CN112710193B - Small-recess impact-resistant bionic bulletproof helmet - Google Patents
Small-recess impact-resistant bionic bulletproof helmet Download PDFInfo
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Abstract
本发明属于防护防弹装备技术领域,尤其涉及一种小凹陷抗冲击仿生防弹头盔,包括自外层至内层依次叠置的硬质抗冲击层、软质吸能层、复合层、内衬层;硬质抗冲击层、软质吸能层、复合层与内衬层之间采用胶接的方式连接;软质吸能层内部沿环向设置多列第一通孔,多列第一通孔呈梯度排布;复合层内部沿环向设置多列第二通孔,多列第二通孔交错设置,且第二通孔内填充柔性材料。其中,抗冲击层能够缓冲掉子弹的大部分冲击能;软质吸能层通过大变形吸收冲击能;复合层通过硬质材料减轻凹陷程度避免了对人体损伤,同时利用柔性材料实现吸收冲击能的目的;内衬层能够减小子弹对头部的冲击,降低对人体的伤害。
The invention belongs to the technical field of protective bulletproof equipment, and in particular relates to a small depression anti-impact bionic bulletproof helmet, comprising a hard impact-resistant layer, a soft energy-absorbing layer, a composite layer and an inner lining layer stacked in sequence from an outer layer to an inner layer ;The hard impact-resistant layer, the soft energy-absorbing layer, the composite layer and the inner lining layer are connected by glue; The holes are arranged in a gradient; a plurality of rows of second through holes are arranged along the circumferential direction inside the composite layer, the plurality of rows of second through holes are staggered, and the second through holes are filled with flexible materials. Among them, the impact-resistant layer can buffer most of the impact energy of the bullet; the soft energy-absorbing layer absorbs impact energy through large deformation; the composite layer reduces the degree of depression through hard materials to avoid damage to the human body, and uses flexible materials to absorb impact energy. The lining layer can reduce the impact of the bullet on the head and reduce the damage to the human body.
Description
技术领域technical field
本发明属于防护防弹装备技术领域,尤其涉及一种小凹陷抗冲击仿生防弹头盔。The invention belongs to the technical field of protective bulletproof equipment, and in particular relates to a small depression anti-impact bionic bulletproof helmet.
背景技术Background technique
现如今,武器装备越来越先进,对人体的杀伤力也随之增加,单兵的生命安全受到严重威胁。其中,头部的防护对于保障单兵生命安全具有极为重要的意义,而防弹头盔作为一种主要的头部防护装备,亟待进一步发展以抵御杀伤力日益增加的武器装备,提高防护性能。Nowadays, weapons and equipment are becoming more and more advanced, and their lethality to the human body is also increasing. The life safety of individual soldiers is seriously threatened. Among them, the protection of the head is of great significance to ensure the safety of individual soldiers, and bulletproof helmets, as a main head protection equipment, need further development to resist the increasing lethality of weapons and equipment and improve the protection performance.
防弹头盔根据盔壳材质的不同,大致可分为金属防弹头盔、非金属防弹头盔和金属与非金属复合防弹头盔。目前,应用于军队的军用级别的防弹头盔主要为超高分子量聚乙烯(U-PE)和聚苯二甲酰苯二胺(芳纶)两种防弹头盔。这两种防弹头盔相较于旧式钢盔更加轻便、舒适,防护性能也得到很大的提升。然而在实测过程中发现,这两种头盔虽能够抵挡住子弹的穿透,但弹着点的向内凹陷变形较大,会对头部造成重大冲击,导致人体出现一系列问题,造成不可逆转的伤害。Bulletproof helmets can be roughly divided into metal bulletproof helmets, non-metal bulletproof helmets and metal and non-metal composite bulletproof helmets according to the different helmet shell materials. At present, the military-grade bulletproof helmets used in the army are mainly two kinds of bulletproof helmets, ultra-high molecular weight polyethylene (U-PE) and polyphthalamide (aramid). Compared with the old steel helmets, these two bulletproof helmets are lighter and more comfortable, and their protective performance has also been greatly improved. However, in the actual measurement process, it was found that although these two helmets can resist the penetration of bullets, the inward concave deformation of the impact point is large, which will cause a major impact on the head, causing a series of problems in the human body and causing irreversible damage. .
为此,亟需提出一种可以减小头盔内陷深度,加强防弹头盔防护性能的仿生防弹头盔。Therefore, it is urgent to propose a bionic bulletproof helmet that can reduce the indentation depth of the helmet and enhance the protective performance of the bulletproof helmet.
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
针对现有防弹头盔存在的内陷深度大、抗冲击性能差的技术问题,本发明提供一种小凹陷抗冲击仿生防弹头盔。Aiming at the technical problems of large indentation depth and poor impact resistance existing in the existing bulletproof helmets, the present invention provides a small depression impact resistance bionic bulletproof helmet.
(二)技术方案(2) Technical solutions
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above-mentioned purpose, the main technical scheme adopted in the present invention includes:
一种小凹陷抗冲击仿生防弹头盔,包括自外层至内层依次叠置的硬质抗冲击层、软质吸能层、复合层、内衬层;硬质抗冲击层、软质吸能层、复合层与内衬层之间采用胶接的方式连接;软质吸能层内部沿环向设置多列第一通孔,多列第一通孔呈梯度排布;复合层内部沿环向设置多列第二通孔,多列第二通孔交错设置,且第二通孔内填充柔性材料。A small depression impact-resistant bionic bulletproof helmet, comprising a hard impact-resistant layer, a soft energy-absorbing layer, a composite layer, and an inner lining layer stacked in sequence from an outer layer to an inner layer; a hard impact-resistant layer, a soft energy-absorbing layer The layers, the composite layer and the inner lining layer are connected by glue; the interior of the soft energy-absorbing layer is provided with multiple rows of first through holes along the circumferential direction, and the multiple rows of first through holes are arranged in a gradient; the interior of the composite layer is arranged along the ring A plurality of rows of second through holes are arranged in the direction, the plurality of rows of second through holes are staggered, and the second through holes are filled with flexible materials.
进一步地,硬质抗冲击层采用硬质陶瓷、轻质合金中的一种制成。Further, the hard impact-resistant layer is made of one of hard ceramics and light alloys.
进一步地,软质吸能层采用海绵、橡胶、乳胶中的一种或多种制成。Further, the soft energy-absorbing layer is made of one or more of sponge, rubber and latex.
进一步地,第一通孔的横截面为平行四边形,且平行四边形的边长为0.1mm~0.8mm。Further, the cross section of the first through hole is a parallelogram, and the side length of the parallelogram is 0.1 mm˜0.8 mm.
进一步地,相邻两个第一通孔的上下孔间距为0.5mm~1mm。Further, the distance between the upper and lower holes of two adjacent first through holes is 0.5 mm˜1 mm.
进一步地,复合层由硬质材料和柔性材料制成;硬质材料采用硬质陶瓷、硬质合金中的一种;柔性材料为粘弹性材料。Further, the composite layer is made of hard material and flexible material; the hard material is one of hard ceramic and hard alloy; the flexible material is viscoelastic material.
进一步地,粘弹性材料为硅橡胶。Further, the viscoelastic material is silicone rubber.
进一步地,第二通孔的横截面为正方形,且正方形的边长为2mm~4mm。Further, the cross section of the second through hole is square, and the side length of the square is 2 mm˜4 mm.
进一步地,相邻的两个第二通孔的上下孔间距为0.5mm~1.5mm。Further, the distance between the upper and lower holes of two adjacent second through holes is 0.5mm˜1.5mm.
进一步地,内衬层采用形状记忆聚合物纤维制成。Further, the inner liner is made of shape memory polymer fibers.
(三)有益效果(3) Beneficial effects
本发明的有益效果是:本发明提供的一种小凹陷抗冲击仿生防弹头盔,头盔布置为四层。其中抗冲击层作为最外层,选用硬质陶瓷,缓冲掉子弹的大部分冲击能。软质吸能层作为次外层,受到冲击时,通过大变形吸收冲击能;其中,软质吸能层内部的第一通孔在层间呈梯度排布,实现中部大变形,外部小变形,利于异质材料间的过渡粘接,避免层间脱层。复合层作为次内层,较大多数吸能层选用柔性材料通过大变形吸收冲击能的情况,优势在于通过硬质材料减轻凹陷程度避免了对人体损伤,同时利用柔性材料实现吸收冲击能的目的。内衬层作为内层,选用形状记忆聚合物纤维,受到冲击时,头盔弹着点周围温度迅速升温,形状记忆聚合物纤维发生变形,在弹着点附近向外凸起,抵抗冲击的同时远离头部,形成空腔,利于冲击应力向四周扩散,减小对头部的冲击,降低对人体的伤害。The beneficial effects of the invention are as follows: the invention provides a small depression impact-resistant bionic bulletproof helmet, and the helmet is arranged in four layers. Among them, the impact-resistant layer is used as the outermost layer, and hard ceramics are selected to buffer most of the impact energy of the bullet. The soft energy-absorbing layer, as the secondary outer layer, absorbs the impact energy through large deformation when it is impacted; among them, the first through holes inside the soft energy-absorbing layer are arranged in a gradient between layers, realizing large deformation in the middle and small deformation in the outside , which is conducive to the transition bonding between dissimilar materials and avoids delamination between layers. The composite layer is used as the secondary inner layer. Compared with most of the energy-absorbing layers, flexible materials are used to absorb impact energy through large deformation. . The inner liner is used as the inner layer, and the shape memory polymer fiber is selected. When the helmet is impacted, the temperature around the impact point of the helmet rises rapidly, the shape memory polymer fiber deforms, and bulges outward near the impact point. The cavity is conducive to the spread of the impact stress to the surrounding, reducing the impact on the head and reducing the damage to the human body.
附图说明Description of drawings
图1为啄木鸟头部示意图。Figure 1 is a schematic diagram of the head of a woodpecker.
图2为本发明的小凹陷抗冲击仿生防弹头盔的结构示意图。FIG. 2 is a schematic structural diagram of a small depression impact-resistant bionic bulletproof helmet of the present invention.
图3为图2中的A处放大横截面结构示意图。FIG. 3 is a schematic diagram of an enlarged cross-sectional structure at the point A in FIG. 2 .
【附图标记说明】[Description of reference numerals]
1、硬质抗冲击层;2、软质吸能层;3、第一通孔;4、复合层;5、第二通孔;6、内衬层。1. Hard impact-resistant layer; 2. Soft energy-absorbing layer; 3. First through hole; 4. Composite layer; 5. Second through hole; 6. Inner lining layer.
具体实施方式Detailed ways
为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。其中,本文所提及的“外层”、“内层”等方位名词均以图3的定向为参照。“外层”指的是图3中右侧的一层,“内层”指的是图3中左侧的一层。In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below with reference to the accompanying drawings and through specific embodiments. Wherein, the orientation terms such as "outer layer" and "inner layer" mentioned in this document all refer to the orientation of FIG. 3 . The "outer layer" refers to the layer on the right in Figure 3, and the "inner layer" refers to the layer on the left in Figure 3.
本发明受啄木鸟头部抗冲击结构的启发而来,它长期经受高频率撞击,其脑部未发生任何损伤,经进一步研究发现这是啄木鸟的喙、舌头以及头骨共同作用的结果。如图1所示,啄木鸟头部受到撞击时,应力传播首先经过啄木鸟喙部,作为一种刚性材料,耗散掉大部分的冲击能,后传递到舌头,作为柔性层,仅仅环绕整个头部,缓释掉一部分冲击能,最后传递到头骨,头骨为板状多孔结构,孔里面填充有大量粘弹性液体,粘液耗散掉剩余冲击能,同时由于头骨为硬质材料,受到冲击时变形小,内部脑子不易受到挤压。本发明的最外层实现并模仿了啄木鸟喙部,选用硬质抗冲击材料,耗散掉子弹大部分的冲击能;次外层实现并模仿了啄木鸟舌头,选用柔性吸能材质,通过大变形缓释能量;次内层实现并模仿了啄木鸟的头骨,为复合层,既缓释冲击能又实现小内陷,减低对头部的冲击和伤害;最内层作为内衬层,为保证舒适性的同时,达到小凹陷,故选用形状记忆聚合物纤维。本发明的头盔受到冲击时,弹着点周围温度升高,形状记忆聚合物纤维发生形变,在弹着点周围向外凸起,抵抗冲击同时远离头部,形成空腔,利于冲击能向四周扩散。The invention is inspired by the impact-resistant structure of the woodpecker's head. It has been subjected to high-frequency impact for a long time without any damage to the brain. Further research has found that this is the result of the joint action of the woodpecker's beak, tongue and skull. As shown in Figure 1, when the head of a woodpecker is hit, the stress propagates first through the beak of the woodpecker, which acts as a rigid material to dissipate most of the impact energy, and then transfers it to the tongue, which acts as a flexible layer that only surrounds the entire head , slowly release a part of the impact energy, and finally transfer it to the skull. The skull is a plate-like porous structure, and the holes are filled with a large amount of viscoelastic liquid, and the mucus dissipates the remaining impact energy. , the internal brain is not easily squeezed. The outermost layer of the present invention realizes and imitates the woodpecker beak, and adopts hard impact-resistant material to dissipate most of the impact energy of the bullet; Slow release energy; the sub-inner layer realizes and imitates the skull of a woodpecker, which is a composite layer, which not only slows down the impact energy but also realizes a small indentation, reducing the impact and damage to the head; the innermost layer is used as an inner lining layer to ensure comfort At the same time, it can achieve small depressions, so shape memory polymer fibers are used. When the helmet of the present invention is impacted, the temperature around the impact point rises, the shape memory polymer fibers are deformed, and bulge outward around the impact point, resisting the impact while staying away from the head to form a cavity, which is conducive to the diffusion of impact energy around.
实施例1Example 1
如图2和图3所示,本发明提供一种小凹陷抗冲击仿生防弹头盔。该防弹头盔从外层到内层依次包含:硬质抗冲击层1、软质吸能层2、复合层4和内衬层6。As shown in FIG. 2 and FIG. 3 , the present invention provides a small depression impact-resistant bionic bulletproof helmet. The bulletproof helmet sequentially includes from the outer layer to the inner layer: a hard impact-
其中,硬质抗冲击层1选用具有高强度高硬度抗冲击的材料,例如:硬质陶瓷、轻质合金等。本实施例中硬质抗冲击层1选用硬质陶瓷;陶瓷为氧化铝、碳化硼或碳化硅中的一种,其中,碳化硼的各方面性能最好,故本实施例硬质抗冲击层1采用碳化硼陶瓷制得。碳化硼陶瓷板的强度非常大,被子弹撞击时会瞬间破碎,它依靠碎裂产生的裂纹来分散掉子弹的动能。Among them, the hard impact-
软质吸能层2选用海绵、橡胶和乳胶中的一种,其中聚氨酯软发泡橡胶作为海绵的一种,是生活中最常见的一种高分子材料,具有优异的吸能、减震、透气等性能,故本实施例中软质吸能层2优选地选用聚氨酯软发泡橡胶。The soft energy-absorbing
软质吸能层2内部设有多列第一通孔3,在受到冲击时,相较于没有孔的防弹头盔,孔隙随之发生压缩变形并不断挤压孔周,致使软质吸能层2发生变形,从而抵消外部的冲击力,降低对人体带来的伤害。The inside of the soft energy-absorbing
优选的,第一通孔3呈前后两端面为平行四边形的棱柱体,这里利用了平行四边形的不稳定性,利于大变形。本实施例中的第一通孔3的端面形状优选为正平行四边形,且正平行四边形的边长为0.1mm~0.8mm。第一通孔3的尺寸不能过大,以防止子弹直接从第一通孔3中通过;但也不宜过小,否则将达不到对冲击的减震吸能效果。本实施例中第一通孔3的端面边长尺寸优选为0.5mm。Preferably, the first through
具体而言,多列第一通孔3呈梯度排布,即多列第一通孔3从软质吸能层2的外侧到内侧呈由稀疏到致密再到稀疏的方式排列,实现软质吸能层2中部大变形,外部小变形,利于材料过渡,以防异质材料接触界面变形过大,出现脱层现象。相邻的两个第一通孔3的上下孔间距为0.5mm-1mm,间距过大,变形量小,吸能效果变差,间距过小,孔壁过薄,变形量过大,易发生层间脱层。本实施例中相邻的两个第一通孔3的上下孔间距优选为0.8mm。Specifically, the multiple rows of first through
复合层4以硬质材料为基体,沿基体环向开设多层交错的第二通孔5,第二通孔5内填充柔性材料。The
优选的,第二通孔5呈前后两端面为正方形的长方体,且正方形的边长为2mm~4mm。本实施例中第二通孔5的端面边长尺寸优选为3mm。Preferably, the second through
优选的,多层第二通孔5沿复合层4的环向呈交错排布,使得第二通孔5内的柔性材料在复合层4的厚度方向上排布尽可能多,利于吸能减震,相邻的两个第二通孔5的上下孔间距为0.5mm-1.5mm。间距过大,使得柔性材料占比较少,吸能效果变差,间距过小,孔壁过薄,易发生断裂,影响防凹陷性能。本实施例中相邻的两个第二通孔5的上下孔间距优选为1mm。Preferably, the multi-layer second through
具体地,复合层4中的硬质材料可选用硬质陶瓷、硬质合金中的一种,硬质陶瓷较硬质合金具有轻质高强的特点,故硬质材料选用硬质陶瓷。其中,碳化硼的各方面性能最好,故硬质材料选用碳化硼陶瓷。Specifically, the hard material in the
复合层4中的柔性材料选用具有优异吸震性能的粘弹性材料,其中硅橡胶是一种优异吸震性能的粘弹性材料,因其玻璃化转变温度较低,在室温附近性能变化小,而硅氧键结构使其在较宽的温度区域内力学性能较为稳定,弹性模量变化小,性能较为稳定,适用于大应力、大应变而产生高热量的场合,故柔性材料选用硅橡胶。The flexible material in the
内衬层6选用形状记忆聚合物纤维制得,形状记忆聚合物纤维(SMP)根据其恢复原理可分为:热致型、电致型、光致型、化学感应型等。根据头盔的工况,本实施例中选用热塑性形状记忆聚合物纤维。子弹击中头盔时,一部分冲击能转化为热能,使得弹着点周围温度迅速升高,达到形状记忆聚合物纤维转化温度时,将恢复为原始设定形状,在弹着点附近向外凸起,远离头皮,形成空腔,利于冲击能向头盔弹着点四周扩散,减轻对头部的冲击力。The
硬质抗冲击层1、软质吸能层2、复合层4和内衬层6依次左右叠置,且硬质抗冲击层1、软质吸能层2、复合层4和内衬层6固定安装在一起。The hard impact-
具体而言,硬质抗冲击层1、软质吸能层2、复合层4和内衬层6相邻界面通过结构胶粘剂环氧-酚醛胶黏剂进行连接,采取刷涂的方法涂布胶黏剂,保证厚薄合适。Specifically, the adjacent interfaces of the hard impact-
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still The technical solutions recorded in the foregoing embodiments may be modified, or some or all of the technical features thereof may be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention .
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