CN112702905B - Backtracking method and system for printed circuit board yield and production equipment error rate - Google Patents
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Abstract
一种印刷电路板良率和生产设备错误率之回溯方法及其系统,将一电路主板赋予主板代码,将电路主板依印刷电路板区隔出多个制造区域,并赋予每一制造区域一区域代码;对电路主板所生产之每一印刷电路板标示一信息图码;据以检测该印刷电路板,若不符合产品标准则产生一瑕疵特征,用以记录印刷电路板良率及生产设备错误率,俾使印刷电路板发生缺陷时,除了能由印刷电路板本身发生缺陷的位置进行判断外,更可以对电路主板在印刷电路板的制程进行判断,可以大幅提升后续印刷电路板的生产良率与降低生产设备的错误率。
A retrospective method and system for the yield rate of printed circuit boards and the error rate of production equipment. A circuit board is assigned a motherboard code, the circuit board is divided into a plurality of manufacturing areas according to the printed circuit board, and each manufacturing area is assigned an area Code; mark an information image code for each printed circuit board produced by the circuit board; to detect the printed circuit board, if it does not meet the product standard, a defect feature will be generated to record the printed circuit board yield and production equipment errors When the printed circuit board is defective, it can not only judge the position of the printed circuit board itself, but also judge the manufacturing process of the circuit board on the printed circuit board, which can greatly improve the production quality of the subsequent printed circuit board. rate and reduce the error rate of production equipment.
Description
技术领域technical field
一种印刷电路板良率和生产设备错误率之回溯方法及其系统,尤指印刷电路板之信息图码包含有电路主板之代码以及印刷电路板位于电路主板之区域代码,而可于印刷电路板生产缺陷时,可实时得知其制造过程及回溯该电路主板所产生之印刷电路板之方法及其系统。A retrospective method and system for the yield rate of printed circuit boards and the error rate of production equipment, especially the information graphic code of the printed circuit board includes the code of the circuit board and the area code of the printed circuit board located on the circuit board, and can be used in the printed circuit board. In case of board production defects, the manufacturing process can be known in real time and the method and system of the printed circuit board produced by the circuit board can be traced back.
背景技术Background technique
按,目前印刷电路板是依照所需尺寸由电路主板经过多个制程后再裁切成特定尺寸的印刷电路板,为了提高产品质量以及良率,印刷电路板再制成后,都会经过各种检验,为了能够防止继续生产出不良品,或是减少产出不良品的机率,一般会将生产的参数或过程,以条形码方式标示于印刷电路板上,一旦检验出不良品或是印刷电路板于客户端发生问题时,可藉由该标示所纪录之参数与过程,来了解缺陷产生原因,进而可提高后续生产产品的质量与良率。然而,印刷电路板是由电路主板经多个制程完成后再裁切形成,因此,印刷电路板在主板上的位置,对于缺陷的「回溯分析」以及「缺陷产生原因分析」相当重要,但现今印刷电路板的标示,又无法得知其于电路主板的位置,无法有效且准确的判断缺陷发生原因,对于良率与质量的提升帮助有限。Press, at present, the printed circuit board is cut into a printed circuit board of a specific size from the circuit board after multiple processes according to the required size. In order to improve product quality and yield, after the printed circuit board is remanufactured, it will go through various Inspection, in order to prevent the continuous production of defective products or reduce the probability of producing defective products, the production parameters or processes are generally marked on the printed circuit board in the form of barcodes. When a problem occurs at the client, the parameters and processes recorded in the label can be used to understand the cause of the defect, thereby improving the quality and yield of subsequent production products. However, the printed circuit board is formed by cutting the circuit board after several processes are completed. Therefore, the position of the printed circuit board on the motherboard is very important for the "retrospective analysis" and "defect cause analysis" of defects, but nowadays The marking of the printed circuit board, and its position on the circuit board cannot be known, and the cause of the defect cannot be judged effectively and accurately, and the improvement of yield and quality is limited.
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
鉴于上述欲解决之问题及其原因,具体而言,本发明提供一种印刷电路板良率和生产设备错误率之回溯方法及其装置,利用印刷电路板上的信息图码包含电路主板之主板代码以及印刷电路板于电路主板上之制造区域的区域代码,俾使印刷电路板发生缺陷时,除了能由印刷电路板本身发生缺陷的位置进行判断外,更可以对电路主板在印刷电路板的制程进行判断,可以大幅提升后续印刷电路板的生产良率与降低生产设备的错误率。In view of the above-mentioned problems to be solved and the reasons thereof, in particular, the present invention provides a method and a device for backtracking the yield rate of printed circuit boards and the error rate of production equipment, which utilizes the information graphic code on the printed circuit board to include the main board of the circuit board The code and the area code of the manufacturing area of the printed circuit board on the circuit board, so that when the printed circuit board is defective, in addition to the location of the defect on the printed circuit board itself, it can be judged. Judging the process can greatly improve the production yield of subsequent printed circuit boards and reduce the error rate of production equipment.
(二)技术方案及有益效果(2) Technical solutions and beneficial effects
本发明为一种印刷电路板良率和生产设备错误率之回溯方法,包括将具有复数个印刷电路板之一电路主板赋予一主板代码,将该电路主板依该等印刷电路板区隔出复数个制造区域,并赋予每一该制造区域对应之一区域代码,其中该区域代码之信息包括该主板代码以及该区域代码之位置信息,对该电路主板所生产之每一该印刷电路板标示一信息图码,其中该信息图码之信息包含该主板代码以及该区域代码之信息,辨识每一该印刷电路板之外观,并据以检测该印刷电路板,若不符合一产品标准则产生一瑕疵特征,用以记录该印刷电路板良率及该生产设备错误率,显示该印刷电路板之该信息图码之信息以及该瑕疵特征于一显示接口上。The present invention is a backtracking method for the yield rate of printed circuit boards and the error rate of production equipment. Each manufacturing area is assigned a corresponding area code, wherein the information of the area code includes the motherboard code and the location information of the area code, and each printed circuit board produced by the circuit motherboard is marked with a Information graphic code, wherein the information of the information graphic code includes the information of the main board code and the area code, to identify the appearance of each printed circuit board, and to detect the printed circuit board accordingly, if it does not meet a product standard, generate a The defect feature is used to record the printed circuit board yield rate and the production equipment error rate, and display the information of the information image code of the printed circuit board and the defect feature on a display interface.
根据本发明之另一实施例,上述方法更包括根据该信息图码取得所对应之该制造区域,召 回该制造区域所生产之该些印刷电路板。According to another embodiment of the present invention, the above-mentioned method further includes obtaining the corresponding manufacturing area according to the information image code, and recalling the printed circuit boards produced in the manufacturing area.
根据本发明之另一实施例,上述方法更包括维修或调整该信息图码取得所对应之该电路主板。According to another embodiment of the present invention, the above-mentioned method further includes repairing or adjusting the information image code to obtain the corresponding circuit board.
根据本发明之另一实施例,上述信息图码之内容进一步包含生产信息。According to another embodiment of the present invention, the content of the above-mentioned information image code further includes production information.
根据本发明之另一实施例,上述信息图码为一维码或二维码。According to another embodiment of the present invention, the above-mentioned information graphic code is a one-dimensional code or a two-dimensional code.
本发明为一种印刷电路板良率和生产设备错误率之回溯系统,包括电路主板、外观检测模块、图码辨识模块以及显示模块。上述电路主板,用以生产复数个印刷电路板,其包括主板代码以及复数个制造区域。上述制造区域系由该电路主板依该等印刷电路板区隔出,每一该制造区域具有对应之一区域代码,其中该区域代码之信息包括该主板代码以及该区域代码之位置信息。其中每一该印刷电路板具有一信息图码,该信息图码之信息包含该印刷电路板以及该区域代码之信息。上述外观检测模块,辨识每一该印刷电路板之外观,并据以检测该印刷电路板,若不符合一产品标准则产生一瑕疵特征,用以记录该印刷电路板良率及该生产设备错误率。上述图码辨识模块,用以辨识该印刷电路板之该信息图码。上述显示模块,用以显示该信息图码之信息以及该瑕疵特征。The invention is a retrospective system for the yield rate of printed circuit boards and the error rate of production equipment, comprising a circuit main board, an appearance detection module, a picture code identification module and a display module. The above-mentioned circuit board is used for producing a plurality of printed circuit boards, which includes a board code and a plurality of manufacturing areas. The manufacturing area is divided by the circuit board according to the printed circuit boards, and each manufacturing area has a corresponding area code, wherein the information of the area code includes the motherboard code and the location information of the area code. Each of the printed circuit boards has an information image code, and the information of the information image code includes the information of the printed circuit board and the area code. The above-mentioned appearance inspection module identifies the appearance of each printed circuit board and detects the printed circuit board accordingly. If it does not meet a product standard, a defect feature is generated to record the printed circuit board yield and the production equipment error. Rate. The above-mentioned image code identification module is used for identifying the information image code of the printed circuit board. The above-mentioned display module is used for displaying the information of the information image code and the defect feature.
根据本发明之另一实施例,上述系统更包括一回溯模块,用以根据该信息图码取得所对应之该制造区域,召 回该制造区域所生产之该些印刷电路板。According to another embodiment of the present invention, the system further includes a retrospective module for obtaining the corresponding manufacturing area according to the information image code, and recalling the printed circuit boards produced in the manufacturing area.
根据本发明之另一实施例,上述系统更包括一维修模块,用以维修或调整该信息图码取得所对应之该电路主板。According to another embodiment of the present invention, the above-mentioned system further includes a maintenance module for repairing or adjusting the information image code to obtain the corresponding circuit board.
根据本发明之另一实施例,上述系统之信息图码之内容进一步包含生产信息。According to another embodiment of the present invention, the content of the information image code of the above-mentioned system further includes production information.
根据本发明之另一实施例,上述系统之信息图码为一维码或二维码。According to another embodiment of the present invention, the information graphic code of the above-mentioned system is a one-dimensional code or a two-dimensional code.
综上所述,本发明提供之一种印刷电路板良率和生产设备错误率之回溯方法及其系统,为一种可根据印刷电路板之信息图码实时找到有瑕疵特征之生产设备,以及实时回溯由该生产设备所生产之印刷电路板,自动提出调整对策,缩短产生不良印刷电路板的时间,大幅节省材料与其相关成本,大幅提升后续印刷电路板的生产良率与降低生产设备的错误率。In summary, the present invention provides a method and a system for backtracking the yield rate of printed circuit boards and the error rate of production equipment, which is a production equipment that can find defective features in real time according to the information map code of the printed circuit board, and Real-time backtracking of printed circuit boards produced by the production equipment, automatically propose adjustment measures, shorten the time for producing defective printed circuit boards, greatly save materials and related costs, greatly improve the production yield of subsequent printed circuit boards and reduce errors in production equipment Rate.
附图说明Description of drawings
为了让本发明之上述和其他目的、特征、优点与实施例能更明显易懂,所附附图之说明如下:In order to make the above and other objects, features, advantages and embodiments of the present invention more clearly understood, the accompanying drawings are described as follows:
图1为绘示依据本发明之一实施例之一种印刷电路板良率和生产设备错误率之回溯系统中各装置、模块的关系架构图。FIG. 1 is a schematic diagram illustrating the relationship between various devices and modules in a backtracking system for printed circuit board yield and production equipment error rate according to an embodiment of the present invention.
图2为绘示依据本发明之一实施例之一种印刷电路板良率和生产设备错误率之回溯方法的流程示意图。FIG. 2 is a schematic flowchart illustrating a method for backtracking the yield rate of printed circuit boards and the error rate of production equipment according to an embodiment of the present invention.
图3为绘示依据本发明之一实施例之印刷电路板形成于电路主板之示意图。3 is a schematic diagram illustrating a printed circuit board formed on a circuit board according to an embodiment of the present invention.
附图标记说明Description of reference numerals
100:印刷电路板良率和生产设备错误率之回溯系统100: Retrospective System for Printed Circuit Board Yield and Production Equipment Error Rates
110:电路主板110: circuit board
112:主板代码112: Motherboard code
114:制造区域114: Manufacturing area
115:区域代码115: area code
116:印刷电路板116: Printed circuit boards
117:信息图码117: Infographic Code
120:外观检测模块120: Appearance detection module
130:图码辨识模块130: Image code recognition module
140:显示模块140: Display Module
150:回溯模块150: Backtracking module
160:维修模块160: Repair Module
201-206:步骤201-206: Steps
具体实施方式Detailed ways
为利了解本发明之特征、内容与优点,兹将本发明配合图式,并以实施例之表达形式详细说明如下,而其中所使用之图式,其主旨仅为示意及辅助说明书之用,未必为本发明实施后之真实比例与精准配置,故不应就所附之图式的比例与配置关系解读、局限本发明于实际实施上的申请专利范围。In order to facilitate the understanding of the features, contents and advantages of the present invention, the present invention is hereby described in detail with the drawings and the expression form of the embodiments as follows, and the drawings used therein are only intended to illustrate and assist the description, It is not necessarily the real proportion and precise configuration after the implementation of the present invention, so the proportion and configuration relationship of the attached drawings should not be interpreted or limited to the scope of the patent application of the present invention in actual implementation.
请参阅图1及图3,图1为绘示依据本发明之一实施例之一种印刷电路板良率和生产设备错误率之回溯系统中各装置、模块的关系架构图,图3为绘示依据本发明之一实施例之印刷电路板形成于电路主板之示意图。图1的印刷电路板良率和生产设备错误率之回溯系统100包括电路主板110、外观检测模块120、图码辨识模块130以及显示模块140。Please refer to FIG. 1 and FIG. 3 . FIG. 1 is a diagram illustrating the relationship between devices and modules in a backtracking system for printed circuit board yield and production equipment error rate according to an embodiment of the present invention, and FIG. 3 is a diagram of A schematic diagram of a printed circuit board formed on a circuit board according to an embodiment of the present invention is shown. The
上述电路主板110,用以生产复数个印刷电路板116(示于图3),其包括主板代码112以及复数个制造区域114。根据本发明之另一实施例,上述主板代码112例如可为任意形式之数字或图码,可根据上述任意形式之数字或图码回推该主板代码112之生产信息。The above-mentioned
上述制造区域114系由该电路主板110依该等印刷电路板区隔出,每一该制造区域114具有对应之一区域代码115,其中该区域代码115之信息包括该主板代码112以及该区域代码115之位置信息。根据本发明之另一实施例,上述区域代码115例如可为任意形式之数字或图码,可根据上述任意形式之数字或图码回推该制造区域114之坐标位置。The above-mentioned
上述每一该印刷电路板116具有一信息图码117,该信息图码117 之信息包含该印刷电路板116以及该区域代码115之信息。根据本发明之另一实施例,上述信息图码117之内容进一步包含生产信息。上述生产信息例如可为生产时间、产品批号、检验参数、是否为良品等资料。上述信息图码117为一维码或二维码。Each of the above-mentioned
上述外观检测模块120,辨识每一该印刷电路板116之外观,并据以检测该印刷电路板116,若不符合一产品标准则产生一瑕疵特征,用以记录该印刷电路板良率及该生产设备错误率。上述外观检测模块 120为具有影像辨识功能之任意装置。The
上述图码辨识模块130,用以辨识该印刷电路板116之该信息图码117。根据本发明之另一实施例,上述图码辨识模块130更包括辨识上述主板代码112及区域代码115。上述图码辨识模块130为具有图码辨识功能之任意装置。The above-mentioned image
上述显示模块140,用以显示该信息图码117之信息以及该瑕疵特征。根据本发明之另一实施例,上述显示模块140透过程序设定默认的排版方式,可将对应的电路主板110和制造区域114之板号合并在同一个画面呈现,并显示出其缺点特征分类与坐标位置。The above-mentioned
根据本发明之另一实施例,上述印刷电路板良率和生产设备错误率之回溯系统100更包括一回溯模块150,用以根据该信息图码117 取得所对应之该制造区域,召 回该制造区域114所生产之该些印刷电路板116。According to another embodiment of the present invention, the above-mentioned
根据本发明之另一实施例,上述印刷电路板良率和生产设备错误率之回溯系统100更包括一维修模块160,用以维修或调整该信息图码117取得所对应之该电路主板110。According to another embodiment of the present invention, the
请参阅图2,图2为绘示依据本发明之一实施例之一种印刷电路板良率和生产设备错误率之回溯方法的流程示意图。并请同时参阅图 1-图3。在步骤201中,将具有复数个印刷电路板116之一电路主板 110赋予一主板代码112。Please refer to FIG. 2 . FIG. 2 is a schematic flowchart illustrating a method for backtracking the yield rate of printed circuit boards and the error rate of production equipment according to an embodiment of the present invention. Also see Figures 1-3. In
在步骤202中,将该电路主板110依该等印刷电路板116区隔出复数个制造区域114,并赋予每一该制造区域114对应之一区域代码 115,其中该区域代码115之信息包括该主板代码112以及该区域代码115之位置信息。In
在步骤203中,对该电路主板110所生产之每一该印刷电路板116 标示一信息图码117,其中该信息图码117之信息包含该主板代码112 以及该区域代码115之信息。根据本发明之另一实施例,上述信息图码117之内容进一步包含生产信息。上述信息图码117为一维码或二维码。In
在步骤204中,辨识每一该印刷电路板116之外观,并据以检测该印刷电路板116。In
在步骤205中,若检测出不符合一产品标准则产生一瑕疵特征,用以记录该印刷电路板良率及该生产设备错误率。In
在步骤206中,显示该印刷电路板116之该信息图码117之信息以及该瑕疵特征于一显示接口上。因此,可清楚了解该印刷电路板 116是由何片电路主板110,以及位于该电路主板110之何处位置。透过此追朔技术,可将原本只有分析区域板上的缺点,变成可回朔至未裁切前是电路主板110的制程上,让产品生产履历更完整。In
根据本发明之另一实施例,上述方法更包括根据该信息图码117 取得所对应之该制造区域114,召 回该制造区域114所生产之该些印刷电路板116。如图3所示,本案之印刷电路板116上的信息图码117,也会有包含有制造区域114之区域代码115,让后续的数据收集以及分析可更加明确。According to another embodiment of the present invention, the above method further includes obtaining the corresponding
根据本发明之另一实施例,上述方法更包括维修或调整该信息图码117取得所对应之该电路主板110。藉由此方式可将多片印刷电路板116还原成主电路板110,并可经由大数据统计,推断出该电路主板110在生产过程中哪个制造区域114容易发生缺陷,该发生缺陷之制造区域114是否与生产设备、治具有关,藉此,可提供生产者更可靠之数据来做预防或提升后续生产质量。同时,若后续出货到客户端,日后遇到产品瑕疵召 回,透过此追朔系统可精准判断,需召 回的产品范围与数量,减少损失。According to another embodiment of the present invention, the above method further includes repairing or adjusting the
综上所述,藉由本发明提供之一种印刷电路板良率和生产设备错误率之回溯方法及其系统,可以实时根据印刷电路板之信息图码实时找到有瑕疵特征之生产设备及制造区域,并可实时回溯由该生产设备所生产之印刷电路板,自动提出调整对策,缩短产生不良印刷电路板的时间,大幅节省材料与其相关成本,大幅提升后续印刷电路板的生产良率与降低生产设备的错误率。In summary, with the method and system for backtracking the yield rate of printed circuit boards and the error rate of production equipment provided by the present invention, the production equipment and manufacturing areas with defective features can be found in real time according to the information map code of the printed circuit board in real time , and can trace back the printed circuit boards produced by the production equipment in real time, automatically propose adjustment measures, shorten the time for producing defective printed circuit boards, greatly save materials and related costs, greatly improve the production yield of subsequent printed circuit boards and reduce production. The error rate of the device.
虽然本发明已实施方式揭露如上,然其并非用以限定本发明,凡熟悉该项技艺之人士其所依本发明之精神,在不脱离本发明之精神和范围内,当可作各种之更动与润饰,因此本发明之保护范围当视后之申请专利范围所界定者为准。Although the embodiments of the present invention have been disclosed as above, they are not intended to limit the present invention. Those who are familiar with the art can do various things according to the spirit of the present invention without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the patent application later.
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CN1354620A (en) * | 2000-11-17 | 2002-06-19 | 由田新技股份有限公司 | Quality maintenance and traceability system for printed circuit board manufacturing process |
TWM252935U (en) * | 2003-12-05 | 2004-12-11 | Inventec Appliances Corp | Inspecting apparatus of circuit board |
CN101426341A (en) * | 2008-11-10 | 2009-05-06 | 康佳集团股份有限公司 | Analysis method for printed circuit board manufacturing process |
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CN102856214A (en) * | 2011-06-27 | 2013-01-02 | 鸿骐新技股份有限公司 | Circuit board placement method |
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CN1354620A (en) * | 2000-11-17 | 2002-06-19 | 由田新技股份有限公司 | Quality maintenance and traceability system for printed circuit board manufacturing process |
TWM252935U (en) * | 2003-12-05 | 2004-12-11 | Inventec Appliances Corp | Inspecting apparatus of circuit board |
CN101426341A (en) * | 2008-11-10 | 2009-05-06 | 康佳集团股份有限公司 | Analysis method for printed circuit board manufacturing process |
CN102740667A (en) * | 2011-04-11 | 2012-10-17 | 鸿骐新技股份有限公司 | Component Placement Method of Integrating Circuit Board Information |
CN102856214A (en) * | 2011-06-27 | 2013-01-02 | 鸿骐新技股份有限公司 | Circuit board placement method |
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