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CN112721882B - Brake pedal - Google Patents

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Publication number
CN112721882B
CN112721882B CN202110128755.XA CN202110128755A CN112721882B CN 112721882 B CN112721882 B CN 112721882B CN 202110128755 A CN202110128755 A CN 202110128755A CN 112721882 B CN112721882 B CN 112721882B
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pedal
brake pedal
connecting rod
arm
arc
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CN112721882A (en
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王俊
夏金龙
于江
万兴
霍晓锋
赖美军
王来平
陈哲
方磊
吴建兵
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Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Geely Automobile Research Institute Ningbo Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T7/00Brake-action initiating means
    • B60T7/02Brake-action initiating means for personal initiation
    • B60T7/04Brake-action initiating means for personal initiation foot actuated
    • B60T7/06Disposition of pedal

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Braking Elements And Transmission Devices (AREA)

Abstract

本发明提供了一种制动踏板,属于汽车技术领域。它解决了现有的制动踏板在制动过程中踏板杠杆比的变化率较小的问题。本制动踏板,包括踏板支架、踏板臂、连杆、摆臂和助力器推杆,踏板臂通过铰接轴一与踏板支架铰接连接,摆臂的下端通过铰接轴二与踏板支架铰接连接,助力器推杆的一端通过铰接轴三与摆臂的上端铰接连接,摆臂开设有圆弧形槽,连杆的一端具有滑动设置在圆弧形槽内并能够推动摆臂摆动的驱动件,连杆的另一端固定在踏板臂上。本制动踏板能提高车辆制动系统性能、降低制动距离和优化制动踏板感。

Figure 202110128755

The invention provides a brake pedal, which belongs to the technical field of automobiles. It solves the problem that the change rate of the pedal lever ratio is small during the braking process of the existing brake pedal. The brake pedal includes a pedal bracket, a pedal arm, a connecting rod, a swing arm and a booster push rod. The pedal arm is hingedly connected to the pedal bracket through the first hinge shaft, and the lower end of the swing arm is hinged to the pedal bracket through the second hinge shaft. One end of the push rod is hingedly connected to the upper end of the swing arm through the hinge shaft 3, the swing arm is provided with an arc-shaped groove, and one end of the connecting rod has a driving member that is slidably arranged in the arc-shaped groove and can push the swing arm to swing. The other end of the rod is attached to the pedal arm. The brake pedal can improve vehicle braking system performance, reduce braking distance and optimize brake pedal feel.

Figure 202110128755

Description

一种制动踏板a brake pedal

技术领域technical field

本发明属于汽车技术领域,特指一种制动踏板。The invention belongs to the technical field of automobiles, and particularly relates to a brake pedal.

背景技术Background technique

制动踏板是驾驶员与整车人机闭环系统中的重要一环,驾驶员通过制动踏板感知车辆制动感觉,并控制车辆制动强度,传统制动踏板的踏板臂直接与助力器推杆连接,机构的运动过程为驾驶员踩下制动踏板,踏板臂绕固定点转动,直接推动助力器推杆,实现踏板力的传递。因此,当踏板结构设计定型后,在整个踏板行程过程中杠杆比为一固定值,因制动系统空行程及初始制动系统管路压力小等因素,踏板初始阶段踏板力较小,但是行程较大,导致制动力响应不及时,车辆制动距离增加,而后阶段踏板力大,但是行程较小,进而导致整车制动时踏板感状态较差。The brake pedal is an important part of the human-machine closed-loop system between the driver and the whole vehicle. The driver perceives the braking feeling of the vehicle through the brake pedal and controls the braking intensity of the vehicle. The pedal arm of the traditional brake pedal directly pushes with the booster. Rod connection, the movement process of the mechanism is that the driver steps on the brake pedal, the pedal arm rotates around the fixed point, directly pushes the booster push rod, and realizes the transmission of pedal force. Therefore, after the pedal structure design is finalized, the lever ratio is a fixed value during the entire pedal stroke process. Due to factors such as the idle stroke of the braking system and the small pressure of the initial braking system pipeline, the pedal force is small in the initial stage of the pedal, but the stroke is small. If the braking force is large, the braking force response is not timely, and the braking distance of the vehicle increases. In the later stage, the pedal force is large, but the stroke is small, which leads to a poor pedal feel when the whole vehicle is braking.

目前,中国专利网公开了一种防侵入可变杠杆比的制动踏板【授权公告号:CN206954209U】,包括踏板、与踏板相连接的踏板臂以及踏板安装支架,还包括二力杆、摆杆、助力器推杆、防侵支架,踏板臂的上端通过第一转轴与防侵支架的下端相连接,防侵支架的上端固定,踏板臂的上部一侧通过第一销轴与二力杆的右端相连接,二力杆的左端通过第二销轴与摆杆相连接,摆杆的下端与踏板安装支架通过转轴固定,摆杆的最上端与助力器推杆通过第三销轴相连接,摆杆的上端右侧设置有朝向防侵支架延伸的支撑臂,支撑臂的右端与防侵支架相接触。第一转轴与踏板之间的距离为Ra,第一转轴与第二销轴之间的距离为Rb,第二转轴与第三销轴之间的距离为Rc,第二转轴与第二销轴之间的距离为Rd,制动踏板杠杆比为

Figure BDA0002924427120000021
制动踏板在工作过程中,第一转轴与踏板之间的距离Ra、第二转轴与第三销轴之间的距离Rc、第二转轴与第二销轴之间的距离Rd均不变,仅第一转轴与第二销轴之间的距离Rb发生变化,因此制动踏板杠杆比为反比例函数,当第一转轴与第二销轴之间的距离Rb变大时,制动踏板杠杆比变小,当第一转轴与第二销轴之间的距离Rb变小时,制动踏板杠杆比变大,但是在整个制动过程中,第一转轴与第二销轴之间的距离Rb变化非常小,进而使得整个制动踏板杠杆比的变化范围非常有限,进而与传统踏板结构的相比,整车制动过程中的制动响应和踏板感状态变化并无十分明显的差异,对踏板感状态的改善远远不足。At present, China Patent Network has disclosed an anti-intrusion variable lever ratio brake pedal [authorization announcement number: CN206954209U], which includes a pedal, a pedal arm connected to the pedal, a pedal mounting bracket, and a two-force rod and a swing rod. , booster push rod, anti-invasion bracket, the upper end of the pedal arm is connected with the lower end of the anti-intrusion bracket through the first rotating shaft, the upper end of the anti-intrusion bracket is fixed, and the upper side of the pedal arm passes through the first pin shaft and the second force rod. The right end is connected, the left end of the two-force rod is connected with the swing rod through the second pin shaft, the lower end of the swing rod and the pedal mounting bracket are fixed by the rotating shaft, and the uppermost end of the swing rod is connected with the booster push rod through the third pin shaft. A support arm extending toward the anti-intrusion bracket is arranged on the right side of the upper end of the swing rod, and the right end of the support arm is in contact with the anti-intrusion bracket. The distance between the first shaft and the pedal is Ra, the distance between the first shaft and the second pin is Rb, the distance between the second shaft and the third pin is Rc, and the distance between the second shaft and the second pin is Rc. The distance between is Rd and the brake pedal lever ratio is
Figure BDA0002924427120000021
During the working process of the brake pedal, the distance Ra between the first rotating shaft and the pedal, the distance Rc between the second rotating shaft and the third pin shaft, and the distance Rd between the second rotating shaft and the second pin shaft remain unchanged, Only the distance Rb between the first shaft and the second pin changes, so the brake pedal lever ratio is an inversely proportional function. When the distance Rb between the first shaft and the second pin becomes larger, the brake pedal lever ratio becomes smaller, when the distance Rb between the first shaft and the second pin becomes smaller, the brake pedal lever ratio becomes larger, but during the entire braking process, the distance Rb between the first shaft and the second pin changes It is very small, so that the change range of the entire brake pedal lever ratio is very limited, and compared with the traditional pedal structure, there is no obvious difference in the braking response and pedal feeling state changes during the braking process of the whole vehicle. The improvement of the state of feeling is far from enough.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有的技术存在上述问题,提出了一种制动踏板,本发明所要解决的技术问题是:如何解决在制动过程中踏板杠杆比变化范围较小的问题。The purpose of the present invention is to solve the above problems in the prior art, and propose a brake pedal. The technical problem to be solved by the present invention is: how to solve the problem that the pedal lever ratio changes in a small range during the braking process.

本发明的目的可通过下列技术方案来实现:The object of the present invention can be realized through the following technical solutions:

一种制动踏板,包括踏板支架、踏板臂、连杆、摆臂和助力器推杆,所述踏板臂通过铰接轴一与踏板支架铰接连接,所述摆臂的下端通过铰接轴二与踏板支架铰接连接,所述助力器推杆的一端通过铰接轴三与摆臂的上端铰接连接,其特征在于,所述摆臂开设有圆弧形槽,所述连杆的一端具有滑动设置在圆弧形槽内并能够推动摆臂摆动的驱动件,所述连杆的另一端固定在踏板臂上。A brake pedal includes a pedal bracket, a pedal arm, a connecting rod, a swing arm and a booster push rod, the pedal arm is hingedly connected to the pedal bracket through a first hinge shaft, and the lower end of the swing arm is connected to the pedal through a second hinge shaft The bracket is hingedly connected, and one end of the booster push rod is hingedly connected to the upper end of the swing arm through the hinge shaft 3. A drive member inside the arc-shaped groove and capable of pushing the swing arm to swing, and the other end of the connecting rod is fixed on the pedal arm.

本结构中,踏板臂的转动半径为Ra,铰接轴一与驱动件之间的直线距离为Rb,铰接轴二与铰接轴三之间的直线距离为Rc,铰接轴二与驱动件之间的直线距离为Rd,制动踏板杠杆比为

Figure BDA0002924427120000031
驾驶员脚踩踏板,使得踏板臂向前摆动,由于连杆的另一端与踏板臂连接并且使得连杆定位在踏板臂上,连杆随踏板臂同步动作,连杆整体向前移动,同时连杆与摆臂相连接的一端向上抬起,使得驱动件沿着圆弧形槽向上滑动,进而推动摆臂向前摆动,带动助力器推杆向前移动。在整个制动过程中,踏板臂的转动半径Ra、铰接轴一与驱动件之间的直线距离Rb、铰接轴二与铰接轴三之间的直线距离Rc均不变,由于驱动件沿着圆弧形槽向上滑动,而铰接轴二位置始终保持不变,使得铰接轴二与驱动件之间的直线距离Rd逐渐变大,进而使得制动踏板杠杆比逐渐变大,本结构中的铰接轴二与驱动件之间的直线距离Rd变化范围远大于现有技术中第一转轴与第二销轴之间的距离Rb的变化范围,并且本结构的制动踏板杠杆比是与Rd相关的正比例函数,当铰接轴二与驱动件之间的直线距离Rd越大时,制动踏板杠杆比越大,进而显著提高了踏板杠杆比的变化范围,明显改善整车制动过程中的踏板感状态变化,提高车辆制动系统性能、降低制动距离和优化制动踏板感。In this structure, the turning radius of the pedal arm is Ra, the linear distance between the first hinge shaft and the driving member is Rb, the linear distance between the second hinge shaft and the third hinge shaft is Rc, and the distance between the second hinge shaft and the driving member is Rc. The straight line distance is Rd and the brake pedal lever ratio is
Figure BDA0002924427120000031
The driver steps on the pedal, so that the pedal arm swings forward. Since the other end of the connecting rod is connected with the pedal arm and the connecting rod is positioned on the pedal arm, the connecting rod moves synchronously with the pedal arm, and the connecting rod moves forward as a whole. The end of the rod connected to the swing arm is lifted upwards, so that the driving member slides up along the arc-shaped groove, thereby pushing the swing arm to swing forward, and driving the push rod of the booster to move forward. During the whole braking process, the rotation radius Ra of the pedal arm, the straight-line distance Rb between the hinge shaft 1 and the driving member, and the straight-line distance Rc between the hinge shaft 2 and the hinge shaft 3 remain unchanged. The arc-shaped groove slides upward, and the position of the second hinge shaft remains unchanged, so that the linear distance Rd between the second hinge shaft and the driving member gradually increases, thereby making the lever ratio of the brake pedal gradually increase. The hinge shaft in this structure The variation range of the linear distance Rd between the two and the driving member is much larger than the variation range of the distance Rb between the first rotating shaft and the second pin shaft in the prior art, and the brake pedal lever ratio of this structure is proportional to Rd function, when the linear distance Rd between the second hinge shaft and the driving part is larger, the lever ratio of the brake pedal is larger, which in turn significantly increases the variation range of the lever ratio of the pedal and significantly improves the pedal feel during the braking process of the whole vehicle. Changes to improve vehicle braking system performance, reduce braking distance and optimize brake pedal feel.

在上述的一种制动踏板中,所述圆弧形槽沿摆臂的长度方向设置,并且圆弧形槽的外凸侧朝向连杆。In the above-mentioned brake pedal, the circular arc groove is arranged along the length direction of the swing arm, and the convex side of the circular arc groove faces the connecting rod.

通过本结构的设置,踏板臂向前摆动的过程中,保证驱动件沿着圆弧形孔或圆弧形槽向上滑动,进而使得连杆与摆臂相连接的一端向上抬起。Through the arrangement of this structure, during the forward swing of the pedal arm, it is ensured that the driving member slides upward along the arc-shaped hole or the arc-shaped groove, so that the end of the connecting rod connected with the swing arm is lifted upwards.

在上述的一种制动踏板中,所述连杆呈向下倾斜设置,所述连杆与摆臂相连接的一端朝下。通过本结构的设置,在踏板臂向前摆动的初始阶段,此时连杆呈向下倾斜设置,踏板杠杆比较小,可有效较小踏板行程,实现快速制动;在踏板臂向前摆动的中段,此时连杆呈水平状态,踏板杠杆变大,此时可施加最小的踏板力即可获得更大的制动效能;在踏板臂向前摆动的后段,此时连杆呈向上倾斜设置,制动所需的踏板力逐渐增大,使得踏板感状态得到显著改善。In the above-mentioned brake pedal, the connecting rod is disposed inclined downward, and the end of the connecting rod connected with the swing arm faces downward. Through the arrangement of this structure, in the initial stage of the pedal arm swinging forward, the connecting rod is inclined downward and the pedal lever is relatively small, which can effectively reduce the pedal stroke and realize rapid braking; when the pedal arm swings forward In the middle section, the connecting rod is in a horizontal state and the pedal lever becomes larger. At this time, the minimum pedal force can be applied to obtain a greater braking effect; in the rear section of the pedal arm swinging forward, the connecting rod is inclined upward at this time. Setting, the pedal force required for braking gradually increases, so that the pedal feel state is significantly improved.

在上述的一种制动踏板中,所述驱动件为销轴,所述销轴插设在圆弧形槽内。通过本结构的设置,踏板臂向前摆动的过程中,销轴沿着圆弧形槽向上滑动的同时还推动摆臂向前摆动。In the above-mentioned brake pedal, the driving member is a pin shaft, and the pin shaft is inserted into the arc-shaped groove. Through the arrangement of the structure, in the process of the pedal arm swinging forward, the pin shaft slides up along the arc-shaped groove and also pushes the swing arm to swing forward.

在上述的一种制动踏板中,本制动踏板还包括嵌设在圆弧形槽内的呈圆弧形的塑料件,所述塑料件上开设有圆弧形滑道,所述销轴穿过圆弧形滑道设置。通过本结构的设置,销轴沿着圆弧形滑道滑动,避免销轴与圆弧形孔的孔壁直接接触导致销轴和圆弧形孔的孔壁极易磨损,当圆弧形滑道的内壁磨损后,将塑料件从圆弧形孔取出,更换上新的塑料件即可。In the above-mentioned brake pedal, the brake pedal further comprises an arc-shaped plastic part embedded in the arc-shaped groove, an arc-shaped slideway is provided on the plastic part, and the pin shaft Set through the arc-shaped chute. Through the arrangement of this structure, the pin shaft slides along the arc-shaped slideway to avoid direct contact between the pin shaft and the hole wall of the arc-shaped hole, which causes the pin shaft and the hole wall of the arc-shaped hole to be easily worn. After the inner wall of the channel is worn, take out the plastic part from the arc-shaped hole and replace it with a new plastic part.

在上述的一种制动踏板中,所述圆弧形滑道与销轴相贴靠的内壁上开设有储油槽,所述储油槽沿圆弧形滑道的弧形方向设置。通过本结构的设置,制动踏板完成装配后,在储油槽内填充润滑油,对销轴在圆弧形滑道内的滑动提供润滑,使得销轴的滑动更加顺畅,同时也降低了销轴和塑料件的磨损。In the above-mentioned brake pedal, an oil storage groove is provided on the inner wall of the arc-shaped slideway and the pin shaft abuts against, and the oil storage groove is arranged along the arc direction of the arc-shaped slideway. Through the arrangement of this structure, after the brake pedal is assembled, the oil storage tank is filled with lubricating oil to provide lubrication for the sliding of the pin shaft in the arc-shaped slideway, so that the sliding of the pin shaft is smoother, and at the same time, the pin shaft and the pin shaft are reduced. Wear of plastic parts.

在上述的一种制动踏板中,本制动踏板还包括铰接轴四、铰接轴五和固定支架,所述连杆的一端通过铰接轴四与踏板臂连接,所述固定支架的上端固定在铰接轴一或踏板臂上,所述连杆的中部通过铰接轴五与固定支架的下端连接。通过本结构的设置,踏板臂、固定支架和连杆呈三角形结构,三角形具有稳定性,使得连杆不会绕着铰接轴四发生转动,当踏板臂向前摆动时,固定支架随踏板臂同步摆动,连杆整体向前移动,同时销轴沿着圆弧形槽向上滑动,使得连杆与摆臂相连接的一端向上抬起;另外,固定支架还对连杆起到支撑和加强结构强度的作用,避免连杆发生折断。In the above-mentioned brake pedal, the brake pedal further comprises a fourth hinge shaft, a fifth hinge shaft and a fixing bracket, one end of the connecting rod is connected to the pedal arm through the fourth hinge shaft, and the upper end of the fixing bracket is fixed on the pedal arm. On the first hinge shaft or the pedal arm, the middle part of the connecting rod is connected with the lower end of the fixed bracket through the fifth hinge shaft. Through the arrangement of this structure, the pedal arm, the fixed bracket and the connecting rod are in a triangular structure, and the triangle has stability, so that the connecting rod will not rotate around the hinge axis 4 , and when the pedal arm swings forward, the fixed bracket synchronizes with the pedal arm Swing, the connecting rod moves forward as a whole, and at the same time, the pin shaft slides up along the arc-shaped groove, so that the end of the connecting rod and the swing arm is lifted upwards; in addition, the fixed bracket also supports the connecting rod and strengthens the structural strength to prevent the connecting rod from breaking.

在上述的一种制动踏板中,所述固定支架包括呈倒U形的架体,所述架体固定在铰接轴一上,所述架体的两外端均具有夹臂,两夹臂呈V形设置,所述夹臂的外端均具有安装板,两安装板均连接在铰接轴五上。通过本结构的设置,进一步提高了连杆的结构强度,使得连杆不易发生断裂,保证连杆的运动稳定。In the above-mentioned brake pedal, the fixing bracket includes an inverted U-shaped frame body, the frame body is fixed on the hinge shaft 1, and both outer ends of the frame body have clamping arms, and the two clamping arms It is arranged in a V shape, and the outer ends of the clamping arms are provided with mounting plates, and the two mounting plates are both connected to the hinge shaft 5 . Through the arrangement of the structure, the structural strength of the connecting rod is further improved, so that the connecting rod is less likely to be broken, and the movement of the connecting rod is guaranteed to be stable.

在上述的一种制动踏板中,所述架体相对的两侧均开设有具有缺口的安装孔,所述铰接轴一的两端均嵌设在相应的安装孔内。通过本结构的设置,固定支架在铰接轴一上的安装方便。In the above-mentioned brake pedal, two opposite sides of the frame body are provided with mounting holes with notches, and both ends of the first hinge shaft are embedded in the corresponding mounting holes. With the arrangement of this structure, the fixing bracket is conveniently installed on the first hinge shaft.

在上述的一种制动踏板中,所述连杆包括杆部,所述杆部的两端具有连接块,两个连接块上均开设有让位槽,所述摆臂至少部分位于其中一个让位槽内,所述驱动件固定在连杆的一端并且该驱动件穿过让位槽设置;所述踏板臂至少部分位于另一个让位槽内,所述铰接轴四穿过踏板臂和该让位槽设置。通过本结构的设置,连杆与踏板臂、摆臂的连接稳定,并且连杆具有较好的结构强度,使得连杆能够更好的受力。In the above-mentioned brake pedal, the connecting rod includes a rod portion, two ends of the rod portion are provided with connecting blocks, both of the two connecting blocks are provided with a vacant slot, and the swing arm is at least partially located in one of the two connecting blocks. In the give-away slot, the drive member is fixed at one end of the connecting rod and the drive member is arranged through the give-away groove; the pedal arm is at least partially located in another give-away groove, and the hinge shaft passes through the pedal arm and The give way slot setting. Through the arrangement of the structure, the connection between the connecting rod, the pedal arm and the swing arm is stable, and the connecting rod has better structural strength, so that the connecting rod can bear the force better.

与现有技术相比,本发明的制动踏板具有以下优点:在整个制动过程中,踏板臂的转动半径Ra、铰接轴一与驱动件之间的直线距离Rb、铰接轴二与铰接轴三之间的直线距离Rc均不变,由于驱动件沿着圆弧形槽向上滑动,而铰接轴二位置始终保持不变,使得铰接轴二与驱动件之间的直线距离Rd逐渐变大,进而使得制动踏板杠杆比逐渐变大,本结构中的铰接轴二与驱动件之间的直线距离Rd变化范围远大于现有技术中第一转轴与第二销轴之间的距离Rb的变化范围,并且本结构的制动踏板杠杆比是与Rd相关的正比例函数,当铰接轴二与驱动件之间的直线距离Rd越大时,制动踏板杠杆比越大,进而显著提高了踏板杠杆比的变化范围,明显改善整车制动过程中的踏板感状态变化,提高车辆制动系统性能、降低制动距离和优化制动踏板感。Compared with the prior art, the brake pedal of the present invention has the following advantages: in the whole braking process, the turning radius Ra of the pedal arm, the linear distance Rb between the first hinge shaft and the driving part, the second hinge shaft and the hinge shaft The straight-line distance Rc between the three remains unchanged. Since the driving member slides up along the arc-shaped groove, and the position of the second hinge shaft remains unchanged, the linear distance Rd between the second hinge shaft and the driving member gradually increases. Then, the lever ratio of the brake pedal is gradually increased, and the variation range of the linear distance Rd between the second hinge shaft and the driving member in this structure is much larger than the variation of the distance Rb between the first rotating shaft and the second pin shaft in the prior art range, and the brake pedal lever ratio of this structure is a proportional function related to Rd. When the straight line distance Rd between the second hinge shaft and the driving part is larger, the brake pedal lever ratio is larger, thereby significantly improving the pedal lever. The change range of the ratio can significantly improve the pedal feel state change during the braking process of the whole vehicle, improve the performance of the vehicle braking system, reduce the braking distance and optimize the brake pedal feel.

附图说明Description of drawings

图1是本发明的立体结构示意图。FIG. 1 is a schematic view of the three-dimensional structure of the present invention.

图2是本发明卸去踏板支架的右视图。Figure 2 is a right side view of the present invention with the pedal bracket removed.

图3是本发明卸去踏板支架的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the present invention with the pedal bracket removed.

图4是本发明卸去踏板支架的结构示意图。FIG. 4 is a schematic view of the structure of the present invention with the pedal bracket removed.

图5是本发明固定支架的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the fixing bracket of the present invention.

图中,1、踏板支架;2、踏板臂;3、连杆;30、杆部;31、连接块;31a、让位槽;4、摆臂;40、圆弧形槽;5、助力器推杆;6、铰接轴一;7、铰接轴二;8、固定支架;80、架体;81、夹臂;82、安装板;83、安装孔;83a、缺口;9、销轴;10、铰接轴三;11、塑料件;11a、圆弧形滑道;11b、储油槽;12、铰接轴四;13、铰接轴五。In the figure, 1, pedal bracket; 2, pedal arm; 3, connecting rod; 30, rod; 31, connecting block; 31a, giving way slot; 4, swing arm; 40, arc groove; 5, booster Push rod; 6, hinge shaft one; 7, hinge shaft two; 8, fixed bracket; 80, frame body; 81, clamp arm; 82, mounting plate; 83, mounting hole; 83a, notch; 9, pin shaft; 10 , hinge shaft three; 11, plastic parts; 11a, arc-shaped slideway; 11b, oil storage tank; 12, hinge shaft four; 13, hinge shaft five.

具体实施方式Detailed ways

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.

实施例1Example 1

如图1、图2和图3所示,本制动踏板,包括踏板支架1、踏板臂2、连杆3、摆臂4和助力器推杆5,踏板臂2通过铰接轴一6与踏板支架1铰接连接,摆臂4的下端通过铰接轴二7与踏板支架1铰接连接,助力器推杆5的一端通过铰接轴三10与摆臂4的上端铰接连接,摆臂4开设有圆弧形槽40,圆弧形槽40沿摆臂4的长度方向设置,圆弧形槽40的外凸侧朝向连杆3,连杆3呈向下倾斜设置,连杆3与摆臂4相连接的一端朝下;连杆3的一端连接有驱动件,本实施例驱动件为销轴9,销轴9穿设在圆弧形槽40内,本制动踏板还包括铰接轴四12、铰接轴五15和固定支架8,连杆3的另一端通过铰接轴四12与踏板臂2连接,固定支架8的上端固定在铰接轴一6或踏板臂2上,连杆3的中部通过铰接轴五15与固定支架8的下端连接。As shown in Figures 1, 2 and 3, the brake pedal includes a pedal bracket 1, a pedal arm 2, a connecting rod 3, a swing arm 4 and a booster push rod 5. The pedal arm 2 is connected to the pedal through a hinge shaft 1 6 The bracket 1 is hingedly connected, the lower end of the swing arm 4 is hingedly connected to the pedal bracket 1 through the second hinge shaft 7, one end of the booster push rod 5 is hingedly connected to the upper end of the swing arm 4 through the third hinge shaft 10, and the swing arm 4 is provided with a circular arc The arc-shaped groove 40 is arranged along the length direction of the swing arm 4, the convex side of the arc-shaped groove 40 faces the connecting rod 3, the connecting rod 3 is inclined downward, and the connecting rod 3 is connected with the swing arm 4 One end of the connecting rod 3 faces downward; one end of the connecting rod 3 is connected with a driving member. In this embodiment, the driving member is a pin shaft 9, and the pin shaft 9 passes through the arc-shaped groove 40. The brake pedal also includes a hinge shaft four 12, a hinge The shaft five 15 and the fixed bracket 8, the other end of the connecting rod 3 is connected with the pedal arm 2 through the hinge shaft four 12, the upper end of the fixed bracket 8 is fixed on the hinge shaft one 6 or the pedal arm 2, and the middle of the connecting rod 3 passes through the hinge shaft. The fifth 15 is connected with the lower end of the fixing bracket 8 .

踏板臂2、固定支架8和连杆3呈三角形结构,三角形具有稳定性,使得连杆3不会绕着铰接轴四12发生转动,驾驶员脚踩踏板,使得踏板臂2向前摆动,固定支架8和连杆3随踏板臂2同步运动,连杆3整体向前移动,同时销轴9沿着圆弧形槽40向上滑动,使得连杆3与摆臂4相连接的一端向上抬起,进而推动摆臂4向前摆动,带动助力器推杆5向前移动。如图4所示,踏板臂2的转动半径为Ra,铰接轴一6与销轴9之间的直线距离为Rb,铰接轴二7与铰接轴三10之间的直线距离为Rc,铰接轴二7与销轴9之间的直线距离为Rd,制动踏板杠杆比为

Figure BDA0002924427120000071
在整个制动过程中,踏板臂2的转动半径Ra、铰接轴一6与销轴9之间的直线距离Rb、铰接轴二7与铰接轴三10之间的直线距离Rc均不变,由于销轴9沿着圆弧形槽40向上滑动,而铰接轴二7位置始终保持不变,使得铰接轴二7与销轴9之间的直线距离Rd逐渐变大,进而使得制动踏板杠杆比逐渐变大,本结构中的铰接轴二7与销轴9之间的直线距离Rd变化范围远大于现有技术中第一转轴与第二销轴之间的距离Rb的变化范围,并且本结构的制动踏板杠杆比是与Rd相关的正比例函数,当铰接轴二7与销轴9之间的直线距离Rd越大时,制动踏板杠杆比越大,进而显著提高了踏板杠杆比的变化范围,明显改善整车制动过程中的踏板感状态变化,提高车辆制动系统性能、降低制动距离和优化制动踏板感。The pedal arm 2, the fixing bracket 8 and the connecting rod 3 are in a triangular structure, and the triangle has stability, so that the connecting rod 3 will not rotate around the hinge shaft 4 12, and the driver steps on the pedal, so that the pedal arm 2 swings forward and is fixed. The bracket 8 and the connecting rod 3 move synchronously with the pedal arm 2, the connecting rod 3 moves forward as a whole, and at the same time the pin shaft 9 slides up along the arc-shaped groove 40, so that the end of the connecting rod 3 connected with the swing arm 4 is lifted upwards , and then push the swing arm 4 to swing forward, and drive the booster push rod 5 to move forward. As shown in Figure 4, the turning radius of the pedal arm 2 is Ra, the straight line distance between the hinge shaft 1 6 and the pin shaft 9 is Rb, the straight line distance between the hinge shaft 2 7 and the hinge shaft 3 10 is Rc, the hinge shaft The straight-line distance between the two 7 and the pin 9 is Rd, and the lever ratio of the brake pedal is
Figure BDA0002924427120000071
During the whole braking process, the turning radius Ra of the pedal arm 2, the straight-line distance Rb between the hinge shaft 1 6 and the pin shaft 9, and the straight-line distance Rc between the hinge shaft 2 7 and the hinge shaft 3 10 remain unchanged. The pin shaft 9 slides upward along the arc-shaped groove 40, and the position of the second hinge shaft 7 remains unchanged, so that the linear distance Rd between the second hinge shaft 7 and the pin shaft 9 gradually increases, thereby making the brake pedal lever ratio Gradually increasing, the variation range of the linear distance Rd between the second hinge shaft 7 and the pin shaft 9 in this structure is much larger than the variation range of the distance Rb between the first rotating shaft and the second pin shaft in the prior art, and this structure The brake pedal lever ratio is a proportional function related to Rd. When the linear distance Rd between the hinge shaft 2 7 and the pin shaft 9 is larger, the brake pedal lever ratio is larger, and the change of the pedal lever ratio is significantly improved. It can significantly improve the pedal feel state change during the braking process of the whole vehicle, improve the performance of the vehicle braking system, reduce the braking distance and optimize the brake pedal feel.

另外,在踏板臂2向前摆动的初始阶段,此时连杆3呈向下倾斜设置,踏板杠杆比较小,可有效较小踏板行程,实现快速制动;在踏板臂2向前摆动的中段,此时连杆3呈水平状态,踏板杠杆变大,此时可施加最小的踏板力即可获得更大的制动效能;在踏板臂2向前摆动的后段,此时连杆3呈向上倾斜设置,制动所需的踏板力逐渐增大,使得踏板感状态得到显著改善。In addition, in the initial stage of the pedal arm 2 swinging forward, the connecting rod 3 is inclined downward, and the pedal lever is relatively small, which can effectively reduce the pedal stroke and realize rapid braking; in the middle section of the pedal arm 2 swinging forward , at this time, the connecting rod 3 is in a horizontal state, and the pedal lever becomes larger. At this time, the minimum pedal force can be applied to obtain a greater braking effect; in the rear section of the pedal arm 2 swinging forward, the connecting rod 3 is in the Incline up the setting, the pedal force required for braking gradually increases, so that the pedal feel is significantly improved.

如图3和图5所示,固定支架8包括呈倒U形的架体80,架体80固定在铰接轴一6上,架体80的两外端均具有夹臂81,两夹臂81呈V形设置,夹臂81的外端均具有安装板82,两安装板82均连接在铰接轴五15上;架体80相对的两侧均开设有具有缺口83a的安装孔83,铰接轴一6的两端均嵌设在相应的安装孔83内。As shown in FIGS. 3 and 5 , the fixing bracket 8 includes an inverted U-shaped frame body 80 . The frame body 80 is fixed on the hinge shaft 1 6 . Both outer ends of the frame body 80 have clamping arms 81 . The two clamping arms 81 It is arranged in a V shape, the outer ends of the clamp arms 81 are provided with mounting plates 82, and the two mounting plates 82 are connected to the hinge shaft five 15; the opposite sides of the frame body 80 are provided with mounting holes 83 with a gap 83a, and the hinge shaft is provided with mounting holes 83. Both ends of a 6 are embedded in the corresponding mounting holes 83 .

如图1、图2和图3所示,连杆3包括杆部30,杆部30的两端具有连接块31,两个连接块31上均开设有让位槽31a,摆臂4至少部分位于其中一个让位槽31a内,销轴9固定在连杆3的一端并且该销轴9穿过让位槽31a设置;踏板臂2至少部分位于另一个让位槽31a内,铰接轴三10穿过踏板臂2和该让位槽31a设置。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the connecting rod 3 includes a rod portion 30 , and both ends of the rod portion 30 are provided with connecting blocks 31 . The two connecting blocks 31 are both provided with an abdication slot 31 a , and the swing arm 4 is at least partially Located in one of the let-away grooves 31a, the pin shaft 9 is fixed at one end of the connecting rod 3 and the pin shaft 9 is arranged through the let-away groove 31a; the pedal arm 2 is at least partially located in the other let-away groove 31a, and the hinge shaft three 10 It is provided through the pedal arm 2 and the escape groove 31a.

如图2和图3所示,本制动踏板还包括嵌设在圆弧形槽40内的呈圆弧形的塑料件11,塑料件11上开设有圆弧形滑道11a,销轴9穿过圆弧形滑道11a设置,在制动的过程中,销轴9沿着圆弧形滑道11a滑动,避免销轴9与圆弧形槽40的孔壁直接接触导致销轴9和圆弧形槽40的孔壁极易磨损,当圆弧形滑道11a的内壁磨损后,将塑料件11从圆弧形槽40取出,更换上新的塑料件11即可;圆弧形滑道11a与销轴9相贴靠的内壁上开设有储油槽11b,储油槽11b沿圆弧形滑道11a的弧形方向设置,制动踏板完成装配后,在储油槽11b内填充润滑油,对销轴9在圆弧形滑道11a内的滑动提供润滑,使得销轴9的滑动更加顺畅,同时也降低了销轴9和塑料件11的磨损。As shown in FIG. 2 and FIG. 3 , the brake pedal also includes an arc-shaped plastic part 11 embedded in the arc-shaped groove 40 , and an arc-shaped slideway 11 a is opened on the plastic part 11 , and the pin shaft 9 It is arranged through the arc-shaped slideway 11a. During the braking process, the pin shaft 9 slides along the arc-shaped slideway 11a to avoid the direct contact between the pin shaft 9 and the hole wall of the arc-shaped groove 40, resulting in the pin shaft 9 and the The hole wall of the arc-shaped groove 40 is very easy to wear. When the inner wall of the arc-shaped slideway 11a is worn, the plastic part 11 is taken out from the arc-shaped groove 40 and replaced with a new plastic part 11; An oil storage tank 11b is opened on the inner wall of the channel 11a and the pin shaft 9 which abuts against. The oil storage tank 11b is arranged along the arc direction of the arc-shaped slideway 11a. After the brake pedal is assembled, the oil storage tank 11b is filled with lubricating oil. The sliding of the pin shaft 9 in the arc-shaped slideway 11a is provided with lubrication, so that the sliding of the pin shaft 9 is smoother, and the wear of the pin shaft 9 and the plastic parts 11 is also reduced.

实施例2Example 2

本实施例与上述实施例1的内容基本相同,区别在于:本实施例中的驱动件包括设置在连杆3上的转轴和套设在转轴上的滚轮,滚轮位于圆弧形槽40内,并且滚轮沿着圆弧形槽40的槽壁滚动。The content of this embodiment is basically the same as that of the above-mentioned Embodiment 1, the difference is that: the driving member in this embodiment includes a rotating shaft arranged on the connecting rod 3 and a roller sleeved on the rotating shaft, and the roller is located in the arc-shaped groove 40, And the roller rolls along the groove wall of the arc groove 40 .

实施例3Example 3

本实施例与上述实施例1的内容基本相同,区别在于:本实施例取消固定支架8,并将连杆3的一端采用焊接的方式或其它固定连接的方式固定在踏板臂2上。The content of this embodiment is basically the same as that of the above-mentioned Embodiment 1. The difference is that the fixed bracket 8 is eliminated in this embodiment, and one end of the connecting rod 3 is fixed to the pedal arm 2 by welding or other fixed connection methods.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Claims (9)

1. A brake pedal comprises a pedal support (1), a pedal arm (2), a connecting rod (3), a swing arm (4) and a booster push rod (5), wherein the pedal arm (2) is hinged with the pedal support (1) through a first hinged shaft (6), the lower end of the swing arm (4) is hinged with the pedal support (1) through a second hinged shaft (7), one end of the booster push rod (5) is hinged with the upper end of the swing arm (4) through a third hinged shaft (10), the brake pedal is characterized in that the swing arm (4) is provided with an arc-shaped groove (40), one end of the connecting rod (3) is provided with a driving piece which is arranged in the arc-shaped groove (40) in a sliding manner and can push the swing arm (4) to swing, the other end of the connecting rod (3) is fixed on the pedal arm (2), the brake pedal further comprises a fourth hinged shaft (12), a fifth hinged shaft (15) and a fixed support (8), one end of the connecting rod (3) is connected with the pedal arm (2) through a fourth hinged shaft (12), the upper end of the fixed support (8) is fixed on the first hinged shaft (6) or the pedal arm (2), and the middle of the connecting rod (3) is connected with the lower end of the fixed support (8) through a fifth hinged shaft (15).
2. A brake pedal according to claim 1, characterized in that the circular arc groove (40) is provided along the length of the swing arm (4) and the outer convex side of the circular arc groove (40) is directed towards the connecting rod (3).
3. A brake pedal according to claim 2, characterized in that the connecting rod (3) is arranged obliquely downwards, and the end of the connecting rod (3) connected with the swing arm (4) is directed downwards.
4. A brake pedal according to claim 1, wherein the driving member is a pin (9), the pin (9) being inserted in the circular groove (40).
5. The brake pedal according to claim 4, further comprising a circular arc-shaped plastic member (11) embedded in the circular arc-shaped groove (40), wherein the plastic member (11) is provided with a circular arc-shaped slideway (11a), and the pin shaft (9) is inserted into the circular arc-shaped slideway (11 a).
6. The brake pedal according to claim 5, wherein an oil storage groove (11b) is formed in the inner wall, which is attached to the pin shaft (9), of the arc-shaped slideway (11a), and the oil storage groove (11b) is arranged along the arc direction of the arc-shaped slideway (11 a).
7. A brake pedal according to claim 1, wherein the fixing bracket (8) comprises a bracket body (80) in an inverted U shape, the bracket body (80) is fixed on the first hinge shaft (6), the two outer ends of the bracket body (80) are provided with clamping arms (81), the two clamping arms (81) are arranged in a V shape, the outer ends of the clamping arms (81) are provided with mounting plates (82), and the two mounting plates (82) are connected on the fifth hinge shaft (15).
8. The brake pedal according to claim 7, wherein the frame body (80) is provided with mounting holes (83) having notches (83a) at opposite sides thereof, and both ends of the first hinge shaft (6) are embedded in the corresponding mounting holes (83).
9. The brake pedal according to claim 1, wherein the connecting rod (3) comprises a rod portion (30), connecting blocks (31) are arranged at two ends of the rod portion (30), each of the two connecting blocks (31) is provided with a relief groove (31a), the swing arm (4) is at least partially positioned in one of the relief grooves (31a), the driving member is fixed at one end of the connecting rod (3) and is arranged to penetrate through the relief groove (31 a); the pedal arm (2) is at least partially positioned in another abdicating groove (31a), and the articulated shaft four (12) penetrates through the pedal arm (2) and the abdicating groove (31 a).
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Citations (8)

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JP2000313319A (en) * 1999-04-30 2000-11-14 Yorozu Corp Automotive brake pedal device
CN201511950U (en) * 2009-07-21 2010-06-23 上海通用汽车有限公司 Automobile brake pedal
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CN104842977A (en) * 2014-02-19 2015-08-19 凡特拉集团公司 Variable ratio brake pedal
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