CN112712993B - Full-automatic winding equipment for miniature transformer - Google Patents
Full-automatic winding equipment for miniature transformer Download PDFInfo
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- CN112712993B CN112712993B CN202011507332.0A CN202011507332A CN112712993B CN 112712993 B CN112712993 B CN 112712993B CN 202011507332 A CN202011507332 A CN 202011507332A CN 112712993 B CN112712993 B CN 112712993B
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- 238000004804 winding Methods 0.000 title claims abstract description 86
- 238000006073 displacement reaction Methods 0.000 claims abstract description 104
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000012545 processing Methods 0.000 claims abstract description 36
- 239000011162 core material Substances 0.000 claims description 175
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 63
- 238000009434 installation Methods 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 38
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 34
- 239000007788 liquid Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 31
- 230000008569 process Effects 0.000 claims description 30
- 238000004806 packaging method and process Methods 0.000 claims description 24
- 238000005476 soldering Methods 0.000 claims description 22
- 230000003139 buffering effect Effects 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000007747 plating Methods 0.000 claims description 9
- 238000010008 shearing Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012856 packing Methods 0.000 description 10
- 238000005491 wire drawing Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 238000012840 feeding operation Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000011900 installation process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to the technical field of assembly of miniature transformers, in particular to a full-automatic winding device for miniature transformers, which comprises: a frame; a magnetic core feeding assembly; a conveying feeding assembly; a displacement drive assembly; a winding package assembly; a pin connection component; a tinning component; the displacement drive assembly includes: the third horizontal displacement device is horizontally and fixedly arranged on the rack, and the transmission direction of the third horizontal displacement device is vertical to the length direction of the rack; a rotation driving device; the pushing device is arranged on the output end of the rotary driving device; the processing bearing devices are arranged and are sequentially arranged along the length direction of the pushing device, and the full-automatic winding equipment for the miniature transformer can automatically complete a series of operations such as magnetic core feeding, winding, pin connecting, tinning and the like, saves processing time, reduces production cost, avoids repeated carrying and repeated positioning, and improves the processing precision of the equipment.
Description
Technical Field
The invention relates to the technical field of assembly of miniature transformers, in particular to full-automatic winding equipment for a miniature transformer.
Background
The transformer is a device for changing alternating voltage by using the principle of electromagnetic induction, and main components comprise a coil group, a magnetic core and the like. The micro-transformer is widely applied, and is required in various mobile phone chargers, small electric tools and other micro-electronic products.
At present, micro transformers are widely applied and have large use amount, so manufacturers produce the micro transformers in large batch, after all parts of the micro transformers are processed, the assembly production of the micro transformers is very important, the production efficiency is high, and the assembly quality is good, so that the production target of high efficiency and high quality can be achieved, and all manufacturers hope to use automatic micro transformer assembly equipment to improve the production efficiency and the product quality.
The existing miniature transformer assembling technology is complex in steps, and needs to be carried back and forth and positioned for multiple times in the assembling process, so that the working efficiency is low, the assembling precision is easily influenced, the production efficiency is influenced, and the manual labor intensity is high in the multiple-time carrying process of raw materials.
Therefore, it is necessary to design a fully automatic winding device for micro-transformers to solve the above problems.
Disclosure of Invention
For solving above-mentioned technical problem, provide a full-automatic spooling equipment for miniature transformer, this technical scheme has solved that current miniature transformer equipment technical step is loaded down with trivial details, need make a round trip to carry and fix a position many times in the assembling process, and this kind of mode work efficiency is low, and the equipment precision receives the influence easily, influences production efficiency, and in the material handling many times, artifical intensity of labour is big scheduling problem.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
provided is a full-automatic winding device for a micro transformer, including:
a frame;
the magnetic core feeding assembly is arranged on the rack and used for feeding the magnetic core into the rack so as to facilitate the winding operation of the magnetic core;
the transmission feeding assembly is horizontally arranged on the rack, the transmission direction of the transmission feeding assembly is consistent with the length direction of the rack, and the output end of the magnetic core feeding assembly is communicated with the input end of the transmission feeding assembly and used for clamping and carrying the magnetic core of the magnetic core feeding assembly and carrying the magnetic core to the input end of the displacement driving assembly;
the displacement driving assembly is arranged on the rack, the transmission direction of the displacement driving assembly is perpendicular to that of the transmission feeding assembly, the output end of the transmission feeding assembly is communicated with the input end of the displacement driving assembly, and the displacement driving assembly is used for moving the magnetic core to each processing station on the rack and changing the position state of the magnetic core so as to realize the subsequent operation processes of winding, pin connection, soldering and the like;
the winding packaging assembly is arranged on the rack, is positioned on one side, close to the transmission feeding assembly, above the displacement driving assembly and is used for winding the copper wire and the packaging paper on the magnetic core;
the pin connecting component is arranged on the rack, is positioned right above the displacement driving component and is used for connecting a pin at one end of the magnetic core;
the tin plating assembly is arranged on the rack, is positioned on one side, away from the transmission feeding assembly, below the displacement driving assembly and is used for plating tin on the magnetic core connected with the pins and heating and fixing the magnetic core;
the displacement drive assembly includes:
the third horizontal displacement device is horizontally and fixedly arranged on the rack, and the transmission direction of the third horizontal displacement device is vertical to the length direction of the rack and is used for driving the magnetic core to displace in the horizontal direction so as to facilitate the switching of each processing station;
the rotation driving device is horizontally and fixedly arranged at the output end of the third horizontal displacement device and is used for driving the magnetic core to rotate in the vertical direction so as to change the deflection angle of the magnetic core;
the pushing device is arranged at the output end of the rotary driving device and used for pushing the processing bearing device to advance so as to realize the installation and the disassembly of the magnetic core and can be matched with actions required by the processing of each station;
the processing bearing device is provided with a plurality of, the processing bearing device is sequentially arranged along the length direction of the pushing device, and the processing bearing device is horizontally and fixedly arranged at the output end of the pushing device and used for realizing the bearing function of the magnetic core.
As a preferred solution of the full-automatic winding device for the micro-transformer, the transmission feeding assembly comprises:
the second horizontal displacement device is horizontally and fixedly arranged on the rack, the transmission direction of the second horizontal displacement device is consistent with the length direction of the rack, and the second horizontal displacement device is used for driving the magnetic core to move from the blanking station of the magnetic core feeding assembly to the feeding station of the displacement driving assembly;
the bearing seat is arranged on the output end of the second horizontal displacement device;
horizontal buffering installation device is equipped with a plurality of, and a plurality of horizontal buffering installation device sets gradually along the length direction who bears the seat for the realization bears the weight of receiving of magnetic core.
As a preferable aspect of the full-automatic winding apparatus for the micro-transformer, the horizontal buffer mounting device includes:
the fixed receiving rod is horizontally and fixedly arranged on the side wall of one side of the bearing seat close to the magnetic core feeding assembly;
the buffer rod is horizontally sleeved in the fixed receiving rod;
the first rectangular bearing column is horizontally and fixedly installed on the side wall, close to the magnetic core feeding assembly, of the buffer rod, the size of the first rectangular bearing column is consistent with that of a rectangular hole in the middle of the magnetic core, and the first rectangular bearing column is used for bearing the magnetic core.
As a preferred solution of the full-automatic winding device for the miniature transformer, the processing and carrying device comprises:
the small-sized rotary table is horizontally and fixedly arranged on the output end of the pushing device;
and the second rectangular bearing column is horizontally and fixedly installed on the side wall of one side, close to the transmission feeding assembly, of the small turntable, and is used for realizing the bearing function of the magnetic core.
As a preferred solution of the full-automatic winding device for the micro-transformer, the magnetic core feeding assembly comprises:
the first pushing device is horizontally arranged on the rack, and the output direction of the first pushing device is vertical to the length direction of the rack;
the first horizontal displacement device is horizontally and fixedly arranged at the output end of the first pushing device, and the output direction of the first horizontal displacement device is vertical to that of the first pushing device;
the electromagnetic material taking plates are arranged, the two electromagnetic material taking plates are fixedly mounted at the output end of the first horizontal displacement device, the electromagnetic material taking plates are located on one side, close to the transmission material feeding assembly, of the magnetic core material feeding assembly, and the electromagnetic material taking plates are used for taking out the magnetic core from the vibration material feeding plate and conveying the magnetic core into the transmission material feeding assembly, so that the magnetic core material feeding process is achieved.
As an optimal scheme of a full-automatic spooling equipment for miniature transformer, the wire winding package subassembly is including the first support frame that is used for fixed mounting wire winding package subassembly, first support frame sets up in the frame, first support frame is located displacement drive assembly and is close to the one side top of transmission material loading subassembly, wire winding package subassembly is still including all being equipped with the copper drum that a plurality of groups all set up on first support frame, the packing paper disc, wire winding overspeed device tensioner, draw off mechanism and shearing mechanism, copper drum and packing paper disc vertical hub respectively on first support frame, wire winding overspeed device horizontal hub is on first support frame, wire winding overspeed device is located the below of copper drum and packing paper disc, draw off mechanism sets up the side at wire winding overspeed device, shearing mechanism sets up between wire winding overspeed device and draw off mechanism.
As an optimal scheme of full-automatic spooling equipment for miniature transformer, the pin connection component comprises a second support frame, the locating plate is placed to pin transport manipulator and pin, second support frame fixed mounting is in the frame, the second support frame is located displacement drive assembly directly over, the vertical installation of pin transport manipulator is on the second support frame, the locating plate is placed to the pin is equipped with a plurality of, the locating plate is placed to a plurality of pin sets gradually on second support frame top along the length direction of second support frame, the locating plate is placed to the pin and bears the device one-to-one with the processing, be equipped with the vacuum pin suction nozzle that is used for absorbing the pin on the pin transport manipulator.
As an optimal scheme for a full-automatic spooling equipment for miniature transformer, the tinning subassembly includes liquid tin installation pond and electric soldering tin seat, liquid tin installation pond and electric soldering tin seat are all installed in the frame, the length direction in liquid tin installation pond is unanimous with the length direction of frame, liquid tin installation pond is located one side that transmission material loading subassembly was kept away from to the displacement drive subassembly, the length direction in electric soldering tin seat is unanimous with the length direction in liquid tin installation pond, electric soldering tin seat is located one side that transmission material loading subassembly was kept away from to liquid tin installation pond.
As a preferred scheme of the full-automatic winding equipment for the miniature transformer, an electric control heating device is arranged on the outer side wall of the liquid tin mounting pool.
Compared with the prior art, the invention has the beneficial effects that:
the full-automatic winding equipment for the miniature transformer can automatically complete a series of operations such as magnetic core feeding, winding, pin connecting, tinning and the like, greatly saves the processing time, reduces the production cost, can realize an integrated processing process through the displacement driving assembly 4, avoids repeated carrying and repeated positioning, improves the processing precision of the equipment, and reduces the labor intensity of workers.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5 is a schematic perspective view of a magnetic core loading assembly according to the present invention;
FIG. 6 is a schematic perspective view of the feeding assembly of the present invention;
FIG. 7 is a perspective view of the displacement drive assembly of the present invention;
fig. 8 is a perspective view of the wrapping package assembly of the present invention;
figure 9 is a partial structural elevational view of the wrap package assembly of the present invention;
fig. 10 is a schematic perspective view of the pin receiving assembly of the present invention;
FIG. 11 is a perspective view of a tin plating assembly of the present invention.
The reference numbers in the figures are:
1-a frame; 2-a magnetic core feeding assembly; 3-conveying a feeding assembly; 4-a displacement drive assembly; 5-winding package assembly; 6-connecting a pin component; 7-a tin plating assembly; 8-a third horizontal displacement device; 9-a rotation drive; 10-a pushing device; 11-second horizontal displacement means; 12-a carrying seat; 13-fixing the receiving rod; 14-a buffer rod; 15-a first rectangular load-bearing column; 16-a small turntable; 17-a second rectangular load-bearing column; 18-a first pushing device; 19-first horizontal displacement means; 20-an electromagnetic material taking plate; 21-a first support frame; 22-copper wire coil; 23-packaging paper disc; 24-a winding tensioner; 25-a wire pulling device; 26-a shearing device; 27-a second support; 28-pin handling robot; 29-pin positioning plate; 30-vacuum pin suction nozzle; 31-liquid tin installation tank; 32-electric soldering tin seat; 33-electrically controlled heating means.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 4, a fully automatic winding apparatus for a micro-transformer includes:
a frame 1;
the magnetic core feeding assembly 2 is arranged on the rack 1 and used for feeding the magnetic core into the rack 1 so as to facilitate the winding operation of the magnetic core;
the transmission feeding assembly 3 is horizontally arranged on the rack 1, the transmission direction of the transmission feeding assembly 3 is consistent with the length direction of the rack 1, and the output end of the magnetic core feeding assembly 2 is communicated with the input end of the transmission feeding assembly 3 and used for clamping and transporting the magnetic core of the magnetic core feeding assembly 2 and transporting the magnetic core to the input end of the displacement driving assembly 4;
the displacement driving assembly 4 is arranged on the rack 1, the transmission direction of the displacement driving assembly 4 is perpendicular to the transmission direction of the transmission feeding assembly 3, the output end of the transmission feeding assembly 3 is communicated with the input end of the displacement driving assembly 4, and the displacement driving assembly 4 is used for moving the magnetic core to each processing station on the rack 1 and changing the position state of the magnetic core so as to realize subsequent operation processes of winding, pin connection, soldering and the like;
the winding and packaging assembly 5 is arranged on the rack 1, is positioned on one side, close to the transmission feeding assembly 3, above the displacement driving assembly 4 and is used for winding a copper wire and packaging paper on the magnetic core;
the pin connecting component 6 is arranged on the rack 1, is positioned right above the displacement driving component 4 and is used for connecting a pin at one end of the magnetic core;
the tinning component 7 is arranged on the rack 1, is positioned on one side, away from the transmission feeding component 3, below the displacement driving component 4, and is used for tinning the magnetic core connected with the pins and heating and fixing the magnetic core;
the displacement drive assembly 4 includes:
the third horizontal displacement device 8 is horizontally and fixedly arranged on the rack 1, and the transmission direction of the third horizontal displacement device 8 is vertical to the length direction of the rack 1 and is used for driving the magnetic core to displace in the horizontal direction so as to facilitate the switching of each processing station;
the rotation driving device 9 is horizontally and fixedly arranged at the output end of the third horizontal displacement device 8 and is used for driving the magnetic core to rotate in the vertical direction so as to change the deflection angle of the magnetic core;
the pushing device 10 is arranged at the output end of the rotary driving device 9 and used for pushing the processing bearing device to advance so as to realize the installation and the disassembly of the magnetic core and can be matched with actions required by the processing of each station;
the processing bearing device is provided with a plurality of processing bearing devices which are sequentially arranged along the length direction of the pushing device 10, and the processing bearing device is horizontally and fixedly installed at the output end of the pushing device 10 and used for realizing the bearing function of the magnetic core.
The transfer and feeding assembly 3 shown with reference to fig. 6 comprises:
the second horizontal displacement device 11 is horizontally and fixedly arranged on the rack 1, and the transmission direction of the second horizontal displacement device 11 is consistent with the length direction of the rack 1 and is used for driving the magnetic core to move from the blanking station of the magnetic core feeding assembly 2 to the feeding station of the displacement driving assembly 4;
a bearing seat 12 arranged on the output end of the second horizontal displacement device 11;
horizontal buffering installation device is equipped with a plurality of, and a plurality of horizontal buffering installation device sets gradually along the length direction who bears seat 12 for the realization bears the weight of the receipt of magnetic core. When transmission material loading subassembly 3 during operation, bear the magnetic core of material loading in magnetic core material loading subassembly 2 through horizontal buffering installation device, can install a plurality of horizontal buffering installation device through bearing seat 12 to in step realize the transportation process to a plurality of magnetic cores, second horizontal displacement device 11 will be followed the magnetic core of receiving in magnetic core material loading subassembly 2 and transported to the material loading station of displacement drive subassembly 4, and then realize the transportation process to the magnetic core.
The horizontal buffer mounting apparatus shown with reference to fig. 6 includes:
the fixed receiving rod 13 is horizontally and fixedly arranged on the side wall of the bearing seat 12 close to the magnetic core feeding assembly 2;
a buffer rod 14 horizontally sleeved in the fixed receiving rod 13;
first rectangle bears post 15, and horizontal fixed mounting is on buffer beam 14 is close to one side lateral wall of magnetic core material loading subassembly 2, and the size of first rectangle bears post 15 is unanimous with the rectangle hole size at magnetic core middle part, and first rectangle bears post 15 to be used for bearing the magnetic core. At horizontal buffering installation device during operation, bear post 15 through first rectangle and install the magnetic core, fixed receiving rod 13 is used for bearing post 15 to install and spacing buffer beam 14 and first rectangle, and buffer beam 14 bears post 15 for first rectangle and provides the flexible ability of buffering to subsequent magnetic core material loading installation process.
The processing carrier shown with reference to fig. 7 comprises:
the small-sized rotating disc 16 is horizontally and fixedly arranged on the output end of the pushing device 10;
and a second rectangular bearing column 17 is horizontally and fixedly installed on the side wall of the small turntable 16 close to one side of the transmission feeding assembly 3, and is used for realizing the bearing function of the magnetic core. When the processing bearing device works, the second rectangular bearing column 17 is installed on the pushing device 10 through the small-sized rotary table 16, the second rectangular bearing column 17 moves forwards to abut against the first rectangular bearing column 15, the first rectangular bearing column 15 is retracted through the buffer rod 14, the second rectangular bearing column 17 is installed in the magnetic core, and the feeding process of the displacement driving assembly 4 is achieved.
The core loading assembly 2 shown with reference to fig. 5 includes:
the first pushing device 18 is horizontally arranged on the rack 1, and the output direction of the first pushing device 18 is vertical to the length direction of the rack 1;
the first horizontal displacement device 19 is horizontally and fixedly arranged at the output end of the first pushing device 18, and the output direction of the first horizontal displacement device 19 is vertical to that of the first pushing device 18;
the two electromagnetic material taking plates 20 are fixedly mounted at the output end of the first horizontal displacement device 19, the electromagnetic material taking plates 20 are located on one side, close to the transmission feeding assembly 3, of the magnetic core feeding assembly 2, and the electromagnetic material taking plates 20 are used for taking out magnetic cores from the vibration feeding disc and conveying the magnetic cores into the transmission feeding assembly 3, so that the magnetic core feeding process is achieved. When the magnetic core feeding assembly 2 works, the electromagnetic feeding plate 20 is driven to move to the feeding end through the output of the first pushing device 18, the electromagnetic feeding plate 20 is electrified to feed the magnetic core placed in the vibrating feeding disc out, the electromagnetic feeding plate 20 is driven to move to the feeding end of the transmission feeding assembly 3 through the combined action of the first horizontal displacement device 19 and the first pushing device 18, the electromagnetic feeding plate 20 is powered off, the adsorption function of the magnetic core is disconnected, and then the feeding operation of the magnetic core is completed.
The winding package assembly 5 shown by referring to fig. 8-9 comprises a first support frame 21 for fixedly mounting the winding package assembly 5, the first support frame 21 is arranged on the frame 1, the first support frame 21 is positioned above one side of the displacement driving assembly 4 close to the transmission feeding assembly 3, the winding package assembly 5 further comprises a plurality of groups of copper wire discs 22 and package paper discs 23 which are arranged on the first support frame 21, the winding and tensioning device comprises a winding and tensioning device 24, a wire drawing device 25 and a shearing device 26, wherein a copper wire disc 22 and a packaging paper disc 23 are respectively vertically connected to a first support frame 21, the winding and tensioning device 24 is horizontally connected to the first support frame 21, the winding and tensioning device 24 is positioned below the copper wire disc 22 and the packaging paper disc 23, the wire drawing device 25 is arranged beside the winding and tensioning device 24, and the shearing device 26 is arranged between the winding and tensioning device 24 and the wire drawing device 25. When the winding and packaging assembly 5 works, the displacement driving assembly 4 moves the magnetic core to the lower part of the first supporting frame 21 through the third horizontal displacement device 8, the rotary driving device 9 outputs to drive the magnetic core to rotate upwards to a vertical state, the magnetic core is positioned between the wire drawing device 25 and the winding and tensioning device 24, copper wires are led in through a copper wire coil 22, the copper wires are output through a wire drawing device 25 through a wire winding tensioning device 24 and are attached to a magnetic core, the winding process of the copper wires is realized through the rotation of a small turntable 16, after the copper wire is wound, the cutting device 26 cuts the copper wire, the packaging paper is guided into the packaging paper tray 23, the packaging paper is output through the wire winding tension device 24 and attached to the magnetic core on which the copper wire is wound, the winding process of the packaging paper is realized through the rotation of the small-sized rotary table 16, after the wrapping paper is completely wound, the cutting device 26 cuts the wrapping paper, and therefore the complete winding process is achieved.
Referring to fig. 10, the pin assembly 6 includes a second support frame 27, a pin handling manipulator 28 and a pin placing positioning plate 29, the second support frame 27 is fixedly mounted on the rack 1, the second support frame 27 is located right above the displacement driving assembly 4, the pin handling manipulator 28 is vertically mounted on the second support frame 27, the pin placing positioning plate 29 is provided with a plurality of pins, the plurality of pin placing positioning plates 29 are sequentially arranged on the top end of the second support frame 27 along the length direction of the second support frame 27, the pin placing positioning plates 29 are in one-to-one correspondence with the processing bearing device, and the pin handling manipulator 28 is provided with a vacuum pin suction nozzle 30 for sucking the pins. When the pin assembly 6 works, the pins in the pin storage box are clamped through the movement of the pin carrying mechanical arm 28, the pins are sucked through the vacuum pin suction nozzle 30, the pins adsorbed on the vacuum pin suction nozzle 30 are transported to the pins by the pin carrying mechanical arm 28 to be stored in the pin placing positioning plate 29, the pins are placed in the positioning plate 29 to be clamped, the third horizontal displacement device 8 outputs and drives the magnetic core after winding to move to the lower part of the second supporting frame 27, the magnetic core is upwards pushed by the output of the pushing device 10, and then the pins located inside the pin placing positioning plate 29 are inserted into the corresponding pin mounting positions in the magnetic core, so that the pin mounting work is realized.
Referring to fig. 11, the tin plating assembly 7 includes a liquid tin installation pool 31 and an electric soldering tin seat 32, the liquid tin installation pool 31 and the electric soldering tin seat 32 are both installed on the rack 1, the length direction of the liquid tin installation pool 31 is consistent with the length direction of the rack 1, the liquid tin installation pool 31 is located on one side of the displacement driving assembly 4 far away from the transmission feeding assembly 3, the length direction of the electric soldering tin seat 32 is consistent with the length direction of the liquid tin installation pool 31, and the electric soldering tin seat 32 is located on one side of the liquid tin installation pool 31 far away from the transmission feeding assembly 3. At 7 during operations of tinning subassembly, the top of the child liquid tin installation pond 31 of the magnetic core motion of having installed the pin is driven through the output of third horizontal displacement device 8, it is rotatory that rotary driving device 9 output drives the magnetic core, the vertical downward setting in one side of installing the pin, pusher 10 output drives the magnetic core downstream, and then soak the pin in liquid tin, pusher 10 resets, third horizontal displacement device 8 drives the magnetic core motion to the top of electric soldering tin seat 32, pusher 10 output drives the magnetic core downstream, and then link together pin and magnetic core heating through electric soldering tin seat 32, pin tinning operation has been realized.
An electrically controlled heating device 33 is mounted on the outer side wall of the liquid tin installation pool 31 shown with reference to fig. 11. For heating the tin in the mounting bath 31 of liquid tin and controlling the temperature in the mounting bath 31 of liquid tin, ensuring that the tin is in the liquid state.
The working principle of the invention is as follows:
when the equipment works, the first pushing device 18 outputs and drives the electromagnetic material taking plate 20 to move to a material taking end, the electromagnetic material taking plate 20 is electrified to take out the magnetic cores placed in the vibrating material feeding disc, the electromagnetic material taking plate 20 is driven to move to the material feeding end of the transmission material feeding assembly 3 through the combined action of the first horizontal displacement device 19 and the first pushing device 18, the electromagnetic material taking plate 20 is powered off to break off the adsorption function of the magnetic cores, and further the material feeding operation of the magnetic cores is completed, the magnetic cores fed in the magnetic core material feeding assembly 2 are loaded through the horizontal buffering installation devices, a plurality of horizontal buffering installation devices can be installed through the loading seat 12 so as to synchronously realize the transfer process of the plurality of magnetic cores, the second horizontal displacement device 11 transfers the magnetic cores received from the magnetic core material feeding assembly 2 to the material feeding station of the displacement driving assembly 4, and further realize the transfer process of the magnetic cores, the second rectangular bearing column 17 is installed on the pushing device 10 through the small-sized turntable 16, the second rectangular bearing column 17 moves forwards to abut against the first rectangular bearing column 15, the first rectangular bearing column 15 is retracted through the buffer rod 14, the second rectangular bearing column 17 is installed inside the magnetic core, the feeding process of the displacement driving assembly 4 is achieved, the displacement driving assembly 4 moves the magnetic core to the lower side of the first supporting frame 21 through the third horizontal displacement device 8, the rotary driving device 9 outputs to drive the magnetic core to rotate upwards to the vertical state, the magnetic core is located between the wire pulling device 25 and the wire winding tensioning device 24, a copper wire is led in through the copper wire coil 22, the copper wire is output to be attached to the magnetic core through the wire pulling device 25 through the wire winding tensioning device 24, the wire winding process of the copper wire is achieved through the rotation of the small-sized turntable 16, after the winding of the copper wire is completed, the cutting device 26 cuts the copper wire, leading in packing paper through a packing paper disc 23, leading out the packing paper through a winding tension device 24 and attaching the packing paper to a magnetic core of a winding copper wire through a wire drawing device 25, realizing the winding process of the packing paper through the rotation of a small turntable 16, cutting off the packing paper by a cutting device 26 after the winding of the packing paper is finished, further realizing the complete winding process, driving the magnetic core with pins to move above a child liquid tin installation pool 31 through the output of a third horizontal displacement device 8, driving the magnetic core to rotate through the output of a rotary driving device 9, vertically and downwards arranging one side with the pins, driving the magnetic core to move downwards through the output of a pushing device 10, further soaking the pins in the liquid tin, resetting the pushing device 10, driving the magnetic core to move to the upper part of an electric soldering tin seat 32 through the output of the third horizontal displacement device 8, driving the magnetic core to move downwards through the output of the pushing device 10, further heating and connecting the pins and the magnetic core together through the electric soldering tin seat 32, the full-automatic winding equipment for the miniature transformer can automatically complete a series of operations such as magnetic core feeding, winding, pin connecting, tin plating and the like, greatly saves the processing time, reduces the production cost, can realize an integrated processing process through the displacement driving assembly 4, avoids repeated carrying and repeated positioning, improves the processing precision of the equipment, and reduces the labor intensity of workers.
The device/apparatus/method realizes the functions of the invention by the following steps, thereby solving the technical problems proposed by the invention:
step one, when the magnetic core feeding assembly 2 works, the first pushing device 18 outputs and drives the electromagnetic material taking plate 20 to move to a material taking end, the electromagnetic material taking plate 20 is electrified to take out the magnetic core placed in the vibration feeding disc, the electromagnetic material taking plate 20 is driven to move to the feeding end of the transmission feeding assembly 3 through the combined action of the first horizontal displacement device 19 and the first pushing device 18, the electromagnetic material taking plate 20 is powered off, the adsorption function of the magnetic core is disconnected, and then the feeding operation of the magnetic core is completed.
Step two, when the transmission feeding assembly 3 works, the magnetic cores loaded in the magnetic core feeding assembly 2 are loaded through the horizontal buffering installation devices, a plurality of horizontal buffering installation devices can be installed through the loading seat 12, so that the transfer process of the plurality of magnetic cores is synchronously realized, the second horizontal displacement devices 11 transfer the magnetic cores received from the magnetic core feeding assembly 2 to the loading station of the displacement driving assembly 4, and further the transfer process of the magnetic cores is realized.
Step three, when the horizontal buffering installation device works, the magnetic core is installed through the first rectangular bearing column 15, the fixed receiving rod 13 is used for installing and limiting the buffering rod 14 and the first rectangular bearing column 15, and the buffering rod 14 provides buffering telescopic capacity for the first rectangular bearing column 15 so as to facilitate the subsequent magnetic core feeding installation process.
Step four, when the processing bearing device works, the second rectangular bearing column 17 is installed on the pushing device 10 through the small-sized rotary table 16, the second rectangular bearing column 17 moves forwards to abut against the first rectangular bearing column 15, the first rectangular bearing column 15 is retracted through the buffer rod 14, the second rectangular bearing column 17 is installed inside the magnetic core, and the feeding process of the displacement driving assembly 4 is achieved.
Step five, when the winding and packaging assembly 5 works, the displacement driving assembly 4 moves the magnetic core to the lower part of the first supporting frame 21 through the third horizontal displacement device 8, the output of the rotation driving device 9 drives the magnetic core to rotate upwards to a vertical state, the magnetic core is positioned between the wire drawing device 25 and the winding and tensioning device 24, a copper wire is led in through the copper wire coil 22, the copper wire is output and attached to the magnetic core through the wire drawing device 25 through the winding and tensioning device 24, the winding process of the copper wire is realized through the rotation of the small-sized turntable 16, after the winding of the copper wire is finished, the copper wire is cut off by the cutting device 26, the packaging paper is led in through the packaging paper disk 23, the packaging paper is output and attached to the magnetic core wound with the copper wire through the wire drawing device 25 through the winding and tensioning device 24, the winding process of the packaging paper is realized through the rotation of the small-sized turntable 16, and after the winding of the packaging paper is finished, the cutting device 26 cuts off the packaging paper, thereby realizing the complete winding process.
Step six, when the pin assembly 6 works, the pins in the pin storage box at the outer side are clamped by the movement of the pin carrying mechanical arm 28, the suction process of the pins is realized through the vacuum pin suction nozzle 30, the pins adsorbed on the vacuum pin suction nozzle 30 are transported to the pin placing positioning plate 29 by the pin carrying mechanical arm 28 to be stored, the pins are clamped by the pin placing positioning plate 29, the third horizontal displacement device 8 outputs and drives the magnetic core after winding to move to the lower part of the second supporting frame 27, the magnetic core is upwards pushed by the output of the pushing device 10, and the pins positioned inside the pin placing positioning plate 29 are inserted into corresponding pin installation positions in the magnetic core, so that the pin installation work is realized.
Seventhly, at tinning subassembly 7 during operation, the top of the child liquid tin installation pond 31 of magnetic core motion that has installed the pin is driven through the output of third horizontal displacement device 8, it is rotatory that rotary driving device 9 output drives the magnetic core, the vertical downward setting in one side that will install the pin, pusher 10 output drives the magnetic core downstream, and then soak the pin in liquid tin, pusher 10 resets, third horizontal displacement device 8 drives the magnetic core and moves to the top of electric soldering tin seat 32, pusher 10 output drives the magnetic core downstream, and then link together pin and magnetic core heating through electric soldering tin seat 32, pin tinning operation has been realized.
And step eight, heating the tin in the liquid tin installation pool 31 and controlling the temperature in the liquid tin installation pool 31 to ensure that the tin is in a liquid state.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. A full-automatic spooling equipment for miniature transformer characterized in that includes:
a frame (1);
the magnetic core feeding assembly (2) is arranged on the rack (1) and used for feeding the magnetic core into the rack (1) so as to facilitate the winding operation of the magnetic core;
the magnetic core feeding assembly (2) is horizontally arranged on the rack (1), the transmission direction of the transmission feeding assembly (3) is consistent with the length direction of the rack (1), the output end of the magnetic core feeding assembly (2) is communicated with the input end of the transmission feeding assembly (3), and the magnetic core feeding assembly is used for clamping and transporting the magnetic core of the magnetic core feeding assembly (2) and transporting the magnetic core to the input end of the displacement driving assembly (4);
the displacement driving assembly (4) is arranged on the rack (1), the transmission direction of the displacement driving assembly (4) is perpendicular to the transmission direction of the transmission feeding assembly (3), the output end of the transmission feeding assembly (3) is communicated with the input end of the displacement driving assembly (4), and the displacement driving assembly (4) is used for moving the magnetic core to each processing station on the rack (1) and changing the position state of the magnetic core so as to realize the subsequent winding, pin receiving and soldering operation processes;
the winding packaging component (5) is arranged on the rack (1), is positioned on one side, close to the transmission feeding component (3), above the displacement driving component (4) and is used for winding the copper wire and the packaging paper on the magnetic core;
the pin connecting component (6) is arranged on the rack (1), is positioned right above the displacement driving component (4) and is used for connecting a pin into one end of the magnetic core;
the tin plating assembly (7) is arranged on the rack (1), is positioned on one side, away from the transmission feeding assembly (3), below the displacement driving assembly (4), and is used for plating tin on the magnetic core connected with the pins and heating and fixing the magnetic core;
the displacement drive assembly (4) comprises:
the third horizontal displacement device (8) is horizontally and fixedly arranged on the rack (1), and the transmission direction of the third horizontal displacement device (8) is vertical to the length direction of the rack (1) and is used for driving the magnetic core to displace in the horizontal direction so as to facilitate the switching of each processing station;
the rotary driving device (9) is horizontally and fixedly arranged at the output end of the third horizontal displacement device (8) and is used for driving the magnetic core to rotate in the vertical direction so as to change the deflection angle of the magnetic core;
the pushing device (10) is arranged at the output end of the rotary driving device (9) and used for pushing the processing bearing device to advance so as to realize the installation and the disassembly of the magnetic core and realize the action required by the processing of each station in a matching way;
the processing bearing devices are sequentially arranged along the length direction of the pushing device (10), and are horizontally and fixedly installed at the output end of the pushing device (10) and used for bearing the magnetic core;
the conveying and feeding assembly (3) comprises:
the second horizontal displacement device (11) is horizontally and fixedly arranged on the rack (1), and the transmission direction of the second horizontal displacement device (11) is consistent with the length direction of the rack (1) and is used for driving the magnetic core to move from the blanking station of the magnetic core feeding assembly (2) to the feeding station of the displacement driving assembly (4);
a bearing seat (12) arranged on the output end of the second horizontal displacement device (11);
the horizontal buffer mounting devices are arranged in a plurality and are sequentially arranged along the length direction of the bearing seat (12) and used for receiving and bearing the magnetic core;
horizontal buffering installation device includes:
the fixed receiving rod (13) is horizontally and fixedly arranged on the side wall of one side of the bearing seat (12) close to the magnetic core feeding assembly (2);
the buffer rod (14) is horizontally sleeved in the fixed receiving rod (13);
the first rectangular bearing column (15) is horizontally and fixedly installed on the side wall, close to the magnetic core feeding assembly (2), of the buffer rod (14), the size of the first rectangular bearing column (15) is consistent with that of a rectangular hole in the middle of the magnetic core, and the first rectangular bearing column (15) is used for bearing the magnetic core;
processing load bearing device includes:
the small-sized rotating disc (16) is horizontally and fixedly arranged on the output end of the pushing device (10);
the second rectangular bearing column (17) is horizontally and fixedly arranged on the side wall of the small turntable (16) close to one side of the transmission feeding assembly (3) and is used for realizing the bearing function of the magnetic core;
magnetic core material loading subassembly (2) includes:
the first pushing device (18) is horizontally arranged on the rack (1), and the output direction of the first pushing device (18) is vertical to the length direction of the rack (1);
the first horizontal displacement device (19) is horizontally and fixedly arranged at the output end of the first pushing device (18), and the output direction of the first horizontal displacement device (19) is vertical to the output direction of the first pushing device (18);
the two electromagnetic material taking plates (20) are fixedly arranged at the output end of the first horizontal displacement device (19), the electromagnetic material taking plates (20) are positioned on one side, close to the transmission feeding assembly (3), of the magnetic core feeding assembly (2), and the electromagnetic material taking plates (20) are used for taking out the magnetic core from the vibration feeding plate and sending the magnetic core into the transmission feeding assembly (3) so as to realize the magnetic core feeding process;
the winding package assembly (5) comprises a first support frame (21) used for fixedly mounting the winding package assembly (5), the first support frame (21) is arranged on the rack (1), the first support frame (21) is positioned above one side, close to the transmission feeding assembly (3), of the displacement driving assembly (4), the winding package assembly (5) further comprises a copper wire coil (22), a packaging paper disc (23), a winding tensioning device (24), a wire pulling device (25) and a shearing device (26), a plurality of groups of copper wire coils (22) are arranged on the first support frame (21), the copper wire coil (22) and the packaging paper disc (23) are respectively and vertically connected onto the first support frame (21), the winding tensioning device (24) is horizontally connected onto the first support frame (21), the winding tensioning device (24) is positioned below the copper wire coil (22) and the packaging paper disc (23), the wire pulling device (25) is arranged beside the winding tensioning device (24), the shearing device (26) is arranged between the winding tensioning device (24) and the wire pulling device (25);
the pin receiving assembly (6) comprises a second support frame (27), a pin carrying manipulator (28) and pin placing positioning plates (29), the second support frame (27) is fixedly installed on the rack (1), the second support frame (27) is located right above the displacement driving assembly (4), the pin carrying manipulator (28) is vertically installed on the second support frame (27), a plurality of pin placing positioning plates (29) are arranged, the plurality of pin placing positioning plates (29) are sequentially arranged at the top end of the second support frame (27) along the length direction of the second support frame (27), the pin placing positioning plates (29) correspond to the processing bearing device one by one, and vacuum pin suction nozzles (30) for sucking pins are arranged on the pin carrying manipulator (28);
tin-plating subassembly (7) are including liquid tin installation pond (31) and electric soldering tin seat (32), liquid tin installation pond (31) and electric soldering tin seat (32) are all installed on frame (1), the length direction of liquid tin installation pond (31) is unanimous with the length direction of frame (1), one side of transmission material loading subassembly (3) is kept away from in liquid tin installation pond (31) is located displacement drive assembly (4), the length direction of electric soldering tin seat (32) is unanimous with the length direction of liquid tin installation pond (31), one side of transmission material loading subassembly (3) is kept away from in electric soldering tin seat (32) is located liquid tin installation pond (31).
2. The fully automatic winding device for micro-transformers according to claim 1, characterized in that the outer side wall of the liquid tin installation tank (31) is provided with an electrically controlled heating device (33).
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113436880B (en) * | 2021-07-07 | 2022-02-18 | 新沂市向荣电子有限公司 | Avoid chaotic full-automatic spooling equipment who is used for miniature transformer of wire winding |
| CN113903579B (en) * | 2021-10-19 | 2024-01-30 | 东莞市鑫华翼自动化科技有限公司 | Automatic production device, method and system for transformer grounding copper foil |
| CN114551086B (en) * | 2022-04-25 | 2022-07-15 | 启东市林冲电测电器有限公司 | Full-automatic winding equipment for miniature transformer |
| CN114974857B (en) * | 2022-06-13 | 2023-08-08 | 博罗县嘉治电子有限公司 | Paint dipping device with protection function for transformer production and use method thereof |
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Denomination of invention: A fully automatic winding device for miniature transformer Effective date of registration: 20230113 Granted publication date: 20220805 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: Bengbu Zhengyuan Electronic Technology Co.,Ltd. Registration number: Y2023980031195 |
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Denomination of invention: A fully automatic winding device for micro transformers Granted publication date: 20220805 Pledgee: Bengbu financing guarantee Group Co.,Ltd. Pledgor: Bengbu Zhengyuan Electronic Technology Co.,Ltd. Registration number: Y2024980026020 |