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CN112708340A - Anti-sagging single-component polyurethane waterproof coating capable of being sprayed and constructed - Google Patents

Anti-sagging single-component polyurethane waterproof coating capable of being sprayed and constructed Download PDF

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Publication number
CN112708340A
CN112708340A CN202011596382.0A CN202011596382A CN112708340A CN 112708340 A CN112708340 A CN 112708340A CN 202011596382 A CN202011596382 A CN 202011596382A CN 112708340 A CN112708340 A CN 112708340A
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stirring
waterproof coating
percent
polyurethane waterproof
formula
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袁瑞
耿进玉
李东
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Jiangsu Yuzhongqing Waterproof Material Co ltd
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Jiangsu Yuzhongqing Waterproof Material Co ltd
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Priority to CN202011596382.0A priority Critical patent/CN112708340A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/08Polyurethanes from polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses a sprayable anti-sagging single-component polyurethane waterproof coating prepared by a step-by-step method, which mainly comprises 15-25% of polyoxypropylene diol, 5-15% of polyoxypropylene triol, 1.2-2.6% of toluene diisocyanate, 1.8-4.0% of diphenylmethane diisocyanate, 5-10% of plasticizer, 30-45% of filler, 1-2% of pigment, 0.2-0.4% of catalyst, 0.5-1.0% of antioxidant, 0.5-1.0% of ultraviolet absorbent, 0.2-0.4% of defoamer, 0.2-0.4% of dispersant and 5-10% of composite anti-sagging agent, wherein the polyurethane waterproof coating is polymerized by a step-by-step polymerization method in the preparation process, free TDI in the formula is removed, and the coating is environment-friendly and nontoxic, the coating has excellent anti-sagging effect, good heat resistance and aging resistance, and is a high-efficiency waterproof coating suitable for indoor waterproof construction.

Description

Anti-sagging single-component polyurethane waterproof coating capable of being sprayed and constructed
Technical Field
The invention relates to a sprayable anti-sagging single-component polyurethane waterproof coating for construction, and relates to the field of building waterproof coatings.
Technical Field
The single-component polyurethane waterproof coating is used as a waterproof material which is widely applied, has the characteristics of good elasticity, high strength, good adhesion, excellent tear resistance and the like, is widely applied to the field of building waterproofing, and is a waterproof material which is the most widely applied range except for waterproof coiled material series products in China at present. The single-component polyurethane waterproof coating is usually subjected to wall-erecting construction when in use, and easily flows due to low viscosity in the conventional formula design, so that a thixotropic agent is generally added when a manufacturer designs a product, the action mechanism of the thixotropic agent is that hydrogen bonds generally form a spatial network structure to improve the viscosity of the system, the network structure is damaged when being sheared from the outside to reduce the viscosity of the system, and the viscosity can be kept low when the single-component polyurethane waterproof coating is used, so that the construction is convenient, but the anti-sagging system of the thixotropic agent has two defects, the first defect is that the viscosity is continuously increased after the single-component polyurethane waterproof coating is stored for a long time due to the connection of the structures of the thixotropic agent with the hydrogen bonds, the coating is finally caked, the second defect is that the viscosity of the formula of the system is not linear along with the size of the shearing effect, the viscosity is extremely low when the hydrogen bonds are not connected into the network, in order to ensure the anti-sagging effect, the thixotropic agent is generally added in a large amount, and the viscosity is integrally high, so that the spraying construction is not facilitated.
Disclosure of Invention
The invention aims to solve the problems that the prior single-component anti-sagging polyurethane waterproof paint is difficult to spray by adopting a conventional thixotropic agent and has poor storage stability, and the matching use of powder materials with different granularities ensures that the viscosity change is more stable compared with the formula of adding the thixotropic agent, the anti-sagging polyurethane waterproof paint can ensure the anti-sagging property, simultaneously can spray and construct the paint, and simultaneously improves the storage stability,
a single-component polyurethane waterproof paint is mainly composed of 15-25% of polyoxypropylene diol, 5-15% of polyoxypropylene triol, 1.2-2.6% of toluene diisocyanate, 1.8-4.0% of diphenylmethane diisocyanate, 5-15% of plasticizer, 30-45% of filler, 1-2% of pigment, 0.2-0.4% of catalyst, 0.5-1.0% of antioxidant, 0.5-1.0% of ultraviolet absorbent, 0.2-0.4% of defoaming agent, 0.2-0.4% of dispersing agent and 5-10% of composite anti-sagging agent.
Preferably, the molecular weight of the polyoxypropylene diol component is between 1000-2000, and the molecular weight of the polyoxypropylene triol is between 3000-6000.
Preferably, the toluene diisocyanate contains a ratio of the molar amount of-NCO to the molar amount of-OH contained in the entire polyoxypropylene polyol of 0.6-0.8: 1; more preferably 0.65-0.75: 1; more preferably 0.70: 1.
Preferably, the catalyst is one or more of stannous octoate, dibutyltin dilaurate and dibutyltin bis (acetyl acetonate).
Preferably, the filler is one or a mixture of more of nano calcium carbonate, precipitated barium sulfate, heavy calcium carbonate, light calcium carbonate and talcum powder.
The plasticizer is one of diisodecyl phthalate, diisononyl phthalate and chlorinated palm oil methyl ester.
The anti-sagging composite agent is prepared from 5-15% of modified polyamide wax, 5-10% of modified bentonite, 5-10% of hydrophobic fumed silica and 70-80% of plasticizer; the preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite;
step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely;
and step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The plasticizer is one of diisodecyl phthalate, diisononyl phthalate and chlorinated palm oil methyl ester.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding polyoxypropylene polyol, a dispersing agent and a plasticizer in a formula amount into a mixer, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding toluene diisocyanate in the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%;
step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is subjected to sampling titration to meet the formula design requirement, thus obtaining the polyurethane prepolymer;
step three: adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture;
step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
The invention has the beneficial effects that: (1) the waterproof coating is prepared by mixing TDI and MDI, wherein TDI in the formula firstly reacts with excessive polyoxypropylene polyol to ensure complete reaction, then MDI is added to ensure that the TDI reacts with the excessive polyoxypropylene polyol, the free TDI in the coating is close to 0, and the viscosity of the free TDI is lower than that of a pure MDI formula; (2) the use of the composite isocyanate obviously improves the aging resistance effect of the formula; (3) the anti-sagging agent is added into the anti-sagging system in a form of independently preparing and activating the composite anti-sagging agent, compared with a single anti-sagging agent, the specific composite anti-sagging agent has a better anti-sagging effect and a smaller addition amount, and the anti-sagging agent added in the early stage can be prevented from being heated and stirred in the coating for a long time by adopting the form of adding the anti-sagging agent after the anti-sagging system is adopted, so that the using effect of the anti-sagging agent is reduced.
For a better understanding of the inventive nature of the present invention, reference is made to the following examples.
Example 1, a one-component polyurethane waterproof coating comprises the following components:
polyoxypropylene diol 20%
Polyoxypropylene triol 10%
3.2 percent of diphenylmethane diisocyanate
Diisononyl phthalate 15%
10 percent of 600-mesh heavy calcium carbonate
1250 mesh talcum powder 10%
3000-mesh modified heavy calcium carbonate 25%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
Wherein the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the modified heavy calcium carbonate is prepared by adding 2 parts of stearic acid silane coupling agent into 100 parts of 3000-mesh heavy calcium carbonate
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%.
Step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is sampled and titrated to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Embodiment 2 a single-component polyurethane waterproof coating comprises the following components:
polyoxypropylene glycol 25%
Polyoxypropylene triol 15%
3.0 percent of diphenylmethane diisocyanate
2.0 percent of toluene diisocyanate
Diisononyl phthalate 8%
20 percent of light calcium carbonate
Heavy calcium carbonate 14%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
10 percent of compound anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
15 percent of modified polyamide wax
10 percent of modified bentonite
Hydrophobic fumed silica 10%
Diisononyl phthalate 65%
Wherein the modified polyamide wax is SLX from Crayvallac, the modified bentonite is SD-2 from Hamins chemical, and the hydrophobic fumed silica is R974 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%.
Step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is sampled and titrated to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Embodiment 3 a one-component polyurethane waterproof coating comprises the following components:
polyoxypropylene glycol 25%
Polyoxypropylene triol 15%
2.8 percent of diphenylmethane diisocyanate
2.4 percent of toluene diisocyanate
Chlorinated palm oil methyl ester 8%
20 percent of light calcium carbonate
Heavy calcium carbonate 14%
Pigment carbon black 1%
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.3 percent of defoaming agent
0.3 percent of dispersant
10 percent of compound anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 1000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-088 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
10 percent of modified polyamide wax
8 percent of modified bentonite
Hydrophobic fumed silica 8%
74 percent of diisononyl phthalate
Wherein the modified polyamide wax is SLX from Crayvallac, the modified bentonite is SD-2 from Hamins chemical, and the hydrophobic fumed silica is R974 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%.
Step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is sampled and titrated to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Embodiment 4 a one-component polyurethane waterproof coating comprises the following components:
polyoxypropylene glycol 25%
Polyoxypropylene triol 10%
3.2 percent of diphenylmethane diisocyanate
2.4 percent of toluene diisocyanate
Diisononyl phthalate 13%
20 percent of light calcium carbonate
Heavy calcium carbonate 14%
Iron oxide red 2%
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
10 percent of compound anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 6000, the ultraviolet absorber is UV531 of Basff chemistry, the antioxidant is TINUVIN-B75 of Basff chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
10 percent of modified polyamide wax
10 percent of modified bentonite
Hydrophobic fumed silica 10%
70 percent of diisononyl phthalate
Wherein the modified polyamide wax is SLX from Crayvallac, the modified bentonite is SD-2 from Hamins chemical, and the hydrophobic fumed silica is R972 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%.
Step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is sampled and titrated to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Comparative example 1, a one-component polyurethane waterproof coating, consisting of:
polyoxypropylene glycol 25%
Polyoxypropylene triol 5%
4.4 percent of toluene diisocyanate
Diisononyl phthalate 15%
25.6 percent of nano calcium carbonate
Heavy calcium carbonate 15%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
7 percent of composite anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
Figure BDA0002868828350000131
wherein the modified polyamide wax is SL from Crayvallac, the modified bentonite is SD-2 from Hamins chemistry, and the hydrophobic fumed silica is R972 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and stopping heating when the NCO content reaches a theoretical value to obtain the polyurethane prepolymer.
Step two: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated in the first step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a second mixture. Step four: and (3) cooling the mixture produced in the second step to below 60 ℃, adding an antioxidant, an ultraviolet absorbent, a catalyst, a composite anti-sagging agent and a defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Comparative example 2, a one-component polyurethane waterproof coating, consisting of:
polyoxypropylene glycol 25%
Polyoxypropylene triol 5%
5.6 percent of diphenylmethane diisocyanate
Diisononyl phthalate 15%
24.4 percent of nano calcium carbonate
Heavy calcium carbonate 15%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
7 percent of composite anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
Figure BDA0002868828350000151
wherein the modified polyamide wax is SL from Crayvallac, the modified bentonite is SD-2 from Hamins chemistry, and the hydrophobic fumed silica is R972 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 85-90 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the diphenylmethane diisocyanate according to the formula amount, reacting for 4.0h, detecting the NCO content in the formula, and stopping heating when the NCO% of the material is subjected to sampling titration to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step two: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated in the first step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a second mixture.
Step three: and (3) cooling the mixture produced in the second step to below 60 ℃, adding an antioxidant, an ultraviolet absorbent, a catalyst, a composite anti-sagging agent and a defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Comparative example 3, a one-component polyurethane waterproof coating, consisting of:
polyoxypropylene glycol 25%
Polyoxypropylene triol 5%
3.0 percent of diphenylmethane diisocyanate
2.0 percent of toluene diisocyanate
Diisononyl phthalate 15%
25 percent of nano calcium carbonate
Heavy calcium carbonate 15%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
7 percent of composite anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
Figure BDA0002868828350000171
wherein the modified polyamide wax is SL from Crayvallac, the modified bentonite is SD-2 from Hamins chemistry, and the hydrophobic fumed silica is R972 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 85-90 ℃ when the moisture content is less than or equal to 0.005 percent, adding the toluene diisocyanate and the diphenylmethane diisocyanate according to the formula amount, reacting for 4.0h, and stopping heating when the NCO percent of the materials is subjected to sampling titration to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step two: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated in the first step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a second mixture.
Step three: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
Comparative example 4, a one-component polyurethane waterproof coating, consisting of:
polyoxypropylene glycol 25%
Polyoxypropylene triol 5%
3.8 percent of diphenylmethane diisocyanate
1.0 percent of toluene diisocyanate
Diisononyl phthalate 15%
25.2 percent of nano calcium carbonate
Heavy calcium carbonate 15%
1 percent of iron oxide red
0.2 percent of stannous octoate
0.5 percent of ultraviolet absorbent
0.5 percent of antioxidant
0.4 percent of defoaming agent
0.4 percent of dispersant
7 percent of composite anti-sagging agent
Wherein, the molecular weight of the polyoxypropylene diol is 2000, the molecular weight of the polyoxypropylene triol is 3000, the ultraviolet absorber is UV531 of basf chemistry, the antioxidant is TINUVIN-B75 of basf chemistry, the defoamer is BYK-065 of BYK chemistry, the dispersant is BYK-108 of BYK chemistry, and the composite anti-sagging agent comprises the following components:
Figure BDA0002868828350000191
wherein the modified polyamide wax is SL from Crayvallac, the modified bentonite is SD-2 from Hamins chemistry, and the hydrophobic fumed silica is R972 from Degussa
The preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite.
Step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely.
And step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
The preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding the polyoxypropylene polyol, the dispersing agent and the plasticizer into a mixer according to the formula amount, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding the toluene diisocyanate according to the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%.
Step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is sampled and titrated to meet the formula design requirement, thus obtaining the polyurethane prepolymer.
Step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
The results of the tests of examples 1 to 4 and comparative examples 1 to 3 are as follows
Table 1 test results of examples
Figure BDA0002868828350000211
As can be seen from the above table, the difference between example 1 and comparative example 1 is that a thixotropic agent system is adopted for anti-sagging design, and after the comparative example 1 is stored, the formula is designed according to the same isocyanate index as that of comparative example 2, but the isocyanate types are all changed into diphenylmethane diisocyanate, the free TDI in the formula is not detected because the TDI is not used as the raw material, but the heat aging effect of the MDI type prepolymer is poor, and the aging performance of the formula cannot meet the requirement. The same raw material proportion design is adopted in the embodiment 1 and the comparative example 3, but the isocyanate is added at one time, the free TDI content of the formula is still far greater than the condition of distributed addition, the requirement of environmental protection regulations can not be met, the same isocyanate index design formula is adopted in the embodiment 1 and the comparative example 4, and the prepolymer proportion is as follows: powder proportion: the proportion of the plasticizer is basically the same, but the content of-NCO in the toluene diisocyanate exceeds 80 percent of that of-OH in the system, and partial TDI residue still appears and does not meet the requirement of national environmental protection regulations.
The polyurethane waterproof coating prepared by the invention has excellent anti-sagging effect, can realize spraying construction, and is a high-performance green product suitable for indoor household waterproof application.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. A single-component polyurethane waterproof coating comprises the following components: 15-25% of polypropylene oxide dihydric alcohol, 5-15% of polypropylene oxide trihydric alcohol, 1.2-2.6% of toluene diisocyanate, 1.8-4.0% of diphenylmethane diisocyanate, 5-15% of plasticizer, 30-45% of filler, 1-2% of pigment, 0.2-0.4% of catalyst, 0.5-1.0% of antioxidant, 0.5-1.0% of ultraviolet absorbent, 0.2-0.4% of defoaming agent, 0.2-0.4% of dispersing agent and 5-10% of composite anti-sagging agent.
2. The one-component polyurethane waterproof coating material of claim 1, wherein: the molecular weight of the polyoxypropylene diol component is between 1000-2000, and the molecular weight of the polyoxypropylene triol is between 3000-6000.
3. The one-component polyurethane waterproof coating material of claim 1, wherein: the ratio of the molar amount of-NCO contained in the toluene diisocyanate to the molar amount of-OH contained in the whole polyoxypropylene polyol is 0.6-0.8: 1.
4. The one-component polyurethane waterproof coating material of claim 1, wherein: the catalyst is one or more of stannous octoate, dibutyltin dilaurate and dibutyltin bis (acetyl acetonate);
the filler is one or a mixture of more of nano calcium carbonate, precipitated barium sulfate, heavy calcium carbonate, light calcium carbonate and talcum powder;
the plasticizer is one of diisodecyl phthalate, diisononyl phthalate and chlorinated palm oil methyl ester.
5. The one-component polyurethane waterproof coating as claimed in claim 1, wherein the composite anti-sagging agent is prepared from 5-15% of modified polyamide wax, 5-10% of modified bentonite, 5-10% of hydrophobic fumed silica and 70-80% of plasticizer; the preparation method comprises the following steps:
step 1: adding the plasticizer with the formula ratio into a reaction kettle, heating to 100-105 ℃, adding the modified bentonite, and stirring for 10min to uniformly disperse the modified bentonite;
step 2: cooling to 80-90 deg.C, adding modified polyamide wax, maintaining the temperature at 80-90 deg.C, stirring at constant speed for 30min to disperse and activate polyamide wax completely;
and step 3: adding hydrophobic fumed silica, starting high-speed stirring and cooling, and discharging when the temperature is reduced to below 60 ℃ to obtain the composite anti-sagging agent.
6. The one-component polyurethane waterproof coating material of claim 1, which is characterized in that: the preparation method of the polyurethane waterproof coating comprises the following steps:
the method comprises the following steps: adding polyoxypropylene polyol, a dispersing agent and a plasticizer in a formula amount into a mixer, stirring at the temperature of 110-120 ℃, vacuumizing and dehydrating, keeping the vacuum degree to be less than or equal to-0.09 Mpa, reducing the temperature to 80-85 ℃ when the moisture content is less than or equal to 0.005% to be detected, adding toluene diisocyanate in the formula amount, reacting for 2.5 hours, detecting the NCO content in the formula, and obtaining a first reaction product when the NCO content is less than or equal to 0.2%;
step two: adding the diphenylmethane diisocyanate with the formula amount into the first reaction product, adjusting the reaction temperature to 90-95 ℃, keeping the temperature for reaction for 2-2.5h, and stopping heating when the NCO% of the material is subjected to sampling titration to meet the formula design requirement, thus obtaining the polyurethane prepolymer;
step three: and adding the pre-dried powder material with the water content less than or equal to 0.05 percent and the pigment into the polyurethane prepolymer generated by the reaction in the second step, and stirring for 30min to uniformly mix the powder material and the pigment to obtain a third mixture.
Step four: and (3) cooling the mixture produced in the third step to below 60 ℃, adding the antioxidant, the ultraviolet absorbent, the catalyst, the composite anti-sagging agent and the defoaming agent in the formula amount, vacuumizing, keeping the vacuum degree at less than or equal to-0.09 Mpa, and stirring at the stirring speed of 600-800r/min for 15min to obtain the single-component polyurethane waterproof coating.
CN202011596382.0A 2020-12-29 2020-12-29 Anti-sagging single-component polyurethane waterproof coating capable of being sprayed and constructed Pending CN112708340A (en)

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