压片层,第一膜材不与箔材2分离。在形成第二粉料压片层的过程中,一侧面有第一膜材11、另一侧面形成有第一压片层的箔材2与第二膜材12同时通过相对的第二道辊41,42之间,并通过第二膜材12与箔材2的另一侧面22之间加入第二粉料,进行第二辊压后,在箔材2的另一侧面22上形成第二粉料压片层,此时,第一膜材11和第二膜材12分别与箔材的侧面分离,得到电极片。In a preferred embodiment of the present invention, the
在本发明的另一优选的实施方式中,第一膜材11与箔材2同时通过相对的第一道辊31,32之间,并通过第一投料仓51向第一膜材11与箔材2之间加入第一粉料,进行辊压后,在箔材2的一侧面21上形成第一压片层,第一膜材通过导辊6与箔材2分离。在形成第二粉料压片层的过程中,使第一膜材11、另一侧面形成有第一压片层的箔材2与第二膜材12同时通过相对的第二道辊41,42之间,并通过第二膜材12与箔材2的另一侧面22之间加入第二粉料,进行第二辊压后,在箔材2的另一侧面22上形成第二粉料压片层,此时,第一膜材11和第二膜材12分别与箔材的侧面分离,得到电极片。In another preferred embodiment of the present invention, the
实施例1Example 1
结合图1,本实施例用于说明本发明的干法辊压制备电极片的方法。With reference to FIG. 1 , this embodiment is used to illustrate the method for preparing an electrode sheet by dry rolling of the present invention.
本实施例1中使用的第一粉料与第二粉料相同,为高镍三元正极材料、羧甲基纤维素钠与科琴黑的混合物(高镍三元正极材料、羧甲基纤维素钠与科琴黑的重量比为85:7:8),平均粒径为10μm,预混至纤维化后加入到投料仓中;第一膜材与第二膜材同为PET膜,箔材选用厚度为14μm的铝箔。The first powder used in this example 1 is the same as the second powder, which is a mixture of high nickel ternary positive electrode material, sodium carboxymethyl cellulose and Ketjen black (high nickel ternary positive electrode material, carboxymethyl fiber The weight ratio of plain sodium and Ketjen black is 85:7:8), and the average particle size is 10 μm. It is pre-mixed to fibrillation and added to the feeding bin; the first film material and the second film material are both PET film, foil The material is aluminum foil with a thickness of 14 μm.
具体制备方法为:The specific preparation method is:
(1)第一膜材11(3m/min)与箔材(5m/min)放卷,同时垂直通过相对的第一道辊(具体为垂直辊31,32)之间,通过第一投料仓51以400g/min投料速度向第一膜材与箔材的间隙加入第一粉料,在50T/cm2、150℃下,进行第一辊压,在箔材2的一侧面21上形成第一粉料压片层,辊压后的第一膜材11经过导辊6继续绕到下一道辊辊面,直至膜收卷。此时,粉料经第一道辊压而轧制成的第一粉料压片层与箔材一面侧21贴合形成单层电极片。(1) The first film material 11 (3m/min) and the foil material (5m/min) are unwound, and at the same time pass vertically between the opposite first rollers (specifically, the
其中,箔材2的宽度为300mm,第一膜材11的宽度为220mm,垂直辊的宽度为350mm。The width of the
(2)第二膜材12(3m/min)与上述单层电极片(5m/min)继续放卷,同时垂直通过相对的第二道辊(具体为水平辊41,42)之间,通过第二投料仓52以400g/min投料速度向第二膜材与箔材的另一侧面的间隙加入第二粉料,在50T/cm2、150℃下,进行第二辊压,在箔材2的另一侧面22上形成第二粉料压片层。此时,粉料经第二道轧制而成的第二粉料压片层在箔材2的另一侧面21贴合,形成双层电极片7。(2) The second film material 12 (3m/min) and the above-mentioned single-layer electrode sheet (5m/min) continue to be unwound, and at the same time pass vertically between the opposite second rollers (specifically, the
(3)第一膜材11和第二膜材12以及电极片分别收卷。(3) The
上述制得的电极片,具有一定的硬度和柔软性,制备过程中,无断带现象的发生,可实现连续制备。The electrode sheet prepared above has certain hardness and flexibility. During the preparation process, there is no occurrence of band breakage, and continuous preparation can be realized.
对比例1Comparative Example 1
按照与实施例1相同的条件进行,不同之处在于:在辊压过程中,仅送入箔材,而不送入第一膜材和第二膜材,即,辊压过程中,压辊直接与粉料接触进行轧制,制得双层电极片。The same conditions as in Example 1 were carried out, except that during the rolling process, only the foil was fed, and the first and second films were not fed, that is, during the rolling process, the pressure roller It is directly contacted with the powder and rolled to obtain a double-layer electrode sheet.
在上述制备过程中,出现断带、掉粒现象,且可观察到粉料粘接到压辊表面,影响电极片的连续生产。During the above preparation process, the phenomenon of tape breaking and particle dropping occurred, and it was observed that the powder adhered to the surface of the pressing roller, which affected the continuous production of the electrode sheet.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, These simple modifications belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that each specific technical feature described in the above-mentioned specific implementation manner may be combined in any suitable manner under the circumstance that there is no contradiction. In order to avoid unnecessary repetition, the present invention will not describe various possible combinations.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, the various embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the spirit of the present invention, they should also be regarded as the contents disclosed in the present invention.
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