CN112774996B - Building rubbish material separator - Google Patents
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- CN112774996B CN112774996B CN202110175559.8A CN202110175559A CN112774996B CN 112774996 B CN112774996 B CN 112774996B CN 202110175559 A CN202110175559 A CN 202110175559A CN 112774996 B CN112774996 B CN 112774996B
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- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000010276 construction Methods 0.000 claims abstract description 56
- 239000002699 waste material Substances 0.000 claims abstract description 55
- 238000005192 partition Methods 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims abstract description 5
- 238000007906 compression Methods 0.000 claims abstract description 5
- 238000009826 distribution Methods 0.000 claims description 45
- 238000000926 separation method Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000007769 metal material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/10—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices using momentum effects
- B07B13/11—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices using momentum effects involving travel of particles over surfaces which separate by centrifugal force or by relative friction between particles and such surfaces, e.g. helical sorters
- B07B13/113—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices using momentum effects involving travel of particles over surfaces which separate by centrifugal force or by relative friction between particles and such surfaces, e.g. helical sorters shaking tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/18—Control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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- Processing Of Solid Wastes (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种建筑垃圾材料分离装置,属于建筑垃圾分离设备技术领域。The invention relates to a construction waste material separation device, which belongs to the technical field of construction waste separation equipment.
背景技术Background technique
伴随着工程建设的不断加快,建筑垃圾的产生量也在高速增长,我国建筑垃圾的数量已占到城市垃圾总量的30%~40%。有关统计显示,在每万m2建筑的施工过程中,仅建筑垃圾就会产生500~600t。据有关部门预测,中国每年20亿m2以上的工程建设将持续10~15年,同时每年会产生约6亿t的建筑垃圾。建筑垃圾主要是指工程新建、改扩建及危旧建筑物的拆除过程中产生的固体废弃物。交通部早在2008年6月25日经第7次部务会议通过《公路、水路交通实施〈中华人民共和国节约能源法〉办法》,启动了一系列材料节约和循环利用专项行动计划,贵州省政府于2016年出台了《省人民政府办公厅关于加强建筑垃圾管理促进资源化利用的通知》,鼓励对建筑垃圾材料进行资源化利用。With the continuous acceleration of engineering construction, the amount of construction waste is also growing rapidly. The amount of construction waste in my country has accounted for 30% to 40% of the total urban waste. Relevant statistics show that in the construction process of every 10,000 m 2 buildings, only 500 to 600 tons of construction waste will be generated. According to the forecast of relevant departments, China's annual construction projects of more than 2 billion m 2 will continue for 10 to 15 years, and at the same time, about 600 million tons of construction waste will be generated every year. Construction waste mainly refers to the solid waste generated in the process of new construction, reconstruction and expansion of projects and the demolition of dangerous and old buildings. As early as June 25, 2008, the Ministry of Communications passed the "Measures for the Implementation of the Energy Conservation Law of the People's Republic of China" through the 7th ministerial meeting on road and waterway transportation, and launched a series of special action plans for material conservation and recycling. Guizhou Province In 2016, the government issued the "Notice of the General Office of the Provincial People's Government on Strengthening Construction Waste Management and Promoting Resource Utilization" to encourage the resource utilization of construction waste materials.
将建筑垃圾在建筑工程、交通土建工程等领域进行利用,一方面可避免废弃建筑材料堆砌或填埋而占用宝贵的土地资源;另一方面也节约了其他新材料,尤其是砂石材料的使用。然而,建筑垃圾来源复杂,包括建(构)物拆除、路面翻修、混凝土生产、工程施工或其它状况下产生的混凝土、碎石、钢筋、木屑等废弃物,其中,废弃混凝土在城市所拆除的建筑垃圾中占有很大比例,约为40%。Utilizing construction waste in construction engineering, traffic civil engineering and other fields can avoid the piling or landfill of waste construction materials and occupy valuable land resources; on the other hand, it can also save other new materials, especially the use of sand and gravel materials. . However, the sources of construction waste are complex, including wastes such as concrete, crushed stone, steel bars, wood chips and other wastes generated from building (structure) demolition, road renovation, concrete production, engineering construction or other conditions. Among them, waste concrete is demolished in cities. Construction waste has a large proportion, about 40%.
由于建筑垃圾材料来源广泛、成分复杂,且不同来源、成分的材料,其物理、力学性质相差巨大,在对建筑垃圾材料进行利用时,必须对各类建筑垃圾材料进行分离,以获取成分单一的材料。Due to the wide range of sources and complex components of construction waste materials, and the huge differences in physical and mechanical properties of materials from different sources and components, when using construction waste materials, various types of construction waste materials must be separated to obtain single-component materials. Material.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种建筑垃圾材料分离装置。该分离装置设计合理,结构简单,易于操作,能够提供对建筑垃圾中的混凝土块、砖石、金属、木屑等材料的分离。The purpose of the present invention is to provide a construction waste material separation device. The separation device has reasonable design, simple structure and easy operation, and can provide separation of concrete blocks, masonry, metal, wood chips and other materials in construction waste.
本发明的技术方案:一种建筑垃圾材料分离装置,包括有固定于地面上的底座,底座上经压缩弹簧与振动台固定连接,振动台上固定有振动电机,振动台上沿其长度方向设有分料传送带,分料传送带的头端上方设有输料传送带,输料传送带的输料方向与分料传送带的宽度方向一致,且分料传送带沿宽度方向倾斜设置,靠近输料传送带一端高于另一端,分料传送带的尾端设置有出料口,出料口经分隔板分隔为多个滑道。Technical scheme of the present invention: a construction waste material separation device, comprising a base fixed on the ground, the base is fixedly connected with a vibration table through a compression spring, a vibration motor is fixed on the vibration table, and a vibration table is arranged along its length direction on the vibration table. There is a feeding conveyor belt, and a feeding conveyor belt is arranged above the head end of the feeding conveyor belt. The feeding direction of the feeding conveyor belt is consistent with the width direction of the feeding conveyor belt, and the feeding conveyor belt is inclined along the width direction. At the other end, the tail end of the material distribution conveyor belt is provided with a discharge port, and the discharge port is divided into a plurality of slideways by a partition plate.
前述的建筑垃圾材料分离装置中,所述振动电机的振动频率为0~30Hz,振幅为3~6mm。In the aforementioned construction waste material separation device, the vibration frequency of the vibration motor is 0-30 Hz, and the amplitude is 3-6 mm.
前述的建筑垃圾材料分离装置中,所述分料传送带的倾斜角度为20°~40°。In the aforementioned construction waste material separation device, the inclination angle of the material distribution conveyor belt is 20°˜40°.
前述的建筑垃圾材料分离装置中,所述分料传送带为金属材质,其表层设置有橡胶层,分料传送带的内层均布有齿槽,齿槽与分料传送带的传动轴上的传动齿轮啮合。In the aforementioned construction waste material separation device, the material distribution conveyor belt is made of metal material, the surface layer is provided with a rubber layer, the inner layer of the material distribution conveyor belt is evenly distributed with tooth grooves, and the tooth grooves are connected with the transmission gear on the transmission shaft of the material distribution conveyor belt. mesh.
前述的建筑垃圾材料分离装置中,所述振动台表面一侧设置有多个支撑杆,支撑杆的顶端通过轴承与分料传送带低端侧壁的连接板活动连接,振动台表面另一侧设置有多个电动千斤顶,电动千斤顶的伸缩杆顶端与滑动轮连接,滑动轮卡入滑动槽中,滑动槽设置在分料传送带高端侧壁的外侧支架底面。In the aforementioned construction waste material separation device, a plurality of support rods are provided on one side of the surface of the vibrating table, and the top of the supporting rods are movably connected to the connecting plate of the lower end side wall of the material distribution conveyor through a bearing, and the other side of the vibrating table surface is provided. There are multiple electric jacks, the top of the telescopic rod of the electric jack is connected with the sliding wheel, the sliding wheel is clamped into the sliding groove, and the sliding groove is set on the bottom surface of the outer bracket of the high-end side wall of the distribution conveyor belt.
前述的建筑垃圾材料分离装置中,所述伸缩杆上套接有防护弹簧,防护弹簧底端与电动千斤顶固定连接。In the aforementioned construction waste material separation device, a protective spring is sleeved on the telescopic rod, and the bottom end of the protective spring is fixedly connected with the electric jack.
前述的建筑垃圾材料分离装置中,所述出料口为倾斜设置,其头端与底座侧壁固定连接,出料口头端上方设置有螺纹固定轴,螺纹固定轴的两端与底座侧壁固定连接,螺纹固定轴上活动套接有多块竖直设置的分隔板,分隔板底部与出料口表面接触,每块分隔板两侧通过套接在螺纹固定轴上的2个螺母进行固定。In the aforementioned construction waste material separation device, the discharge port is inclined, and its head end is fixedly connected to the side wall of the base. A threaded fixing shaft is provided above the head end of the discharge port, and both ends of the threaded fixing shaft are fixed to the side wall of the base. Connection, the threaded fixed shaft is movably sleeved with a plurality of vertically arranged partition plates, the bottom of the partition plate is in contact with the surface of the discharge port, and the two sides of each partition plate are sleeved on the threaded fixed shaft through 2 nuts to be fixed.
前述的建筑垃圾材料分离装置中,所述底座对称的两侧通过锚定板将其夹持住,锚定板经铆钉与地面固定。In the aforementioned construction waste material separation device, the symmetrical two sides of the base are clamped by anchor plates, and the anchor plates are fixed to the ground by rivets.
前述的建筑垃圾材料分离装置中,所述输料传送带上设置有通过齿轮带动其转动的输料传送带电机,以及支撑整个输料传送带的支架,支架之间通过横杆连接。In the aforementioned construction waste material separation device, the conveying conveyor belt is provided with a conveying conveyor motor driven by gears to rotate, and a bracket supporting the entire conveying conveyor belt, and the brackets are connected by cross bars.
前述的建筑垃圾材料分离装置中,所述分料传送带的低端表面沿其长度方向设置有挡料板。In the aforementioned construction waste material separation device, the lower end surface of the material distribution conveyor belt is provided with a baffle plate along its length direction.
本发明的有益效果:与现有技术相比,本发明通过将分料传送带沿其宽度方向倾斜设置,当不同重量、大小的建筑垃圾从分料传送带头端沿其宽度方向掉落至分料传送带时,较重、较大的物料在其重力以及振动电机的振动作用下,滑落至分料传送带的低端,而稍重、粒径次之的物料则附着在分料传送带的中间位置,而较轻、粒径非常小的物料则附着在分料传送带的高处,通过斜向设置一个分料传送带,在振动作用下即可将建筑垃圾分为多个不同的等级,便于建筑垃圾的回收再利用。分料传送带的倾斜角度、振动频率以及振动幅度均可根据不同批次分离物料的不同进行调整,从而提高了分离效果。Beneficial effects of the present invention: Compared with the prior art, the present invention is by slanting the distributing conveyor belt along its width direction. When conveying the belt, the heavier and larger material slides down to the lower end of the distribution conveyor belt under the action of its gravity and the vibration of the vibration motor, while the slightly heavier material with the second largest particle size is attached to the middle position of the distribution conveyor belt, while the Lighter materials with very small particle size are attached to the height of the material distribution conveyor. By setting a material distribution conveyor obliquely, the construction waste can be divided into different grades under the action of vibration, which is convenient for the recycling of construction waste. Reuse. The inclination angle, vibration frequency and vibration amplitude of the distribution conveyor belt can be adjusted according to different batches of separated materials, thereby improving the separation effect.
综合而言,本发明的装置设计合理,结构简单,易于操作,能够提供对建筑垃圾中混凝土块、砖石、金属、木屑等材料的分离。In general, the device of the present invention has reasonable design, simple structure and easy operation, and can provide separation of concrete blocks, masonry, metal, wood chips and other materials in construction waste.
附图说明Description of drawings
附图1为本发明的结构示意图;Accompanying drawing 1 is the structural representation of the present invention;
附图2为附图1的俯视图;Accompanying
附图3为附图1的侧视图;Accompanying
附图4为转动轴和分料传送带的结构示意图;Accompanying
附图5为附图4的侧视图;Accompanying
附图6为出料口的结构示意图。Figure 6 is a schematic view of the structure of the discharge port.
图中标记为:1-底座,2-锚定板,3-铆钉,4-压缩弹簧,5-振动台,6-振动电机,7-支撑杆,8-电动千斤顶,9-轴承,10-连接板,11-分料传送带电机,12-传动轴,13-外侧支架,14-滑动槽,15-滑动轮,16-伸缩杆,17-防护弹簧,18-分料传送带,19-橡胶层,20-出料口,21-螺纹固定轴,22-分隔板,23-螺母,24-输料传送带,25-输料传送带电机,26-支架,27-横杆,28-固定螺丝,29-建筑垃圾材料,30-挡料板。Marked in the figure as: 1- base, 2- anchor plate, 3- rivet, 4- compression spring, 5- vibration table, 6- vibration motor, 7- support rod, 8- electric jack, 9- bearing, 10- connecting plate, 11- distribution conveyor motor, 12- transmission shaft, 13- outer bracket, 14- sliding groove, 15- sliding wheel, 16- telescopic rod, 17- protection spring, 18- distribution conveyor belt, 19- rubber layer , 20-discharge port, 21-threaded fixed shaft, 22-partition plate, 23-nut, 24-feed conveyor, 25-feed conveyor motor, 26-support, 27-crossbar, 28-fixed screw, 29- Construction waste material, 30- Baffle plate.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.
本发明的实施例:一种建筑垃圾材料分离装置,如附图1-6所示,包括有1个固定于地面上的底座1,底座1上固定有多个压缩弹簧4,压缩弹簧4的另一端与振动台5底面固定连接,振动台5底部中间固定有1个振动电机6,振动台5上沿其长度方向固定设有1个分料传送带18,该分料传送带18的头端上方设有1个输料传送带24,该输料传送带24的输料方向与分料传送带18的宽度方向一致,且分料传送带18沿宽度方向倾斜设置,靠近输料传送带24一端高度高于另一端,分料传送带18的尾端设置有出料口20,出料口20经分隔板22分隔为多个滑道。The embodiment of the present invention: a construction waste material separation device, as shown in the accompanying drawings 1-6, includes a base 1 fixed on the ground, a plurality of
利用建筑垃圾材料分离装置进行建筑垃圾分离,具体操作如下。The construction waste separation is carried out by using the construction waste material separation device, and the specific operation is as follows.
将整个装置固定在平整地面上。开启输料传送带24上的输料传送带电机25、振动电机6和分料传送带18上的分料传送带电机11电源,并将输料传送带电机25的转速调整为慢速。通过装载机等设备,将经过初步破碎的建筑垃圾材料29放置于输料传送带24上,经输料传送带24传送至分料传送带18抬起的一侧,建筑垃圾材料29在振动状态下,经分料传送带18向出料口20方向移动,移动过程中,建筑垃圾材料29因不同组成材料的重量、密度和与分料传送带18摩擦力不同而在分料传送带18上发生分离。待分离后的建筑垃圾材料29传送至出料口20后,不同的物料经不同的滑道滑出,通过其他分料传送带装置运输至指定位置存放即可。待需要进行分离的建筑垃圾材料29分离完成后,关闭振动电机6、分料传送带电机11和输料传送带电机25电源。Fix the entire unit on a flat surface. Turn on the
所述振动电机6的振动频率为0~30Hz,振幅为3~6mm,不同批次分离的建筑垃圾类型不同、粒径大小也不相同,因此需要设置不同的振动频率和振幅。振动频率在0~30Hz,振幅在3~6mm内可调,经试验可很好地分离现目前所有的建筑垃圾骨料。The vibration frequency of the
所述分料传送带18的倾斜角度为20°~40°,该角度通过对不同建筑垃圾材料29进行试验确定,不同类型、不同粒径的骨料最佳的分离角度均不相同,每批次的骨料分离前,可目测骨料中各种类型、各种粒径骨料的大概占比,然后调整一个合适的倾斜角度。The inclination angle of the material
所述分料传送带18为金属材质,可提高其使用寿命。其表层设置有橡胶层19,可增大与骨料之间的摩擦力,达到较好地分离效果。分料传送带18的内层均布有齿槽,齿槽与分料传送带18的传动轴12上的传动齿轮啮合。由于分离的骨料大多为混凝土块、砖石、金属等材料,质量较大,为了能够保证分料传送带18正常转动,故将其设置为结构。The material
所述振动台5表面一侧设置有多个支撑杆7,支撑杆7的顶端通过轴承9与分料传送带18低端侧壁的连接板10活动连接,振动台5表面另一侧设置有多个电动千斤顶8,电动千斤顶8的伸缩杆16顶端与滑动轮15连接,滑动轮15卡入滑动槽14中,滑动槽14设置在分料传送带18高端侧壁的外侧支架13底面。该结构主要用于调整分料传送带18的倾斜角度,具体的调整方式为,通过电动千斤顶8的伸缩杆16的升降,使得滑动轮15在滑动槽14内滑动的同时,分料传送带18低端绕轴承9转动,从而实现倾斜角度的调整。A plurality of support rods 7 are arranged on one side of the surface of the vibration table 5, and the top of the support rods 7 is movably connected to the connecting
所述伸缩杆16上套接有防护弹簧17,防护弹簧17底端与电动千斤顶8固定连接。该防护弹簧17主要用于防止伸缩杆16意外失效后,分料传送带18偏转对电动千斤顶8造成损伤。A
所述出料口20为金属材质,且为倾斜设置,便于物料的滑落输送,其长度方向与分料传送带18的运行方向相同,出料口20头端与底座1侧壁焊接固定连接,出料口20头端上方设置有螺纹固定轴21,螺纹固定轴21的两端与底座1侧壁焊接固定连接,螺纹固定轴21上活动套接有多块竖直设置、金属材质的分隔板22,分隔板22一端上方有圆孔,圆孔直径略大于螺纹固定轴21,便于分隔板22的移动。分隔板数量依据建筑垃圾的分离成分,通常设置为2~4个。分隔板22底部与出料口20表面接触,每块分隔板22两侧通过套接在螺纹固定轴21上的2个螺母23进行固定。分离不同的骨料时,不同骨料附着在分料传送带18上的位置也不相同,为此需要调整出料口20的位置,调整方式为通过移动分隔板22在螺纹固定轴21上位置,即可将出料口20分隔为多个滑道,分隔板22沿着螺纹固定轴21滑动至所需位置后,拧紧其两侧的螺母23即可将分隔板22固定住。The
所述底座1对称的两侧通过4块锚定板2将其夹持住,锚定板2经铆钉3与地面固定。将四个铆钉3分别穿过四个锚定板2的圆孔,击打至地面中,将底座1固定住。The symmetrical two sides of the base 1 are clamped by four
所述输料传送带24上设置有通过齿轮带动其转动的输料传送带电机25,即与输料传送带电机25连接的传动轴上设置有齿轮,该齿轮带动输料传送带24转动,与分料传送带18的传动方式相同,均能够更好地输送物料。输料传送带24下方设置有支架26,支架26为金属支架,高度可以进行调节,以便适应不同高度的分料传送带18。支架26之间通过横杆27连接,横杆27为金属杆,通过固定螺丝与支架26连接,用于加强支架26的连接强度。The conveying
所述分料传送带18的低端表面沿其长度方向设置有挡料板30,用于挡住从高处滚落下来的尺寸较大、重量较大的骨料。The lower surface of the material
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