Disclosure of Invention
The invention aims to provide a composite material for petrochemical wastewater treatment and a preparation method thereof, which have good hydrophobicity and good treatment effect on petrochemical wastewater.
In order to achieve the purpose, the invention is realized by the following scheme:
a preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(4) and (3) finally, placing the fiber obtained in the step (2) into the impregnation liquid obtained in the step (3) for impregnation treatment, and realizing surface treatment through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for petrochemical wastewater treatment.
Preferably, the specific method of the step (1) comprises the following steps in parts by weight: adding 1 part of N-phenylaminomethyltriethoxysilane into 3-4 parts of absolute ethyl alcohol, uniformly oscillating by ultrasonic waves, adding 0.5-0.7 part of magnetic fly ash, heating to reflux, stirring for 2-3 hours under heat preservation, and centrifuging to obtain precipitate, thus obtaining the modified magnetic fly ash.
Preferably, in step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of magnet is 10000 ~ 20000 Oe during initial election, the magnet is permanent magnet or electro-magnet.
Preferably, in the step (2), the preparation method of the spinning solution comprises the following steps: adding 100 parts of acrylonitrile, 0.8-1.2 parts of itaconic acid and 8-10 parts of methyl methacrylate into a polymerization kettle, adding 2-3 parts of azobisisobutyronitrile and 450-500 parts of dimethyl sulfoxide, carrying out polymerization reaction for 4-6 hours at 45-55 ℃, adding 10-15 parts of modified magnetic fly ash, and continuing to carry out thermal polymerization reaction for 5-7 hours to obtain the spinning solution.
Further preferably, the monomer removal and bubble removal treatment is carried out after the polymerization reaction is finished, and the specific method comprises the following steps: treating for 20-30 minutes under the condition of 4-5 kPa.
Preferably, in the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
Preferably, the spinning solution is metered by a metering pump and extruded by a spinneret with the aperture of 0.05-0.08 mm to form a trickle, and the thickness of the air layer is 22-25 mm.
Preferably, the solidification solution is a dimethyl sulfoxide aqueous solution with the mass concentration of 6-8%; the temperature of the coagulating bath is 30-35 ℃.
Preferably, in the step (3), the mass ratio of N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane, potassium hydroxide aqueous solution, glacial acetic acid and 2-pyridinecarbaldehyde is 1: 3-3.5: 0.3-0.4: 0.6-0.8: 1.8-2.2; the mass concentration of the potassium hydroxide aqueous solution is 30-40%.
Preferably, in the step (3), the process conditions of the first reaction are as follows: stirring and reacting for 4-6 hours at 80-85 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 20-30 minutes at 50-60 ℃; the process conditions of the third reaction are as follows: stirring and reacting for 20-22 hours at 70-80 ℃.
Preferably, in the step (3), the post-treatment method comprises the following specific steps: and (3) evaporating under reduced pressure to obtain an oily substance, adding the oily substance into tetrahydrofuran with the weight 5-7 times that of the oily substance, stirring and dissolving, and filtering insoluble substances to obtain the impregnation liquid.
Preferably, in the step (4), the process conditions of the dipping treatment are as follows in parts by weight: and adding 1 part of fiber into 5-7 parts of impregnation liquid, standing and impregnating for 3-4 hours, and taking out and naturally drying.
Preferably, in the step (4), the surface treatment method is as follows: the fiber after the dipping treatment is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
Preferably, the fiber is placed on a sample table at the bottom of the chemical vapor deposition chamber, a heating wire is arranged at a position 30-40 mm above the sample table, the temperature of the sample table is controlled to be 5-9 ℃, the temperature of the heating wire is 230-240 ℃, and the pressure in the chemical vapor deposition chamber is 2-5 Pa.
More preferably, the vapor of t-butyl hydroperoxide and perfluorophenyl methacrylate has an inlet flow rate of 1mL/min and an inlet flow rate of 0.1 to 0.2mL/min in this order.
Further preferably, the vapor is obtained by a water bath evaporation method, wherein the tert-butyl hydroperoxide is evaporated at 25 ℃ in the water bath, and the perfluorophenyl methacrylate is evaporated at 100 ℃ in the water bath.
More preferably, the surface treatment time is 2 to 3 hours.
The composite material for treating petrochemical wastewater is prepared by the preparation method.
Compared with the prior art, the invention has the beneficial effects that:
(1) firstly, carrying out modification treatment on magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash; then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning; then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution; finally, the fiber is placed in impregnating solution for impregnation treatment, and surface treatment is realized through surface polymerization of the perfluorophenyl methacrylate, so that the composite material is obtained. The composite material has good hydrophobicity, is suitable for petrochemical wastewater treatment, and has a good treatment effect.
(2) The main material of the invention is fiber polymerized by acrylonitrile, itaconic acid and methyl methacrylate, the macromolecular polymer itself has a certain adsorption effect, and the cyano group therein has coordination effect on heavy metals and the like and further enhances the adsorption effect. The modified magnetic fly ash is added in the polymerization process, thereby being beneficial to the cyclic utilization of industrial waste, simultaneously endowing magnetism, facilitating magnetic separation and greatly simplifying the wastewater treatment process.
(3) According to the invention, N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane, 2-pyridylaldehyde and the like are used as raw materials to prepare an impregnation liquid, fibers are placed in the impregnation liquid for impregnation treatment, so that abundant hydrophobic groups are introduced to the surfaces of the fibers, and finally surface treatment is realized through surface polymerization of perfluorophenyl methacrylate, so that the hydrophobic groups are more abundant, therefore, the obtained composite material has better hydrophobicity, and in addition, hydrogen bonds exist among introduced cyano groups, fluorine groups, amino groups and the like, so that a net structure is formed, the pores are abundant, and the adsorption effect is better.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(4) and (3) finally, placing the fiber obtained in the step (2) into the impregnation liquid obtained in the step (3) for impregnation treatment, and realizing surface treatment through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for petrochemical wastewater treatment.
The specific method of the step (1) is as follows: adding 1kg of N-phenylaminomethyl triethoxysilane into 3kg of absolute ethanol, uniformly oscillating by ultrasonic waves, adding 0.7kg of magnetic fly ash, heating to reflux, stirring for 2 hours under heat preservation, and centrifuging to obtain precipitate to obtain the modified magnetic fly ash.
In the step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of the magnet is 20000 Oe during initial selection, and the magnet is a permanent magnet or an electromagnet.
In the step (2), the preparation method of the spinning solution comprises the following steps: adding 100kg of acrylonitrile, 0.8kg of itaconic acid and 10kg of methyl methacrylate into a polymerization kettle, then adding 2kg of azodiisobutyronitrile and 500kg of dimethyl sulfoxide, carrying out polymerization reaction for 6 hours at 45 ℃, then adding 10kg of modified magnetic fly ash, and continuing to carry out thermal polymerization reaction for 7 hours to obtain the spinning solution.
After the polymerization reaction is finished, the monomer removal and bubble removal treatment is carried out, and the specific method comprises the following steps: the treatment time was 30 minutes under 4 kPa.
In the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.05mm to form a thin stream, and the thickness of an air layer is 25 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 6%; the coagulation bath temperature was 35 ℃.
In the step (3), the mass ratio of N-phenylaminomethyltriethoxysilane to octamethylcyclotetrasiloxane to aqueous potassium hydroxide solution to glacial acetic acid to 2-pyridylaldehyde is 1: 3.5: 0.3: 0.8: 1.8; the mass concentration of the potassium hydroxide aqueous solution is 40%.
In the step (3), the process conditions of the first reaction are as follows: stirring and reacting for 6 hours at 80 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 30 minutes at 50 ℃; the process conditions of the third reaction are as follows: the reaction was stirred at 70 ℃ for 22 hours.
In the step (3), the post-treatment method comprises the following specific steps: evaporating under reduced pressure to obtain oily substance, adding the oily substance into 5 times of tetrahydrofuran, stirring to dissolve, and filtering to remove insoluble substances to obtain the immersion liquid.
In the step (4), the process conditions of the dipping treatment are as follows: adding 1kg of fiber into 7kg of impregnation liquid, standing and impregnating for 3 hours, taking out and naturally airing.
In the step (4), the surface treatment method is as follows: the fiber after the dipping treatment is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
The fiber is placed on a sample table at the bottom of a chemical vapor deposition chamber, a heating wire is arranged 40mm above the sample table, the temperature of the sample table is controlled to be 5 ℃, the temperature of the heating wire is 240 ℃, and the pressure in the chemical vapor deposition chamber is 2 Pa.
The vapor of the tert-butyl hydroperoxide and the perfluorophenyl methacrylate has inlet gas flow rates of 1mL/min and 0.2mL/min in sequence.
The steam is obtained by a water bath volatilization method, wherein tert-butyl hydroperoxide volatilizes in a water bath at 25 ℃, and perfluoro phenyl methacrylate volatilizes in a water bath at 100 ℃.
The surface treatment time was 2 hours.
Example 2
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(4) and (3) finally, placing the fiber obtained in the step (2) into the impregnation liquid obtained in the step (3) for impregnation treatment, and realizing surface treatment through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for petrochemical wastewater treatment.
The specific method of the step (1) is as follows: adding 1kg of N-phenylaminomethyl triethoxysilane into 4kg of absolute ethanol, uniformly oscillating by ultrasonic waves, adding 0.5kg of magnetic fly ash, heating to reflux, stirring for 3 hours under heat preservation, and centrifuging to obtain precipitate to obtain the modified magnetic fly ash.
In the step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of magnet when initially choosing is 10000 Oe, the magnet is permanent magnet or electro-magnet.
In the step (2), the preparation method of the spinning solution comprises the following steps: adding 100kg of acrylonitrile, 1.2kg of itaconic acid and 8kg of methyl methacrylate into a polymerization kettle, then adding 3kg of azodiisobutyronitrile and 450kg of dimethyl sulfoxide, carrying out polymerization reaction for 4 hours at 55 ℃, then adding 15kg of modified magnetic fly ash, and continuing to carry out thermal polymerization reaction for 5 hours to obtain the spinning solution.
The method comprises the following steps of (1) removing monomers and removing bubbles after the polymerization reaction is finished: and treating for 20 minutes under the condition of 5 kPa.
In the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.08mm to form a thin stream, and the thickness of an air layer is 22 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 8%; the coagulation bath temperature was 30 ℃.
In the step (3), the mass ratio of N-phenylaminomethyltriethoxysilane to octamethylcyclotetrasiloxane to aqueous potassium hydroxide solution to glacial acetic acid to 2-pyridylaldehyde is 1: 3: 0.4: 0.6: 2.2; the mass concentration of the potassium hydroxide aqueous solution was 30%.
In the step (3), the process conditions of the first reaction are as follows: stirring and reacting for 4 hours at 85 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 20 minutes at 60 ℃; the process conditions of the third reaction are as follows: the reaction was stirred at 80 ℃ for 20 hours.
In the step (3), the post-treatment method comprises the following specific steps: evaporating under reduced pressure to obtain oily substance, adding the oily substance into 7 times weight of tetrahydrofuran, stirring to dissolve, and filtering to remove insoluble substances to obtain the immersion liquid.
In the step (4), the process conditions of the dipping treatment are as follows: adding 1kg of fiber into 5kg of impregnation liquid, standing and impregnating for 4 hours, taking out and naturally airing.
In the step (4), the surface treatment method is as follows: the fiber after the dipping treatment is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
The fiber is placed on a sample table at the bottom of a chemical vapor deposition chamber, a heating wire is arranged at a position 30mm above the sample table, the temperature of the sample table is controlled to be 9 ℃, the temperature of the heating wire is 230 ℃, and the pressure in the chemical vapor deposition chamber is 5 Pa.
The vapor of the tert-butyl hydroperoxide and the perfluorophenyl methacrylate has inlet gas flow rates of 1mL/min and 0.1mL/min in sequence.
The steam is obtained by a water bath volatilization method, wherein tert-butyl hydroperoxide volatilizes in a water bath at 25 ℃, and perfluoro phenyl methacrylate volatilizes in a water bath at 100 ℃.
The surface treatment time was 3 hours.
Example 3
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(4) and (3) finally, placing the fiber obtained in the step (2) into the impregnation liquid obtained in the step (3) for impregnation treatment, and realizing surface treatment through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for petrochemical wastewater treatment.
The specific method of the step (1) is as follows: adding 1kg of N-phenylaminomethyl triethoxysilane into 3.5kg of absolute ethanol, uniformly oscillating by ultrasonic waves, adding 0.6kg of magnetic fly ash, heating to reflux, stirring for 2.5 hours under heat preservation, and centrifuging to obtain precipitate to obtain the modified magnetic fly ash.
In the step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of the magnet is 15000 Oe during initial selection, and the magnet is a permanent magnet or an electromagnet.
In the step (2), the preparation method of the spinning solution comprises the following steps: adding 100kg of acrylonitrile, 1kg of itaconic acid and 9kg of methyl methacrylate into a polymerization kettle, then adding 2.5kg of azobisisobutyronitrile and 480kg of dimethyl sulfoxide, carrying out polymerization reaction for 5 hours at 50 ℃, then adding 12kg of modified magnetic fly ash, and continuing to carry out polymerization reaction for 6 hours under heat preservation to obtain the spinning solution.
After the polymerization reaction is finished, the monomer removal and bubble removal treatment is carried out, and the specific method comprises the following steps: the treatment was carried out under 4kPa for 25 minutes.
In the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.06mm to form a thin stream, and the thickness of an air layer is 24 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 7%; the coagulation bath temperature was 32 ℃.
In the step (3), the mass ratio of N-phenylaminomethyltriethoxysilane to octamethylcyclotetrasiloxane to aqueous potassium hydroxide solution to glacial acetic acid to 2-pyridylaldehyde is 1: 3.2: 0.35: 0.7: 2; the mass concentration of the potassium hydroxide aqueous solution was 35%.
In the step (3), the process conditions of the first reaction are as follows: stirring and reacting for 5 hours at 82 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 25 minutes at 55 ℃; the process conditions of the third reaction are as follows: the reaction was stirred at 75 ℃ for 21 hours.
In the step (3), the post-treatment method comprises the following specific steps: evaporating under reduced pressure to obtain oily substance, adding the oily substance into 6 times of tetrahydrofuran, stirring to dissolve, and filtering to remove insoluble substances to obtain the immersion liquid.
In the step (4), the process conditions of the dipping treatment are as follows: adding 1kg of fiber into 6kg of impregnation liquid, standing and impregnating for 3.5 hours, taking out and naturally airing.
In the step (4), the surface treatment method is as follows: the fiber after the dipping treatment is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
The fiber is placed on a sample table at the bottom of a chemical vapor deposition chamber, a heating wire is arranged 35mm above the sample table, the temperature of the sample table is controlled to be 8 ℃, the temperature of the heating wire is 235 ℃, and the pressure in the chemical vapor deposition chamber is 4 Pa.
The vapor of the tert-butyl hydroperoxide and the perfluorophenyl methacrylate has inlet gas flow rates of 1mL/min and 0.15mL/min in sequence.
The steam is obtained by a water bath volatilization method, wherein tert-butyl hydroperoxide volatilizes in a water bath at 25 ℃, and perfluoro phenyl methacrylate volatilizes in a water bath at 100 ℃.
The surface treatment time was 2.5 hours.
Comparative example 1
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out polymerization reaction by taking acrylonitrile, itaconic acid and methyl methacrylate as raw materials to obtain spinning solution, and spinning to obtain fibers;
(2) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(3) and (3) finally, placing the fiber obtained in the step (1) into the impregnation liquid obtained in the step (2) for impregnation treatment, and realizing surface treatment through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for petrochemical wastewater treatment.
In the step (1), the preparation method of the spinning solution comprises the following steps: firstly, 100kg of acrylonitrile, 0.8kg of itaconic acid and 10kg of methyl methacrylate are added into a polymerization kettle, then 2kg of azodiisobutyronitrile and 500kg of dimethyl sulfoxide are added, and polymerization reaction is carried out for 13 hours at 45 ℃ to obtain the spinning solution.
After the polymerization reaction is finished, the monomer removal and bubble removal treatment is carried out, and the specific method comprises the following steps: the treatment time was 30 minutes under 4 kPa.
In the step (1), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.05mm to form a thin stream, and the thickness of an air layer is 25 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 6%; the coagulation bath temperature was 35 ℃.
In the step (2), the mass ratio of N-phenylaminomethyltriethoxysilane to octamethylcyclotetrasiloxane to aqueous potassium hydroxide solution to glacial acetic acid to 2-pyridylaldehyde is 1: 3.5: 0.3: 0.8: 1.8; the mass concentration of the potassium hydroxide aqueous solution is 40%.
In the step (2), the process conditions of the first reaction are as follows: stirring and reacting for 6 hours at 80 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 30 minutes at 50 ℃; the process conditions of the third reaction are as follows: the reaction was stirred at 70 ℃ for 22 hours.
In the step (2), the post-treatment method comprises the following specific steps: evaporating under reduced pressure to obtain oily substance, adding the oily substance into 5 times of tetrahydrofuran, stirring to dissolve, and filtering to remove insoluble substances to obtain the immersion liquid.
In the step (3), the process conditions of the dipping treatment are as follows: adding 1kg of fiber into 7kg of impregnation liquid, standing and impregnating for 3 hours, taking out and naturally airing.
In the step (3), the surface treatment method is as follows: the fiber after the dipping treatment is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
The fiber is placed on a sample table at the bottom of a chemical vapor deposition chamber, a heating wire is arranged 40mm above the sample table, the temperature of the sample table is controlled to be 5 ℃, the temperature of the heating wire is 240 ℃, and the pressure in the chemical vapor deposition chamber is 2 Pa.
The vapor of the tert-butyl hydroperoxide and the perfluorophenyl methacrylate has inlet gas flow rates of 1mL/min and 0.2mL/min in sequence.
The steam is obtained by a water bath volatilization method, wherein tert-butyl hydroperoxide volatilizes in a water bath at 25 ℃, and perfluoro phenyl methacrylate volatilizes in a water bath at 100 ℃.
The surface treatment time was 2 hours.
Comparative example 2
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) and (3) finally, carrying out surface treatment on the fiber obtained in the step (2) through surface polymerization of perfluorophenyl methacrylate to obtain the composite material for treating petrochemical wastewater.
The specific method of the step (1) is as follows: adding 1kg of N-phenylaminomethyl triethoxysilane into 3kg of absolute ethanol, uniformly oscillating by ultrasonic waves, adding 0.7kg of magnetic fly ash, heating to reflux, stirring for 2 hours under heat preservation, and centrifuging to obtain precipitate to obtain the modified magnetic fly ash.
In the step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of the magnet is 20000 Oe during initial selection, and the magnet is a permanent magnet or an electromagnet.
In the step (2), the preparation method of the spinning solution comprises the following steps: adding 100kg of acrylonitrile, 0.8kg of itaconic acid and 10kg of methyl methacrylate into a polymerization kettle, then adding 2kg of azodiisobutyronitrile and 500kg of dimethyl sulfoxide, carrying out polymerization reaction for 6 hours at 45 ℃, then adding 10kg of modified magnetic fly ash, and continuing to carry out thermal polymerization reaction for 7 hours to obtain the spinning solution.
After the polymerization reaction is finished, the monomer removal and bubble removal treatment is carried out, and the specific method comprises the following steps: the treatment time was 30 minutes under 4 kPa.
In the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.05mm to form a thin stream, and the thickness of an air layer is 25 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 6%; the coagulation bath temperature was 35 ℃.
In the step (3), the surface treatment method is as follows: the fiber is transferred into a chemical vapor deposition chamber, steam of tert-butyl hydroperoxide and perfluorophenyl methacrylate is introduced, and polymerization is carried out on the surface of the fiber to realize surface treatment.
The fiber is placed on a sample table at the bottom of a chemical vapor deposition chamber, a heating wire is arranged 40mm above the sample table, the temperature of the sample table is controlled to be 5 ℃, the temperature of the heating wire is 240 ℃, and the pressure in the chemical vapor deposition chamber is 2 Pa.
The vapor of the tert-butyl hydroperoxide and the perfluorophenyl methacrylate has inlet gas flow rates of 1mL/min and 0.2mL/min in sequence.
The steam is obtained by a water bath volatilization method, wherein tert-butyl hydroperoxide volatilizes in a water bath at 25 ℃, and perfluoro phenyl methacrylate volatilizes in a water bath at 100 ℃.
The surface treatment time was 2 hours.
Comparative example 3
A preparation method of a composite material for petrochemical wastewater treatment comprises the following specific steps:
(1) firstly, carrying out modification treatment on the magnetic fly ash by using N-phenylaminomethyl triethoxysilane to obtain modified magnetic fly ash;
(2) then, acrylonitrile, itaconic acid and methyl methacrylate are used as raw materials to carry out polymerization reaction, modified magnetic fly ash is added in the reaction process to obtain spinning solution, and fiber is obtained by spinning;
(3) then carrying out a first reaction on N-phenylaminomethyltriethoxysilane, octamethylcyclotetrasiloxane and a potassium hydroxide aqueous solution, then adding glacial acetic acid for a second reaction, then adding 2-pyridylaldehyde for a third reaction, and carrying out post-treatment to prepare an impregnation solution;
(4) and (3) finally, putting the fibers obtained in the step (2) into the impregnation liquid obtained in the step (3) for impregnation treatment to obtain the composite material for petrochemical wastewater treatment.
The specific method of the step (1) is as follows: adding 1kg of N-phenylaminomethyl triethoxysilane into 3kg of absolute ethanol, uniformly oscillating by ultrasonic waves, adding 0.7kg of magnetic fly ash, heating to reflux, stirring for 2 hours under heat preservation, and centrifuging to obtain precipitate to obtain the modified magnetic fly ash.
In the step (1), the preparation method of the magnetic fly ash comprises the following steps: firstly, grinding the steel mill fly ash into fine powder, then adopting a magnet to carry out primary selection on the fly ash, selecting magnetic particles, discarding substances with weak magnetism or no magnetism, finally cleaning the fly ash subjected to primary selection until a cleaning solution is nearly neutral so as to remove water-soluble substances, and drying the cleaned fly ash at the temperature of 60 ℃ to obtain the magnetic fly ash; the magnetic field intensity of the magnet is 20000 Oe during initial selection, and the magnet is a permanent magnet or an electromagnet.
In the step (2), the preparation method of the spinning solution comprises the following steps: adding 100kg of acrylonitrile, 0.8kg of itaconic acid and 10kg of methyl methacrylate into a polymerization kettle, then adding 2kg of azodiisobutyronitrile and 500kg of dimethyl sulfoxide, carrying out polymerization reaction for 6 hours at 45 ℃, then adding 10kg of modified magnetic fly ash, and continuing to carry out thermal polymerization reaction for 7 hours to obtain the spinning solution.
After the polymerization reaction is finished, the monomer removal and bubble removal treatment is carried out, and the specific method comprises the following steps: the treatment time was 30 minutes under 4 kPa.
In the step (2), the specific method of spinning comprises the following steps: extruding the spinning solution through a spinning nozzle to form a trickle, and allowing the trickle to enter a coagulating liquid through an air layer to perform a coagulating bath to obtain the fiber.
The spinning solution is metered by a metering pump and extruded through a spinneret with the aperture of 0.05mm to form a thin stream, and the thickness of an air layer is 25 mm.
The solidification liquid is a dimethyl sulfoxide aqueous solution with the mass concentration of 6%; the coagulation bath temperature was 35 ℃.
In the step (3), the mass ratio of N-phenylaminomethyltriethoxysilane to octamethylcyclotetrasiloxane to aqueous potassium hydroxide solution to glacial acetic acid to 2-pyridylaldehyde is 1: 3.5: 0.3: 0.8: 1.8; the mass concentration of the potassium hydroxide aqueous solution is 40%.
In the step (3), the process conditions of the first reaction are as follows: stirring and reacting for 6 hours at 80 ℃ under the protection of nitrogen; the process conditions of the second reaction are as follows: stirring and reacting for 30 minutes at 50 ℃; the process conditions of the third reaction are as follows: the reaction was stirred at 70 ℃ for 22 hours.
In the step (3), the post-treatment method comprises the following specific steps: evaporating under reduced pressure to obtain oily substance, adding the oily substance into 5 times of tetrahydrofuran, stirring to dissolve, and filtering to remove insoluble substances to obtain the immersion liquid.
In the step (4), the process conditions of the dipping treatment are as follows: adding 1kg of fiber into 7kg of impregnation liquid, standing and impregnating for 3 hours, taking out and naturally airing.
Test examples
The hydrophobic properties of the composite materials obtained in examples 1-3 and comparative examples 2 and 3 were examined, and the results are shown in Table 1.
The method for measuring the contact angle by adopting the OCA15Pro type video optical contact angle measuring instrument comprises the following steps: the injection needle model was SNS 052/026, the volume of the injection droplet (water) was 1 μ L, and the liquid profile fitting calculation used the ellipsometry. And (4) performing measurement after tabletting, selecting three different positions on the sample for measurement, and recording the intermediate value as the final experimental result.
TABLE 1 results of hydrophobic Property examination
|
Contact angle (°)
|
Example 1
|
162.3
|
Example 2
|
163.1
|
Example 3
|
164.5
|
Comparative example 2
|
128.2
|
Comparative example 3
|
134.6 |
The composite material obtained in the embodiment 1-3 or the comparative example 1-3 is used for treating petrochemical wastewater generated by a certain petrochemical enterprise, and the specific treatment method comprises the following steps: 0.1g of the composite material is added into 1L of petrochemical wastewater, the mixture is kept stand and adsorbed for 2 hours at 25 ℃, the treating agent is sucked out by an external magnet except for comparative example 1 (the comparative example 1 is filtered and taken out), and the treating agent is recycled. The wastewater treatment effect was examined and the results are shown in Table 2.
Wherein, the content of heavy metal ions is detected by a heavy metal rapid detector (FD-680 in Shanghai flight detection), COD is detected by a portable COD detector of a TE-3001 Tianer instrument, and the content of mineral oil is determined by an ultraviolet spectrophotometry.
TABLE 2 examination of COD and heavy Metal ion removal Effect
|
COD removal Rate (%)
|
Removal rate of heavy metal ion (%)
|
Mineral oil removal (%)
|
Example 1
|
99.2
|
99.1
|
99.6
|
Example 2
|
99.5
|
99.3
|
99.7
|
Example 3
|
99.9
|
99.6
|
99.9
|
Comparative example 1
|
88.5
|
89.7
|
93.3
|
Comparative example 2
|
83.7
|
84.1
|
80.1
|
Comparative example 3
|
85.1
|
85.8
|
82.3 |
As can be seen from tables 1 and 2, the composite materials obtained in examples 1 to 3 have good hydrophobicity and good treatment effect on petrochemical wastewater.
Step (1) is omitted in comparative example 1, the impregnation treatment step of the impregnation liquid is omitted in comparative example 2, the surface polymerization of the perfluorophenyl methacrylate is omitted in comparative example 3, the treatment effect of the obtained composite material on the petrochemical wastewater is obviously deteriorated, the addition of the fly ash is helpful for improving the adsorption effect, and the hydrophobicity of the comparative examples 2 and 3 is deteriorated, so that the treatment effect on the petrochemical wastewater is influenced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.