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CN1127625C - Rotary sealed compressor and refrigeration cycle device thereof - Google Patents

Rotary sealed compressor and refrigeration cycle device thereof Download PDF

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Publication number
CN1127625C
CN1127625C CN98103667A CN98103667A CN1127625C CN 1127625 C CN1127625 C CN 1127625C CN 98103667 A CN98103667 A CN 98103667A CN 98103667 A CN98103667 A CN 98103667A CN 1127625 C CN1127625 C CN 1127625C
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mentioned
cylinder
blade
pushing
compressor
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CN1190160A (en
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小津政雄
川边功
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Toshiba Corp
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Toshiba Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008Hermetic pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • F01C21/0818Vane tracking; control therefor
    • F01C21/0827Vane tracking; control therefor by mechanical means
    • F01C21/0845Vane tracking; control therefor by mechanical means comprising elastic means, e.g. springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • F01C21/0818Vane tracking; control therefor
    • F01C21/0854Vane tracking; control therefor by fluid means
    • F01C21/0863Vane tracking; control therefor by fluid means the fluid being the working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/001Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/10Stators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/06Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for stopping, starting, idling or no-load operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Rotary Pumps (AREA)

Abstract

在将封闭壳体内形成高压的旋转式封闭型压缩机上,压缩机构部2设有多个汽缸8A、8B和叶片15a、15b。其中,各汽缸8A、8B内自由偏心转动地装有偏心滚子13a、13b;而叶片15a、15b设在这些汽缸上,由于受到推压施力装置的推压,其前端与上述偏心滚子的周面相接,并沿偏心滚子的转动方向将汽缸室14a、14b内划分成两个室。推压上述一方叶片的推压施力装置是弹性构件26,推压上述另一方叶片的推压施力装置是封闭壳体内的高压气体。

In a rotary hermetic compressor that generates high pressure in a hermetic casing, the compression mechanism unit 2 is provided with a plurality of cylinders 8A, 8B and vanes 15a, 15b. Wherein, eccentric rollers 13a, 13b are equipped with free eccentric rotation in each cylinder 8A, 8B; and blades 15a, 15b are arranged on these cylinders, and due to being pushed by the pushing force device, its front end is in contact with the above-mentioned eccentric rollers. The peripheral surfaces of the eccentric rollers are connected, and the cylinder chambers 14a, 14b are divided into two chambers along the direction of rotation of the eccentric rollers. The pressing device for pressing the above-mentioned one blade is the elastic member 26, and the pushing device for pushing the other blade is the high-pressure gas in the closed casing.

Description

旋转式封闭型压缩机以及制冷循环装置Rotary hermetic compressor and refrigeration cycle device

本发明涉及构成例如空调机制冷循环系统的旋转式封闭型压缩机、以及由该压缩机构成制冷循环的制冷循环装置。The present invention relates to a rotary hermetic compressor constituting, for example, a refrigeration cycle system of an air conditioner, and a refrigeration cycle device constituting a refrigeration cycle with the compressor.

一般旋转式封闭型压缩机的结构,是在封闭壳体内装有电动机和与该电动机连接的压缩机构部,由上述压缩机构部压缩的气体一旦排到封闭壳体内,封闭壳体内即变成高压状态。The structure of a general rotary hermetic compressor is that a motor and a compression mechanism connected to the motor are installed in the closed casing. Once the gas compressed by the above-mentioned compression mechanism is discharged into the closed casing, the closed casing becomes high pressure. state.

在上述压缩机构部中,偏心滚子可自由偏心转动地装在汽缸内。并且,在汽缸上设计叶片容纳槽,叶片可自由滑动地装在该槽内。由于受到推压施力装置的推压,叶片的前端缘与上述偏心滚子的周面相接触。In the above-mentioned compression mechanism unit, the eccentric roller is mounted in the cylinder so as to be eccentrically rotatable. Moreover, a vane receiving groove is designed on the cylinder, and the vane is slidably mounted in the groove. By being pushed by the pushing force device, the front end edge of the vane is in contact with the peripheral surface of the above-mentioned eccentric roller.

因此,汽缸内部被叶片沿偏心滚子的转动方向划分成两个室。一侧室与吸入部连通,另一侧室与排出部连通。吸入部上连接吸入管,排出部的开口朝向封闭壳体内。Therefore, the inside of the cylinder is divided into two chambers by the blade along the rotation direction of the eccentric roller. One side chamber communicates with the suction part, and the other side chamber communicates with the discharge part. The suction part is connected with a suction pipe, and the opening of the discharge part faces into the closed casing.

作为推压上述叶片的推压施力装置,通常是采用螺旋弹簧作为弹性构件。将该螺旋弹簧的一端与封闭壳体的内周面相接,而另一端与叶片的背面相接,从而使与其自由端相接的叶片受到弹性推压。由于上述螺旋弹簧始终压在叶片上,所以,启动之后就开始产生压缩作用。A coil spring is usually used as the elastic member as the pressing means for pressing the blade. One end of the coil spring is in contact with the inner peripheral surface of the closed case, and the other end is in contact with the back surface of the vane, so that the vane in contact with its free end is elastically pushed. Since the above-mentioned helical springs are always pressed against the blades, compression begins to take place after activation.

而且,特别是最近成为主流的2汽缸这种多气缸旋转式封闭型压缩机的情况,汽缸单体的壁厚变薄,且还设有容纳螺旋弹簧的空间,使汽缸的刚性下降。因此,需将汽缸的外径设计得更大,以弥补汽缸刚性下降的影响,从而造成封闭壳体的直径增大。In addition, especially in the case of multi-cylinder rotary hermetic compressors such as two cylinders that have recently become mainstream, the wall thickness of the single cylinder is thinner, and there is also a space for accommodating the coil spring, which reduces the rigidity of the cylinder. Therefore, the outer diameter of the cylinder needs to be designed to be larger to compensate for the impact of the decrease in the rigidity of the cylinder, resulting in an increase in the diameter of the closed shell.

并且,由于各汽缸设有用于插入螺旋弹簧的横孔,所以,加工工序复杂。由于是2个汽缸,所以需要2个螺旋弹簧,从而使零件费用增多。在各螺旋弹簧的插入工序结束后,必须保持其不会再弹出,所以作业非常复杂。Furthermore, since each cylinder is provided with a horizontal hole for inserting the coil spring, the machining process is complicated. Since there are two cylinders, two coil springs are required, which increases the cost of parts. After the insertion process of each coil spring is completed, it is necessary to prevent it from being ejected again, so the operation is very complicated.

另外,由于各汽缸设有螺旋弹簧插入用的横孔,所以,防止叶片沟槽变形的强度下降。因此,当采用例如电弧点焊等手段将各汽缸固定安装在封闭壳体上的时候,由于焊接时产生的应力影响使叶片沟槽变形,从而使叶片不能顺滑地动作,产生严重的后果。In addition, since each cylinder is provided with a horizontal hole for inserting the coil spring, the strength for preventing deformation of the vane groove is reduced. Therefore, when the cylinders are fixedly mounted on the closed casing by means such as arc spot welding, the blade grooves are deformed due to the influence of stress generated during welding, so that the blades cannot move smoothly, resulting in serious consequences.

另一方面,作为即将取代一直以来使用较多的R22制冷剂的新制冷剂,将采用不含氯原子的HFC(氟代烃)混合制冷剂。On the other hand, HFC (hydrogenated hydrocarbon) mixed refrigerants that do not contain chlorine atoms will be used as new refrigerants that will soon replace the R22 refrigerants that have been used frequently.

将该HFC混合制冷剂压缩变成高压高温气体、并在制冷系统中循环的压缩机,转动效率好,因此,最适合压缩性能高的旋转式封闭型压缩机。The compressor that compresses this HFC mixed refrigerant into a high-pressure high-temperature gas and circulates it in the refrigeration system has high rotational efficiency, so it is most suitable for a rotary hermetic compressor with high compression performance.

而HFC混合制冷剂,其理论制冷能力比传统所用制冷剂的制冷能力强。特别是如果将制冷剂改用高压·高能力的制冷剂R410A,就可望获得比现在的R22制冷剂更高的效率(COP)。The HFC mixed refrigerant has a theoretical refrigeration capacity stronger than that of traditional refrigerants. In particular, if the refrigerant is changed to the high-pressure and high-capacity refrigerant R410A, it is expected to obtain a higher efficiency (COP) than the current R22 refrigerant.

但是,如果为了使制冷剂所具有的制冷能力和工作压力是R22的1.5倍,而转动轴等活动构件所受到的压力与R22相当,则只能减小汽缸的壁厚。However, if the refrigeration capacity and working pressure of the refrigerant are 1.5 times that of R22, and the pressure on the movable components such as the rotating shaft is equivalent to that of R22, the wall thickness of the cylinder can only be reduced.

然而,如果减小汽缸的壁厚,当然会使刚性下降。如果汽缸的刚性下降,零件加工时的精度当然就得不到保证,从而使组装时的变形增加,使气体泄漏,导致效率降低。However, if the wall thickness of the cylinder is reduced, the rigidity will of course be lowered. If the rigidity of the cylinder is lowered, the accuracy of the parts processing will of course not be guaranteed, resulting in increased deformation during assembly, causing gas leakage, resulting in reduced efficiency.

并且,在2个汽缸的压缩机上,由于每一个汽缸的壁厚比单汽缸型薄,所以,使用R410A制冷剂时必须增大汽缸的外径等,使得该课题更具有必要性。In addition, since the wall thickness of each cylinder is thinner than that of a single-cylinder type in a two-cylinder compressor, it is necessary to increase the outer diameter of the cylinder when using R410A refrigerant, making this problem even more necessary.

本发明是针对以上的情况进行的,其目的在于提供一种旋转式封闭型压缩机、以及采用该旋转式封闭型压缩机构成制冷循环系统的制冷循环装置。该旋转式封闭型压缩机在设有多个汽缸的时候,至少可省去1个汽缸的叶片推压构件,从而减少了零件数量和加工工序,同时还不减低汽缸的刚性,达到小型化、薄壁化,并提高了设备的可靠性。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a rotary hermetic compressor and a refrigeration cycle apparatus constituting a refrigeration cycle system using the rotary hermetic compressor. When the rotary hermetic compressor is equipped with multiple cylinders, at least one cylinder vane pushing member can be omitted, thereby reducing the number of parts and processing steps, while not reducing the rigidity of the cylinders, achieving miniaturization, Thin wall, and improve the reliability of the equipment.

为了达到上述目的,第1方案的旋转式封闭型压缩机,在封闭壳体内装有电动机和与该电动机连接的压缩机构部,由上述压缩机构部压缩的气体一旦排到封闭壳体内,封闭壳体内即变成高压状态。其特征在于:上述压缩机构部设有多个汽缸和叶片,其中,各汽缸内自由偏心转动地装有偏心滚子,而叶片设在这些汽缸上,由于受到推压施力装置的推压,其前端与上述偏心滚子的周面相接,并沿偏心滚子的转动方向将汽缸内划分成两个室;上述推压叶片的推压施力装置是弹性构件和封闭壳体内的高压气体。In order to achieve the above object, the rotary hermetic compressor of the first scheme is equipped with a motor and a compression mechanism connected to the motor in the closed casing. Once the gas compressed by the compression mechanism is discharged into the closed casing, the closed casing The body becomes high pressure. It is characterized in that: the above-mentioned compression mechanism part is provided with a plurality of cylinders and vanes, wherein, eccentric rollers are installed in each cylinder to rotate freely and eccentrically, and the vanes are arranged on these cylinders, due to being pushed by the pushing device, Its front end is in contact with the peripheral surface of the above-mentioned eccentric roller, and divides the cylinder into two chambers along the rotation direction of the eccentric roller; the pushing force device of the above-mentioned pushing blade is the elastic member and the high-pressure gas in the closed casing. .

作为方案2,其特征在于:在方案1所述的旋转式封闭型压缩机上,采用从封闭壳体内的高压气体作为上述推压施力件的汽缸,其外径设计得比采用弹性构件作为上述推压施力件的汽缸的外径尺寸小。As a scheme 2, it is characterized in that: on the rotary hermetic compressor described in scheme 1, the high-pressure gas from the closed casing is used as the cylinder of the above-mentioned pushing force application member, and its outer diameter is designed to be smaller than that of the elastic member used as the above-mentioned cylinder. The outer diameter of the cylinder that pushes the urging member is small.

作为方案3,其特征在于:是在方案1所述的旋转式封闭型压缩机上,采用以弹性构件作为上述推压施力装置的汽缸,其外周部嵌固在上述封闭壳体的内周壁上。As solution 3, it is characterized in that: on the rotary hermetic compressor described in solution 1, a cylinder using an elastic member as the above-mentioned pushing force device is used, and its outer peripheral part is embedded and fixed on the inner peripheral wall of the above-mentioned closed casing. .

作为方案4,其特征在于:是在方案1~3所述的旋转式封闭型压缩机上,上述弹性构件是螺旋弹簧。As a fourth aspect, in the rotary hermetic compressors according to the first to third aspects, the elastic member is a coil spring.

作为方案5,其特征在于:是在方案1所述的旋转式封闭型压缩机上采用上述压缩机构部来压缩工作压力比R22高的制冷剂。As a fifth aspect, it is characterized in that the above-mentioned compression mechanism is used in the rotary hermetic compressor according to the first aspect to compress a refrigerant having a working pressure higher than that of R22.

作为方案6,其特征在于:在方案1所述的旋转式封闭型压缩机上,将上述电动机与控制装置电连接,控制装置,设有可改变运行频率的变频器,可使起动时为低频运行,当排出压力达到设定压力时为高频运行。As scheme 6, it is characterized in that: on the rotary hermetic compressor described in scheme 1, the above-mentioned motor is electrically connected to the control device, and the control device is provided with a frequency converter capable of changing the operating frequency, so that it can operate at low frequency when starting , when the discharge pressure reaches the set pressure, it is high-frequency operation.

作为方案7,其特征在于:是在方案1所述的旋转式封闭型压缩机上,采用以封闭壳体内的高压气体作为上述推压施力装置的汽缸,其外周部嵌固在上述封闭壳体的内周壁上。As solution 7, it is characterized in that: on the rotary hermetic compressor described in solution 1, the cylinder using the high-pressure gas in the closed casing as the above-mentioned pushing force applying device is used, and its outer peripheral part is embedded in the above-mentioned closed casing on the inner peripheral wall.

作为方案8,其特征在于:是在方案1所述的旋转式封闭型压缩机上,将上述叶片中受封闭壳体内高压气体推压的叶片,其背面形成断面为圆弧的形状,且其圆弧的半径Rv,比对向叶片背面设置且作为叶片容纳槽加工用退刀孔的内半径Rc小(Rv<Rc)。As scheme 8, it is characterized in that: on the rotary hermetic compressor described in scheme 1, among the above-mentioned blades, the blades pushed by the high-pressure gas in the closed casing are formed with a cross section in the shape of an arc, and the circle The radius Rv of the arc is smaller than the inner radius Rc of the undercut hole for machining the blade receiving groove provided on the opposite side of the blade (Rv<Rc).

作为方案9,其特征在于:是在方案1所述的旋转式封闭型压缩机上,上述叶片中受封闭壳体内高压气体推压的叶片,对其背面两棱部分进行半径在1mm以下的倒角加工。As solution 9, it is characterized in that: on the rotary hermetic compressor described in solution 1, among the above-mentioned blades, the blades pushed by the high-pressure gas in the closed casing are chamfered with a radius of less than 1mm on the two edges on the back side processing.

为了达到上述目的的制冷循环装置,作为方案10,其中的旋转式封闭型压缩机,在封闭壳体内装有电动机和与该电动机连接的压缩机构部,由上述压缩机构部压缩的气体一旦排到封闭壳体内,封闭壳体内即变成高压状态,其特征在于:其制冷循环由旋转式封闭型压缩机、冷凝器、膨胀机构、以及蒸发器构成,上述压缩机构部设有多个汽缸和叶片,其中,各汽缸内自由偏心转动地装有偏心滚子;而叶片设在这些汽缸上,由于受到推压施力体的推压,其前端与上述偏心滚子的周面相接,并沿偏心滚子的转动方向将汽缸内划分成两个室,其中,至少1个推压叶片的推压施力体采用了弹性构件,且至少1个推压叶片的推压施力体采用封闭壳体内的高压气体。In order to achieve the above-mentioned purpose of the refrigeration cycle device, as the tenth proposal, the rotary hermetic compressor is equipped with a motor and a compression mechanism connected to the motor in the hermetic casing, and once the gas compressed by the compression mechanism is discharged to In the closed shell, the closed shell becomes a high-pressure state. It is characterized in that its refrigeration cycle is composed of a rotary hermetic compressor, a condenser, an expansion mechanism, and an evaporator. The above-mentioned compression mechanism is equipped with multiple cylinders and vanes. , wherein, eccentric rollers are installed in each cylinder freely eccentrically rotating; and the vanes are arranged on these cylinders, and due to being pushed by the pushing force body, the front ends of the eccentric rollers are in contact with the peripheral surface of the above-mentioned eccentric rollers, and along the The rotating direction of the eccentric roller divides the cylinder into two chambers, wherein at least one pushing force body of the pushing blade adopts an elastic member, and at least one pushing force body of the pushing blade adopts a closed shell Gas under pressure in the body.

通过采用上述解决课题的手段,上述发明即使汽缸的壁厚较薄,在推压叶片上也具有充分的可靠性。By adopting the above-mentioned means for solving the problems, the above-mentioned invention has sufficient reliability in pressing the vane even if the wall thickness of the cylinder is thin.

图1是本发明一实施例的旋转式封闭型压缩机的纵断面图。Fig. 1 is a longitudinal sectional view of a rotary hermetic compressor according to an embodiment of the present invention.

图2是图1所示实施例中上部汽缸和下部汽缸的分解透视图。Figure 2 is an exploded perspective view of the upper cylinder and the lower cylinder of the embodiment shown in Figure 1 .

图3(A)是图1所示实施例起动之后的上部汽缸室和下部汽缸室的状态示意图;(B)是压缩稳定时上部汽缸室和下部汽缸室的状态示意图。Fig. 3 (A) is the state schematic diagram of the upper cylinder chamber and the lower cylinder chamber after the embodiment shown in Fig. 1 starts; (B) is the state diagram of the upper cylinder chamber and the lower cylinder chamber when the compression is stable.

图4本发明另一实施例的旋转式封闭型压缩机的纵断面图。Fig. 4 is a longitudinal sectional view of a rotary hermetic compressor according to another embodiment of the present invention.

图5(A)是图4所示实施例中上部汽缸的平面图;(B)是上部汽缸的平面图。Fig. 5 (A) is the plan view of upper cylinder in the embodiment shown in Fig. 4; (B) is the plan view of upper cylinder.

图6又一实施例的叶片背面及纵孔的平面图。Fig. 6 is a plan view of the back side of the blade and the longitudinal hole of another embodiment.

图7再一实施例的叶片背面及纵孔的平面图。图中:1…封闭壳体;3…电动机;2…压缩机构部;13a、13b…偏心滚子;8A、80A…上部汽缸;8B、80B…下部汽缸;26…推压施力体(螺旋弹簧);15a、15b…叶片;30…变频器;40…控制装置(控制部);24a、24b…纵孔。Fig. 7 is a plan view of the back side of the blade and the longitudinal hole of another embodiment. In the figure: 1...closed shell; 3...electric motor; 2...compression mechanism; 13a, 13b...eccentric roller; 8A, 80A...upper cylinder; 8B, 80B...lower cylinder; 26...pushing body (screw spring); 15a, 15b...blade; 30...inverter; 40...control device (control part); 24a, 24b...longitudinal hole.

下面,参照附图对旋转式封闭型压缩机的一实施例进行说明。该压缩机构成例如空调机的制冷循环系统,在此所用的制冷剂是HFC混合制冷剂。而且,在HFC混合制冷剂中,最好采用R410A。Next, an embodiment of a rotary hermetic compressor will be described with reference to the drawings. The compressor constitutes, for example, a refrigeration cycle system of an air conditioner, and the refrigerant used here is an HFC mixed refrigerant. Moreover, among the HFC mixed refrigerants, it is preferable to use R410A.

该R410A是由二氟甲烷(R32)和五氟乙烷(R125)以各占50%的重量比混合而成。The R410A is formed by mixing difluoromethane (R32) and pentafluoroethane (R125) at a weight ratio of 50% each.

如图1所示那样,旋转式封闭型压缩机设有封闭壳体1。该封闭壳体1内,下部设有后面所说的压缩机构部2,上部设有电动机3。压缩机构部2和电动机3之间通过转动轴4连接。As shown in FIG. 1 , the rotary hermetic compressor includes a hermetic casing 1 . Inside the closed case 1, a compression mechanism unit 2 to be described later is provided at the lower part, and an electric motor 3 is provided at the upper part. The compression mechanism part 2 and the motor 3 are connected by a rotating shaft 4 .

电动机3由定子5和转子6构成,其中,定子5固定在封闭壳体1的内壁面上,转子6插在上述转动轴4上,并设置成与定子5的内侧面之间存在一定间隙的形式。The motor 3 is composed of a stator 5 and a rotor 6, wherein the stator 5 is fixed on the inner wall surface of the closed casing 1, and the rotor 6 is inserted on the above-mentioned rotating shaft 4, and is arranged to have a certain gap between the inner surface of the stator 5 form.

上述电动机3与可改变运行频率的变频器30连接,同时,通过变频器30与控制部40电连接,该控制部分40是控制变频器30的控制装置。The motor 3 is connected to a frequency converter 30 capable of changing its operating frequency, and is electrically connected to a control unit 40 through the frequency converter 30 . The control unit 40 is a control device for controlling the frequency converter 30 .

上述压缩机构部2在转动轴4的下部通过隔板7上下配置2个汽缸8A、8B。由于该汽缸8A、8B使用的制冷剂是R410A高压制冷剂,所以,单位容积的热传送量大。因此,其壁厚较传统使用R22制冷剂的汽缸薄,可望减小隔离容积。In the above-mentioned compression mechanism unit 2, two cylinders 8A, 8B are vertically arranged on the lower portion of the rotating shaft 4 through a partition plate 7. As shown in FIG. Since the refrigerant used in the cylinders 8A and 8B is R410A high-pressure refrigerant, the amount of heat transfer per unit volume is large. Therefore, its wall thickness is thinner than conventional cylinders using R22 refrigerant, and it is expected to reduce the isolation volume.

主轴承9与上述汽缸8A的上表面重合,并与阀盖a一起,通过安装螺栓10固定在汽缸8A上。副轴承11与上述汽缸8B的下表面重合,并与阀盖b一起,通过安装螺栓12固定在汽缸8B上。The main bearing 9 coincides with the upper surface of the above-mentioned cylinder 8A, and together with the valve cover a, is fixed on the cylinder 8A by mounting bolts 10 . The auxiliary bearing 11 is overlapped with the lower surface of the above-mentioned cylinder 8B, and is fixed on the cylinder 8B by the mounting bolt 12 together with the valve cover b.

另一方面,上述转动轴4,其中间部分和下端部分可自由转动地支撑在上述主轴承9和副轴承11上。并且,转动轴4贯通汽缸8A、8B的内部,并以大致180°的相位差一体形成2个偏心部4a、4b。偏心部4a、4b位于各汽缸8A、8B内,并在其外周嵌装滚子13a、13b。On the other hand, the above-mentioned rotating shaft 4 is freely rotatably supported on the above-mentioned main bearing 9 and sub-bearing 11 at the middle portion and the lower end portion thereof. Furthermore, the rotating shaft 4 penetrates the interior of the cylinders 8A, 8B, and two eccentric portions 4a, 4b are integrally formed with a phase difference of approximately 180°. The eccentric parts 4a, 4b are located in the respective cylinders 8A, 8B, and rollers 13a, 13b are fitted on the outer peripheries thereof.

汽缸8A、8B,被上述隔板7以及主轴承9和副轴承11划分成上下两部分,并在其内部形成汽缸室14a、14b。偏心滚子13a、13b可自由偏心转动地收容在各汽缸室14a、14b内,汽缸室从其自身的平面看呈月牙状。The cylinders 8A, 8B are divided into upper and lower parts by the partition plate 7, the main bearing 9, and the sub-bearing 11, and cylinder chambers 14a, 14b are formed therein. The eccentric rollers 13a, 13b are housed in the respective cylinder chambers 14a, 14b so as to be eccentrically rotatable, and the cylinder chambers are crescent-shaped when viewed from their own planes.

在各汽缸8A、8B内,设有将汽缸室14a、14b划分为高压侧和低压侧的叶片15a、15b。各叶片15a、15b被作为后面叙述的推压施力装置的推压施力体向偏心滚子13a、13b侧推压施力。In each cylinder 8A, 8B, vanes 15a, 15b that divide cylinder chambers 14a, 14b into a high-pressure side and a low-pressure side are provided. Each vane 15a, 15b is pressed and urged toward the eccentric roller 13a, 13b side by a pressing body as a pressing means to be described later.

两汽缸8A、8B分别与吸入管16a、16b连接,吸入管的另一端在封闭壳体1的外侧合流,并与储存器17相连。另外,在封闭壳体1的上端部,连接导出管18。该导出管18通过冷凝器19、膨胀机构20以及蒸发器21与上述储存器17连接。这样,就构成了例如空调机的制冷循环。The two cylinders 8A, 8B are respectively connected to the suction pipes 16a, 16b, and the other end of the suction pipes joins outside the closed casing 1 and is connected to the reservoir 17. In addition, an outlet pipe 18 is connected to the upper end portion of the closed case 1 . The outlet pipe 18 is connected to the above-mentioned accumulator 17 through a condenser 19 , an expansion mechanism 20 and an evaporator 21 . In this way, for example, a refrigeration cycle of an air conditioner is constituted.

下面,参照图2对汽缸8A、8B和上述推压施力体进行详细说明。Next, the cylinders 8A, 8B and the above-mentioned pressing body will be described in detail with reference to FIG. 2 .

在上部汽缸8A和下部汽缸8B上设有开口部,该开口部形成直径相同的汽缸室14a、14b,并且,在该汽缸室14a、14b周围设有具有同一节径的多个安装用孔22…。上部汽缸8A侧的安装用孔22为螺纹孔,下部汽缸8B侧的安装用孔22为通孔。Openings are provided in the upper cylinder 8A and the lower cylinder 8B, and the openings form cylinder chambers 14a, 14b having the same diameter, and a plurality of mounting holes 22 having the same pitch diameter are provided around the cylinder chambers 14a, 14b. … The mounting hole 22 on the upper cylinder 8A side is a threaded hole, and the mounting hole 22 on the lower cylinder 8B side is a through hole.

自各汽缸8A、汽缸8B的汽缸室14a、14b,向径向外侧分别设计具有同一宽度、同一长度的叶片容纳槽23a、23b。由于该叶片容纳槽23a、23b是由例如拉削加工形成的,所以,还在两容纳槽的端部设有供拉刀退出的纵孔24a、24b。From the cylinder chambers 14a and 14b of the respective cylinders 8A and 8B, vane receiving grooves 23a and 23b having the same width and the same length are respectively designed radially outward. Since the vane receiving grooves 23a, 23b are formed by, for example, broaching, longitudinal holes 24a, 24b for withdrawing broaches are also provided at the ends of the two receiving grooves.

只在汽缸8A上设计横孔25,该横孔25连通外周面与叶片容纳槽23a的纵孔24a。在横孔25内收入作为推压施力体的弹性元件的螺旋弹簧26。该汽缸8A的外径与上述封闭壳体1的内径大致相同。The horizontal hole 25 is designed only on the cylinder 8A, and the horizontal hole 25 communicates with the vertical hole 24a of the outer peripheral surface and the vane receiving groove 23a. A coil spring 26 serving as an elastic member of the pressing body is housed in the horizontal hole 25 . The outer diameter of this cylinder 8A is substantially the same as the inner diameter of the above-mentioned closed case 1 .

再如图1所示那样,上部汽缸8A的外周部分嵌固在封闭壳体1的内壁面上。在此状态下,上述螺旋弹簧26的一端与收在叶片容纳槽23a内的叶片15a的一侧壁面相接,而另一端与封闭壳体1的内壁面相接。Further, as shown in FIG. 1 , the outer peripheral portion of the upper cylinder 8A is embedded and fixed on the inner wall surface of the closed casing 1 . In this state, one end of the coil spring 26 is in contact with one side wall of the vane 15 a received in the vane receiving groove 23 a, and the other end is in contact with the inner wall of the closed casing 1 .

上述螺旋弹簧26,对叶片15a向偏心滚子13a侧施以弹性压力。当叶片15a的前端缘形成平视为半圆的形式、且与平视为圆形的偏心滚子13a周壁几乎无滑动阻力的时候,不管偏心滚子13a的旋转角度是多少,叶片15a总是与其保持线接触。The coil spring 26 elastically presses the vane 15a toward the eccentric roller 13a. When the front end edge of the vane 15a forms a semicircle in plan view and has almost no sliding resistance with the circular eccentric roller 13a wall in plan view, the vane 15a is always in line with the eccentric roller 13a no matter how much the rotation angle of the eccentric roller 13a is. touch.

因此,如果偏心滚子13a沿汽缸室14a的内周壁进行偏心转动,叶片15a则沿叶片容纳槽23a往返运动。Therefore, if the eccentric roller 13a rotates eccentrically along the inner peripheral wall of the cylinder chamber 14a, the vane 15a reciprocates along the vane receiving groove 23a.

再如图2所示那样,在上部汽缸8A上,以大于上述安装用孔22节圆直径的节径,分别形成平视为弯曲状的多个气体排出孔27。Further, as shown in FIG. 2, a plurality of gas discharge holes 27 are formed in the upper cylinder 8A with a pitch diameter larger than the diameter of the pitch circle of the above-mentioned mounting holes 22, respectively.

而下部汽缸8B,其外径比上部汽缸8A的外径小。实际上,只需有能设置安装用孔22和叶片容纳槽23b的最小外径,并且,其外周相对形成汽缸室14b的开口部而言是偏心的。On the other hand, the outer diameter of the lower cylinder 8B is smaller than that of the upper cylinder 8A. In fact, it is only necessary to have the minimum outer diameter that can provide the mounting hole 22 and the vane receiving groove 23b, and the outer periphery thereof is eccentric with respect to the opening forming the cylinder chamber 14b.

在上述叶片容纳槽23b内可自由滑动地收有叶片15b,叶片15b与设在上部汽缸8A上的叶片15a尺寸相同。将该叶片15b向偏心滚子13b侧推压施力的推压施力体,是被上下汽缸8A、8B压缩、排到封闭壳体1内的高压气体。The vane 15b is slidably accommodated in the vane receiving groove 23b, and the vane 15b has the same size as the vane 15a provided on the upper cylinder 8A. The pressing body that presses the vane 15b toward the eccentric roller 13b side is high-pressure gas that is compressed by the upper and lower cylinders 8A, 8B and discharged into the closed casing 1 .

于是,当控制部40通过变频器30向电动机3发送运行信号时,转动轴4被驱动旋转,设在上下汽缸8A、8B上的偏心滚子13a、13b在汽缸室14a、14b内进行偏心转动。Then, when the control unit 40 sends an operation signal to the motor 3 through the frequency converter 30, the rotating shaft 4 is driven to rotate, and the eccentric rollers 13a, 13b provided on the upper and lower cylinders 8A, 8B rotate eccentrically in the cylinder chambers 14a, 14b. .

如图3(A)所示那样,在上部汽缸8A上,由于叶片15a通常被螺旋弹簧26弹性推压,因此,叶片15a的前端缘与偏心滚子13a的周壁滑动相接,将汽缸室14a内划分为两部分。As shown in FIG. 3(A), on the upper cylinder 8A, since the vane 15a is usually elastically pushed by the coil spring 26, the front end edge of the vane 15a is in sliding contact with the peripheral wall of the eccentric roller 13a, and the cylinder chamber 14a is Divided into two parts.

当偏心滚子13a与汽缸室14a内周壁的转动接触位置和叶片15a与偏心滚子的接触位置大致在同一位置的时候,在此状态下,汽缸室14a的空间容积达到最大。制冷气体,即作为低压HFC混合制冷剂的R410A气体,通过吸入管16a从储存器17吸入并充满汽缸室14a。When the rotational contact position of the eccentric roller 13a and the inner peripheral wall of the cylinder chamber 14a and the contact position of the vane 15a and the eccentric roller are approximately at the same position, in this state, the spatial volume of the cylinder chamber 14a reaches the maximum. Refrigerant gas, that is, R410A gas which is a low-pressure HFC mixed refrigerant, is sucked from the accumulator 17 through the suction pipe 16a and fills the cylinder chamber 14a.

随着偏心滚子13a的偏心转动,偏心滚子13a在汽缸室14a内周壁上的转动接触位置发生移动,使得汽缸室14a的从转动接触位置沿转动方向到叶片15a与偏心滚子的接触位置之间的汽缸室容积减少。即,在此之前导入汽缸室14a内的气体被逐渐压缩。Along with the eccentric rotation of the eccentric roller 13a, the rotational contact position of the eccentric roller 13a on the inner peripheral wall of the cylinder chamber 14a moves, so that the contact position of the blade 15a and the eccentric roller from the rotational contact position of the cylinder chamber 14a along the rotational direction The volume of the cylinder chamber in between is reduced. That is, the gas introduced into the cylinder chamber 14a until then is gradually compressed.

随着转动轴4继续转动,汽缸室14a的容量进一步减小,使导入的气体在此被压缩至规定的压力,然后打开图中未示出的排出阀,通过阀盖a使高压气体排入并充满封闭壳体1。而充满封闭壳体1的高压气体通过封闭壳体上部的导出管18排出。As the rotating shaft 4 continues to rotate, the capacity of the cylinder chamber 14a is further reduced, so that the introduced gas is compressed to a specified pressure, and then the discharge valve not shown in the figure is opened, and the high-pressure gas is discharged into the cylinder through the valve cover a. And fill the closed casing 1 . The high-pressure gas that is full of the closed casing 1 is discharged through the outlet pipe 18 on the top of the closed casing.

另外,电动机3刚启动时,在汽缸室14a内被压缩而排入封闭壳体1内的高压气体量很少,封闭壳体内不是完全高压状态。In addition, when the motor 3 is just started, the amount of high-pressure gas compressed in the cylinder chamber 14a and discharged into the closed casing 1 is very small, and the closed casing is not in a completely high-pressure state.

因此,在下部汽缸8B上,不存在向叶片15a推压施力的高压气体。如同图(A)所示那样,偏心滚子13b在汽缸室14b内转动,而叶片15b完全收入容纳槽23b内,其前端缘未押在偏心滚子上而突出到汽缸室。Therefore, in the lower cylinder 8B, there is no high-pressure gas that presses and applies force to the vane 15a. As shown in Figure (A), the eccentric roller 13b rotates in the cylinder chamber 14b, and the vane 15b is completely received in the receiving groove 23b, and its front edge is not pressed against the eccentric roller and protrudes into the cylinder chamber.

可以说,在下部汽缸室14b上,偏心滚子13b只进行空转,该汽缸室一点压缩作用都没有。It can be said that on the lower cylinder chamber 14b, the eccentric roller 13b only performs idle rotation, and the cylinder chamber has no compressive action at all.

当经过设定时间后,从上部汽缸室14b排出的高压气体的量增大,达到封闭壳体1内设定的高压条件。这样,设在下部汽缸8B上的叶片15b受到较大背压的作用,如同图(B)所示那样,叶片受到推压作用而与偏心滚子13b的周壁相接。After the set time has elapsed, the amount of high-pressure gas discharged from the upper cylinder chamber 14b increases to reach the high-pressure condition set in the closed casing 1 . Thus, the vane 15b provided on the lower cylinder 8B is subjected to a large back pressure, and as shown in FIG.

因此,即使在下部汽缸室14b中,也开始了如前所述的压缩作用。在上部汽缸室14a,则继续发挥压缩作用。这之后,直到运转停止之前,由于封闭壳体1内保持高压,所以,下部汽缸室14b内的压缩工作也将继续下去。Therefore, even in the lower cylinder chamber 14b, the compression action as described above starts. In the upper cylinder chamber 14a, the compression effect continues. Thereafter, until the operation is stopped, since the high pressure is maintained in the closed casing 1, the compression operation in the lower cylinder chamber 14b will also continue.

如图1所示那样,通过导出管18从封闭壳体1排出的高压气体,依次在冷凝器19中冷凝液化、在膨胀机构20中绝热膨胀、在蒸发器21中夺取热交换空气的蒸发潜热,从而达到制冷的作用。而蒸发后的制冷剂导向储存器17进行气液分离,再从吸入管16a、16b吸入压缩机的压缩机构部2进行上述的循环。As shown in Figure 1, the high-pressure gas discharged from the closed casing 1 through the outlet pipe 18 is condensed and liquefied in the condenser 19, adiabatically expanded in the expansion mechanism 20, and the latent heat of evaporation of the heat exchange air is taken away in the evaporator 21 , so as to achieve the effect of cooling. The evaporated refrigerant is guided to the accumulator 17 for gas-liquid separation, and then sucked into the compression mechanism part 2 of the compressor through the suction pipes 16a and 16b to perform the above cycle.

另外,当希望将下部汽缸室14b开始压缩的时间提前的时候,可用控制部40控制变频器30,从运转开始时提高转动轴4的转速,使壳体内的压力在短时间内上升到设定压力。In addition, when it is desired to advance the time when the lower cylinder chamber 14b starts to compress, the control unit 40 can be used to control the frequency converter 30 to increase the rotational speed of the rotating shaft 4 from the beginning of operation, so that the pressure in the housing can rise to the set value in a short time. pressure.

相反,当希望推迟运转开始时间的时候,可用控制部40控制变频器30,从运转开始时降低转动轴4的转速,使壳体内的压力上升到设定压力需要一定时间。而且,还可以在认为叶片15b突出到下部汽缸室14b内的动作完成后提高转速。On the contrary, when it is desired to delay the starting time of the operation, the frequency converter 30 can be controlled by the control unit 40 to reduce the rotation speed of the rotating shaft 4 from the beginning of the operation, and it takes a certain time for the pressure in the casing to rise to the set pressure. Furthermore, it is also possible to increase the rotational speed after considering that the protruding action of the vane 15b into the lower cylinder chamber 14b is completed.

下部汽缸室14b侧的叶片15b是利用封闭壳体1内与下部汽缸室14b之间的压差而突出的,在下部汽缸室14b内的压缩开始之前位于系统的低压侧。但如果壳体内的压力比汽缸室的压力高0.1兆帕斯卡(MPa),则几乎与向上部汽缸室14a内推压叶片15a的螺旋弹簧26的推力相当,可以使叶片15b突出,且可追随偏心滚子13b的旋转运动。The vane 15b on the side of the lower cylinder chamber 14b protrudes using the pressure difference between the inside of the closed casing 1 and the lower cylinder chamber 14b, and is located on the low pressure side of the system before the compression in the lower cylinder chamber 14b starts. However, if the pressure in the casing is 0.1 megapascal (MPa) higher than the pressure in the cylinder chamber, it is almost equivalent to the thrust of the coil spring 26 that pushes the vane 15a into the upper cylinder chamber 14a, so that the vane 15b can protrude and follow the eccentricity. Rotational movement of roller 13b.

通常,利用商用电源(50/60Hz)在数秒内、利用变频电源如果从10Hz开始最多在10秒内,可以产生使叶片15b向下部汽缸室14b突出的压力。Normally, the pressure to protrude the vane 15b to the lower cylinder chamber 14b can be generated within a few seconds with a commercial power supply (50/60Hz), and within a maximum of 10 seconds with a variable frequency power supply starting from 10Hz.

所以,利用封闭壳体1的高压气体作为推压施力装置,对叶片15b向下部汽缸室14b推压施力,功能上是完全可行的。Therefore, it is completely feasible functionally to use the high-pressure gas of the closed casing 1 as the pushing force device to push and force the vane 15b to the lower cylinder chamber 14b.

顺便说一下,在运转继续、系统稳定的条件下,壳体内压力对叶片15b的推压作用力,有设在上部汽缸8A上的螺旋弹簧26的推压作用力(弹力)的数十倍,本来,从功能上讲,可以不需要螺旋弹簧,但会增加一些工作量。By the way, under the condition that the operation continues and the system is stable, the pushing force of the pressure in the casing on the vane 15b is tens of times that of the pushing force (elastic force) of the coil spring 26 on the upper cylinder 8A, Originally, from a functional point of view, the coil spring may not be needed, but it will increase some workload.

并且,在本发明的压缩机上,起动时只有1个汽缸(在此是上部汽缸8A)产生压缩作用,所以,其特点在于转动轴4等滑动构件所受到的负荷减少一半。即,在空调机这种装有较多制冷剂的机器上,如果根据使用条件在起动时就将大量液态制冷剂在瞬间吸入汽缸室内进行液体压缩,则容易导致各滑动构件的损坏。In addition, in the compressor of the present invention, only one cylinder (here, the upper cylinder 8A) produces compression when starting, so the load on sliding members such as the rotating shaft 4 is reduced by half. That is to say, on an air conditioner with a large amount of refrigerant, if a large amount of liquid refrigerant is sucked into the cylinder chamber for liquid compression at the time of starting according to the operating conditions, it is easy to cause damage to the sliding components.

如果采用本发明的结构,由于滑动构件所受到的负荷减少,所以,可防止构件损坏。并且,在这种旋转式压缩机上经常使用的储存器17也可以去掉。According to the structure of the present invention, since the load on the sliding member is reduced, damage to the member can be prevented. Also, the accumulator 17, which is often used on such rotary compressors, can also be removed.

无论哪种情况,至少在利用封闭壳体1内的高压气体作为对叶片15b推压施力的推压施力装置的下部汽缸8B上,不须设计用来插入螺旋弹簧26的横孔25,因此,即使该汽缸的壁厚薄,也可望提高其刚性,使叶片收容槽23b的变形降到最小程度。In any case, at least on the lower cylinder 8B that utilizes the high-pressure gas in the closed casing 1 as the pushing and applying device for pushing and applying force to the blade 15b, there is no need to design the horizontal hole 25 for inserting the coil spring 26, Therefore, even if the wall thickness of the cylinder is thin, the rigidity can be increased, and the deformation of the vane housing groove 23b can be minimized.

另外,上述叶片15b的急速飞出,是偏心滚子13b与叶片之间产生碰撞噪音的主要原因,所以,最好避免快速增大运转频率。作为避免壳体内压力急速上升的手段,可采用这样的方法:由控制部40控制变频器30,使电动机3在启动时的运转频率较小,壳体内压力须经过一段时间才达到高压状态,以减缓叶片15b的伸出速度,之后,再提高运转频率。另外,减缓构成膨胀机构20的膨胀阀的节流作用、打开图中未示出的除霜阀等也有效。In addition, the rapid flying of the above-mentioned vane 15b is the main cause of collision noise between the eccentric roller 13b and the vane, so it is preferable to avoid rapidly increasing the operating frequency. As a means of avoiding the rapid rise of the pressure in the casing, such a method can be adopted: the frequency converter 30 is controlled by the control unit 40, so that the operating frequency of the motor 3 is relatively low when starting, and the pressure in the casing must reach a high pressure state after a period of time. Slow down the protruding speed of the blade 15b, and then increase the operating frequency. In addition, it is also effective to reduce the throttling action of the expansion valve constituting the expansion mechanism 20, to open a defrosting valve not shown in the figure, and the like.

在上述实施例中,上部汽缸8A设置有螺旋弹簧26作为推压叶片15a的推压装置将其上部汽缸的外周部嵌固在封闭壳体1的内周壁上,而下部汽缸8B利用封闭壳体内的高压气体作为推压叶片15b的推压装置。但本发明并不只限于这种形式,也可如下述那样构成。In the above-mentioned embodiment, the upper cylinder 8A is provided with a coil spring 26 as a pushing device for pushing the vane 15a so that the outer peripheral portion of the upper cylinder is embedded on the inner peripheral wall of the closed casing 1, while the lower cylinder 8B utilizes the inner peripheral wall of the closed casing to The high-pressure gas serves as the pushing means for pushing the blade 15b. However, the present invention is not limited to this form, and may be configured as follows.

即,如图4所示那样构成旋转式封闭型压缩机。与前述图1中说明的压缩机比较,如下面所述那样,只有上部汽缸80A推压叶片15a的推压装置和下部汽缸80B推压叶片15b的推压装置与其不同。That is, a rotary hermetic compressor is configured as shown in FIG. 4 . Compared with the compressor described above in FIG. 1 , only the pressing means of the upper cylinder 80A pressing the vane 15 a and the pressing means of the lower cylinder 80B pressing the vane 15 b are different as described below.

虽然除此以外图面上的细部结构还有少许不同之处,但基本上完全是由同一构件构成,所以,采用同样的标号,不再说明。而且,电气控制和制冷循环的结构与前面的相同,所以,在此省略说明。Although there are some differences in the detailed structure on the drawings, they are basically composed of the same components, so the same symbols are used and no further description is given. Moreover, the structures of the electrical control and the refrigeration cycle are the same as those described above, so descriptions are omitted here.

上部汽缸80A是如图5(A)平面视图所示那样的形式。即,形成作为圆形开口部的汽缸室14a和同心圆形汽缸本体80a。The upper cylinder 80A is in a form as shown in FIG. 5(A) plan view. That is, the cylinder chamber 14a and the concentric circular cylinder body 80a are formed as a circular opening.

在该汽缸本体80a周面的一部分,一体突设大致为扇形的、具有较大面积的第1缘部80b。而且,在与该第1缘部80b的中心大致相差180°的地方,突设大致为矩形的、面积较第1缘部小的第2缘部80c。A substantially fan-shaped first edge portion 80b having a relatively large area protrudes integrally from a part of the peripheral surface of the cylinder body 80a. Further, a substantially rectangular second edge portion 80c having a smaller area than the first edge portion protrudes at a position substantially 180° from the center of the first edge portion 80b.

上述第1缘部80b的外周面和第2缘部80c的外周面,与汽缸室14a和汽缸本体80a同心,并且,形成为与封闭壳体1内周具有相同半径的圆弧。The outer peripheral surface of the first edge portion 80b and the outer peripheral surface of the second edge portion 80c are concentric with the cylinder chamber 14a and the cylinder body 80a and formed in an arc having the same radius as the inner periphery of the closed case 1 .

在汽缸本体80a上设有在汽缸室14a上开口、并用于容纳叶片15a的叶片容纳槽23a。而且,在汽缸本体80a与第1缘部80b的交界部分部分上设计纵孔24a,作为叶片容纳槽23a加工时的退刀孔。The cylinder body 80a is provided with a vane receiving groove 23a that opens to the cylinder chamber 14a and accommodates the vane 15a. Moreover, a longitudinal hole 24a is designed on the boundary portion between the cylinder body 80a and the first edge portion 80b as a tool relief hole during machining of the vane receiving groove 23a.

另外,在汽缸本体80a的规定位置设计多个安装用螺栓孔22,用于将主轴承9通过螺栓10固定安装在上部汽缸80A上。In addition, a plurality of mounting bolt holes 22 are designed at predetermined positions of the cylinder body 80a for fixing the main bearing 9 to the upper cylinder 80A via bolts 10 .

下部汽缸80B是如图5(B)平面视图所示那样的形式。即,形成作为圆形开口部的汽缸室14b和同心圆形汽缸本体80a。在该汽缸本体80a周面的一部分,突出设计大致为矩形的缘部80d。The lower cylinder 80B is in a form as shown in FIG. 5(B) plan view. That is, the cylinder chamber 14b and the concentric circular cylinder body 80a are formed as a circular opening. A substantially rectangular edge 80d protrudes from a part of the peripheral surface of the cylinder body 80a.

在汽缸本体80a上,设计在汽缸室14b上开口、并用于容纳叶片15b的叶片容纳槽23b。而且,在汽缸本体80a与缘部80d的交界上设计纵孔24b,作为叶片容纳槽23b加工时的退刀孔。On the cylinder body 80a, a vane accommodating groove 23b opening on the cylinder chamber 14b and for accommodating the vane 15b is designed. Moreover, a longitudinal hole 24b is designed on the boundary between the cylinder body 80a and the edge portion 80d as a tool relief hole during machining of the vane receiving groove 23b.

进而,在该纵孔24b的中部设计横孔25,与上述叶片容纳槽23b连通。在该横孔25内,插入作为推压施力装置的弹性元件——螺旋弹簧26。并且,横孔25的端部被只在图4中示出的盖体28堵住。Furthermore, a horizontal hole 25 is designed in the middle of the vertical hole 24b to communicate with the above-mentioned vane receiving groove 23b. In this horizontal hole 25, a coil spring 26, which is an elastic member serving as a urging force means, is inserted. Also, the end of the horizontal hole 25 is closed by a cover body 28 shown only in FIG. 4 .

另外,在汽缸本体80a的规定位置设计多个通孔22,用于将下部汽缸80B及隔板7和副轴承11通过螺栓12固定安装在上部汽缸80A上。In addition, a plurality of through holes 22 are designed at predetermined positions of the cylinder body 80a for fixing the lower cylinder 80B, the partition plate 7 and the auxiliary bearing 11 to the upper cylinder 80A through bolts 12 .

再如图4所示那样,上部汽缸80A的外周部分嵌固在封闭壳体1的内周壁上,因此,虽然图中没有画出,但特别是在前述的汽缸本体80a、第1缘部80b、第2缘部80c、以及封闭壳体1的内周壁之间,形成气体排出用的空间部。Again as shown in Figure 4, the outer peripheral portion of the upper cylinder 80A is embedded on the inner peripheral wall of the closed casing 1, therefore, although not shown in the figure, especially in the aforementioned cylinder body 80a, the first edge 80b , the second edge portion 80c, and the inner peripheral wall of the closed case 1, a space portion for gas discharge is formed.

而且,偏心滚子13a可自由偏心转动地装在汽缸室14a内,叶片15a收在叶片容纳槽23a内,由于利用封闭壳体1内的高压气体作为推压该叶片的装置,所以,除叶片外无其他要装入的构件。And the eccentric roller 13a can freely eccentrically rotate and be contained in the cylinder chamber 14a, the vane 15a is received in the vane accommodating groove 23a, owing to utilize the high-pressure gas in the closed housing 1 as the device of pushing this vane, so except the vane There are no other components to load.

偏心滚子13b可自由偏心转动地装在下部汽缸80B的汽缸室14b内,叶片15b收在叶片容纳槽23b内。该叶片15b受到螺旋弹簧26的弹性推压而与偏心滚子13b的周壁面相接。The eccentric roller 13b is freely eccentrically mounted in the cylinder chamber 14b of the lower cylinder 80B, and the vane 15b is received in the vane receiving groove 23b. The vane 15b is elastically urged by the coil spring 26 and contacts the peripheral wall surface of the eccentric roller 13b.

这样构成的旋转式封闭型压缩机,电动机3刚起动之后,在下部汽缸室14b内压缩并排入封闭壳体1内的高压气体量很少,封闭壳体内不是完全高压状态。In the rotary hermetic compressor thus constituted, immediately after the motor 3 is started, the amount of high-pressure gas compressed in the lower cylinder chamber 14b and discharged into the closed casing 1 is small, and the closed casing is not in a completely high-pressure state.

因此,在上部汽缸80A上不存在对叶片15a推压施力的高压气体,虽然偏心滚子13a在汽缸室14a内转动,但由于叶片15a完全收在叶片容纳槽23a内,其前端缘没有向汽缸室内突出而压在滚子上,所以,偏心滚子13a实际上只是在空转,该汽缸室14a一点压缩作用都没有。Therefore, on the upper cylinder 80A, there is no high-pressure gas that presses the vane 15a. Although the eccentric roller 13a rotates in the cylinder chamber 14a, because the vane 15a is completely received in the vane receiving groove 23a, its front edge does not move toward the vane 15a. The cylinder chamber protrudes and presses on the roller, so the eccentric roller 13a is actually just idling, and the cylinder chamber 14a has no compression effect at all.

当经过设定时间后,从下部汽缸室14b排出的高压气体量增大,封闭壳体1内达到设定的高压条件。这时,设在上部汽缸80A上的叶片15a受到较大背压的作用,叶片受到推压作用而与偏心滚子13a的周壁相接。After the set time has elapsed, the amount of high-pressure gas discharged from the lower cylinder chamber 14b increases, and the set high-pressure condition is reached in the closed casing 1 . At this time, the vane 15a provided on the upper cylinder 80A is subjected to a large back pressure, and the vane is pressed to contact the peripheral wall of the eccentric roller 13a.

因此,在上部汽缸室14a中,也开始了如前所述的压缩作用。在下部汽缸室14b中,则继续发挥压缩作用。这之后,直到运转停止之前,由于封闭壳体1内保持高压,所以,上部汽缸室14a内的压缩工作也将继续下去。Therefore, also in the upper cylinder chamber 14a, the compression action as previously described starts. In the lower cylinder chamber 14b, the compression effect continues. Thereafter, until the operation is stopped, since the high pressure is maintained in the closed casing 1, the compression work in the upper cylinder chamber 14a will also continue.

另外,不管是图1或图4所示的压缩机,受到封闭壳体1内高压气体推压施力作用的叶片15a、15b的背面,可设计成图6或图7所示的形式。In addition, regardless of the compressor shown in FIG. 1 or FIG. 4, the backs of the blades 15a, 15b that are pushed and exerted by the high-pressure gas in the closed casing 1 can be designed in the form shown in FIG. 6 or 7.

先从图6开始说明,当设作为叶片收容槽加工用退刀孔的纵孔24a、24b的半径为Rc时,叶片15a、15b靠纵孔侧的端部背面形成断面为圆弧的形状,圆弧的半径为Rv。而且,叶片15a、15b断面圆弧的半径Rv比纵孔的半径Rc小(Rv<Rc)。Beginning with Fig. 6, when the radius of the longitudinal holes 24a, 24b used as the relief holes for machining the vane receiving grooves is set as Rc, the back sides of the ends of the vanes 15a, 15b near the longitudinal holes are shaped like arcs in section. The radius of the arc is Rv. Furthermore, the radius Rv of the circular arc of the cross section of the blades 15a and 15b is smaller than the radius Rc of the vertical hole (Rv<Rc).

特别是,从利用壳体内压力推压的叶片开始起动时起,到壳体内压力与该汽缸室压力之差达到0.1MPa的极短时间内,由于叶片前端部和偏心滚子周壁面之间、以及叶片背面和纵孔周面之间发生断续接触,从而可能产生断续噪音。In particular, from the time when the vane pushed by the pressure in the housing starts to start, until the difference between the pressure in the housing and the cylinder chamber reaches 0.1 MPa in a very short time, due to the gap between the front end of the vane and the surrounding wall of the eccentric roller, And intermittent contact occurs between the back of the blade and the peripheral surface of the longitudinal hole, which may generate intermittent noise.

如果利用图6的结构,叶片15a、15b的前端部当然是圆弧面的相互接触,在背面也是圆弧面的相互接触,所以,可进一步抑制断续噪音的产生。而且,采用脆性材质的叶片、汽缸上不形成缺口和损伤,可防止叶片与汽缸咬合等。If utilize the structure of Fig. 6, the front end portion of blade 15a, 15b is the mutual contact of circular arc surface of course, also is the mutual contact of circular arc surface at the back, so, can further suppress the generation of intermittent noise. In addition, the vanes and cylinders made of brittle materials do not form gaps or damage, and can prevent the vanes from clogging with the cylinder.

下面,对图7进行说明。在此,纵孔24a、24b的半径可以是规定的半径。但是,将叶片15a、15b背面两棱部分设计为半径在1mm以下的圆弧部。Next, Fig. 7 will be described. Here, the radii of the vertical holes 24a, 24b may be predetermined radii. However, the two edges on the back of the blades 15a and 15b are designed as arcs with a radius of 1mm or less.

因此,由于在叶片15a、15b的背面是圆弧面的相互接触,所以,可进一步抑制断续噪音的产生。而且,采用脆性材质的叶片、汽缸上不形成缺口和损伤,可防止叶片与汽缸咬合等。Therefore, since the back surfaces of the blades 15a and 15b are in contact with each other on the arcuate surfaces, generation of intermittent noise can be further suppressed. In addition, the vanes and cylinders made of brittle materials do not form gaps or damage, and can prevent the vanes from clogging with the cylinder.

另外,虽然所说明的上述实施例涉及的是设有2个汽缸室的2汽缸式压缩机,但并不限于此,也可适用于2汽缸以上的多汽缸旋转式封闭型压缩机。In addition, although the above-mentioned embodiment described relates to a 2-cylinder type compressor provided with 2 cylinder chambers, it is not limited to this, and it is also applicable to a multi-cylinder rotary hermetic compressor having 2 or more cylinders.

如上所述那样,如果采用方案1的发明,由于至少1个推压叶片的装置是采用弹性构件、且至少1个推压叶片的装置是采用封闭壳体内的高压气体,所以,减少了采用高压气体作为叶片推压装置的汽缸侧的零件数量,起到简化加工的效果。As mentioned above, if the invention of Scheme 1 is adopted, since at least one device for pushing the blades uses an elastic member, and at least one device for pushing the blades uses high-pressure gas in a closed casing, the use of high-pressure gas is reduced. Gas is used as the number of parts on the cylinder side of the vane pressing device, which has the effect of simplifying the processing.

如果采用方案2的发明,则可去掉至少一方汽缸的叶片推压用弹性构件,从而可望缩小汽缸的设定外径尺寸。According to the invention of Claim 2, the elastic member for pressing the vane of at least one cylinder can be eliminated, thereby reducing the set outer diameter of the cylinder.

如果采用方案3的发明,可望简化压缩机构部部分的组装。According to the invention of claim 3, the assembly of the compression mechanism can be expected to be simplified.

如果采用方案4的发明,可缩短容纳叶片的沟槽长度,这样可缩小汽缸的外径。If the invention of scheme 4 is adopted, the length of the groove for accommodating the vanes can be shortened, so that the outer diameter of the cylinder can be reduced.

如果采用方案5的发明,可使用HFC混合制冷剂,特别是R410A这样的高压制冷剂。If the invention of Scheme 5 is adopted, HFC mixed refrigerants, especially high-pressure refrigerants such as R410A, can be used.

如果采用方案6的发明,在将高压气体作为叶片推压装置的汽缸侧,可消除叶片与汽缸的碰撞噪音。According to the invention of Claim 6, the collision noise between the vane and the cylinder can be eliminated on the cylinder side where the vane pushing means is made of high-pressure gas.

如果采用方案7的发明,可望简化压缩机构部部分的组装。According to the invention of Claim 7, the assembly of the compression mechanism part can be expected to be simplified.

如果采用方案8及方案9的发明,由于叶片与汽缸是顺滑接触,所以,可抑制断续噪音的产生。If the inventions of scheme 8 and scheme 9 are adopted, since the blades and the cylinder are in smooth contact, generation of intermittent noise can be suppressed.

如果采用方案10的发明,可望减少制冷循环系统中,特别是压缩机构件的数量,并减少组装工序。If the invention of Claim 10 is adopted, it is expected to reduce the number of components in the refrigeration cycle system, especially the compressor, and reduce the assembly process.

Claims (10)

1, a kind of rotary sealed compressor, this compressor is equipped with motor and the rotary compressor structure portion that is connected with this motor in enclosing housing, in a single day gas by the compression of above-mentioned compressor structure portion be discharged in the enclosing housing, promptly become high pressure conditions in the enclosing housing, it is characterized in that: above-mentioned compressor structure portion is provided with a plurality of cylinders and blade, wherein, eccentric roller is housed to free eccentric rotary in each cylinder, and blade is located in these cylinders, owing to be subjected to pushing the pushing of force application device, the side face of its front end and above-mentioned eccentric roller joins, and will be divided into two chambers in the cylinder along the sense of rotation of eccentric roller; The pushing force application device of above-mentioned pushing blade is the pressurized gas in resilient member and the enclosing housing.
2, rotary sealed compressor as claimed in claim 1.It is characterized in that: adopt the interior pressurized gas of enclosing housing to design forr a short time as the cylinder outside dimension of above-mentioned pushing force application device than adopting resilient member as the cylinder external diameter of above-mentioned pushing force application device.
3, rotary sealed compressor as claimed in claim 1 is characterized in that: adopt the cylinder of resilient member as above-mentioned pushing force application device, its peripheral part is mounted on the inner circle wall of above-mentioned enclosing housing.
4, as each described rotary sealed compressor of claim 1~3, it is characterized in that: above-mentioned resilient member as the pushing force application device is a helical spring.
5, rotary sealed compressor as claimed in claim 1 is characterized in that: the high refrigeration agent of the compression work pressure ratio R22 of above-mentioned compressor structure portion.
6, rotary sealed compressor as claimed in claim 1, it is characterized in that: above-mentioned motor is electrically connected with frequency variator that can change operation frequency and control gear, utilize control gear, be low operating frequency in the time of can making starting, and be high operating frequency when head pressure rises to setting pressure.
7, rotary sealed compressor as claimed in claim 1 is characterized in that: adopt the cylinder of the interior pressurized gas of enclosing housing as above-mentioned pushing force application device, its peripheral part is mounted on the inner circle wall of above-mentioned enclosing housing.
8, rotary sealed compressor as claimed in claim 1, it is characterized in that: will be subjected to the blade of enclosing housing inner high voltage gas pushing in the above-mentioned blade, it is the shape of circular arc that its back side forms section, and its circular arc radius R v than to the vacuum side of blade setting and as the processing of blade receiving groove with the little (Rv<Rc) of the inside radius Rc in withdrawing hole.
9, rotary sealed compressor as claimed in claim 1.It is characterized in that: be subjected to the blade of enclosing housing inner high voltage gas pushing in the above-mentioned blade, the digonous part in its back side is carried out the chamfer machining of radius below 1mm.
10, a kind of refrigerating circulatory device, rotary sealed compressor wherein, motor and the rotary compressor structure portion that is connected with this motor are housed in enclosing housing, and in a single day the gas that is compressed by above-mentioned compressor structure portion be discharged in the enclosing housing, promptly becomes high pressure conditions in the enclosing housing; It is characterized in that: its refrigeration cycle is made of rotary sealed compressor, condenser, expansion mechanism and vaporizer,
The above-mentioned compressor structure portion of rotary sealed compressor is provided with a plurality of cylinders and blade, wherein, eccentric roller is housed to free eccentric rotary in each cylinder, and blade is located on these cylinders, owing to be subjected to pushing the pushing of force body, the side face of its front end and above-mentioned eccentric roller joins, and will be divided into two chambers in the cylinder along the sense of rotation of eccentric roller;
The pushing force body of at least 1 pushing blade is to adopt resilient member, and the pushing force body of at least 1 pushing blade adopts the pressurized gas in the enclosing housing.
CN98103667A 1997-01-17 1998-01-17 Rotary sealed compressor and refrigeration cycle device thereof Expired - Fee Related CN1127625C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP647897 1997-01-17
JP6478/1997 1997-01-17
JP6478/97 1997-01-17
JP149153/97 1997-06-06
JP14915397A JP3762043B2 (en) 1997-01-17 1997-06-06 Rotary hermetic compressor and refrigeration cycle apparatus
JP149153/1997 1997-06-06

Publications (2)

Publication Number Publication Date
CN1190160A CN1190160A (en) 1998-08-12
CN1127625C true CN1127625C (en) 2003-11-12

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JP (1) JP3762043B2 (en)
KR (1) KR100299590B1 (en)
CN (1) CN1127625C (en)
TW (1) TW360753B (en)

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Also Published As

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KR19980070128A (en) 1998-10-26
JP3762043B2 (en) 2006-03-29
TW360753B (en) 1999-06-11
CN1190160A (en) 1998-08-12
KR100299590B1 (en) 2002-01-17
JPH10259787A (en) 1998-09-29

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