[go: up one dir, main page]

CN112763296B - A three-dimensional etching method for chromium-manganese stainless steel inclusions - Google Patents

A three-dimensional etching method for chromium-manganese stainless steel inclusions Download PDF

Info

Publication number
CN112763296B
CN112763296B CN202011610844.XA CN202011610844A CN112763296B CN 112763296 B CN112763296 B CN 112763296B CN 202011610844 A CN202011610844 A CN 202011610844A CN 112763296 B CN112763296 B CN 112763296B
Authority
CN
China
Prior art keywords
inclusions
etching
stainless steel
steel
chromium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011610844.XA
Other languages
Chinese (zh)
Other versions
CN112763296A (en
Inventor
付建勋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Shanghai for Science and Technology
Original Assignee
University of Shanghai for Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Shanghai for Science and Technology filed Critical University of Shanghai for Science and Technology
Priority to CN202011610844.XA priority Critical patent/CN112763296B/en
Publication of CN112763296A publication Critical patent/CN112763296A/en
Application granted granted Critical
Publication of CN112763296B publication Critical patent/CN112763296B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/32Polishing; Etching

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • ing And Chemical Polishing (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明公布一种针对铬锰系不锈钢中夹杂物的三维电流腐刻方法,属金属材料检测领域。本发明通过给定一种新型的三维腐刻液,按给定方法及腐刻参数在由中性溶剂、络合剂和导电剂配置的新型腐刻液中进行电流定向腐刻,使钢基体部分溶解,夹杂物不溶解,进而暴露夹杂物的空间形貌,保留夹杂物的空间位置信息,从而可以无需萃取,原位观察不锈钢中夹杂物的形貌和分布规律。该方法需要的试样小,通常几克即可;腐刻时间短、效率高,通常十几到几十分钟可完成腐刻;装置简单、操作灵活,腐刻结束后,可配合扫描电镜设备进行夹杂物的观察、拍摄及统计,获得夹杂物的三维形态和钢中原位分布信息,对准确把握钢中夹杂物空间分布及形态特征,获得夹杂物的原位分布特征有重要帮助。

Figure 202011610844

The invention discloses a three-dimensional current corrosion etching method for inclusions in chromium-manganese stainless steel, which belongs to the field of metal material detection. The present invention provides a new type of three-dimensional etching solution, and carries out current directional etching in the new type of etching solution configured by a neutral solvent, a complexing agent and a conductive agent according to a given method and etching parameters, so that the steel substrate Partially dissolves, and the inclusions do not dissolve, thereby exposing the spatial morphology of the inclusions and retaining the spatial position information of the inclusions, so that the morphology and distribution of the inclusions in stainless steel can be observed in situ without extraction. The sample required by this method is small, usually a few grams; the etching time is short and the efficiency is high, and the etching can usually be completed in ten to tens of minutes; the device is simple and the operation is flexible, and after the etching is completed, it can be used with scanning electron microscope equipment Observation, photography and statistics of inclusions to obtain the three-dimensional shape of inclusions and in-situ distribution information in steel are of great help to accurately grasp the spatial distribution and morphological characteristics of inclusions in steel and obtain the in-situ distribution characteristics of inclusions.

Figure 202011610844

Description

一种针对铬锰系不锈钢夹杂物的三维腐刻方法A three-dimensional etching method for chromium-manganese stainless steel inclusions

技术领域technical field

本发明涉及金属材料检测领域,特别是一种原位电解腐刻Mn不锈钢中非金属夹杂物的方法。The invention relates to the field of metal material detection, in particular to a method for in-situ electrolytic corrosion of non-metallic inclusions in Mn stainless steel.

背景技术Background technique

按照我国标准GB/T 13304-1991《钢分类》以及国际上通用的分类方法,按钢的金相组织划分,不锈钢分为奥氏体型、铁素体型、马氏体型、奥氏体-铁素体双相和沉淀硬化型5类。According to the national standard GB/T 13304-1991 "Steel Classification" and the international general classification method, according to the metallographic structure of steel, stainless steel is divided into austenite type, ferrite type, martensite type, austenite-iron There are 5 types of element body duplex and precipitation hardening type.

奥氏体不锈钢按其化学成分又分为铬镍系(美国为300系)奥氏体不锈钢和铬锰系(美国为200系)奥氏体不锈钢两个系列。铬锰系(200系)奥氏体不锈钢是在铬镍系奥氏体不锈钢基础上,往钢中加入锰和(或)氮代替贵重金属镍元素而发展起来的,它的奥氏体元素,除锰之外还有氮,一般还有适量的镍(4%~6%),钢中锰起稳定奥氏体的作用。由于氮强烈的形成并稳定奥氏体且起很好的固溶强化作用,提高了奥氏体不锈钢的强度,因此这个系列的不锈钢,适宜在承受较重负荷而耐蚀性要求不太高的设备和部件上使用。According to its chemical composition, austenitic stainless steel is divided into two series of chromium-nickel series (300 series in the United States) austenitic stainless steel and chromium-manganese series (200 series in the United States) austenitic stainless steel. Chromium-manganese (200 series) austenitic stainless steel is developed on the basis of chromium-nickel austenitic stainless steel, adding manganese and (or) nitrogen to steel instead of precious metal nickel. Its austenitic elements, In addition to manganese, there is nitrogen, and generally there is an appropriate amount of nickel (4% to 6%). Manganese in steel plays a role in stabilizing austenite. Since nitrogen strongly forms and stabilizes austenite and plays a good role in solid solution strengthening, which improves the strength of austenitic stainless steel, this series of stainless steel is suitable for heavy loads and low corrosion resistance requirements. used on equipment and components.

随着客户对钢铁材料质量和性能要求的提高,钢中夹杂物的去除与控制也越来越受到冶金工作者的重视,如何有效的去除夹杂物和控制夹杂物形态,首先需要对夹杂物的真实尺寸及形貌特点有清晰的认识。在不锈钢中非连续存在的非金属夹杂物是危害不锈钢耐蚀性能及其它组织性能的主要因素,钢中非金属夹杂物的尺寸、形貌、分布等参数对钢的组织均匀性有重要的影响。通常,采用金相显微镜或者扫描电镜观察非金属夹杂物的尺寸、形貌、分布等参数。但对试样进行研磨抛光之后,在电镜下往往只能看到非金属夹杂物的某一个截面,无法观察到钢中非金属夹杂物的真实三维形貌。因此,对铬锰系不锈钢中非金属夹杂物的三维表征是精准掌握夹杂物空间分布、形态尺寸的重要手段,对提升钢材品质具有重要意义。With the improvement of customers' requirements on the quality and performance of steel materials, the removal and control of inclusions in steel are more and more valued by metallurgists. How to effectively remove inclusions and control the shape of inclusions, first of all, it is necessary to control the inclusions Have a clear understanding of the real size and shape characteristics. The non-metallic inclusions that exist discontinuously in stainless steel are the main factors that endanger the corrosion resistance and other structural properties of stainless steel. The size, shape, distribution and other parameters of non-metallic inclusions in steel have an important impact on the uniformity of steel structure. . Usually, metallographic microscopes or scanning electron microscopes are used to observe parameters such as size, shape, and distribution of non-metallic inclusions. However, after the sample is ground and polished, only a certain section of the non-metallic inclusions can be seen under the electron microscope, and the real three-dimensional shape of the non-metallic inclusions in the steel cannot be observed. Therefore, the three-dimensional characterization of non-metallic inclusions in chromium-manganese stainless steel is an important means to accurately grasp the spatial distribution, shape and size of inclusions, and it is of great significance to improve the quality of steel.

目前,已经报道的提取非金属夹杂物的方法大致有酸溶法和电解法两种。酸溶法发展很早,应用也很广,它是采用各种浓度的HNO3、H2SO4、HCl和的水溶液将金属基体溶解,而一些不被酸溶解的稳定夹杂物可以保留下来。酸溶法见文献《用酸溶法研究钢中超细氧化物夹杂的三维形貌》(钢铁研究学报,2007,4)。电解腐刻技术是有别于电解萃取技术的一种硫化物三维表征手段。电解萃取通常是采用水溶液大样电解和非水溶液小样电解两种方式,将钢基体完全溶解后,通过萃取获得夹杂物的表征方法。电解时间长,硫化物过滤复杂难以操作,其主要过程为:试样电解→阳极清洗→淘洗→磁选→还原→洗涤→烘干→称重→硫化物组成或性能检测。相对于电解萃取,电解三维腐刻技术特点在于仅电解部分基体,原位暴露基体中的夹杂物的三维形貌。At present, the reported methods for extracting non-metallic inclusions generally include acid dissolution and electrolysis. The acid dissolution method has been developed very early and widely used. It uses various concentrations of HNO 3 , H 2 SO 4 , HCl and aqueous solutions to dissolve the metal matrix, and some stable inclusions that are not dissolved by acid can be retained. For the acid-dissolution method, see the literature "Study on the Three-dimensional Morphology of Ultrafine Oxide Inclusions in Steel by Acid-dissolution Method" (Journal of Iron and Steel Research, 2007, 4). Electrolytic etching technology is a three-dimensional characterization method of sulfide that is different from electrolytic extraction technology. Electrolytic extraction usually adopts two methods of aqueous solution large-sample electrolysis and non-aqueous solution small-sample electrolysis. After the steel matrix is completely dissolved, the characterization method of inclusions is obtained by extraction. The electrolysis time is long, and the sulfide filtration is complicated and difficult to operate. The main process is: sample electrolysis → anode cleaning → elutriation → magnetic separation → reduction → washing → drying → weighing → sulfide composition or performance testing. Compared with electrolytic extraction, the electrolytic three-dimensional etching technology is characterized in that only part of the matrix is electrolyzed, and the three-dimensional morphology of the inclusions in the matrix is exposed in situ.

水溶液电解法通常采用的电解液为酸性水溶液,与酸溶法类似,在酸性水溶液将破坏钢中的许多夹杂物,并且该电解法只能完整的保留大于的夹杂物,对于钢中含量较高的小于的夹杂物不能进行准确评价,因此,这种方法也有待改进在《钢中的非金属夹杂物》一书中共提到了7种非水电解液,但是这些电解液所能提取的钢种和夹杂物类型存在较大的局限性,或者针对一个钢种,或者针对一类夹杂物。此外对电解液的值也没有说明,在没有值的情况下很难说明电解液对夹杂物的损伤情况,更重要的是提取夹杂物时采用过滤方式,这种方式对于提取纳米级夹杂物是很难实现的,因为超细夹杂物很难从滤纸上分离下来。另外采用滤纸过滤分离需较长时间,分离效率较低,因此,这些方法也有待改进。The electrolyte usually used in the aqueous solution electrolysis method is an acidic aqueous solution, which is similar to the acid solution method. Many inclusions in the steel will be destroyed in the acidic aqueous solution, and this electrolysis method can only completely retain the inclusions larger than The smaller inclusions cannot be accurately evaluated, so this method needs to be improved. In the book "Non-metallic Inclusions in Steel", there are 7 kinds of non-aqueous electrolytes mentioned, but the steel types that these electrolytes can extract There is a big limitation with the inclusion type, or for a steel grade, or for a type of inclusion. In addition, there is no description of the value of the electrolyte. Without a value, it is difficult to explain the damage of the electrolyte to the inclusions. More importantly, the filtration method is used when extracting the inclusions. This method is very useful for extracting nanoscale inclusions. Difficult to achieve because ultrafine inclusions are difficult to separate from the filter paper. In addition, it takes a long time to filter and separate by filter paper, and the separation efficiency is low. Therefore, these methods also need to be improved.

中国专利CN101736392A公开一种电解液及用其电解提取钢中非金属夹杂物的方法,电解液的配比按重量百分比计为四甲基氯化铵1%~1.5%,三乙醇铵6%~10%,丙三醇6%~10%,二苯胍0.6%~1%,余量为无水甲醇,电解时调整电流密度为40-100mA/cm2;控制电解液的温度为-5~5℃,在电解时不断向电解槽中通入氩气,流量为0.1-0.3升/分钟,然后采用离心分离机对电解液进行离心分离。本发明有别于上述发明之处在于:⑴上述发明采用电解-离心-磁吸-分离方法,操作过程较为复杂,而本发明采用原位电解的方法,摒弃了离心-磁吸-分离的复杂方法,不仅使操作更加简单,同时可捕捉到钢中非金属夹杂物在试样表面不同区域的分布差异,避免在观察第二相粒子时产生误差;⑵本发明提出了一种新型三维腐刻液,无毒且用时更少,可达到快速电解的目的。Chinese patent CN101736392A discloses an electrolyte and a method for electrolytically extracting non-metallic inclusions in steel. The proportion of the electrolyte is 1% to 1.5% of tetramethylammonium chloride and 6% to triethanolammonium by weight percentage. 10%, glycerin 6% ~ 10%, diphenylguanidine 0.6% ~ 1%, the balance is anhydrous methanol, adjust the current density to 40-100mA/cm2 during electrolysis; control the temperature of the electrolyte to -5 ~ 5 °C, during the electrolysis, argon gas is continuously fed into the electrolytic cell with a flow rate of 0.1-0.3 liters/min, and then the electrolytic solution is centrifugally separated by a centrifuge. The present invention is different from the above-mentioned inventions in that: (1) the above-mentioned invention adopts the method of electrolysis-centrifugation-magnetic attraction-separation, and the operation process is relatively complicated, while the present invention adopts the method of in-situ electrolysis, which abandons the complexity of centrifugal-magnetic attraction-separation method, not only makes the operation easier, but also captures the distribution differences of non-metallic inclusions in steel in different regions of the sample surface, avoiding errors when observing the second phase particles; (2) the present invention proposes a new three-dimensional corrosion etching Liquid, non-toxic and less time-consuming, can achieve the purpose of rapid electrolysis.

中国专利CN106596669A公开了一种钢中硫化物系夹杂物无损检测装置及其方法一种钢中硫化物系夹杂物无损检测装置及其方法,其装置组成包括电解槽、低温恒温控制槽、直流恒电位仪、氢气瓶、流量计、计算机和若干乙酸纤维素胶袋检测方法试样准备和电解液的制备电解液由无水氯化锉、γ-丁内醋、甘油和无水乙醇混合均匀,制得电解液;开始电解时通过柠檬酸溶液控制电解液的pH为7-9,共电解12-36h,电解结束,用无水乙醇分别清洗钢试样和乙酸纤维素胶袋后,称重钢试样,磁选清洗液真空下分级过滤,分离出硫化物系夹杂物本发明装置及方法,本发明有别于上述发明之处在于:上述发明采用磁选、分级过滤的方法,本发明采用原位电解的方法,优点在于操作过程相对简单,可直接观察铬锰系不锈钢中非金属夹杂物的直接形貌及在钢中的分布,可有效避免在观察钢中非金属夹杂物时产生误差分析,且用时更少,可达到快速电解的目的。Chinese patent CN106596669A discloses a non-destructive detection device and method for sulfide-based inclusions in steel. A non-destructive detection device and method for sulfide-based inclusions in steel. Potentiometer, hydrogen bottle, flow meter, computer and several cellulose acetate plastic bags Detection method Sample preparation and electrolyte preparation The electrolyte is composed of anhydrous chloride file, γ-butyrolactone, glycerin and absolute ethanol, mixed uniformly, Electrolyte was obtained; the pH of the electrolyte was controlled by citric acid solution to be 7-9 at the beginning of electrolysis, and the total electrolysis was 12-36h. After the electrolysis was over, the steel sample and the cellulose acetate plastic bag were cleaned respectively with absolute ethanol, and then weighed Steel samples, magnetic separation and cleaning liquid are classified and filtered under vacuum to separate the sulfide-based inclusions. The device and method of the present invention are different from the above-mentioned inventions in that: the above-mentioned invention adopts the method of magnetic separation and classified filtration, and the present invention The advantage of the in-situ electrolysis method is that the operation process is relatively simple, and the direct appearance and distribution of non-metallic inclusions in chromium-manganese stainless steel can be directly observed, which can effectively avoid the occurrence of non-metallic inclusions in steel. Error analysis, and less time spent, can achieve the purpose of fast electrolysis.

中国专利CN110161066A公开了一种非水溶液提取钢中夹杂物的方法,通过在一定的电解参数下,将夹杂物与钢基体电解进入非水溶液中,然后通过离心的方法将夹杂物提取分离。非水溶液电解液成分(质量百分比)为10%乙酰丙酮,0.7%四甲基氯化铵,1~5%硫氰酸铵,其余为无水甲醇。电解参数为:电压为2~5V,电流为0.04~0.05A/cm2。本发明有别于上述发明之处在于:⑴上述发明采用离心的方法,操作较为复杂,本发明无需分离操作;⑵上述发明电解液中含有乙酰丙酮,对人体危害较大,本发明采用一种新型电解液配方,不采用乙酰丙酮,对人体无害;⑶本发明采用原位电解的方法,不需萃取过程,可以在金属基体上原位电解,原位分析,可以直观的观察钢中夹杂物的原始三维形貌及在钢中的分布,大大提高实验效率。Chinese patent CN110161066A discloses a method for extracting inclusions in steel by non-aqueous solution. Under certain electrolysis parameters, the inclusions and steel matrix are electrolyzed into the non-aqueous solution, and then the inclusions are extracted and separated by centrifugation. The composition (mass percentage) of the non-aqueous electrolyte is 10% acetylacetone, 0.7% tetramethylammonium chloride, 1-5% ammonium thiocyanate, and the rest is anhydrous methanol. The parameters of electrolysis are: the voltage is 2-5V, and the current is 0.04-0.05A/cm 2 . The present invention is different from the above-mentioned inventions in that: (1) the above-mentioned invention adopts a centrifugal method, and the operation is relatively complicated, and the present invention does not need to be separated; (2) the electrolytic solution of the above-mentioned invention contains acetylacetone, which is harmful to the human body. The new electrolyte formula does not use acetylacetone, which is harmless to the human body; (3) the present invention adopts the method of in-situ electrolysis, which does not require the extraction process, and can be in-situ electrolyzed on the metal substrate, in-situ analyzed, and can directly observe the inclusions in the steel The original three-dimensional shape of the object and its distribution in the steel greatly improve the efficiency of the experiment.

中国专利CN102818723A公开了一种电解和提取钢中细微夹杂物的方法,其特点是电解完毕将混有夹杂物的电解液用无水乙醇清洗,用磁铁磁选采用离心机离心的方法对磁选后电解液进行分离并收集夹杂物将收集到的夹杂物放在易挥发溶剂中用超声波清洗器进行超声分散,然后用微量移液管将超声分散后的溶液逐滴滴在载体上待溶剂挥发后将散布夹杂物的载体放入扫描电镜分析。本发明有别于上述发明之处在于:上述发明采用磁选、离心的方法收集夹杂物,然后用超声分散的方法,操作过程比较复杂,而本发明采用原位电解的方法,摒弃了传统的磁选加离心收集夹杂物的方法,使得操作过程相对简单,同时可以直接原位观察铬、锰系不锈钢中非金属夹杂物的直接形貌及在钢中的分布。Chinese patent CN102818723A discloses a method for electrolyzing and extracting fine inclusions in steel. Afterwards, the electrolyte is separated and the inclusions are collected. The collected inclusions are placed in a volatile solvent for ultrasonic dispersion with an ultrasonic cleaner, and then the ultrasonically dispersed solution is dropped on the carrier drop by drop with a micropipette until the solvent volatilizes. Finally, the carrier scattered with inclusions was placed into a scanning electron microscope for analysis. The present invention is different from the above-mentioned invention in that: the above-mentioned invention uses magnetic separation and centrifugation to collect inclusions, and then uses ultrasonic dispersion. The method of magnetic separation and centrifugation to collect inclusions makes the operation process relatively simple. At the same time, the direct morphology and distribution of non-metallic inclusions in chromium and manganese stainless steels can be directly observed in situ.

中国专利CN111596094A公开了一种钢中非金属夹杂物三维腐刻装置及腐刻方法(提供了9种电解配方),通过给定的腐刻装置,按给定方法及腐刻参数进行腐刻操作,在由中性溶剂、络合剂和导电剂配置的腐刻液中进行电流定向腐刻,使钢基体部分溶解,夹杂物不溶解,进而暴露夹杂物的空间形貌,保留夹杂物的空间位置信息,其电解温度为-15℃~45℃,电流密度为20~300mA/cm2。本发明有别于上述发明之处在于:本发明针对铬锰系不锈钢,采用了一种与之完全不同的腐刻液配方,配方为0.8~2.2%EDTA、1.1~2.4%氨基三乙酸(NTA)、0.9~2.2%喹啉-2-羧酸(QCA)、1.2~2.6%的柠檬酸钠、5~6%氯化锂和余量无水乙醇。优点在于无毒,且针对铬锰系不锈钢具有更好的电解效果,可以直接原位观察铬锰系不锈钢中非金属夹杂物的直接形貌及在钢中的分布。Chinese patent CN111596094A discloses a three-dimensional etching device and etching method for non-metallic inclusions in steel (9 kinds of electrolytic formulas are provided), through a given etching device, the etching operation is performed according to a given method and etching parameters , in the etching solution prepared by neutral solvent, complexing agent and conductive agent, the current directional etching is carried out, so that the steel matrix is partially dissolved, and the inclusions are not dissolved, thereby exposing the spatial morphology of the inclusions and retaining the space of the inclusions For location information, the electrolysis temperature is -15°C to 45°C, and the current density is 20 to 300mA/cm 2 . The present invention is different from the above-mentioned inventions in that: the present invention adopts a completely different etching solution formula for chromium-manganese stainless steel, and the formula is 0.8-2.2% EDTA, 1.1-2.4% aminotriacetic acid (NTA ), 0.9-2.2% quinoline-2-carboxylic acid (QCA), 1.2-2.6% sodium citrate, 5-6% lithium chloride and the balance absolute ethanol. The advantage is that it is non-toxic, and has a better electrolytic effect for chromium-manganese stainless steel, and can directly observe the direct morphology and distribution of non-metallic inclusions in chromium-manganese stainless steel in situ.

发明内容Contents of the invention

为实现奥氏体不锈钢中非金属夹杂物的快速电解腐刻,采用特定的电解溶液对含有不同含量的200系不锈钢进行电解。In order to achieve rapid electrolytic corrosion of non-metallic inclusions in austenitic stainless steel, 200 series stainless steel with different contents was electrolyzed with a specific electrolytic solution.

本发明涉及一种电解溶液包括中性溶剂、电解反应导电剂、基体元素络合剂。根据钢种成分含量的不同,分析钢中不同夹杂物的三维形貌信息。为实现上述观察效果,本发明提供了一种针对200系不锈钢中非金属夹杂物的三维电解腐刻方法和装置,其适用不锈钢的化学成分为:C:≤0.3%,Mn:4~16%,P:≤0.06%,Si:≤0.8%,S:≤0.5%,Cr:12~18%,N:≤0.25%。The invention relates to an electrolytic solution comprising a neutral solvent, an electrolytic reaction conductive agent and a matrix element complexing agent. According to the content of different steel components, the three-dimensional shape information of different inclusions in steel is analyzed. In order to achieve the above observation effect, the present invention provides a three-dimensional electrolytic etching method and device for non-metallic inclusions in 200 series stainless steel, which is suitable for the chemical composition of stainless steel: C: ≤0.3%, Mn: 4-16% , P: ≤0.06%, Si: ≤0.8%, S: ≤0.5%, Cr: 12-18%, N: ≤0.25%.

一种针对铬锰系不锈钢夹杂物的三维腐刻方法,具体为:A three-dimensional etching method for chromium-manganese stainless steel inclusions, specifically:

a.所述方法针对铬锰系不锈钢,材料的化学成分质量百分比满足:化学成分为:C:≤0.3%,Mn:4~16%,P:≤0.06%,Si:≤0.8%,S:≤0.5%,Cr:12~18%,N:≤0.25%;材料的显微组织为奥氏体;a. The method is aimed at chromium-manganese stainless steel, and the mass percentage of the chemical composition of the material satisfies: the chemical composition is: C: ≤0.3%, Mn: 4-16%, P: ≤0.06%, Si: ≤0.8%, S: ≤0.5%, Cr: 12~18%, N: ≤0.25%; the microstructure of the material is austenite;

b.所述方法所采用的电解液成分为:1.0~4.5%EDTA、1.2~3.2%氨基三乙酸(NTA)、0.9~3.2%喹啉-2-羧酸(QCA)、1.0~3.6%的柠檬酸钠、4~6%氯化锂和余量无水乙醇;b. The electrolyte composition used in the method is: 1.0~4.5% EDTA, 1.2~3.2% aminotriacetic acid (NTA), 0.9~3.2% quinoline-2-carboxylic acid (QCA), 1.0~3.6% Sodium citrate, 4-6% lithium chloride and the balance absolute ethanol;

c.所述方法所采用的电解初始温度为-10-10℃;电解电流密度为200-300mA/cm2;腐刻时间:20~40min。c. The initial electrolysis temperature used in the method is -10-10°C; the electrolysis current density is 200-300mA/cm 2 ; the etching time: 20-40min.

优选铬锰系不锈钢成分为:Mn:5.5~6%,Cr:16~17%,电解液成分优选:体积百分比为:1.8%EDTA、2.16%氨基三乙酸(NTA)、1.5%喹啉-2-羧酸(QCA)、1.65%的柠檬酸钠、4.7%氯化锂和余量无水乙醇;The preferred composition of chromium-manganese stainless steel is: Mn: 5.5-6%, Cr: 16-17%. The electrolyte composition is preferably: volume percentage: 1.8% EDTA, 2.16% aminotriacetic acid (NTA), 1.5% quinoline-2 -Carboxylic acid (QCA), 1.65% sodium citrate, 4.7% lithium chloride and the balance absolute ethanol;

优选铬锰系不锈钢成分为:Mn:8~9%,Cr:17~18%,电解液成分优选:体积百分比为:2.9%EDTA、2.5%氨基三乙酸(NTA)、2.1%喹啉-2-羧酸(QCA)、2.3%的柠檬酸钠、5.5%氯化锂和余量无水乙醇。The preferred composition of chromium-manganese stainless steel is: Mn: 8-9%, Cr: 17-18%. The electrolyte composition is preferably: volume percentage: 2.9% EDTA, 2.5% aminotriacetic acid (NTA), 2.1% quinoline-2 - Carboxylic acid (QCA), 2.3% sodium citrate, 5.5% lithium chloride and the balance absolute ethanol.

优选采用串联电路和多个电解槽,同时电解多个样品,提高实验效率。It is preferable to use a series circuit and multiple electrolytic cells to electrolyze multiple samples at the same time to improve the experimental efficiency.

本发明所述三维腐刻装置包括:阳极、夹具、腐刻液、试样、恒流源、阴极、铂片、恒温槽。连接装置方法:将电解液倒入电解内槽中,将冷却液倒入电解槽外槽中,为保持良好的电流稳定性,阴极和阳极夹具均采用不锈钢材质,阴极为长度为80mm,宽度为15mm,厚度为2mm的长条形不锈钢片。将试样用夹具固定在阳极,并确保阳极夹具与阴极的底部位置处于同一水平线。阳极夹具和阴极的顶部位置则用绝缘橡胶棒固定,同时阳极和阴极固定于上方盖子,确保阳极和阴极不触碰到电解腐刻槽内壁,腐刻过程中的阴极材料对电解液污染较少,有利于腐刻完毕后对试样表面夹杂物进行观察。The three-dimensional etching device of the present invention includes: an anode, a fixture, an etching solution, a sample, a constant current source, a cathode, a platinum sheet, and a constant temperature tank. Connection device method: pour the electrolyte into the electrolytic inner tank, pour the cooling liquid into the outer tank of the electrolytic tank, in order to maintain good current stability, the cathode and anode clamps are made of stainless steel, the length of the cathode is 80mm, and the width is 15mm long stainless steel sheet with a thickness of 2mm. Fix the sample on the anode with a clamp, and make sure that the bottom of the anode clamp is at the same level as the cathode. The top position of the anode fixture and the cathode is fixed with an insulating rubber rod, and the anode and the cathode are fixed on the upper cover to ensure that the anode and the cathode do not touch the inner wall of the electrolytic etching tank, and the cathode material during the etching process has less pollution to the electrolyte , which is beneficial to observe the inclusions on the surface of the sample after the etching is completed.

本发明所述三维腐刻试剂由中性溶剂、电解反应导电剂、基体元素络合剂按一定比例配制而成。本发明提供的电解腐刻液中各成分的体积百分含量分别为:1.0~4.5%EDTA、1.2~3.2%氨基三乙酸(NTA)、0.9~3.2%喹啉-2-羧酸(QCA)、1.0~3.6%的柠檬酸钠、4~6%氯化锂和余量无水乙醇。本发明电解过程中各试剂主要作用如下:The three-dimensional etching reagent of the present invention is prepared from a neutral solvent, an electrolytic reaction conductive agent, and a matrix element complexing agent in a certain proportion. The volume percentage of each component in the electrolytic etching solution provided by the present invention is respectively: 1.0~4.5% EDTA, 1.2~3.2% aminotriacetic acid (NTA), 0.9~3.2% quinoline-2-carboxylic acid (QCA) , 1.0-3.6% sodium citrate, 4-6% lithium chloride and the balance absolute ethanol. The main functions of each reagent in the electrolysis process of the present invention are as follows:

EDTA:可以与Fe、Mn及Cr等金属离子络合,作为基础络合剂(体积百分比一般为1.0~4.5%);EDTA: It can be complexed with metal ions such as Fe, Mn and Cr, as a basic complexing agent (volume percentage is generally 1.0-4.5%);

氨基三乙酸(NTA):主要用作络合Cr离子(体积百分比一般为1.2~3.2%);Aminotriacetic acid (NTA): mainly used for complexing Cr ions (volume percentage is generally 1.2-3.2%);

喹啉-2-羧酸(QCA):作为电解液添加剂,防止阳极金属电极过度溶解,大大提高其使用寿命和循环能力(体积百分比一般为0.9~2.2%);Quinoline-2-carboxylic acid (QCA): used as an electrolyte additive to prevent excessive dissolution of the anode metal electrode, greatly improving its service life and cycle capacity (volume percentage is generally 0.9 to 2.2%);

柠檬酸钠:主要用作络合Mn离子(体积百分比一般为1~3.6%);Sodium citrate: mainly used for complexing Mn ions (volume percentage is generally 1-3.6%);

氯化锂:用作电解反应导电剂(体积百分比一般为4~6%);Lithium chloride: used as a conductive agent for electrolytic reactions (volume percentage is generally 4 to 6%);

无水乙醇:作为中性溶剂。Absolute ethanol: as a neutral solvent.

针对Mn:5.5~6%,Cr:16~17%,采用优选配比:体积百分比为:1.8%EDTA、2.16%氨基三乙酸(NTA)、1.5%喹啉-2-羧酸(QCA)、1.65%的柠檬酸钠、4.7%氯化锂和余量无水乙醇;For Mn: 5.5-6%, Cr: 16-17%, the optimal ratio is adopted: the volume percentage is: 1.8% EDTA, 2.16% aminotriacetic acid (NTA), 1.5% quinoline-2-carboxylic acid (QCA) , 1.65% sodium citrate, 4.7% lithium chloride and the balance absolute ethanol;

针对Mn:8~9%,Cr:17~18%,采用优选配比:体积百分比为:2.9%EDTA、2.5%氨基三乙酸(NTA)、2.1%喹啉-2-羧酸(QCA)、2.3%的柠檬酸钠、5.5%氯化锂和余量无水乙醇。For Mn: 8-9%, Cr: 17-18%, the optimal ratio is adopted: the volume percentage is: 2.9% EDTA, 2.5% aminotriacetic acid (NTA), 2.1% quinoline-2-carboxylic acid (QCA) , 2.3% sodium citrate, 5.5% lithium chloride and the balance absolute ethanol.

本发明所述三维腐刻具体过程包括:The specific process of three-dimensional etching in the present invention comprises:

(1)样品制备和电解液准备(1) Sample preparation and electrolyte preparation

配制上文所述电解液。采用切割器材将试样制成体积为10mm×10mm×10mm的规则立方体,将试样待观察面依次使用240、400、600、800、1000、1500、2000目砂纸打磨并用抛光膏抛光后用酒精冲洗、吹干,待电解。当试样较薄或不规则时,采用不锈钢夹具将需要电解的一面正对阴极。Prepare the electrolyte solution as described above. Using cutting equipment, the sample is made into a regular cube with a volume of 10mm×10mm×10mm, and the surface of the sample to be observed is polished with 240, 400, 600, 800, 1000, 1500, 2000 mesh sandpaper in turn, polished with polishing paste, and then rubbed with alcohol. Rinse, dry, and wait for electrolysis. When the sample is thin or irregular, the electrolyzed side should face the cathode with the stainless steel fixture.

(2)调整电解温度(2) Adjust the electrolysis temperature

调控电解恒温槽中冷却液的温度,使腐刻温度为-10℃~10℃;温度升高,反应速度加快,有利于缩短反应时间,夹杂物活性也会增加,易于溶于腐刻液,但很难控制腐刻效果;温度降低,阳极Fe电化学反应速度较溶液中离子扩散变慢,产生电化学极化,腐刻时间长、使腐刻效率大大降低,但腐刻效果便于掌控;经反复验证,腐刻温度在-10℃~10℃时,腐刻效果和腐刻效率综合来看比较好。Regulate the temperature of the cooling liquid in the electrolytic constant temperature tank, so that the etching temperature is -10 ° C ~ 10 ° C; the temperature rises, the reaction speed is accelerated, which is beneficial to shorten the reaction time, the activity of the inclusions will also increase, and it is easy to dissolve in the etching liquid. However, it is difficult to control the etching effect; when the temperature is lowered, the electrochemical reaction speed of the anode Fe is slower than that of the ion diffusion in the solution, resulting in electrochemical polarization, the etching time is long, and the etching efficiency is greatly reduced, but the etching effect is easy to control; It has been repeatedly verified that when the etching temperature is between -10°C and 10°C, the overall etching effect and etching efficiency are better.

(3)选择电流密度(3) Select the current density

适当提高电流密度利于加速离子扩散,提高电解效率,但电流密度过大,钢基体溶解加快,难以控制腐刻效果,同时,钢中的非金属夹杂物易从基体中脱落,影响对钢中非金属夹杂物的原始形貌观察;而电流密度较低时,钢基体溶解过慢,虽然可以较好地控制腐刻效果,但效率过低,影响实验进度。针对铬锰系不锈钢,设置电流密度为200~300A/cm2,此时可以较好地控制腐刻效果与腐刻效率。Appropriately increasing the current density is conducive to accelerating ion diffusion and improving electrolysis efficiency, but if the current density is too high, the dissolution of the steel matrix will be accelerated, and it is difficult to control the corrosion effect. At the same time, non-metallic inclusions in the steel are easy to fall off from the matrix, which affects the non- Observation of the original morphology of metal inclusions; when the current density is low, the dissolution of the steel matrix is too slow, although the corrosion effect can be better controlled, but the efficiency is too low, which affects the progress of the experiment. For chrome-manganese stainless steel, the current density is set to 200-300A/cm 2 , at this time, the etching effect and etching efficiency can be well controlled.

(4)腐刻过程(4) Corrosion process

调节好腐刻参数后,开始腐刻;试样在电解液中进行腐刻,观测面基体逐渐溶解,非金属夹杂物会逐渐裸露出来;在保证其他参数相同情况下,适当延长腐刻时间,夹杂物暴露越多,但当时间超过一定范围后,夹杂物便会从钢基体中脱落,在扫描电镜下会观察到一个个黑色的空洞,无法观察到钢中非金属夹杂物形貌,针对铬锰系不锈钢,通常腐刻时间为25~40min效果最好。After adjusting the etching parameters, start etching; the sample is etched in the electrolyte, the matrix of the observation surface is gradually dissolved, and the non-metallic inclusions are gradually exposed; under the same conditions as other parameters, the etching time is appropriately extended, The more the inclusions are exposed, but when the time exceeds a certain range, the inclusions will fall off from the steel matrix, and black cavities will be observed under the scanning electron microscope, and the morphology of non-metallic inclusions in the steel cannot be observed. For chromium-manganese stainless steel, the corrosion etching time is usually 25-40 minutes for the best effect.

(5)试样后处理(5) Sample post-processing

待腐刻结束后,试样使用无水乙醇清洗、烘干箱烘干;After the etching is completed, the sample is cleaned with absolute ethanol and dried in a drying oven;

(6)观察、拍照、分析统计(6) Observation, photography, analysis and statistics

再使用光学显微镜、扫描电镜分析仪器对腐刻的试样进行夹杂物观察、拍摄,并进行分析统计,根据腐刻效果,进行调整参数,重复上述操作或部分步骤的操作,直到达到夹杂物的暴露的效果为止。Then use optical microscope and scanning electron microscope analysis instrument to observe and photograph the inclusions of the etched samples, and analyze and count them. until the effect of exposure.

附图说明Description of drawings

图1:电解腐刻装置;Figure 1: Electrolytic etching device;

图2实施例一:201不锈钢-腐刻200mA/cm2夹杂物SEM图片。Figure 2 Example 1: SEM image of 201 stainless steel-etched 200mA/cm 2 inclusions.

图3实施例二:201不锈钢-腐刻300mA/cm2夹杂物SEM图片。Fig. 3 Example 2: SEM image of 201 stainless steel-etched 300mA/cm 2 inclusions.

图4实施例三:202不锈钢-腐刻30min夹杂物SEM图片。Figure 4 Example 3: 202 stainless steel - SEM image of inclusions etched for 30 minutes.

图5实施例四:202不锈钢-腐刻40min夹杂物SEM图片。Figure 5 Example 4: 202 stainless steel - SEM picture of inclusions etched for 40 minutes.

图6对比例一:201不锈钢-腐刻300mA/cm2夹杂物SEM图片。Figure 6 Comparative Example 1: SEM image of 201 stainless steel-etched 300mA/cm 2 inclusions.

图7对比例二:202不锈钢-腐刻30min夹杂物SEM图片。Figure 7 Comparative Example 2: 202 stainless steel - SEM picture of inclusions etched for 30 minutes.

具体实施方式Detailed ways

实施例一:Embodiment one:

一种原位电解腐刻铬、锰系不锈钢中非金属夹杂物的装置,如图1所示,装置包括:1.阳极、2.夹具、3.腐刻液、4.试样、5.恒流源、6.阴极、7.铂片、8.恒温槽。电解腐刻装置的连接方法是:(1)将导线连接在阳极夹具和阴极不锈钢片一端,另一端分别连接到稳压电源上;(2)将试样固定在阳极上,确保试样牢固不松动;(3)将阴极和阳极分别放入恒温槽,保持阴极和阳极之间距离为30~60mm之间;(4)加入电解液,确保电解液液面没过试样最高位置8-15mm,但远低于导线与阴阳极的连接点;(5)使电解液高度与防冻液液面高度基本一致,盖上恒温槽盖子(6)检查线路,打开电源。按照腐刻方法所给定的步骤进行电解操作:该实施例对于的钢样、腐刻参数、实施效果如下:A device for in-situ electrolytic etching of non-metallic inclusions in chromium and manganese series stainless steel, as shown in Figure 1, the device includes: 1. anode, 2. fixture, 3. etching solution, 4. sample, 5. Constant current source, 6. Cathode, 7. Platinum sheet, 8. Constant temperature bath. The connection method of the electrolytic etching device is: (1) connect the wire to the anode fixture and one end of the cathode stainless steel sheet, and connect the other end to the regulated power supply; (2) fix the sample on the anode to ensure that the sample is firm Loosen; (3) Put the cathode and anode into the constant temperature tank respectively, and keep the distance between the cathode and the anode at 30-60mm; (4) Add electrolyte to ensure that the liquid level of the electrolyte is below the highest position of the sample by 8-15mm , but far below the connection point between the wire and the cathode and anode; (5) Make the height of the electrolyte and the liquid level of the antifreeze basically the same, cover the cover of the constant temperature bath (6) check the circuit, and turn on the power. Carry out the electrolytic operation according to the given steps of the corrosion etching method: the steel sample, corrosion etching parameters, and implementation effects of this embodiment are as follows:

对201不锈钢(化学成分为:C:0.1%,Si:0.8%,Mn:5.9%,P≤0.06%,S:0.03%,Cr:16.8%,N:0.20%)进行电解腐刻;Electrolytic etching of 201 stainless steel (chemical composition: C: 0.1%, Si: 0.8%, Mn: 5.9%, P≤0.06%, S: 0.03%, Cr: 16.8%, N: 0.20%);

对201不锈钢进行磨抛,试样尺寸10mm×10mm×10mm,重量7.6g,腐刻参数为:Grinding and polishing 201 stainless steel, sample size 10mm×10mm×10mm, weight 7.6g, corrosion parameters are:

对于此次腐刻液,采用优选方案1,该腐刻液体积百分比为:1.8%EDTA、2.16%氨基三乙酸(NTA)、1.5%喹啉-2-羧酸(QCA)、1.65%的柠檬酸钠、4.7%氯化锂和余量无水乙醇;For this etching solution, adopt preferred scheme 1, the volume percent of this etching solution is: 1.8% EDTA, 2.16% aminotriacetic acid (NTA), 1.5% quinoline-2-carboxylic acid (QCA), 1.65% lemon sodium chloride, 4.7% lithium chloride and the balance absolute ethanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻电流密度:200mA/cm2Corrosion current density: 200mA/cm 2 ;

腐刻时间:25min;Carving time: 25min;

实施例一效果如附图2。The effect of Embodiment 1 is shown in Figure 2.

实施例二:Embodiment two:

对201不锈钢(化学成分为:C:0.1%,Si:0.8%,Mn:5.9%,P≤0.06%,S:0.03%,Cr:16.8%,N:0.20%)进行电解腐刻;Electrolytic etching of 201 stainless steel (chemical composition: C: 0.1%, Si: 0.8%, Mn: 5.9%, P≤0.06%, S: 0.03%, Cr: 16.8%, N: 0.20%);

对201不锈钢进行磨抛,试样尺寸10mm×10mm×10mm,重量7.6g,腐刻参数为:Grinding and polishing 201 stainless steel, sample size 10mm×10mm×10mm, weight 7.6g, corrosion parameters are:

对于此次腐刻液,采用优选方案1,该腐刻液体积百分比为:1.8%EDTA、2.16%氨基三乙酸(NTA)、1.5%喹啉-2-羧酸(QCA)、1.65%的柠檬酸钠、4.7%氯化锂和余量无水乙醇;For this etching solution, adopt preferred scheme 1, the volume percent of this etching solution is: 1.8% EDTA, 2.16% aminotriacetic acid (NTA), 1.5% quinoline-2-carboxylic acid (QCA), 1.65% lemon sodium chloride, 4.7% lithium chloride and the balance absolute ethanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻电流密度:300mA/cm2Corrosion current density: 300mA/cm 2 ;

腐刻时间:25min;Carving time: 25min;

腐刻结果如附图3所示,在同等电解腐刻时间、电解腐刻温度下,随着电流密度的增加,夹杂物暴露效果随电流密度的增加而增加;在电流密度为200mA/cm2、300mA/cm2时,大尺寸的夹杂物形貌暴露地更完整,而同时小颗粒夹杂物则会脱离基体,从而导致分析误差。因此,本实施例电流密度控制在200mA/cm2效果较好。Corrosion results are shown in Figure 3. Under the same electrolytic etching time and electrolytic etching temperature, the exposure effect of inclusions increases with the increase of current density; when the current density is 200mA/ cm2 , 300mA/cm 2 , the large-sized inclusions are exposed more completely, and at the same time, the small-grained inclusions will break away from the matrix, resulting in analysis errors. Therefore, it is better to control the current density at 200mA/cm 2 in this embodiment.

实施例三:Embodiment three:

对202不锈钢(化学成分为:C:0.1%,Si:0.7%,Mn:8.9%,P≤0.06%,S:0.03%,Cr:17.8%,N:0.20%)进行电解腐刻;对202不锈钢进行磨抛,试样尺寸10mm×10mm×10mm,重量7.8g,腐刻参数为:Electrolytic corrosion of 202 stainless steel (chemical composition: C: 0.1%, Si: 0.7%, Mn: 8.9%, P≤0.06%, S: 0.03%, Cr: 17.8%, N: 0.20%); The stainless steel is ground and polished, the sample size is 10mm×10mm×10mm, the weight is 7.8g, and the corrosion parameters are:

对于此次腐刻液,采用优选方案2,该腐刻液体积百分比为:2.9%EDTA、2.5%氨基三乙酸(NTA)、2.1%喹啉-2-羧酸(QCA)、2.3%的柠檬酸钠、5.5%氯化锂和余量无水乙醇;For this etching solution, adopt preferred scheme 2, the volume percent of this etching solution is: 2.9% EDTA, 2.5% aminotriacetic acid (NTA), 2.1% quinoline-2-carboxylic acid (QCA), 2.3% lemon sodium chloride, 5.5% lithium chloride and the balance absolute ethanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻时间:30min;Carving time: 30min;

腐刻电流密度选取:300mA/cm2Corrosion current density selection: 300mA/cm 2 ;

该方法腐刻效果为图5所示。The etching effect of this method is shown in Figure 5.

实施例四:Embodiment four:

对202不锈钢(化学成分为:C:0.1%,Si:0.7%,Mn:8.9%,P≤0.06%,S:0.03%,Cr:17.8%,N:0.20%)进行电解腐刻;对202不锈钢进行磨抛,试样尺寸10mm×10mm×10mm,重量7.5g,腐刻参数为:Electrolytic corrosion of 202 stainless steel (chemical composition: C: 0.1%, Si: 0.7%, Mn: 8.9%, P≤0.06%, S: 0.03%, Cr: 17.8%, N: 0.20%); The stainless steel is ground and polished, the sample size is 10mm×10mm×10mm, the weight is 7.5g, and the corrosion parameters are:

对于此次腐刻液,采用优选方案2,该腐刻液体积百分比为:2.9%EDTA、2.5%氨基三乙酸(NTA)、2.1%喹啉-2-羧酸(QCA)、2.3%的柠檬酸钠、5.5%氯化锂和余量无水乙醇;For this etching solution, adopt preferred scheme 2, the volume percent of this etching solution is: 2.9% EDTA, 2.5% aminotriacetic acid (NTA), 2.1% quinoline-2-carboxylic acid (QCA), 2.3% lemon sodium chloride, 5.5% lithium chloride and the balance absolute ethanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻时间:40min;Carving time: 40min;

腐刻电流密度选取:300mA/cm2Corrosion current density selection: 300mA/cm 2 ;

实施效果如附图6所示,在同等腐刻电流密度、腐刻温度下,随着腐刻时间的增加,夹杂物暴露效果也越好;在腐刻时间为40min时,有小颗粒夹杂脱离基体。因此,本实施例腐刻时间控制在30min效果较好。The implementation effect is shown in Figure 6. Under the same etching current density and etching temperature, the effect of inclusion exposure is better as the etching time increases; when the etching time is 40 minutes, small particles are included and detached matrix. Therefore, it is better to control the etching time in this embodiment to 30 minutes.

对比例一:Comparative example one:

对201不锈钢(化学成分为:C:0.1%,Si:0.8%,Mn:5.9%,P≤0.06%,S:0.03%,Cr:16.8%,N:0.20%)进行电解腐刻;Electrolytic etching of 201 stainless steel (chemical composition: C: 0.1%, Si: 0.8%, Mn: 5.9%, P≤0.06%, S: 0.03%, Cr: 16.8%, N: 0.20%);

腐刻液体积百分比为:6%(m/V)四甲基氯化铵+18%乙酰丙酮+余量甲醇;The volume percentage of etching solution is: 6% (m/V) tetramethylammonium chloride + 18% acetylacetone + balance methanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻电流密度:200mA/cm2Corrosion current density: 200mA/cm 2 ;

腐刻时间:35min;Carving time: 35min;

实施效果如图4所示,相较于实施例一而言,在相同电流密度下,腐刻时间较长,腐刻效果也不佳。The implementation effect is shown in Figure 4. Compared with Example 1, under the same current density, the etching time is longer and the etching effect is not good.

对比例二:Comparative example two:

对202不锈钢(化学成分为:C:0.1%,Si:0.7%,Mn:8.9%,P≤0.06%,S:0.03%,Cr:17.8%,N:0.20%)进行电解腐刻;Electrolytic etching of 202 stainless steel (chemical composition: C: 0.1%, Si: 0.7%, Mn: 8.9%, P≤0.06%, S: 0.03%, Cr: 17.8%, N: 0.20%);

腐刻液体积百分比为:6%(m/V)四甲基氯化铵+18%乙酰丙酮+余量甲醇;The volume percentage of etching solution is: 6% (m/V) tetramethylammonium chloride + 18% acetylacetone + balance methanol;

腐刻温度:0℃;Corrosion temperature: 0 ℃;

腐刻电流密度:300mA/cm2Corrosion current density: 300mA/cm 2 ;

腐刻时间:40min;Carving time: 40min;

实施效果如附图7所示,在相同电流密度下,腐刻时间大大加长,电解腐刻效果远不如实施例3。The implementation effect is shown in Figure 7. Under the same current density, the etching time is greatly prolonged, and the electrolytic etching effect is far inferior to that of Example 3.

Claims (3)

1. A three-dimensional etching method for chromium-manganese stainless steel inclusions is characterized by comprising the following steps:
a. aiming at the chromium-manganese stainless steel, the method has the following chemical components in percentage by mass: the chemical components are as follows: c: less than or equal to 0.3 percent, mn: 5.5-6%, P: less than or equal to 0.06 percent, si: less than or equal to 0.8 percent, S: less than or equal to 0.5 percent, cr: 16-17%, N: not more than 0.25 percent, and the normal-temperature microstructure of the material is austenite;
b. the electrolyte adopted by the method comprises the following components: 1.8% EDTA, 2.16% nitrilotriacetic acid (NTA), 1.5% quinoline-2-carboxylic acid (QCA), 1.65% sodium citrate, 4.7% lithium chloride and the balance anhydrous ethanol;
c. the electrolysis temperature adopted by the method is-10 ℃; the electrolytic current density is 200-300mA/cm 2 (ii) a Etching time: 20-40 min.
2. A three-dimensional etching method for chromium-manganese stainless steel inclusions is characterized by comprising the following steps:
a. aiming at the chromium-manganese stainless steel, the method has the following chemical components in percentage by mass: the chemical components are as follows: c: less than or equal to 0.3 percent, mn:8 to 9%, P: less than or equal to 0.06 percent, si: less than or equal to 0.8 percent, S: less than or equal to 0.5 percent, cr: 17-18%, N: not more than 0.25 percent, and the normal temperature microstructure of the material is austenite;
b. the electrolyte adopted by the method comprises the following components: 2.9% EDTA, 2.5% nitrilotriacetic acid (NTA), 2.1% quinoline-2-carboxylic acid (QCA), 2.3% sodium citrate, 5.5% lithium chloride and the balance anhydrous ethanol;
c. the electrolysis temperature adopted by the method is-10 ℃; the electrolytic current density is 200-300mA/cm 2 (ii) a Etching time: 20-40 min.
3. The three-dimensional etching method for chromium-manganese stainless steel inclusions according to claim 1 or 2, characterized by comprising the following steps: in order to improve the experimental efficiency, a series circuit and a plurality of electrolytic cells are adopted to electrolyze a plurality of samples simultaneously.
CN202011610844.XA 2020-12-30 2020-12-30 A three-dimensional etching method for chromium-manganese stainless steel inclusions Active CN112763296B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011610844.XA CN112763296B (en) 2020-12-30 2020-12-30 A three-dimensional etching method for chromium-manganese stainless steel inclusions

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011610844.XA CN112763296B (en) 2020-12-30 2020-12-30 A three-dimensional etching method for chromium-manganese stainless steel inclusions

Publications (2)

Publication Number Publication Date
CN112763296A CN112763296A (en) 2021-05-07
CN112763296B true CN112763296B (en) 2022-11-18

Family

ID=75695919

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011610844.XA Active CN112763296B (en) 2020-12-30 2020-12-30 A three-dimensional etching method for chromium-manganese stainless steel inclusions

Country Status (1)

Country Link
CN (1) CN112763296B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115144323B (en) * 2022-08-29 2022-11-25 中国航发北京航空材料研究院 Method for detecting content of non-metallic inclusions in metal powder for additive manufacturing
CN116500113B (en) * 2023-01-06 2025-08-29 上海大学 A method for observing and analyzing inclusions in steel

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736392A (en) * 2008-11-18 2010-06-16 鞍钢股份有限公司 Electrolytic solution and method for electrolytically extracting non-metallic inclusions in steel
CN102213654A (en) * 2011-05-13 2011-10-12 江阴兴澄特种钢铁有限公司 Electrolytic extraction and detection method of nonmetallic inclusion in steel by utilizing organic solution
CN102818723A (en) * 2012-09-07 2012-12-12 首钢总公司 Method of electrolytically extracting and detecting fine inclusions in steel
CN102879412A (en) * 2012-09-15 2013-01-16 内蒙古包钢钢联股份有限公司 Method for observing in-situ morphologies of nonmetallic inclusions in steel
CN103898596A (en) * 2014-03-28 2014-07-02 上海大学 Organic electrolyte, method for extracting non-metallic inclusions from steel and electrolyzer
CN106840802A (en) * 2017-03-09 2017-06-13 北京科技大学 A kind of original appearance analysis method of electrolytic separation high-carbon steel inclusion
CN109449486A (en) * 2018-10-15 2019-03-08 苏州大学 A kind of application of electrolysis additive
CN111596094A (en) * 2020-05-12 2020-08-28 上海大学 Three-dimensional etching device and etching method for non-metallic inclusions in steel

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2572792B2 (en) * 1987-12-11 1997-01-16 エヌ・イーケムキャット株式会社 Antioxidant
JP4520286B2 (en) * 2004-11-26 2010-08-04 ニチコン株式会社 Electrolytic solution for driving electrolytic capacitors

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736392A (en) * 2008-11-18 2010-06-16 鞍钢股份有限公司 Electrolytic solution and method for electrolytically extracting non-metallic inclusions in steel
CN102213654A (en) * 2011-05-13 2011-10-12 江阴兴澄特种钢铁有限公司 Electrolytic extraction and detection method of nonmetallic inclusion in steel by utilizing organic solution
CN102818723A (en) * 2012-09-07 2012-12-12 首钢总公司 Method of electrolytically extracting and detecting fine inclusions in steel
CN102879412A (en) * 2012-09-15 2013-01-16 内蒙古包钢钢联股份有限公司 Method for observing in-situ morphologies of nonmetallic inclusions in steel
CN103898596A (en) * 2014-03-28 2014-07-02 上海大学 Organic electrolyte, method for extracting non-metallic inclusions from steel and electrolyzer
CN106840802A (en) * 2017-03-09 2017-06-13 北京科技大学 A kind of original appearance analysis method of electrolytic separation high-carbon steel inclusion
CN109449486A (en) * 2018-10-15 2019-03-08 苏州大学 A kind of application of electrolysis additive
CN111596094A (en) * 2020-05-12 2020-08-28 上海大学 Three-dimensional etching device and etching method for non-metallic inclusions in steel

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
用酸溶法研究钢中超细氧化物夹杂的三维形貌;刘自立等;《钢铁研究学报》;20070430(第04期);全文 *
硫系、碲系、铅系易切削钢组织及硫化物对比分析;曹晨巍 等;《冶金分析》;20200715;第40卷(第7期);全文 *

Also Published As

Publication number Publication date
CN112763296A (en) 2021-05-07

Similar Documents

Publication Publication Date Title
CN111596094B (en) Three-dimensional etching device and method for nonmetallic inclusions in steel
CN102818723B (en) Method of electrolytically extracting and detecting fine inclusions in steel
JP7551614B2 (en) Method and system for scalable direct recycling of batteries
CN112117507B (en) Method for efficiently recycling and regenerating waste lithium ion battery anode material
CN102095671B (en) Analytical method of small-size impurities in steel
CN102538703B (en) Method for extracting and observing three-dimensional appearance of non-metallic inclusion in steel in full-scale mode
CN112763296B (en) A three-dimensional etching method for chromium-manganese stainless steel inclusions
CN107084870B (en) A kind of detection method of sulfur-containing inclusions in steel
CN102033008B (en) Method for extracting S30432 steel carbonitride with electrolytic method
Sha et al. Improving the electrochemical behaviors and discharge performance of as-rolled Mg-4Li alloys through multicomponent alloying
CN111238916B (en) A method for classification, extraction and quantitative analysis of non-metallic inclusions in superalloys
Duan et al. High-quality and efficient zinc electrodeposition in a polyethylene glycol 20,000-assisted ammonia solution
CN110563046A (en) method for recycling waste lithium ion battery anode material
CN112394038A (en) Method for detecting non-metallic magnesium inclusion in low-carbon steel
CN103884550B (en) Method for analyzing oxides in steel through electrolytic extraction
CN117110116A (en) Method for characterizing nonmetallic inclusion in DZ125 alloy through sample electrolysis
CN106596669A (en) Device and method for nondestructive testing of sulfide inclusions in steel
CN107621554A (en) A kind of method of Oxide and sulfide extracting and developing in sulphur free-cutting steel
JP3984431B2 (en) Electrolyte composition for steel materials and method for analyzing inclusions or precipitates thereby
CN112763524B (en) Three-dimensional corrosion method for carbide in GCr15 bearing steel
CN113466271B (en) A method for the precise determination of the type, morphology and elemental composition of intermetallic compounds in steel
CN116500113B (en) A method for observing and analyzing inclusions in steel
CN119394754B (en) A method for extracting carbides from wear-resistant steel
CN110568226A (en) A method and device for preparing metal probes based on electrochemical etching
CN110161066B (en) A kind of method for non-aqueous solution electrolytic extraction of inclusions in steel

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant