CN112722835A - Process plate and chassis positioning and conveying system for production line - Google Patents
Process plate and chassis positioning and conveying system for production line Download PDFInfo
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- CN112722835A CN112722835A CN202011540626.3A CN202011540626A CN112722835A CN 112722835 A CN112722835 A CN 112722835A CN 202011540626 A CN202011540626 A CN 202011540626A CN 112722835 A CN112722835 A CN 112722835A
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- 238000000034 method Methods 0.000 title claims abstract description 60
- 230000008569 process Effects 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims 2
- 238000004891 communication Methods 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
A process plate and chassis positioning and conveying system for a production line comprises a material taking robot, wherein two adjacent sides of the material taking robot are respectively provided with a production line and a chassis conveying and positioning device, one side, far away from the material taking robot, of the production line is provided with the process plate conveying and positioning device, and after the material taking robot sucks a process plate on the process plate conveying and positioning device and places the process plate on the production line, the material taking robot sucks a chassis on the chassis conveying and positioning device and places the chassis on the process plate on the production line. The process plate and chassis positioning and conveying system for the production line can simultaneously absorb process plates and chassis with different sizes and specifications, does not need to replace a clamp, is accurate in positioning, realizes automatic operation, improves efficiency and saves manpower.
Description
Technical Field
The invention belongs to the field of industrial production, and particularly relates to a process plate and chassis positioning and conveying system for a production line.
Background
The positioning and automatic placing device for the process plate and the chassis preassembly part of the air conditioner in the existing production line has the defects that the in-place stopping and positioning of the chassis preassembly part and the process plate truck on the feeding belt line are not accurate enough, the suction of chassis parts with various specifications and sizes cannot be compatible, and the clamp is frequently replaced.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a process plate and chassis positioning and conveying system for a production line, which realizes automatic on-line of the process plate and the chassis, realizes automatic operation, realizes accurate positioning, improves the efficiency, can absorb the process plate and a base part without replacing a suction tool in the working process, saves materials and time and reduces manpower.
In order to achieve the above purpose, the specific technical solution of the present invention is as follows:
a process plate and chassis positioning and conveying system for a production line comprises a material taking robot, wherein two adjacent sides of the material taking robot are respectively provided with a production line and a chassis conveying and positioning device, one side, far away from the material taking robot, of the production line is provided with the process plate conveying and positioning device, and after the material taking robot sucks a process plate on the process plate conveying and positioning device and places the process plate on the production line, the material taking robot sucks a chassis on the chassis conveying and positioning device and places the chassis on the process plate on the production line.
Further, the process plate conveying and positioning device comprises a tool car for placing the process plate, and guide parts for limiting the left and right displacement of the tool car are arranged on two sides of the tool car respectively.
Further, two be provided with travel switch sensor, rotatory cylinder and the back stop gear that compresses tightly between the guide part, the rotatory swinging boom that is connected with on the cylinder that compresses tightly, be provided with the polyurethane cushion on the stop gear of back, when the frock car traveles to touching travel switch sensor, trigger the rotatory cylinder that compresses tightly and stretch out the swinging boom rotation and compress tightly on the frock car to through the swinging boom retraction pull frock car make the one end butt back stop gear of frock car and compress tightly on the polyurethane cushion.
Further, positioner is carried on chassis is including being used for placing and conveying the conveyer belt on chassis, the one end of conveyer belt is provided with the gag lever post, the conveyer belt is provided with the side with the relative one end of gag lever post and pushes away the cylinder, the side pushes away the cylinder and includes the piston rod, the outer end fixedly connected with push rod of piston rod triggers the side and pushes away the cylinder and stretch out the piston rod and promote the push rod when the chassis moves to between gag lever post and the side pushes away the cylinder to the push rod pushes the chassis to gag lever post department.
Further, the conveyor belt is provided with a correlation photoelectric sensor, the conveyor belt stops when the correlation photoelectric sensor senses that the chassis is conveyed in place, the conveyor belt is provided with a stop lever, and the conveyor belt stops when the chassis is conveyed to the touch stop lever.
Further, get material robot and include the base, be connected with the cantilever on the base, the one end that the base was kept away from to the cantilever is connected with anchor clamps.
Further, the fixture comprises a fixture connecting plate, the fixture connecting plate is connected to the supporting table, a vacuum generator is arranged on the fixture connecting plate, and a proximity switch is arranged at the bottom end of the supporting table.
Further, be provided with down air cylinder on the brace table, have the telescopic link that extends to brace table below on the down air cylinder, the bottom of telescopic link is connected with vacuum chuck.
Further, the bottom of brace table is connected with the sponge sucking disc connecting plate, the bottom of sponge sucking disc connecting plate is connected with the sponge sucking disc, and cantilever through getting the material robot moves down makes the sponge sucking disc extrude technology board, and proximity switch produces the response and triggers to push down the cylinder and promote the vacuum chuck and stretch out downwards, and vacuum generator produces vacuum suction to sponge sucking disc and vacuum chuck and absorbs technology board.
Further, a magnetic chuck connecting plate is connected to the bottom end of the supporting table, a guide column is sleeved in the magnetic chuck connecting plate in a penetrating mode, a magnetic chuck is connected to the bottom end of the guide column, the sponge chuck extrudes the chassis through downward movement of a cantilever of the material taking robot, and the vacuum generator generates vacuum suction force to the sponge chuck and the magnetic chuck to suck the chassis.
The process plate and chassis positioning and conveying system for the production line has the following advantages: the automatic clamping device can simultaneously absorb the process plates and the chassis with different sizes and specifications, does not need to replace a clamp, is accurate in positioning, realizes automatic operation, improves efficiency and saves manpower.
Drawings
FIG. 1 is an overall block diagram of a process plate and chassis positioning and conveying system for a production line according to the present invention;
FIG. 2 is a schematic view of a material picking robot according to the present invention;
FIG. 3 is a schematic view of the clamp of the present invention;
FIG. 4 is a schematic structural view of a chassis conveying and positioning device according to the present invention;
FIG. 5 is a schematic structural view of a device for conveying and positioning a process plate according to the present invention;
FIG. 6 is an exploded view of the apparatus for conveying and positioning process plates according to the present invention;
FIG. 7 is a schematic view of a spacing member according to the present invention;
FIG. 8 is a schematic view of the side thrust cylinder of the present invention;
fig. 9 is a schematic view of the structure of the rotary compacting cylinder of the invention.
The notation in the figure is: 1000. a material taking robot; 1100. a clamp; 1101. a vacuum generator; 1102. a clamp connecting plate; 1103. a third electromagnetic valve; 1104. pressing down the air cylinder; 1105. a proximity switch; 1106. a second mounting plate; 1107. a vacuum chuck; 1108. a guide post; 1109. a sponge sucker; 1110. a sponge sucker connecting plate; 1111. a magnetic chuck; 1112. a magnetic chuck connecting plate; 1113. a support table; 1114. a first mounting plate; 1200. a base; 1300. a cantilever; 2000. a chassis conveying and positioning device; 2001. a correlation photoelectric sensor; 2002. a stop lever; 2003. a conveyor belt; 2004. a support; 2005. a side push cylinder; 2006. a push rod; 2007. a chassis; 2008. a limiting component; 2009. a fixing plate; 3000. a process plate conveying and positioning device; 3100. a guide member; 3101. a left guide member; 3102. a right guide member; 3103. a travel switch sensor; 3104. rotating the compaction cylinder; 3105. a first solenoid valve; 3106. a polyurethane cushion block; 3107. a rear limit mechanism; 3200. a process plate; 3300. carrying out tool car loading; 4000. and (5) production line.
Detailed Description
For a better understanding of the objects, structure and function of the invention, a process plate and pallet positioning and conveying system for a manufacturing line of the present invention will be described in further detail with reference to the accompanying drawings.
The process plate and chassis positioning and conveying system for the production line comprises a process plate conveying and positioning device 3000, a chassis conveying and positioning device 2000, a material taking robot 1000 and a production line 4000.
The technical board conveying and positioning device 3000 comprises a tooling vehicle 3300, an automatic blanking robot places PVC technical boards 3200 on the tooling vehicle 3300 layer by layer, two opposite sides of the tooling vehicle 3300 are respectively provided with a guide component 3100, the tooling vehicle 3300 is conveyed to a position between the guide components 3100 on the two sides by using an AGV trolley through a specific route, the guide components 3100 on the two sides respectively comprise a left guide component 3101 and a right guide component 3102, the left guide component 3101 and the right guide component 3102 limit the tooling vehicle 3300 running in the middle left and right, a travel switch sensor 3103, a rotary pressing cylinder 3104 and a rear limit mechanism 3107 are arranged between the ends of the left guide component 3101 and the right guide component 3102 on the same side in parallel, the rotary pressing cylinder 3104 is provided with a controller and a first electromagnetic valve 3105, the front section of a piston rod of the rotary pressing cylinder 3104 is connected with a rotary arm, a beam is arranged at one end of the tooling vehicle 3300 running towards the travel switch sensor 3103 and the rotary pressing cylinder 3104, the rear limiting mechanism 3107 is provided with a polyurethane cushion 3106, when the tooling vehicle 3300 runs to touch the travel switch sensor 3103, the travel switch sensor 3103 feeds back a signal to the controller, the controller controls the first electromagnetic valve 3105 to be opened so that the rotating arm rotates 90 degrees from the longitudinal direction to the transverse direction, then the piston rod is retracted, the rotating arm pulls and presses the cross beam of the tooling vehicle 3300 so that the tooling vehicle 3300 is pressed on the polyurethane cushion 3106 of the rear limiting mechanism 3107, and therefore the positioning of the tooling vehicle is completed.
The chassis conveying and positioning device 2000 comprises a conveyor belt 2003, the conveyor belt 2003 is used for placing and conveying a chassis 2007, a controller is arranged on the conveyor belt 2003, two opposite ends of the tail of the conveyor belt 2003 are respectively provided with an opposite photoelectric sensor 2001, the opposite photoelectric sensors 2001 are arranged on a support 2004, when the opposite photoelectric sensors 2001 sense that the chassis 2007 is conveyed in place, the conveyor belt 2003 is controlled to stop running, the conveyor belt 2003 is provided with a stop lever 2002 positioned at the tail, when the chassis 2007 is conveyed to a position where the stop lever 2002 is touched, the chassis 2007 is forcibly stopped, so that the transverse positioning of the chassis 2007 is completed, a limiting part 2008 is arranged at one end of the conveyor belt 2003, which is perpendicular to the stop lever 2002, the limiting part 2008 comprises a limiting lever attached to the end of the conveyor belt 2003, a guide shaft is fixedly connected to the limiting lever, the guide shaft is sleeved in a shaft support, a fixing plate 2009 is sleeved on the guide shaft, a side push cylinder 2005 is arranged at one end, opposite to the limiting part 2008, of the conveyor belt 2003, a second electromagnetic valve is arranged on the side push cylinder 2005, a push rod 2006 is arranged at one end, opposite to the limiting part 2008, of the side push cylinder 2005, the end, opposite to the limiting part 2003, of the attachment conveyor belt 2003, the push rod 2006 is fixedly connected with the outer end portion of a piston rod of the side push cylinder 2005, the conveyor belt 2003 conveys the chassis 2007 between the limiting part 2008 and the side push cylinder 2005, after the conveyor belt 2003 stops running, the controller receives signals to control the second electromagnetic valve to be opened, so that the piston rod of the side push cylinder 2005 extends out to push the push rod 2006 to move towards the limiting part 2008, the push rod 2006 pushes the chassis 2007 to the limiting part 2008.
After the process plate tooling vehicle and the chassis are sequentially conveyed and positioned, the process plate is placed on a production line by the material taking robot, the chassis is placed on the process plate by the material taking robot as a complete process, and the process plate is reciprocated in the way, so that automatic line feeding can be completed.
The material taking robot 1000 comprises a base 1200, a cantilever 1300 is connected to the base 1200, one end, far away from the base 1200, of the cantilever 1300 is connected with a clamp 1100, and the clamp 1100 is connected to the cantilever 1300 through a flange.
The bottom end of the flange is connected with a clamp connecting plate 1102, the clamp connecting plate 1102 is provided with a vacuum generator 1101, the clamp connecting plate 1102 is connected to a support table 1113 made of aluminum, the support table 1113 is provided with a third electromagnetic valve 1103 and a controller, the bottom end of the support table 1113 is provided with a proximity switch 1105, two opposite ends of the support table 1113 are respectively provided with a first mounting plate 1114, the first mounting plate 1114 is provided with a down cylinder 1104, a second mounting plate 1106 corresponding to the first mounting plate 1114 is arranged below the support table 1113, the down cylinder 1104 is provided with a telescopic rod, the telescopic rod extends downwards to penetrate through the first mounting plate 1114 and the second mounting plate 1106, the bottom end of the telescopic rod is connected with a vacuum chuck 1107, the bottom end of the support table 1113 is connected with a sponge chuck connecting plate 1110, the bottom end of the sponge chuck connecting plate 1110 is connected with a sponge chuck 110, the magnetic chuck connection plate 1112 is internally sleeved with a guide post 1108, and the bottom end of the guide post 1108 is connected with a magnetic chuck 1111.
When the material taking robot 1000 sucks the process board 3200, the cantilever 1300 extends to the upper part of the process board 3200 of the tooling vehicle 3300 and vertically moves downwards, so that the sponge sucker 1109 is compressed until the proximity switch 1105 generates induction, then the controller reads signals to control the third electromagnetic valve 1103 to open so that the pressing cylinder 1104 drives the vacuum sucker 1107 to extend downwards, the vacuum generator 1101 adopts a multi-stage vacuum generator to generate vacuum suction force on the sponge sucker 1109 and the vacuum sucker 1107, the air pressure of the pipeline can be reduced after the sponge sucker 1109 and the vacuum sucker 1107 suck the process board 3200, a visual numerical value is displayed on the vacuum generator 1101, the process board 3200 is successfully sucked after the air pressure is reduced to a designated numerical value, and then the cantilever 1300 moves upwards to place the process board 3200 on the production line 4000.
When the material taking robot 1000 sucks the chassis 2007, the cantilever 1300 extends to the position above the chassis 2007 of the conveyor belt 2003 and vertically moves downwards, so that the sponge suction cup 1109 is compressed until the proximity switch 1105 induces, the vacuum generator 1101 generates vacuum suction force on the sponge suction cup 1109 and the magnetic suction cup 1111, when the sponge suction cup 1109 and the magnetic suction cup 1111 suck the chassis 2007, air pressure of a pipeline is reduced, when the air pressure is reduced to a designated value, the chassis 2007 is successfully sucked, and then the cantilever 1300 moves upwards to place the chassis 2007 on the process board 3200 of the production line 4000.
The process plate and chassis positioning and conveying system for the production line can simultaneously absorb process plates and chassis with different sizes and specifications, does not need to replace a clamp, is accurate in positioning, realizes automatic operation, improves efficiency and saves manpower.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The utility model provides a technology board and chassis location conveying system for production line, a serial communication port, including getting material robot (1000), the both sides that get material robot (1000) are adjacent are provided with production line (4000) and chassis transport positioner (2000) respectively, one side that material robot (1000) was kept away from in production line (4000) is provided with technology board transport positioner (3000), get material robot (1000) absorb technology board (3200) on technology board transport positioner (3000) and place on production line (4000) after, absorb chassis (2007) on chassis transport positioner (2000) and place on technology board (3200) that is located production line (4000).
2. The process plate and chassis positioning and conveying system for the production line according to claim 1, wherein the process plate conveying and positioning device (3000) comprises a tooling vehicle (3300) for placing the process plate (3200), and guide members (3100) for limiting the left-right displacement of the tooling vehicle (3300) are respectively arranged on two sides of the tooling vehicle (3300).
3. The system for positioning and transporting the process plates and the chassis of the production line according to claim 2, wherein a travel switch sensor (3103), a rotary pressing cylinder (3104) and a rear limiting mechanism (3107) are arranged between the two guide components (3100), the rotary pressing cylinder (3104) is connected with a rotary arm, the rear limiting mechanism (3107) is provided with a polyurethane cushion block (3106), when the tooling vehicle (3300) runs to touch the travel switch sensor (3103), the rotary pressing cylinder (3104) is triggered to extend out of the rotary arm to be rotationally pressed on the tooling vehicle (3300), and one end of the tooling vehicle (3300) is abutted to the rear limiting mechanism (3107) and pressed on the polyurethane cushion block (3106) by retracting and pulling the tooling vehicle (3300) through the rotary arm.
4. The system for positioning and conveying the process plates and the chassis for the production line according to claim 1, wherein the chassis conveying and positioning device (2000) comprises a conveyor belt (2003) for placing and conveying the chassis (2007), a limiting rod is arranged at one end of the conveyor belt (2003), a side push cylinder (2005) is arranged at the end, opposite to the limiting rod, of the conveyor belt (2003), the side push cylinder (2005) comprises a piston rod, a push rod (2006) is fixedly connected to the outer end of the piston rod, and when the chassis (2007) runs between the limiting rod and the side push cylinder (2005), the side push cylinder (2005) is triggered to extend out of the piston rod to push the push rod (2006), so that the push rod (2006) pushes the chassis (2007) to the limiting rod.
5. The process plate and chassis positioning and conveying system for the production line according to claim 4, wherein the conveyor belt (2003) is provided with an opposite photoelectric sensor (2001), the conveyor belt (2003) stops when the opposite photoelectric sensor (2001) senses that the chassis (2007) is conveyed to the right position, the conveyor belt (2003) is provided with a stop lever (2002), and the conveyor belt (2003) stops when the chassis (2007) is conveyed to the touch stop lever (2002).
6. The system of claim 1, wherein the reclaiming robot (1000) comprises a base (1200), a cantilever (1300) is connected to the base (1200), and a clamp (1100) is connected to an end of the cantilever (1300) away from the base (1200).
7. A process plate and chassis positioning and transporting system for a production line according to claim 6, wherein said clamp (1100) comprises a clamp connection plate (1102), said clamp connection plate (1102) is connected to a support table (1113), a vacuum generator (1101) is arranged on said clamp connection plate (1102), and a proximity switch (1105) is arranged at the bottom end of said support table (1113).
8. A process plate and chassis positioning and transporting system for a production line as claimed in claim 7, wherein said supporting table (1113) is provided with a down-pressure cylinder (1104), said down-pressure cylinder (1104) is provided with a telescopic rod extending to the lower part of said supporting table (1113), and the bottom end of said telescopic rod is connected with a vacuum chuck (1107).
9. The system for positioning and conveying the process plates and the chassis of the production line according to claim 8, wherein a sponge sucker connecting plate (1110) is connected to the bottom end of the supporting platform (1113), a sponge sucker (1109) is connected to the bottom end of the sponge sucker connecting plate (1110), the sponge sucker (1109) extrudes the process plates (3200) by moving a cantilever (1300) of the material taking robot (1000) downwards, the proximity switch (1105) generates induction to trigger a pressing cylinder (1104) to push the vacuum sucker (1107) to extend downwards, and the vacuum generator (1101) generates vacuum suction force on the sponge sucker (1109) and the vacuum sucker (1107) to suck the process plates (3200).
10. The system for positioning and conveying the process plates and the chassis of the production line according to claim 9, wherein a magnetic suction cup connecting plate (1112) is connected to the bottom end of the supporting table (1113), a guide column (1108) penetrates through the magnetic suction cup connecting plate (1112), a magnetic suction cup (1111) is connected to the bottom end of the guide column (1108), the sponge suction cup (1109) presses the chassis (2007) by moving a cantilever (1300) of the material taking robot (1000) downwards, and a vacuum generator (1101) generates vacuum suction force on the sponge suction cup (1109) and the magnetic suction cup (1111) to suck the chassis (2007).
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CN202011540626.3A CN112722835A (en) | 2020-12-23 | 2020-12-23 | Process plate and chassis positioning and conveying system for production line |
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CN202011540626.3A CN112722835A (en) | 2020-12-23 | 2020-12-23 | Process plate and chassis positioning and conveying system for production line |
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CN113522612A (en) * | 2021-07-19 | 2021-10-22 | 上海允孚新材料科技有限公司 | Automatic convertible work piece sand blasting equipment that sprays paint |
CN113522612B (en) * | 2021-07-19 | 2023-06-16 | 上海允孚新材料科技有限公司 | Automatic overturning type workpiece paint spraying and sand blasting equipment |
CN114714057A (en) * | 2022-04-18 | 2022-07-08 | 格力电器(赣州)有限公司 | Base plate installation tool, base plate automatic assembly system and base plate automatic assembly method |
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Application publication date: 20210430 |