Disclosure of Invention
The invention mainly aims to solve the problem that when real-time data are not matched with a model due to the fact that only a health state monitoring model is integrated in a monitoring system, the system judges that equipment is abnormal through an elimination method, so that the sensitivity and the accuracy of the health state monitoring system of a wind generating set are influenced, and provides a large data-based set online monitoring method.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided a big data based on-line monitoring method for a unit, comprising the steps of:
step one, establishing a single-measuring-point evaluation model, a normal state data model and an abnormal state data model;
the single-measuring-point evaluation model is established based on a noise reduction historical data set of typical measuring points, a to-be-evaluated interval corresponding to the typical measuring points is arranged in the single-measuring-point evaluation model, the to-be-evaluated interval comprises all operating parameters of the typical measuring points under the operating state of the wind generating set, and the single-measuring-point evaluation model is used for predicting the operating state of the wind generating set;
the normal state data model is provided with normal ranges of all the typical measuring points when the wind generating set operates normally;
the abnormal state data model is provided with abnormal ranges of all the typical measuring points when the wind generating set operates abnormally;
step two, collecting real-time data of the typical measuring points, and carrying out noise reduction processing on the real-time data to obtain a plurality of noise reduction real-time data sets, wherein the typical measuring points correspond to the noise reduction real-time data sets one by one;
step three, the noise reduction real-time data set in the step two is accessed into the single-measuring-point evaluation model for online fault detection;
step four, selectively accessing the noise reduction real-time data set in the step three into the abnormal state data model for online fault detection;
combining every two noise reduction real-time data sets to be subjected to health degree evaluation in the step four to obtain a plurality of real-time grey correlation degree combinations, and carrying out non-dimensionalization processing on the real-time grey correlation degree combinations to obtain correlation real-time data sequences;
the associated real-time data sequence is accessed into the normal state data model, and if the associated real-time data sequence is located in the normal range of the normal state data model, the wind generating set is judged to normally operate; if the associated real-time data sequence is located outside the normal range of the normal state data model, judging that the wind generating set is abnormal in operation;
and step six, optimizing the noise reduction real-time data corresponding to the abnormal operation of the wind generating set into the abnormal state data model based on the judgment result in the step five.
Preferably, the noise reduction historical data set is obtained by performing noise reduction on historical data of a plurality of monitoring measuring points, and the historical data covers operating parameters of the wind generating set within 1-3 years of operation.
Preferably, the modeling method of the single-point evaluation model comprises the following steps:
and performing trend analysis on the noise reduction historical data set of each monitoring measuring point, determining the typical measuring point by combining a wind generating set use condition record table, and setting the to-be-evaluated interval corresponding to the typical measuring point.
Preferably, the online fault detection method of the single-point evaluation model in step three is as follows:
extracting a typical measuring point measured value corresponding to the typical measuring point from the noise reduction real-time data set, comparing the typical measuring point measured value with the interval to be evaluated, if the typical measuring point measured value is located outside the interval to be evaluated, determining that the wind generating set does not run, finishing the evaluation, if the typical measuring point measured value is located within the interval to be evaluated, determining that the wind generating set runs, and sending the corresponding noise reduction real-time data set to the abnormal state data model.
Preferably, the online fault detection method of the abnormal state data model in the fourth step is as follows:
and receiving the noise reduction real-time data set on the single-point evaluation model, if the noise reduction real-time data set is located in the abnormal range of the abnormal state data model, determining that the wind generating set is abnormal in operation, and finishing evaluation, and if the noise reduction real-time data set is located outside the abnormal range of the abnormal state data model, storing the noise reduction real-time data set, and sending the noise reduction real-time data set to the normal state data model for health degree evaluation.
Preferably, the normal state historical data sets are combined pairwise to obtain a plurality of normal state ash association degree combinations, an association degree analysis method is adopted to calculate the ash association degree value of the normal state ash association degree combinations, redundant measuring points are eliminated according to the ash association degree value, and the reserved normal state ash association degree combinations are subjected to dimensionless processing to obtain associated normal state data sequences.
Preferably, the modeling method of the normal state data model includes:
establishing the normal state data model based on the associated normal state data sequences, mapping all the associated normal state data sequences to a normal state space, constructing a plurality of second external planes based on boundary points of the normal state space, equally dividing each second external plane into a plurality of plane models, enabling the plane models to correspond to the normal state gray correlation degree combinations one by one, and fitting the maximum value and the minimum value on the associated normal state data sequences to the plane models to obtain the normal range of the normal state data model corresponding to the normal state gray correlation degree combinations.
The invention at least comprises the following beneficial effects:
1. the method and the device utilize the historical data of the operation of the wind generating set as the basis of system modeling, carry out noise reduction processing on the historical data through trend analysis to obtain a noise reduction historical data set, can determine a typical measuring point and a to-be-evaluated interval corresponding to the typical measuring point when the wind generating set is in the operation state through the trend analysis of the noise reduction historical data set and combining with a using condition recording table of the wind generating set, and the typical measuring point can reflect the operation state of the device, so that the operation state of the device can be rapidly judged through the to-be-evaluated interval after the monitoring system accesses the real-time data, and the online monitoring process of the operation state of the wind.
2. When the monitoring is carried out, the real-time data is directly accessed into the single-point evaluation model, the running state of the equipment or whether the data is noise can be quickly detected through the single-point evaluation model, or the single-point evaluation model judges that the equipment runs and the real-time data is non-noise data, the real-time data can be accessed into the abnormal state data model, and the abnormal state data model is established based on the abnormal state historical data, so that when the real-time data is successfully matched with the abnormal state data model, the system can quickly and accurately send out an abnormal signal of the equipment, a worker can conveniently examine and repair the abnormal state, and the monitoring efficiency and the accuracy of the monitoring system on faults are improved.
3. The abnormal data model is established based on the abnormal data in the historical data, so that when the real-time data is subjected to abnormal verification, if the real-time data is not detected when the abnormal data model is accessed and the normal data model is also not detected, the real-time data is judged to be the abnormal data, and the real-time abnormal data when a new fault occurs is supplemented into the original abnormal data model, so that the abnormal data model can realize dynamic optimization along with the use and monitoring of equipment, and the accuracy of a monitoring system is further improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
The invention provides a big data-based unit online monitoring method, and figures 1-4 show an implementation form according to the invention, which comprises the following steps:
step one, establishing a single-measuring-point evaluation model, a normal state data model and an abnormal state data model, wherein,
the single-measuring-point evaluation model is established based on a noise reduction historical data set of typical measuring points, a to-be-evaluated interval corresponding to the typical measuring points is arranged in the single-measuring-point evaluation model, the to-be-evaluated interval comprises all operation parameters of the typical measuring points in the operation state of the wind generating set, the single-measuring-point evaluation model is used for predicting the operation state of the wind generating set, the noise reduction historical data set is obtained by performing noise reduction on historical data of a plurality of monitoring measuring points, and the historical data covers the operation parameters of the wind generating set in 1-3 years of operation.
The modeling method of the single-point evaluation model comprises the following steps: and performing trend analysis on the noise reduction historical data set of each monitoring measuring point, determining typical measuring points by combining with a use condition recording table of the wind generating set, and setting an interval to be evaluated corresponding to the typical measuring points, wherein a trend graph of the typical measuring points is shown in figure 1, and the interval to be evaluated of the typical measuring points can be quickly determined from the trend graph.
The normal state data model is provided with normal ranges of all typical measuring points when the wind generating set normally operates.
The modeling method of the normal state data model comprises the following steps: selecting any measuring point from typical measuring points as a reference measuring point, using a plurality of measuring points which are not selected as associated measuring points, combining a noise reduction historical data set corresponding to the reference measuring point with a noise reduction historical data set of each associated measuring point to obtain a plurality of data sets to be separated, performing association relation comparison analysis on the data sets to be separated, obtaining a normal state linear regression curve and an abnormal state linear regression curve after the association relation comparison analysis on each data set to be separated, and extracting data on the normal state linear regression curve to obtain a normal state historical data set.
Combining the normal state historical data sets pairwise to obtain a plurality of normal state gray association degree combinations, calculating gray association degree values of the normal state gray association degree combinations by adopting an association degree analysis method, eliminating redundant measuring points according to the gray association degree values, and carrying out dimensionless processing on the reserved normal state gray association degree combinations to obtain associated normal state data sequences.
Specifically, the method for excluding the redundant measurement points comprises the following steps: setting a correlation threshold, if the grey correlation values of all normal state grey correlation combination related to the typical measuring point are smaller than the correlation threshold, judging the measuring point as a redundant measuring point, and removing the normal state grey correlation combination related to the measuring point; and if the grey correlation value of any one or more of the normal state grey correlation degree combinations related to the typical measuring point is larger than the correlation degree threshold value, keeping the normal state grey correlation degree combination related to the measuring point.
Establishing a normal state data model based on the associated normal state data sequences, mapping all the associated normal state data sequences to a normal state space, constructing a plurality of second external planes based on boundary points of the normal state space, equally dividing each second external plane into a plurality of plane models, enabling the plane models to correspond to normal state gray association degree combinations one by one, and fitting the maximum value and the minimum value on the associated normal state data sequences into the plane models to obtain the normal range of the normal state data model corresponding to the normal state gray association degree combinations.
Generally speaking, the normal operation time in the wind generating set is longer than the abnormal operation time, so that the number of normal state historical data sets obtained after the noise reduction historical data is subjected to correlation comparison and analysis is more than that of abnormal state historical data sets, therefore, dimension reduction and optimization processing are required to be carried out on the normal state historical data sets, the normal state historical data sets corresponding to the measuring points are combined pairwise to obtain a plurality of normal state gray association degree combinations, the normal state gray association degree combinations are calculated and analyzed by adopting an association degree analysis calculation method to obtain the gray association degree corresponding to the normal state gray association degree combinations, setting a correlation threshold, comparing the gray correlation of the normal gray correlation combination with the correlation threshold, removing redundant measuring points, and carrying out non-dimensionalization treatment on the reserved normal state ash association degree combination to obtain an associated normal state data sequence, and finally establishing a normal state data model on the basis of the associated normal state data sequence. Based on actual conditions, the invention mainly analyzes the normal state historical data set with larger data volume and more complexity, removes redundant measuring points in the normal state historical data set by adopting an association degree analysis method, reduces the dimensionality of the normal state historical data set by a dimensionless processing method, accesses the normal state historical data set into a normal state data model, continuously optimizes and adjusts an association degree threshold value according to an alarm signal of the system, and finally ensures the high sensitivity and high accuracy of the normal state data model in a monitoring system.
The method for verifying and optimizing the normal state data model comprises the following steps: simulating the normal operation state of the wind generating set, performing correlation analysis on the simulation data of the wind generating set during normal operation to obtain a plurality of normal state simulation correlation data sequences, accessing the normal state simulation correlation data sequences into a normal state data model as a first verification to simulate the abnormal operation state of the wind generating set, performing correlation analysis on the simulation data of the wind generating set during abnormal operation to obtain a plurality of abnormal state simulation correlation data sequences, and accessing the abnormal state simulation correlation data sequences into the normal state data model as a second verification;
if the alarm does not appear in the first verification, the alarm appears in the second verification, and the normal state data model is judged to be available;
if the alarm does not appear in the first verification and the alarm does not appear in the second verification, increasing the correlation threshold, and determining and eliminating a new redundant measuring point;
if the alarm appears in the first verification, the alarm also appears in the second verification, the threshold value of the correlation degree is reduced, and the excluded redundant measuring points are added again;
and if the alarm appears in the first verification and the alarm does not appear in the second verification, judging that the normal state data model is unavailable, and reestablishing the normal state data model.
The abnormal state data model is provided with abnormal ranges of all typical measuring points when the wind generating set operates abnormally.
The modeling method of the abnormal state data model comprises the following steps: and separating the noise reduction historical data sets, specifically, selecting any measuring point from the measuring points as a reference measuring point, using a plurality of measuring points which are not selected as associated measuring points, combining the noise reduction historical data sets corresponding to the reference measuring points with the noise reduction historical data sets of each associated measuring point to obtain a plurality of data sets to be separated, performing association relation comparison analysis on the data sets to be separated, and obtaining a normal state linear regression curve and an abnormal state linear regression curve after the association relation comparison analysis on each data set to be separated.
Extracting data on the abnormal state linear regression curve to obtain an abnormal state historical data set; and establishing an abnormal state data model based on the abnormal state historical data set.
The abnormal state historical data set is mapped into an abnormal state space, a plurality of first external planes are constructed based on boundary points of the abnormal state space, the first external planes correspond to the typical measuring points one by one, and the maximum value and the minimum value on the abnormal state historical data set are fitted into the first external planes to obtain the abnormal range of the abnormal state data model corresponding to the typical measuring points.
For the abnormal state historical data set, the corresponding typical measuring points are all related to the running state of the wind driven generator, and the data volume is small, so that the abnormal state historical data set can be directly modeled without performing relevance analysis calculation. When accessing real-time data, firstly performing single-test evaluation, if the evaluation is not finished, accessing the real-time data into the abnormal state data model, if the real-time data is judged to be in the abnormal range of the abnormal state data model, judging that the equipment is abnormal in operation, if the real-time data is not in the abnormal range, immediately judging that the equipment is normal in operation, storing corresponding real-time data, processing the real-time data and then accessing the real-time data into the normal state data model, and if the processed real-time data is in the normal range of the normal state data model, judging that the equipment is normal in operation, otherwise, judging that the equipment is abnormal in operation. Compared with the monitoring system in the prior art, the method adopts a plurality of data models to monitor the real-time data, and adopts a method of mutual verification of the plurality of data models to improve the accuracy of the state detection of the wind generating set.
And step two, acquiring real-time data of typical measuring points, and performing noise reduction processing on the real-time data to obtain a plurality of noise reduction real-time data sets, wherein the typical measuring points correspond to the noise reduction real-time data sets one to one.
And step three, accessing the noise reduction real-time data set in the step two into a single-measuring-point evaluation model, extracting a typical measuring point actual measurement value corresponding to a typical measuring point in the noise reduction real-time data set, comparing the typical measuring point actual measurement value with an interval to be evaluated, if the typical measuring point actual measurement value is positioned outside the interval to be evaluated, judging that the wind generating set does not run, finishing evaluation, if the typical measuring point actual measurement value is positioned in the interval to be evaluated, judging that the wind generating set runs, and accessing the corresponding noise reduction real-time data set into an abnormal data model.
The method and the device utilize the historical data of the operation of the wind generating set as the basis of system modeling, carry out noise reduction processing on the historical data through trend analysis to obtain a noise reduction historical data set, can determine a typical measuring point and a to-be-evaluated interval corresponding to the typical measuring point when the wind generating set is in the operation state through the trend analysis of the noise reduction historical data set and combining with a using condition recording table of the wind generating set, and the typical measuring point can reflect the operation state of the device, so that the operation state of the device can be rapidly judged through the to-be-evaluated interval after the monitoring system accesses the real-time data, and the online monitoring process of the operation state of the wind.
And step four, fault evaluation is carried out on the noise reduction real-time data set accessed into the abnormal state data model in the step three, if the noise reduction real-time data set is located in the abnormal range of the abnormal state data model, the wind generating set is judged to be abnormal in operation, evaluation is finished, and if the noise reduction real-time data set is located outside the abnormal range of the abnormal state data model, the noise reduction real-time data set is stored, and health degree evaluation is carried out.
When the monitoring is carried out, the real-time data is directly accessed into the single-point evaluation model, the running state of the equipment or whether the data is noise can be quickly detected through the single-point evaluation model, or the single-point evaluation model judges that the equipment runs and the real-time data is non-noise data, the real-time data can be accessed into the abnormal state data model, and the abnormal state data model is established based on the abnormal state historical data, so that when the real-time data is successfully matched with the abnormal state data model, the system can quickly and accurately send out an abnormal signal of the equipment, a worker can conveniently examine and repair the abnormal state, and the monitoring efficiency and the accuracy of the monitoring system on faults are improved.
And step five, combining every two noise reduction real-time data sets to be subjected to health degree evaluation in the step four to obtain a plurality of real-time gray correlation degree combinations, and carrying out dimensionless processing on the real-time gray correlation degree combinations to obtain a correlation real-time data sequence.
The associated real-time data sequence is accessed into the normal state data model, and if the associated real-time data sequence is located in the normal range of the normal state data model, the wind generating set is judged to normally operate; and if the associated real-time data sequence is located outside the normal range of the normal state data model, judging that the wind generating set is abnormal in operation.
And step six, optimizing the noise reduction real-time data corresponding to the abnormal operation of the wind generating set into an abnormal state data model based on the judgment result in the step five. The abnormal data model is established based on the abnormal data in the historical data, so that when the real-time data is subjected to abnormal verification, if the real-time data is not detected when the abnormal data model is accessed and the normal data model is also not detected, the real-time data is judged to be the abnormal data, and the real-time abnormal data when a new fault occurs is supplemented into the original abnormal data model, so that the abnormal data model can realize dynamic optimization along with the use and monitoring of equipment, and the accuracy of a monitoring system is further improved.
When the monitoring is carried out, the real-time data is directly accessed into the single-point evaluation model, the running state of the equipment or whether the data is noise can be quickly detected through the single-point evaluation model, or the single-point evaluation model judges that the equipment runs and the real-time data is non-noise data, the real-time data can be accessed into the abnormal state data model, and the abnormal state data model is established based on the abnormal state historical data, so that when the real-time data is successfully matched with the abnormal state data model, the system can quickly and accurately send out an abnormal signal of the equipment, a worker can conveniently examine and repair the abnormal state, and the monitoring efficiency and the accuracy of the monitoring system on faults are improved. Meanwhile, because the abnormal data model is established based on the abnormal data in the historical data, when the real-time data is subjected to abnormal verification, if the real-time data is not detected when the abnormal data model is accessed and the normal data model is accessed, the real-time data is judged to be the abnormal data, and the real-time abnormal data when a new fault occurs is supplemented into the original abnormal data model, so that the abnormal data model can realize dynamic optimization along with the use and monitoring of equipment, and the accuracy of the monitoring system is further improved.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the invention not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.