CN112795820A - Aluminum alloy template die-casting material for buildings - Google Patents
Aluminum alloy template die-casting material for buildings Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
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Abstract
The invention belongs to the technical field of aluminum templates, and discloses an aluminum alloy template die-casting material for buildings, which comprises the following components in parts by weight: 0.3 to 0.8 percent of Cu; 5.5 to 6.5 percent of Si; 0.2 to 0.35 percent of Mg; fe is less than or equal to 0.9 percent; zn is less than or equal to 0.35 percent; mn is less than or equal to 0.3 percent; ni is less than or equal to 0.5 percent; sn is less than or equal to 0.2 percent; and (3) the rest: and Al. Compared with the prior art, the invention can ensure that the aluminum alloy template is not broken by beating in the process of using in a construction site on the premise of keeping better castability and pressure resistance by adjusting the alloy components of the die-casting raw materials.
Description
Technical Field
The invention belongs to the technical field of aluminum templates, and particularly relates to an aluminum alloy template die-casting material for buildings.
Background
The conventional aluminum template processing method comprises the steps of firstly extruding a section, then sawing the extruded section, welding a sealing plate and drilling. The process is relatively complex. In order to reduce the working procedures of processing the aluminum alloy template, the aluminum template is formed by adopting a die-casting mode. In the related art, an A380 alloy or an ADC10 alloy is generally adopted for die casting production, but an aluminum template product made of the alloy is brittle, the elongation of the die-cast product is usually about 2%, and the die-cast product is easy to break after being beaten in the process of use in a construction site.
Therefore, there is a need to provide a new aluminum alloy template die-casting material for construction to solve the above technical problems.
Disclosure of Invention
The invention provides a building aluminum alloy template die-casting material which comprises the following components in parts by weight: 0.3 to 0.8 percent of Cu; 5.5 to 6.5 percent of Si; 0.2 to 0.35 percent of Mg; fe is less than or equal to 0.9 percent; zn is less than or equal to 0.35 percent; mn is less than or equal to 0.3 percent; ni is less than or equal to 0.5 percent; sn is less than or equal to 0.2 percent; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.45 percent of Cu; si, 6.2%; 0.28% of Mg; 0.75 percent of Fe; 0.35 percent of Zn; 0.23 percent of Mn; 0.03 percent of Ni; 0.01% of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.3 percent of Cu; si, 6%; 0.2 percent of Mg; 0.8 percent of Fe; 0.3 percent of Zn; 0.25% of Mn; 0.01 percent of Ni; 0.1% of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.5 percent of Cu; 5.5 percent of Si; 0.3 percent of Mg; 0.9 percent of Fe; 0.25 percent of Zn; 0.2 percent of Mn; 0.02% of Ni; 0.2% of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.6 percent of Cu; si, 6.5%; 0.35 percent of Mg; 0.7 percent of Fe; 0.35 percent of Zn; 0.3 percent of Mn; 0.1 percent of Ni; 0.14% of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.8 percent of Cu; si, 6.1%; 0.25% of Mg; 0.65% of Fe; 0.26% of Zn; mn, 0.27%; 0.5 percent of Ni; 0.15 percent of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.7 percent of Cu; si, 5.7%; 0.34 percent of Mg; 0.55 percent of Fe; 0.34 percent of Zn; 0.29 percent of Mn; 0.3 percent of Ni; sn, 0.16%, remainder: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.75% of Cu; 5.5 percent of Si; 0.22 percent of Mg; 0.5 percent of Fe; 0.2 percent of Zn; 0.29 percent of Mn; 0.4 percent of Ni; 0.03 percent of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.78% of Cu; si, 6.4%; 0.34 percent of Mg; 0.88 percent of Fe; 0.35 percent of Zn; 0.28% of Mn; 0.45 percent of Ni; 0.18 percent of Sn; and (3) the rest: and Al.
Preferably, the aluminum alloy template die-casting material for buildings comprises the following components in parts by weight: 0.55% of Cu; si, 6.1%; 0.28% of Mg; 0.45 percent of Fe; 0.175% of Zn; 0.15 percent of Mn; 0.25 percent of Ni; 0.05 percent of Sn; and (3) the rest: and Al.
In the invention, the properties and the effects of the components are as follows:
(1) si: the castability is mainly determined for reducing the shrinkage and avoiding the tendency of heat cracking, and if Si is increased to more than 7.5% in a conventional manner, the castability is better but the brittleness is remarkably increased, so that the content of Si must be reduced.
(2) Cu: the increase of the content can improve the fluidity, tensile strength and hardness of the molten aluminum, but can reduce corrosion resistance and plasticity, and increase the hot cracking tendency. By greatly reducing the Cu content (the temperature during die casting needs to be increased), the possibility of hot cracking can be greatly reduced, and simultaneously, the strength and the hardness of the aluminum template are within an acceptable range according to the use characteristics of the aluminum template.
(3) Mg: when the content is kept between 0.2 and 0.35 percent, the strength and the corrosion resistance of the alloy can be improved.
(4) Fe: if the amount exceeds 0.9%, the fluidity is significantly lowered, but if the amount is less than 0.6%, the die-casting process is likely to cause severe die-sticking, which is not suitable for die-casting.
Compared with the prior art, the invention improves the elongation of the product by adjusting the alloy components of the die-casting raw materials on the premise of keeping better castability and pressure resistance, and ensures that the aluminum alloy template is not broken by beating in the process of using in a construction site. The method specifically comprises the following steps: the product made of the aluminum alloy template die-casting material for the building keeps good castability and pressure resistance, and is free from damage in repeated beating tests. The elongation of the product reaches more than 5 percent. Only the alloy components need to be adjusted, the die-casting process does not need to be adjusted, and compared with other methods for improving the elongation, the method is low in cost and good in castability and pressure resistance.
Detailed Description
The present invention will be further described with reference to the following embodiments.
Example 1
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.45 percent of Cu; si, 6.2%; 0.28% of Mg; 0.75 percent of Fe; 0.35 percent of Zn; 0.23 percent of Mn; 0.03 percent of Ni; 0.01% of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 5.4%.
Example 2
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.3 percent of Cu; si, 6%; 0.2 percent of Mg; 0.8 percent of Fe; 0.3 percent of Zn; 0.25% of Mn; 0.01 percent of Ni; 0.1% of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product is 6%.
Example 3
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.5 percent of Cu; 5.5 percent of Si; 0.3 percent of Mg; 0.9 percent of Fe; 0.25 percent of Zn; 0.2 percent of Mn; 0.02% of Ni; 0.2% of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product is 7%.
Example 4
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.6 percent of Cu; si, 6.5%; 0.35 percent of Mg; 0.7 percent of Fe; 0.35 percent of Zn; 0.3 percent of Mn; 0.1 percent of Ni; 0.14% of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 5.1%.
Example 5
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.8 percent of Cu; si, 6.1%; 0.25% of Mg; 0.65% of Fe; 0.26% of Zn; mn, 0.27%; 0.5 percent of Ni; 0.15 percent of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 5.5%.
Example 6
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.7 percent of Cu; si, 5.7%; 0.34 percent of Mg; 0.55 percent of Fe; 0.34 percent of Zn; 0.29 percent of Mn; 0.3 percent of Ni; sn, 0.16%, remainder: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 6.5%.
Example 7
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.75% of Cu; 5.5 percent of Si; 0.22 percent of Mg; 0.5 percent of Fe; 0.2 percent of Zn; 0.29 percent of Mn; 0.4 percent of Ni; 0.03 percent of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product is 7%.
Example 8
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.78% of Cu; si, 6.4%; 0.34 percent of Mg; 0.88 percent of Fe; 0.35 percent of Zn; 0.28% of Mn; 0.45 percent of Ni; 0.18 percent of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 5.2%.
Example 9
The building aluminum alloy template die-casting material is composed of the following components in parts by weight: 0.55% of Cu; si, 6.1%; 0.28% of Mg; 0.45 percent of Fe; 0.175% of Zn; 0.15 percent of Mn; 0.25 percent of Ni; 0.05 percent of Sn; and (3) the rest: and Al.
Description of the effects: the building aluminum alloy template die-cast by the components has no phenomena of heat cracking and die sticking in the die-casting process, and no damage condition occurs after a pre-installer (adult man) uses a die-filling hammer on a construction site to continuously beat for 100 times (with the largest force as far as possible, based on the condition that the hammer does not shake and pain a palm). The elongation of the product was 5.5%.
Compared with the related technology, the invention mainly adjusts four metal elements of Si, Cu, Mg and Fe which have great influence on the comprehensive performance of the alloy, and reasonably controls the components; the final product maintains good castability and pressure resistance, and is free from breakage in repeated beating tests. The elongation of the product reaches more than 5 percent, and the invention only needs to adjust the alloy components and does not need to adjust the die-casting process, thereby having low cost compared with other methods for improving the elongation.
While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The aluminum alloy template die-casting material for the building is characterized by comprising the following components in parts by weight:
Cu,0.3-0.8%;
Si,5.5-6.5%;
Mg,0.2-0.35%;
Fe≤0.9%;
Zn≤0.35%;
Mn≤0.3%;
Ni≤0.5%;
Sn≤0.2%;
and (3) the rest: and Al.
2. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.45%;
Si,6.2%;
Mg,0.28%;
Fe,0.75%;
Zn,0.35%;
Mn,0.23%;
Ni,0.03%;
Sn,0.01%;
and (3) the rest: and Al.
3. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.3%;
Si,6%;
Mg,0.2%;
Fe,0.8%;
Zn,0.3%;
Mn,0.25%;
Ni,0.01%;
Sn,0.1%;
and (3) the rest: and Al.
4. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.5%;
Si,5.5%;
Mg,0.3%;
Fe,0.9%;
Zn,0.25%;
Mn,0.2%;
Ni,0.02%;
Sn,0.2%;
and (3) the rest: and Al.
5. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.6%;
Si,6.5%;
Mg,0.35%;
Fe,0.7%;
Zn,0.35%;
Mn,0.3%;
Ni,0.1%;
Sn,0.14%;
and (3) the rest: and Al.
6. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.8%;
Si,6.1%;
Mg,0.25%;
Fe,0.65%;
Zn,0.26%;
Mn,0.27%;
Ni,0.5%;
Sn,0.15%;
and (3) the rest: and Al.
7. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.7%;
Si,5.7%;
Mg,0.34%;
Fe,0.55%;
Zn,0.34%;
Mn,0.29%;
Ni,0.3%;
Sn,0.16%;
and (3) the rest: and Al.
8. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.75%;
Si,5.5%;
Mg,0.22%;
Fe,0.5%;
Zn,0.2%;
Mn,0.29%;
Ni,0.4%;
Sn,0.03%;
and (3) the rest: and Al.
9. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.78%;
Si,6.4%;
Mg,0.34%;
Fe,0.88%;
Zn,0.35%;
Mn,0.28%;
Ni,0.45%;
Sn,0.18%;
and (3) the rest: and Al.
10. The architectural aluminum alloy template die-casting material as claimed in claim 1, wherein the architectural aluminum alloy template die-casting material is composed of the following components in parts by weight:
Cu,0.55%;
Si,6.1%;
Mg,0.28%;
Fe,0.45%;
Zn,0.175%;
Mn,0.15%;
Ni,0.25%;
Sn,0.05%;
and (3) the rest: and Al.
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