CN112746004A - Alcohol content online detection segmented liquor picking equipment based on density - Google Patents
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Abstract
本发明公开了一种基于密度的酒精度在线检测分段摘酒设备。该设备包括接酒装置、排气装置、流酒管道、酒泵、稳流装置、减震装置、密度传感器、温度传感器、分酒容器、摘酒阀门、排酒阀门、控制系统、排酒管道、摘酒管道、稳流管道、酒精度测量管道、回流管道和回流阀门。本发明根据白酒的密度、温度和酒精度的对应关系,通过密度传感器和温度传感器对原酒的温度和密度进行实时测量,通过控制系统将密度和温度转化为相应的酒精度值,消除温度对酒精度的影响;再根据酒精度来开关相应阀门进行摘酒,实现分段摘酒。本发明打破了传统人工看花判断酒精度进行摘酒的方法,提高酿酒工艺自动化程度,减少人为误差,提高了摘酒的精度。
The invention discloses a segmented wine-picking device for on-line detection of alcohol content based on density. The equipment includes wine receiving device, exhaust device, wine flow pipeline, wine pump, steady flow device, shock absorption device, density sensor, temperature sensor, wine separation container, wine picking valve, wine discharge valve, control system, wine discharge pipeline , wine picking pipeline, steady flow pipeline, alcohol measurement pipeline, return pipeline and return valve. According to the corresponding relationship between the density, temperature and alcohol degree of liquor, the present invention measures the temperature and density of the original wine in real time through a density sensor and a temperature sensor, and converts the density and temperature into a corresponding alcohol degree value through a control system, eliminating the effect of temperature on alcohol. Then, according to the alcohol content, switch the corresponding valve to pick wine to achieve segmented wine picking. The invention breaks the traditional method of artificially looking at flowers to judge the alcohol content for wine picking, improves the automation degree of the brewing process, reduces human errors, and improves the precision of wine picking.
Description
技术领域technical field
本发明属于酿酒技术领域,具体是一种基于密度的酒精度在线检测分段摘酒设备。The invention belongs to the technical field of winemaking, in particular to a segmented wine-picking device for on-line detection of alcohol content based on density.
背景技术Background technique
白酒蒸馏是中国白酒酿造中的一项独特技术,其固态法蒸馏方式由于完美的香味保留特性而被完好的传承,并且在历史的发展中不断地进行技术改进和更新,但其摘酒方式一直依赖人工操作。当下酒类酿造对传统酿造工艺依赖度高,亟需解决自动化技术与工艺深度融合问题,以确保酒类酿造全流程对传统工艺的传承性。Liquor distillation is a unique technology in Chinese liquor brewing. Its solid-state distillation method has been well inherited due to its perfect aroma retention characteristics, and has been continuously improved and updated in the development of history, but its wine picking method has always been Depends on manual operation. At present, wine brewing is highly dependent on traditional brewing technology, and it is urgent to solve the problem of deep integration of automation technology and technology to ensure the inheritance of traditional technology in the whole process of wine brewing.
目前白酒行业传统摘酒方式是“看花摘酒”的方法。看花摘酒的操作方式是通过摘酒工人用容器不断接酒,用眼睛观察白酒流出后酒花的大小、形状、持续时间来判断此时流酒的酒精度值,区分酒头、酒体、酒尾三段。这种传统的摘酒方式存在很多缺点:At present, the traditional way of picking wine in the liquor industry is the method of "seeing flowers and picking wine". The operation method of watching flowers and picking wine is to judge the alcohol content of the flowing wine at this time by observing the size, shape and duration of the hops after the liquor flows out by the wine pickers using the container to continuously pick up the wine, and distinguish the wine head, wine body and wine. last three paragraphs. This traditional way of picking wine has many disadvantages:
1、看花摘酒需要摘酒工人具有长时间的摘酒经验,每位操作人员的评定标准不一,评定方法多样,存在较大差距,且会受到操作人员本身的身体状况影响。而且传承方法全靠师傅带徒弟,缺乏理论标准,传承困难,人才短缺。1. Seeing flowers and picking wine requires wine-picking workers to have long-term wine-picking experience. Each operator has different evaluation standards and various evaluation methods. There is a big gap, and it will be affected by the operator's own physical condition. Moreover, the inheritance method relies entirely on the master to lead the apprentice, lacking theoretical standards, difficulty in inheritance, and shortage of talents.
2、酒花可分为大清花、小清花、云花、二花、油花五种,酒花的产生受温度和压力的影响,且酒花的消散速度会随着酒精度值的不同而不同,所以易受到周围环境因素和操作人员检测速度的影响,摘酒效率及准确率不高,人为误差不可避免。如何降低人工因素的影响及提高摘酒的效率成为当下研究的热点。2. Hops can be divided into five types: Daqinghua, Xiaoqinghua, Yunhua, Erhua, and Youhua. The production of hops is affected by temperature and pressure, and the dissipation speed of hops will vary with the alcohol content. Therefore, it is easily affected by the surrounding environmental factors and the detection speed of the operator. The efficiency and accuracy of wine picking are not high, and human errors are inevitable. How to reduce the influence of artificial factors and improve the efficiency of wine picking has become a hot research topic.
综上所述,目前传统的摘酒方式为人工操作看花摘酒,无法保证所摘酒的品质,生产周期长,效率低,对摘酒工个人依赖性较强。申请号为201110089637.9的文献公开了一种浓香型白酒摘酒方法,该方法通过控制含水量和气相温度,通过观察酒花的大小实现分段摘酒。但本质上仍是采用传统的看花摘酒的摘酒方法,仍然存在人为误差及环境因素影响摘酒精度。申请号为201910418319.9的文献公开了一种基于近红外光谱的白酒摘酒方法,该方法通过采集白酒近红外光谱数据,建立近红外模型,判别白酒酒精度,从而进行分段摘酒,其本质上采用近红外光谱测量酒精度的方法,存在造价成本昂贵,建模复杂困难等问题,同时温度对白酒的酒精度影响较大,其并没有考虑温度的影响,因此同样存在误差较大的缺陷。To sum up, the current traditional method of picking wine is manual operation, which cannot guarantee the quality of the picked wine. The production cycle is long, the efficiency is low, and it is highly dependent on the individual wine pickers. The document with the application number of 201110089637.9 discloses a wine picking method for Luzhou-flavor liquor. The method realizes segmented wine picking by controlling the water content and gas phase temperature and observing the size of the hops. But in essence, the traditional method of picking wine by looking at flowers and picking wine is still used, and there are still human errors and environmental factors that affect the alcohol content. The document with the application number of 201910418319.9 discloses a method for picking liquor from liquor based on near-infrared spectroscopy. The method collects near-infrared spectral data of liquor, establishes a near-infrared model, and determines the alcohol content of liquor, so as to pick wine in sections. The method of using near-infrared spectroscopy to measure alcohol content has problems such as high cost and complex modeling. At the same time, temperature has a great influence on the alcohol content of liquor, and it does not consider the influence of temperature, so it also has the defect of large error.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明拟解决的技术问题是,提供一种基于密度的酒精度在线检测分段摘酒设备。In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a segmented wine-picking device for on-line detection of alcohol content based on density.
本发明解决所述技术问题的技术方案是,提供一种基于密度的酒精度在线检测分段摘酒设备,其特征在于,该设备包括接酒装置、排气装置、流酒管道一、酒泵、稳流装置、减震装置、密度传感器、温度传感器、分酒容器、摘酒阀门、排酒阀门一、控制系统、排酒管道一、摘酒管道、流酒管道二、稳流管道、酒精度测量管道、流酒管道三、排酒阀门二、排酒管道二、回流管道、回流阀门和流酒管道四;The technical solution of the present invention to solve the technical problem is to provide a segmented wine picking device for on-line detection of alcohol content based on density, which is characterized in that the device includes a wine receiving device, an exhaust device, a wine flowing pipe, and a wine pump. , Steady flow device, shock absorption device, density sensor, temperature sensor, wine dispenser, wine picking valve,
所述流酒管道一的进口与接酒装置的末端连接,出口分别与排酒管道一的进口和流酒管道二的一端连接;排酒管道一上按照液体流动方向依次设置有排气装置和排酒阀门一,排酒管道一的出口用于排出残留的液体;The inlet of the first wine flow pipe is connected with the end of the wine receiving device, and the outlet is connected with the inlet of the first wine drain pipe and one end of the second wine flow pipe;
流酒管道二的另一端与酒泵的液体进口连接;流酒管道四的一端与酒泵的液体出口连接,另一端分别与稳流管道的一端和排酒管道二的一端连接;排酒管道二用于排出残留的液体,其上设置有排酒阀门二;稳流管道上设置有稳流装置;稳流管道的另一端分别与酒精度测量管道的进口端和回流管道的一端连接;回流管道的另一端与排酒管道二的中部连通,连通位置按照液体流动方向位于排酒阀门二的前方;回流管道上设置有回流阀门;酒精度测量管道的出口端与流酒管道三的进口连接;酒精度测量管道竖直布置,其上按照液体流动方向依次设置有减震装置和密度传感器;温度传感器设置于酒精度测量管道上,紧贴密度传感器;流酒管道三的出口设置有分酒容器;分酒容器的末端与若干条摘酒管道的一端连接,摘酒管道的另一端外接酒品储存桶;每条摘酒管道上均设置有摘酒阀门;The other end of the
所述控制系统分别与酒泵、密度传感器、温度传感器、摘酒阀门、排酒阀门一、排酒阀门二和回流阀门通讯连接并实现控制。The control system is respectively connected with the wine pump, the density sensor, the temperature sensor, the wine picking valve, the first wine discharge valve, the second wine discharge valve and the return valve to realize control.
与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明根据白酒的密度、温度和酒精度的对应关系,通过密度传感器和温度传感器对原酒的温度和密度进行实时测量,通过控制系统将密度和温度转化为相应的酒精度值,消除温度对酒精度的影响;再根据酒精度来开关相应阀门进行摘酒,实现分段摘酒。本发明为科学摘酒提供了理论依据,打破了传统人工看花判断酒精度进行摘酒的方法,提高酿酒工艺自动化程度,减少人力的使用以及人为误差,提高了摘酒的精度。1. The present invention measures the temperature and density of the original wine in real time through a density sensor and a temperature sensor according to the corresponding relationship between the density, temperature and alcohol degree of liquor, and converts the density and temperature into corresponding alcohol degree values through a control system to eliminate the temperature. The influence on the alcohol content; and then switch the corresponding valve to pick wine according to the alcohol level, so as to achieve segmented wine picking. The invention provides a theoretical basis for scientific wine picking, breaks the traditional method of manually looking at flowers to judge the alcohol content for wine picking, improves the automation degree of the winemaking process, reduces the use of manpower and human errors, and improves the precision of wine picking.
2、本发明采用稳流装置对白酒的流速进行控制,由于酒泵在输送白酒的过程中可能存在过量输送的问题,且白酒的流速不稳,压力不定,密度传感器的数据变化频率较大,通过稳流装置和减震装置的联用,白酒的流动具有稳定的速度和压力,从而密度传感器具有一个稳定、准确的测量数值,为之后的酒精度计算提供了一个准确的输入参数。2. The present invention uses a steady flow device to control the flow rate of the liquor, because the wine pump may have the problem of excessive transportation in the process of transporting the liquor, and the flow rate of the liquor is unstable, the pressure is not stable, and the data of the density sensor changes frequently. Through the combination of the steady flow device and the shock absorption device, the flow of the liquor has a stable speed and pressure, so the density sensor has a stable and accurate measurement value, and provides an accurate input parameter for the subsequent alcohol content calculation.
3、本发明采用漏斗状接酒装置,保留了原有的看花摘酒工艺,这种结构可以让摘酒工在自动化摘酒的同时,随时观测白酒酒花的形状大小,从而将传统看花摘酒和密度摘酒相结合,减少摘酒误差。3. The present invention adopts a funnel-shaped wine receiving device, which retains the original process of picking wine by looking at flowers. This structure allows the wine pickers to observe the shape and size of liquor hops at any time while automatically picking wine, so that the traditional wine-picking by looking at flowers can be improved. Combine with density wine picking to reduce wine picking errors.
4、本发明增加管路残余液体排出装置,排出装置由相应的管道和排酒阀门组成,摘酒结束后,可以打开排酒阀门,将管道内残留的液体排出到废酒存储容器内,用于其他用途,避免出现连续两甑酒体混合的情况。4. The present invention adds a pipeline residual liquid discharge device. The discharge device is composed of a corresponding pipeline and a wine discharge valve. After the wine is picked, the wine discharge valve can be opened to discharge the residual liquid in the pipeline into the waste wine storage container. For other purposes, avoid mixing two consecutive retorts.
附图说明Description of drawings
图1为本发明一种实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明一种实施例的内部结构装配示意图;2 is a schematic diagram of the internal structure assembly of an embodiment of the present invention;
图3为本发明一种实施例的管道设置立体示意图;FIG. 3 is a schematic three-dimensional schematic diagram of pipeline arrangement according to an embodiment of the present invention;
图4为本发明一种实施例的管道设置另一视角立体示意图;FIG. 4 is a schematic perspective view of another perspective view of pipeline arrangement according to an embodiment of the present invention;
图5为本发明一种实施例的摘酒实施部位立体示意图。FIG. 5 is a three-dimensional schematic diagram of a wine picking implementation part according to an embodiment of the present invention.
图中:1、接酒装置;2、排气装置;3、流酒管道一;4、压力传感器;5、酒泵;6、脉动阻尼器;7、背压阀;8、减震装置;9、密度传感器;10、温度传感器;11、分酒容器;12、摘酒阀门;13、设备壳体;14、排酒阀门一;15、控制系统;16、排酒管道一;17、摘酒管道;18、流酒管道二;19、稳流管道;20、酒精度测量管道;21、流酒管道三;22、排酒阀门二;23、排酒管道二;24、回流管道;25、回流阀门;26、流酒管道四;In the figure: 1. Wine receiving device; 2. Exhaust device; 3.
12.1、摘酒阀门一;12.2、摘酒阀门二;12.3、摘酒阀门三;12.4、摘酒阀门四;12.1, wine picking valve one; 12.2, wine picking valve two; 12.3, wine picking valve three; 12.4, wine picking valve four;
15.1、PLC;15.2、控制按钮;15.3、触摸屏;15.4、24V电源;15.5、断路保护器;15.6、交流接触器;15.1, PLC; 15.2, control button; 15.3, touch screen; 15.4, 24V power supply; 15.5, circuit breaker; 15.6, AC contactor;
17.1、摘酒管道一;17.2、摘酒管道二;17.3、摘酒管道三;17.4、摘酒管道四。17.1, wine picking pipeline one; 17.2, wine picking pipeline two; 17.3, wine picking pipeline three; 17.4, wine picking pipeline four.
具体实施方式Detailed ways
下面给出本发明的具体实施例。具体实施例仅用于进一步详细说明本发明,不限制本申请权利要求的保护范围。Specific embodiments of the present invention are given below. The specific embodiments are only used to further illustrate the present invention in detail, and do not limit the protection scope of the claims of the present application.
本发明提供了一种基于密度的酒精度在线检测分段摘酒设备(简称设备),其特征在于,该设备包括接酒装置1、排气装置2、流酒管道一3、压力传感器4、酒泵5、稳流装置、减震装置8、密度传感器9、温度传感器10、分酒容器11、摘酒阀门12、排酒阀门一14、控制系统15、排酒管道一16、摘酒管道17、流酒管道二18、稳流管道19、酒精度测量管道20、流酒管道三21、排酒阀门二22、排酒管道二23、回流管道24、回流阀门25和流酒管道四26;The present invention provides a segmented wine-picking device (referred to as the device) for on-line detection of alcohol content based on density.
所述流酒管道一3的进口与接酒装置1的末端连接,出口通过三通分别与排酒管道一16的进口和流酒管道二18的一端连接;排酒管道一16上按照液体流动方向依次设置有排气装置2和排酒阀门一14,排酒管道一16的出口用于排出设备管路中残留的废酒;接酒装置1为漏斗状结构,产酒设备的冷凝器流出的原酒流到接酒装置1中;The inlet of described wine flowing pipeline one 3 is connected with the end of
流酒管道二18的另一端与酒泵5的液体进口连接,流酒管道二18上设置有压力传感器4;流酒管道四26的一端与酒泵5的液体出口连接,另一端通过三通分别与稳流管道19的一端和排酒管道二23的一端连接;排酒管道二23用于排出设备管路中残留的废酒,其上设置有排酒阀门二22;稳流管道19上设置有稳流装置;稳流管道19的另一端通过三通分别与酒精度测量管道20的进口端和回流管道24的一端连接;回流管道24的另一端与排酒管道二23的中部连通,连通位置按照液体流动方向位于排酒阀门二22的前方;回流管道24上设置有回流阀门25;酒精度测量管道20的出口端与流酒管道三21的进口连接;酒精度测量管道20竖直布置,其上按照液体流动方向依次设置有减震装置8和密度传感器9;温度传感器10设置于酒精度测量管道20上,紧贴密度传感器9;流酒管道三21的出口设置有分酒容器11;分酒容器11的末端与若干条摘酒管道17的一端连接,摘酒管道17的另一端外接酒品储存桶;每条摘酒管道17上均设置有摘酒阀门12;The other end of the wine flow pipeline two 18 is connected with the liquid inlet of the wine pump 5, and the pressure sensor 4 is arranged on the wine flow pipeline two 18; It is respectively connected with one end of the steady flow pipe 19 and one end of the second wine discharge pipe 23; the second wine discharge pipe 23 is used to discharge the waste wine remaining in the equipment pipeline, and is provided with a second wine discharge valve 22; A stabilizing device is provided; the other end of the stabilizing pipeline 19 is respectively connected with the inlet end of the alcohol content measuring pipeline 20 and one end of the return pipeline 24 through the tee; The communication position is located in front of the second wine discharge valve 22 according to the flow direction of the liquid; the return pipe 24 is provided with a return valve 25; the outlet end of the alcohol content measurement pipe 20 is connected with the inlet of the third wine flow pipe 21; the alcohol content measurement pipe 20 is vertical Arrangement, which is provided with a shock absorber 8 and a density sensor 9 in turn according to the liquid flow direction; the temperature sensor 10 is arranged on the alcohol content measuring pipe 20, close to the density sensor 9; 11; the end of the wine-picking container 11 is connected to one end of several wine-picking pipes 17, and the other end of the wine-picking pipe 17 is connected to a wine storage barrel; each wine-picking pipe 17 is provided with a wine-picking valve 12;
所述控制系统15分别与压力传感器4、酒泵5、密度传感器9、温度传感器10、摘酒阀门12、排酒阀门一14、排酒阀门二22和回流阀门25通讯连接并实现控制。The
优选地,所述排气装置2用于排出流酒过程中管道内的空气,提高密度测量的准确度,可采用排气管或排气孔;当采用排气管时,排气管的出气口的位置高于酒泵5的液体进口的位置,利于气体排出的同时防止液体流出,其出气口设有网状结构;当采用排气孔时,排气孔的位置高于酒泵5的液体进口的位置,利于气体排出的同时防止液体流出,排气孔处设有网状结构。Preferably, the
优选地,所述压力传感器4用于检测流经此处的原酒压力;当原酒压力达到一定值之后再开启酒泵5,避免因原酒尚未流到酒泵5处,酒泵5开启造成的泵内的电机空转的问题。Preferably, the
优选地,所述酒泵5为隔膜计量泵。Preferably, the
优选地,所述稳流装置用于将从酒泵5中流出的酒变成稳流状态,提高密度测量的准确度,包括脉动阻尼器6和背压阀7;脉动阻尼器6和背压阀7按照液体流动方向依次设置于稳流管道19上。背压阀7水平设置于稳流管道19上;脉动阻尼器6竖直设置于稳流管道19上。Preferably, the steady flow device is used to change the wine flowing out from the
优选地,所述减震装置8设置于酒精度测量管道20的进口端,用于减少酒泵5因工作震动对密度传感器9的影响,提高密度传感器9测量密度的准确度。Preferably, the damping
优选地,所述减震装置8采用食品级软连接透明管道;稳流管道19的另一端通过三通分别与食品级软连接透明管道的一端和回流管道24的一端连接;食品级软连接透明管道的另一端与酒精度测量管道20的进口端连接。Preferably, the
优选地,所述密度传感器9为压差式密度传感器,分为两个测量头,通过法兰间隔连接于酒精度测量管道20上;Preferably, the
优选地,所述温度传感器10采用热电偶温度传感器,其数量为至少一个,其中有一个温度传感器10紧贴于密度传感器9的按照液体流动方向位于后侧的测量头的后方,原酒温度值取温度传感器10测量的平均值;当采用一个温度传感器10时,按照液体流动方向,温度传感器10紧贴密度传感器9的两个测量头中的一个(优选地,考虑到温度传感器10的探头可能影响到液体压力,因此将其紧贴于密度传感器9的按照液体流动方向位于后侧的测量头的后方,进而不影响已经实现的稳流效果);当采用两个温度传感器10时,两个温度传感器10分别紧贴密度传感器9的两个测量头,其中一个温度传感器10紧贴于密度传感器9的按照液体流动方向位于后侧的测量头的后方;当采用三个温度传感器10时,其中两个温度传感器10分别紧贴密度传感器9的两个测量头,其中一个温度传感器10紧贴于密度传感器9的按照液体流动方向位于后侧的测量头的后方,另一个温度传感器10位于此两个温度传感器10的中点处或密度传感器9的两个测量头的中点处。Preferably, the temperature sensor 10 adopts a thermocouple temperature sensor, the number of which is at least one, and one of the temperature sensors 10 is close to the back of the measuring head located on the rear side of the density sensor 9 according to the liquid flow direction, and the raw wine temperature value is taken as The average value measured by the temperature sensor 10; when one temperature sensor 10 is used, according to the liquid flow direction, the temperature sensor 10 is close to one of the two measuring heads of the density sensor 9 (preferably, considering that the probe of the temperature sensor 10 may affect the to the liquid pressure, so it is placed close to the back of the measuring head of the density sensor 9, which is located on the rear side according to the liquid flow direction, so as not to affect the steady flow effect that has been achieved); when two temperature sensors 10 are used, the two temperature The sensors 10 are respectively close to the two measuring heads of the density sensor 9, and one of the temperature sensors 10 is close to the back of the measuring head of the density sensor 9 which is located on the rear side according to the liquid flow direction; when three temperature sensors 10 are used, two of them The temperature sensors 10 are in close contact with the two measuring heads of the density sensor 9 respectively, one of the temperature sensors 10 is in close contact with the back of the measuring head of the density sensor 9 which is located on the rear side according to the liquid flow direction, and the other temperature sensor 10 is located in the two measuring heads of the density sensor 9. At the midpoint of the
优选地,所述摘酒阀门12、排酒阀门一14、排酒阀门二22和回流阀门25均为电磁阀。Preferably, the
优选地,所述控制系统15包括PLC15.1、控制按钮15.2、触摸屏15.3、24V电源15.4、断路保护器15.5、交流接触器15.6和继电器15.7;外部接入市电(220V电压)依次通过交流接触器15.6和断路保护器15.5转变为24V电压,为24V电源15.4供电;24V电源15.4为PLC15.1、继电器15.7、压力传感器4、密度传感器9和温度传感器10提供24V的电压;压力传感器4、密度传感器9和温度传感器10均与PLC 15.1的模拟量输入端口连接,向PLC15.1传输模拟量信号,PLC15.1的数字量输出端口与继电器15.7连接,PLC15.1通过通讯线与触摸屏15.3连接;继电器15.7分别与酒泵5、摘酒阀门12、排酒阀门一14、排酒阀门二22和回流阀门25连接,控制酒泵5和各阀门的开启,上述所有连接方式均为有线连接。Preferably, the
所述酒泵5、脉动阻尼器6和控制系统15均位于设备壳体13内。The
本发明的工作原理和工作流程是:The working principle and workflow of the present invention are:
系统开始运行时,所有阀门均处于关闭状态,原酒经接酒装置1通过流酒管道一3流入流酒管道二18,流酒过程中的气体从排酒管道一16上的排气装置2排出;当流酒管道二18上的压力传感器4检测到压力值大于预设值后,延迟至少5s开启酒泵5,酒泵5输送的原酒经流酒管道四26、稳流管道19、减震装置8流至酒精度测量管道20;密度传感器9采集实时密度值ρ,若干个温度传感器10采集相应数量的实时温度值,将实时密度值ρ和若干个实时温度值传送至控制系统15;When the system starts to run, all the valves are in the closed state, the original wine flows into the
控制系统15计算若干个实时温度值的平均值作为实时真实温度值T,将实时密度值ρ和实时真实温度值T通过控制器中的酒精度计算模型转换为待测原酒的实时酒精度值q(将温度、密度与酒精度的对应数据输入到上位机的MATLAB中进行拟合,生成自变量为温度和密度、因变量为酒精度的酒精度计算模型,再将酒精度计算模型输入到PLC15.1中);控制系统15将实时的酒精度值与预设的摘酒酒精度范围进行比对判断,当实时酒精度值处于某一预设摘酒酒精度范围内时,控制系统15控制分酒容器11处相应的摘酒阀门12开启并关闭其他的摘酒阀门12,通过不同的摘酒管道17将原酒流向不同的酒储存桶,实现分段摘酒;The
摘酒完毕后,控制系统15打开排酒阀门一14、回流阀门25和排酒阀门二22,接酒装置1至酒泵5的液体进口之间的管路内残余液体(即废酒)可通过排酒阀门一14从排酒管道一16流出,酒泵5的液体出口至背压阀7之间的废酒可以通过排酒阀门二22从排酒管道二23流出,背压阀7至密度传感器9之间的废酒可从回流管道24通过回流阀门25和排酒阀门二22从排酒管道二23流出,实现管路内残余液体的排出。After the wine is picked, the
本实施例中,摘酒分四段进行,摘酒阀门12分为四个,即摘酒阀门一12.1、摘酒阀门二12.2、摘酒阀门三12.3和摘酒阀门四12.4;第一段酒的摘酒酒精度范围为大于76%,通过摘酒阀门一12.1从摘酒管道17.1一流出;第二段酒的摘酒酒精度范围为72%~76%,通过摘酒阀门二12.2从摘酒管道二17.2流出;第三段酒的摘酒酒精度范围为48%~72%,通过摘酒阀门三12.3从摘酒管道三17.3流出;第四段酒的摘酒酒精度范围为0%~48%的酒稍子,通过摘酒阀门四12.4从摘酒管道四17.4流出。In this embodiment, wine picking is carried out in four stages, and
所述摘酒管道17出酒时,流酒温度为28~32℃,速度为5~6kg/min;酒稍子的温度≤40℃,时间≤2分15秒。When the wine picking pipe 17 is producing wine, the temperature of the wine flowing is 28-32°C, and the speed is 5-6kg/min;
控制系统15的PLC15.1采集到的密度值和温度值以及转换的酒精度值能够在触摸屏15.3的人机交互界面上实时显示。实时数据和历史数据都可以通过触摸屏15.3的人机交互界面实现在线显示。The density value and temperature value and the converted alcohol content value collected by the PLC 15.1 of the
所述酒精度计算模型为:The alcohol content calculation model is:
其中,权重常量V1=-8.78009788,V2=-120.34663676,V3=-11.92250949,V4=5.36664326,V5=7.37168811,W11=-0.35875759,W12=0.13787137,W13=0.33458189,W14=-0.50523374,W15=1.69823758,W21=10.29658039,W22=0.80742288,W23=4.12574959,W24=-11.19394148,W25=-8.05011810;偏置常量b1=-11.35753556,b2=0.04014640,b3=-2.66309245,b4=9.68923738,b5=12.42979910,b=105.67968188。in, 权重常量V 1 =-8.78009788,V 2 =-120.34663676,V 3 =-11.92250949,V 4 =5.36664326,V 5 =7.37168811,W11=-0.35875759,W12=0.13787137,W13=0.33458189,W14=-0.50523374,W15= 1.69823758,W21=10.29658039,W22=0.80742288,W23=4.12574959,W24=-11.19394148,W25=-8.05011810;偏置常量b 1 =-11.35753556,b 2 =0.04014640,b 3 =-2.66309245,b 4 =9.68923738,b 5 = 12.42979910, b = 105.67968188.
本发明未述及之处适用于现有技术。What is not described in the present invention applies to the prior art.
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