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CN112697698B - Double-beam synergistic laser shock wave binding force detection device and method - Google Patents

Double-beam synergistic laser shock wave binding force detection device and method Download PDF

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CN112697698B
CN112697698B CN202011365416.5A CN202011365416A CN112697698B CN 112697698 B CN112697698 B CN 112697698B CN 202011365416 A CN202011365416 A CN 202011365416A CN 112697698 B CN112697698 B CN 112697698B
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聂祥樊
汤毓源
何卫锋
李应红
陈翠玲
赵飞樊
魏晨
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Air Force Engineering University of PLA
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N19/04Measuring adhesive force between materials, e.g. of sealing tape, of coating
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    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract

The application provides a double-beam cooperative laser shock wave binding force detection method and a detection device suitable for the method, belongs to the technical field of laser application, and is characterized in that the existing single beam is improved into double beams, the double beams after improvement are used for impacting a composite material adhesive part to be detected according to a preset cooperative mode, and then an ultrasonic nondestructive detection device is used for detecting whether a double-beam impacted area has a delaminating defect or not, so that whether the bonding position of the composite material to be detected meets a bonding force standard or not is judged.

Description

双光束协同的激光冲击波结合力检测装置及方法Double-beam synergy laser shock wave binding force detection device and method

技术领域technical field

本发明涉及激光应用技术领域,尤其涉及一种双光束协同的激光冲击波结合力检测方法。The invention relates to the technical field of laser applications, in particular to a double-beam cooperative laser shock wave binding force detection method.

背景技术Background technique

激光冲击波结合力检测技术(Laser Bond Inspection,LBI),是一种新型界面结合力检测技术,是利用高功率纳秒脉冲激光辐照材料表面,材料表面吸收保护层(黑胶带、铝箔等)吸收激光能量,快速发生爆炸性气化蒸发,形成高压等离子体冲击波,冲击波首先以压缩波形式向材料内部传播,但在背面反射后转变为拉伸波,反射拉伸波会与压缩波的卸载波耦合、并作用于胶粘界面,当耦合拉应力值超过粘接界面的结合强度,即会在该处发生层裂现象,从而可根据拉伸波应力值和层裂现象判断材料结合力是否满足设计标准。激光冲击波结合力检测技术是激光冲击强化技术的衍生技术,后者是利用激光冲击波第一波程(入射压缩波)对金属材料进行表面塑性加工,而后者是利用激光冲击波第二波程(反射拉伸波)对树脂基复合材料胶粘界面进行拉伸检测。激光冲击波结合力检测技术既可以检测复合材料粘接界面的结合力,还可以检测涂层/薄膜、异种材料连接的界面结合力,尤其在复合材料胶粘界面“吻接”和“弱粘接”检测上具有独特优势,在飞机树脂基复合材料、飞机/发动机各部件功能性涂层/薄膜上具有很大应用前景。Laser Bond Inspection (LBI) is a new type of interface bonding detection technology, which uses high-power nanosecond pulse laser to irradiate the surface of the material, and the surface of the material absorbs the protective layer (black tape, aluminum foil, etc.) The laser energy rapidly undergoes explosive gasification and evaporation to form a high-pressure plasma shock wave. The shock wave first propagates into the material in the form of a compression wave, but is transformed into a stretching wave after being reflected on the back, and the reflected stretching wave will couple with the unloading wave of the compression wave. , and act on the adhesive interface, when the coupling tensile stress value exceeds the bonding strength of the bonding interface, spallation will occur at this place, so it can be judged whether the material bonding force meets the design according to the tensile wave stress value and spallation phenomenon standard. Laser shock wave bonding force detection technology is a derivative technology of laser shock strengthening technology. The latter uses the first wave of laser shock wave (incident compression wave) to carry out surface plastic processing of metal materials, while the latter uses the second wave of laser shock wave (reflection Tensile wave) is used to perform tensile testing on the adhesive interface of resin matrix composites. The laser shock wave bonding force detection technology can not only detect the bonding force of the composite material bonding interface, but also detect the interface bonding force of the coating/film and dissimilar material connection, especially in the "kissing" and "weak bonding" of the composite material bonding interface. "It has unique advantages in detection, and has great application prospects in aircraft resin-based composite materials, functional coatings/films of aircraft/engine components.

激光冲击波结合力检测所能检测的界面位置,取决于反射拉伸波会与压缩波的卸载波的耦合位置。实际工程中,飞机树脂基复合材料部件可能由不同厚度层合板胶粘而成,胶粘界面就会处于不同深度。当需要检测不同胶粘形式复合材料部件,即指胶粘界面位于复合材料部件不同深度处,就需要调控反射拉伸波会与卸载波的耦合位置。根据激光冲击波在复合材料内部的传播规律可知,反射波与卸载波的耦合位置主要取决于激光脉冲宽度,与激光能量、光斑大小等参数无关。但是,目前国内用于激光冲击强化、激光冲击波结合力检测的纳秒脉冲激光器绝大部分都是脉宽固定式,少数脉宽可调幅度也仅为几纳秒,反射拉伸波会与卸载波的耦合位置基本是固定的,导致只能检测特定深度的胶粘界面,无法满足不同胶粘形式复合材料的检测需求。The position of the interface that can be detected by laser shock wave combined force detection depends on the coupling position of the reflected stretching wave and the unloading wave of the compressional wave. In actual engineering, aircraft resin-based composite parts may be glued from laminates of different thicknesses, and the glued interface will be at different depths. When it is necessary to detect composite parts with different adhesive forms, that is, the adhesive interface is located at different depths of the composite parts, it is necessary to control the coupling position of the reflected tensile wave and the unloaded wave. According to the propagation law of the laser shock wave in the composite material, the coupling position of the reflected wave and the unloaded wave mainly depends on the laser pulse width, and has nothing to do with the laser energy, spot size and other parameters. However, at present, most of the nanosecond pulse lasers used for laser shock strengthening and laser shock wave binding force detection in China are of fixed pulse width, and a few pulse widths are adjustable only for a few nanoseconds. The coupling position of the wave is basically fixed, so it can only detect the adhesive interface at a specific depth, which cannot meet the detection requirements of composite materials with different adhesive forms.

因此,亟需一种可适用于在脉宽固定式纳秒脉冲激光束条件下,任意深度位置胶粘界面的激光冲击波结合力检测方法。Therefore, there is an urgent need for a laser shock wave bonding force detection method applicable to the adhesive interface at any depth position under the condition of a fixed pulse width nanosecond pulse laser beam.

发明内容Contents of the invention

有鉴于此,本发明提供一种双光束协同的激光冲击波结合力检测方法,其特征在于:所述方法包括如下步骤:In view of this, the present invention provides a double-beam cooperative laser shock wave binding force detection method, which is characterized in that: the method includes the following steps:

S1:通过有限元软件进行待检测复合材料胶粘部件单束激光冲击波传播动态仿真,获得待检测复合材料胶粘部件内部单束激光冲击波的衰减规律和反射规律;S1: Through the finite element software, the dynamic simulation of single-beam laser shock wave propagation of the composite material adhesive part to be tested is carried out, and the attenuation law and reflection law of the single-beam laser shock wave inside the composite material adhesive part to be tested are obtained;

S2:依据两束激光冲击波拉应力波耦合位置与胶粘界面的关系,设计双光束协同冲击方式,胶粘界面位于>1/2深度采用单面双束延时冲击,胶粘界面位于1/2深度采用双面双束正对冲击,胶粘界面位于<1/2深度采用双面双束正对延时冲击;再根据耦合位置应力值与结合力标准的大小关系,进行激光能量、光斑大小的设计,调节初始冲击波压力幅值,使耦合位置应力值等于结合力标准;S2: According to the relationship between the coupling position of the two-beam laser shock wave tensile stress wave and the adhesive interface, a double-beam cooperative impact method is designed. The adhesive interface is located at a depth of > 1/2. Single-sided double-beam delayed impact is used, and the adhesive interface is located at 1/2. 2. Double-sided double-beam frontal impact is used for the depth, and double-sided double-beam frontal delayed impact is used for the adhesive interface at <1/2 depth; then, according to the relationship between the stress value of the coupling position and the bonding force standard, the laser energy and spot Size design, adjust the initial shock wave pressure amplitude, so that the stress value at the coupling position is equal to the bonding force standard;

S3:在复合材料胶粘部件上依次施加吸收保护层和约束层,根据步骤S2设定脉冲激光的能量、光斑大小,并根据步骤S2确定的冲击方式对待检测复合材料胶粘部件进行双光束协同冲击;S3: Apply an absorbing protective layer and a constrained layer sequentially on the composite adhesive part, set the energy and spot size of the pulsed laser according to step S2, and perform double-beam coordination on the composite adhesive part to be tested according to the impact mode determined in step S2 impact;

S4:利用超声波无损检测装置对待检测复合材料胶粘部件进行内部层裂缺陷检测,判断胶粘部件内是否有异常回波,若是,则粘接力不满足标准,若否,则粘接力满足标准。S4: Use the ultrasonic non-destructive testing device to detect the internal lamination defect of the composite material adhesive part to be tested, and judge whether there is abnormal echo in the adhesive part. If it is, the adhesive force does not meet the standard; if not, the adhesive force meets the standard standard.

进一步,所述单面双束延时冲击具体包括:通过光学镜片组件拉长光程,调节第二分束脉冲激光的延迟到达时间,实现第二分束激光相对第一分束激光的延时效果,通过调控第一分束激光冲击波的反射波与第二分束激光冲击波的卸载波的,使所述耦合位置与待检测复合材料胶粘界面重合。Further, the single-sided double-beam delay impact specifically includes: lengthening the optical path through the optical lens assembly, adjusting the delayed arrival time of the second beam-splitting pulse laser, and realizing the delay of the second beam-splitting laser relative to the first beam-splitting laser As a result, by adjusting the reflected wave of the first beam-splitting laser shock wave and the unloading wave of the second beam-splitting laser shock wave, the coupling position coincides with the adhesive interface of the composite material to be detected.

进一步,所述双面双束正对冲击具体包括:利用光学镜片对激光束进行分光,两分束激光同时达到复合材料部件双面,第一分束激光冲击波的反射波与第二分束激光冲击波的反射波的耦合位置正好复合材料中间深度处,即两块等厚复合材料板的胶粘处,即整个部件厚度1/2处。Further, the double-sided double-beam frontal impact specifically includes: using optical lenses to split the laser beam, the two split laser beams reach both sides of the composite material component at the same time, the reflected wave of the first split laser shock wave and the second split laser beam The coupling position of the reflected wave of the shock wave is just at the middle depth of the composite material, that is, the glued place of two equal-thickness composite material plates, that is, 1/2 of the thickness of the entire part.

进一步,所述双面双束正对延时冲击具体包括:利用光学镜片对激光束进行分光,同时通过光学镜片放置拉长光程,调节第二分束激光的延迟到达时间,通过控制延迟时间长短调控第一分束激光冲击波的反射波与第二分束激光冲击波的反射波的耦合,并使所述耦合位置与待检测复合材料胶粘界面重合。Further, the double-sided double-beam facing delay impact specifically includes: using optical lenses to split the laser beam, and at the same time, placing the optical lenses to lengthen the optical path, adjusting the delayed arrival time of the second split laser, and controlling the delay time Adjust the length of the coupling of the reflected wave of the first split laser shock wave and the reflected wave of the second split laser shock wave, and make the coupling position coincide with the adhesive interface of the composite material to be detected.

相应地,本发明还提供一种双光束协同的激光冲击波结合力检测装置,其特征在于:所述检测装置适用于权利要求1-4任一所述检测方法,所述装置包括:激光器、全反射镜、分光镜和超声波无损检测装置,所述激光器用于发出单束激光束,所述分光镜用于将所述激光器发出的单束激光束分为第一分束激光和第二分束激光,所述全反射镜用于组成将所述第一分束激光和第二分束激光传送至待检测复合材料的光路,所述超声波无损检测装置用于对双束激光冲击区域进行内部层裂缺陷检测;Correspondingly, the present invention also provides a double-beam cooperative laser shock wave bonding force detection device, characterized in that: the detection device is suitable for any of the detection methods in claims 1-4, and the device includes: a laser, a full Reflecting mirror, beam splitter and ultrasonic nondestructive testing device, the laser is used to emit a single laser beam, and the beam splitter is used to divide the single laser beam emitted by the laser into a first split laser beam and a second split beam laser, the total reflection mirror is used to form an optical path that transmits the first beam-splitting laser and the second beam-splitting laser to the composite material to be tested, and the ultrasonic non-destructive testing device is used to inspect the inner layer of the double-beam laser impact area Crack defect detection;

所述超声波无损检测装置包括探头、数据连线和主机,所述探头设置于待检测复合材料被激光冲击区域。The ultrasonic non-destructive testing device includes a probe, a data connection and a host computer, and the probe is set in the area where the composite material to be tested is impacted by the laser.

进一步,所述装置的光路与双光束协同冲击的方式匹配,所述光路包括单面双束延时冲击光路、双面双束正对冲击光路和双面双束延时冲击光路;Further, the optical path of the device is matched with the coordinated impact of double beams, and the optical path includes a single-sided double-beam delayed impact optical path, a double-sided double-beam facing impact optical path, and a double-sided double-beam delayed impact optical path;

所述单面双束延时冲击光路中的全反射镜包括全反射镜Ⅰ、全反射镜Ⅱ、全反射镜Ⅲ和全反射镜Ⅳ,所述全反射镜使射入全反射镜的激光束与经全反射镜反射的激光束垂直,全反射镜Ⅰ设置于激光器发出的激光束的光路上,全反射镜Ⅰ用于使射入全反射镜Ⅰ的激光束与经全反射镜Ⅰ反射的激光束垂直,全反射镜Ⅰ反射的激光光束射入分光镜,所述分光镜将射入的激光光束分为第一分束激光和第二分束激光,第一分束激光经全反射镜Ⅳ到达待检测复合材料表面,第二分束激光经全反射镜Ⅱ射入全反射镜Ⅲ,并由全反射镜Ⅲ将第二分束激光反射至待检测复合材料表面,The total reflection mirror in the single-sided double-beam delay impact optical path includes total reflection mirror I, total reflection mirror II, total reflection mirror III and total reflection mirror IV, and the total reflection mirror makes the laser beam entering the total reflection mirror It is perpendicular to the laser beam reflected by the total reflection mirror, and the total reflection mirror Ⅰ is set on the optical path of the laser beam emitted by the laser. The laser beam is vertical, and the laser beam reflected by the total reflection mirror I enters the beam splitter, and the beam splitter divides the injected laser beam into the first split laser beam and the second split laser beam, and the first split laser beam passes through the total reflection mirror IV reaches the surface of the composite material to be detected, the second split laser beam enters the total reflection mirror III through the total reflection mirror II, and the second split laser beam is reflected to the surface of the composite material to be detected by the total reflection mirror III,

所述第一分束激光到达待检测复合材料表面和第二分束激光到达待检测复合材料表面为同一面,且第一分束激光先于第二分束激光到达待检测复合材料表面;The first beam-splitting laser arriving at the surface of the composite material to be detected is the same surface as the second beam-splitting laser arriving at the surface of the composite material to be detected, and the first beam-splitting laser arrives at the surface of the composite material to be detected before the second beam-splitting laser;

进一步,所述双面双束正对冲击光路的全反射镜包括全反射镜Ⅰ、全反射镜Ⅱ、全反射镜Ⅲ和全反射镜Ⅳ,分光镜设置于激光器发出的激光束的光路上,分光镜用于将激光束分为第一分束激光和第二分束激光,第一分束激光经全反射镜Ⅰ射入全反射镜Ⅱ,并由全反射镜Ⅱ反射至待检测复合材料的第一表面,第二分束激光经全反射镜Ⅲ射入全反射镜Ⅳ,并由全反射镜Ⅳ反射至待检测复合材料第二表面;Further, the total reflection mirror with two sides and two beams facing the impacting optical path includes total reflection mirror I, total reflection mirror II, total reflection mirror III and total reflection mirror IV, and the beam splitter is arranged on the optical path of the laser beam emitted by the laser, The beam splitter is used to divide the laser beam into the first split laser and the second split laser. The first split laser enters the total reflection mirror II through the total reflection mirror I, and is reflected by the total reflection mirror II to the composite material to be tested. The second split laser beam enters the total reflection mirror IV through the total reflection mirror III, and is reflected by the total reflection mirror IV to the second surface of the composite material to be detected;

所述第一表面和第二表面分别为待检测复合材相对的两个面,且第一分束激光与第二分束激光同时到达待检测复合材料表面。The first surface and the second surface are respectively two opposite surfaces of the composite material to be inspected, and the first split-beam laser and the second split-beam laser reach the surface of the composite material to be inspected at the same time.

进一步,所述双面双束延时冲击光路中第一分束激光先于第二分束激光到达待检测复合材料表面。Further, in the double-sided double-beam delay impact optical path, the first split laser reaches the surface of the composite material to be inspected before the second split laser.

本发明的有益技术效果:本申请公开了三种双光束协同冲击方式:单面双束延时冲击、双面双束正对冲击和双面双束正对延时冲击,实现了树脂基复合材料部件任意深度位置胶粘界面结合力的快速精确检测。整个检测方法原理简单、激光器技术参数要求低、操作简易、通用性强、检测快速准确,可适用于实际工程中不同胶粘形式的复合材料部件。Beneficial technical effects of the present invention: This application discloses three double-beam synergistic impact methods: single-sided double-beam delayed impact, double-sided double-beam positive impact and double-sided double-beam positive delayed impact, realizing resin-based composite Fast and accurate detection of the bonding force of the adhesive interface at any depth position of the material part. The whole detection method is simple in principle, low in laser technical parameter requirements, easy to operate, strong in versatility, fast and accurate in detection, and can be applied to composite material parts of different adhesive forms in actual engineering.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:

图1为本申请的激光冲击波结合力检测系统的单面双束延时冲击方式的结构示意图。FIG. 1 is a schematic structural diagram of the single-sided double-beam delayed impact method of the laser shock wave bonding force detection system of the present application.

图2为本申请的激光冲击波结合力检测系统的双面双束正对冲击方式的结构示意图。Fig. 2 is a schematic structural diagram of the double-sided double-beam facing impact method of the laser shock wave bonding force detection system of the present application.

图3为本申请的激光冲击波结合力检测系统的双面双束正对延时冲击方式的结构示意图。Fig. 3 is a schematic structural diagram of the double-sided double-beam facing delay impact method of the laser shock wave bonding force detection system of the present application.

图4为本申请的激光冲击波结合力检测方法的流程图。FIG. 4 is a flow chart of the laser shock wave binding force detection method of the present application.

图5为本发明的激光冲击波结合力检测方法的冲击波传播示意图。FIG. 5 is a schematic diagram of shock wave propagation in the laser shock wave binding force detection method of the present invention.

图1-图3中,1--激光器、2--纳秒脉冲激光束、3--光学全反镜片、4--光学分光镜、5--第一分束脉冲激光、6--第二分束脉冲激光、7--约束层、8--吸收保护层、9--复合材料、10--胶粘层、11--第一分束激光冲击波、12--第二分束激光冲击波、13--超声波无损检测探头、14--数据连线和15--超声波无损检测主机;图5中,(a)单面单束激光冲击方式中冲击波传播示意图,(b)单面双束延时冲击方式中冲击波传播示意图,(c)双面双束正对冲击方式中冲击波传播示意图,(d)双面双束正对延时冲击方式中冲击波传播示意图;9--复合材料、10--胶粘层、16--第一分束激光冲击波的压缩波、17--第一分束激光冲击波的卸载波、18--第一分束激光冲击波的反射拉伸波、19--第二分束激光冲击波的压缩波、20--第二分束激光冲击波的卸载波、21--第二分束激光冲击波的反射拉伸波和22--胶粘界面检测处。In Fig. 1-Fig. 3, 1--laser, 2--nanosecond pulsed laser beam, 3--optical total reflection lens, 4--optical beam splitter, 5--the first split pulse laser, 6--the first Two-beam split pulse laser, 7-constrained layer, 8-absorbing protective layer, 9-composite material, 10-adhesive layer, 11-first split laser shock wave, 12-second split laser Shock wave, 13--ultrasonic non-destructive testing probe, 14--data connection and 15--ultrasonic non-destructive testing host; in Figure 5, (a) schematic diagram of shock wave propagation in single-sided single-beam laser shock mode, (b) single-sided double Schematic diagram of shock wave propagation in beam-delayed impact mode, (c) schematic diagram of shock wave propagation in double-sided double-beam frontal impact mode, (d) schematic diagram of shock wave propagation in double-sided double-beam frontal impact mode; 9--Composite materials, 10—adhesive layer, 16—compression wave of the first split laser shock wave, 17—unloading wave of the first split laser shock wave, 18—reflected stretch wave of the first split laser shock wave, 19— - the compression wave of the second beam split laser shock wave, 20 - the unloading wave of the second beam split laser shock wave, 21 - the reflected stretch wave of the second beam split laser shock wave and 22 - the adhesive interface detection point.

具体实施方式Detailed ways

以下结合说明书附图对本发明做出进一步的说明:Below in conjunction with accompanying drawing, the present invention is further described:

本发明提供一种双光束协同的激光冲击波结合力检测方法,其特征在于:所述方法包括如下步骤:如图4所示,The present invention provides a double-beam cooperative laser shock wave binding force detection method, which is characterized in that: the method includes the following steps: as shown in Figure 4,

S1:通过有限元软件进行待检测复合材料胶粘部件单束激光冲击波传播动态仿真,获得待检测复合材料胶粘部件内部单束激光冲击波的衰减规律和反射规律;所述有限元软件采用现有的有限元软件,在此不再赘述;S1: Use finite element software to perform dynamic simulation of the single-beam laser shock wave propagation of the composite material adhesive part to be tested, and obtain the attenuation and reflection laws of the single-beam laser shock wave inside the composite material adhesive part to be tested; the finite element software uses the existing finite element software, which will not be repeated here;

S2:依据两束激光冲击波拉应力波耦合位置与胶粘界面的关系,设计双光束协同冲击方式,胶粘界面位于>1/2深度采用单面双束延时冲击,胶粘界面位于1/2深度采用双面双束正对冲击,胶粘界面位于<1/2深度采用双面双束正对延时冲击;再根据耦合位置应力值与结合力标准的大小关系,进行激光能量、光斑大小的设计,调节初始冲击波压力幅值,使耦合位置应力值等于结合力标准;S2: According to the relationship between the coupling position of the two-beam laser shock wave tensile stress wave and the adhesive interface, a double-beam cooperative impact method is designed. The adhesive interface is located at a depth of > 1/2. Single-sided double-beam delayed impact is used, and the adhesive interface is located at 1/2. 2. Double-sided double-beam frontal impact is used for the depth, and double-sided double-beam frontal delayed impact is used for the adhesive interface at <1/2 depth; then, according to the relationship between the stress value of the coupling position and the bonding force standard, the laser energy and spot Size design, adjust the initial shock wave pressure amplitude, so that the stress value at the coupling position is equal to the bonding force standard;

S3:在复合材料胶粘部件上依次施加吸收保护层和约束层,根据步骤S2设定脉冲激光的能量、光斑大小,并根据步骤S2确定的冲击方式对待检测复合材料胶粘部件进行双光束协同冲击;所述吸收保护层为黑胶带,所述约束层为去离子水;S3: Apply an absorbing protective layer and a constrained layer sequentially on the composite adhesive part, set the energy and spot size of the pulsed laser according to step S2, and perform double-beam coordination on the composite adhesive part to be tested according to the impact mode determined in step S2 Impact; the absorbing protective layer is black adhesive tape, and the constraining layer is deionized water;

S4:利用超声波无损检测装置对待检测复合材料胶粘部件进行内部层裂缺陷检测,判断胶粘部件内是否有异常回波,若是,则粘接力不满足标准,若否,则粘接力满足标准。S4: Use the ultrasonic non-destructive testing device to detect the internal lamination defect of the composite material adhesive part to be tested, and judge whether there is abnormal echo in the adhesive part. If it is, the adhesive force does not meet the standard; if not, the adhesive force meets the standard standard.

上述技术方案公开了三种双光束协同冲击方式:单面双束延时冲击、双面双束正对冲击和双面双束正对延时冲击,实现了树脂基复合材料部件任意深度位置胶粘界面结合力的快速精确检测。整个检测方法原理简单、激光器技术参数要求低、操作简易、通用性强、检测快速准确,可适用于实际工程中不同胶粘形式的复合材料部件。The above technical scheme discloses three double-beam cooperative impact methods: single-sided double-beam delayed impact, double-sided double-beam frontal impact and double-sided double-beam positive delayed impact, which realizes resin-based composite material components at any depth. Fast and accurate detection of cohesion at sticky interfaces. The whole detection method is simple in principle, low in laser technical parameter requirements, easy to operate, strong in versatility, fast and accurate in detection, and can be applied to composite material parts of different adhesive forms in actual engineering.

在本实施例中,所述单面双束延时冲击具体包括:通过光学镜片组件拉长光程,调节第二分束脉冲激光的延迟到达时间,实现第二分束激光相对第一分束激光的延时效果,通过调控第一分束激光冲击波的反射波与第二分束激光冲击波的卸载波的,使所述耦合位置与待检测复合材料胶粘界面重合。上述技术方案可实现任意深度位置胶粘界面的结合力检测。In this embodiment, the single-sided double-beam delay impact specifically includes: lengthening the optical path through the optical lens assembly, adjusting the delayed arrival time of the second beam-splitting pulse laser, and realizing the second beam-splitting laser relative to the first beam-splitting The time-delay effect of the laser, by adjusting the reflected wave of the first beam-splitting laser shock wave and the unloading wave of the second beam-splitting laser shock wave, makes the coupling position coincide with the adhesive interface of the composite material to be detected. The above technical solution can realize the detection of the binding force of the adhesive interface at any depth position.

如图5的(b)图所示,单面双束延时冲击时,通过全反射镜3放置拉长光程,调节第二分束脉冲激光6的延迟到达时间,实现第二分束激光6相对第一分束激光5的延时效果,通过调控第一分束激光冲击波11的反射波18与第二分束激光冲击波12的卸载波20的耦合位置,正好位于胶粘位置处22,从而任意深度位置胶粘位置处22的结合力检测。As shown in (b) of Figure 5, when the single-sided double-beam delay impacts, the total reflection mirror 3 is placed to elongate the optical path, and the delayed arrival time of the second beam-splitting pulse laser 6 is adjusted to realize the second beam-splitting laser 6. Relative to the time-delay effect of the first beam-splitting laser 5, by adjusting the coupling position of the reflected wave 18 of the first beam-splitting laser shock wave 11 and the unloading wave 20 of the second beam-splitting laser shock wave 12, it is just at the glue position 22, Thereby, the binding force detection at the gluing position 22 at any depth position is possible.

在本实施例中,所述双面双束正对冲击具体包括:利用光学镜片对激光束进行分光,两分束激光同时达到复合材料部件双面,第一分束激光冲击波的反射波与第二分束激光冲击波的反射波的耦合位置正好复合材料中间深度处,即两块等厚复合材料板的胶粘处,即整个部件厚度1/2处。上述技术方案,可实现两块等厚层合板胶粘位置处的结合力检测。In this embodiment, the double-sided double-beam frontal impact specifically includes: using optical lenses to split the laser beam, and the two split beams reach both sides of the composite material component at the same time, and the reflected wave of the first split laser shock wave and the second The coupling position of the reflected wave of the two-beam split laser shock wave is exactly at the middle depth of the composite material, that is, the glued place of two equal-thickness composite material plates, that is, 1/2 of the thickness of the entire part. The above technical scheme can realize the detection of the binding force at the glued position of two equal-thickness laminated boards.

如图5的(c)图所示,双面双束正对冲击时,利用分光镜片4对激光束2进行分光,两分束激光5、6同时达到复合材料部件双面,第一分束激光冲击波11的反射波18与第二分束激光冲击波12的反射波21的耦合位置为深度中间,即可实现两块等厚度层合板胶粘位置处22的结合力检测。As shown in (c) of Figure 5, when double-sided double-beams are facing the impact, the laser beam 2 is split by the beam-splitting mirror 4, and the two split-beam lasers 5 and 6 reach both sides of the composite material component at the same time, and the first beam-splitting The coupling position of the reflected wave 18 of the laser shock wave 11 and the reflected wave 21 of the second split laser shock wave 12 is in the middle of the depth, so that the detection of the bonding force at the bonding position 22 of two equal-thickness laminates can be realized.

在本实施例中,所述双面双束正对延时冲击具体包括:利用光学镜片对激光束进行分光,同时通过光学镜片放置拉长光程,调节第二分束激光的延迟到达时间,通过控制延迟时间长短调控第一分束激光冲击波的反射波与第二分束激光冲击波的反射波的耦合,并使所述耦合位置与待检测复合材料胶粘界面重合。上述技术方案,可实现任意深度位置胶粘界面的结合力检测。In this embodiment, the double-sided double-beam facing delay impact specifically includes: using optical lenses to split the laser beam, and at the same time, placing the optical lenses to lengthen the optical path, adjusting the delayed arrival time of the second split laser, The coupling of the reflected wave of the first beam-splitting laser shock wave and the reflected wave of the second beam-splitting laser shock wave is regulated by controlling the length of the delay time, and the coupling position coincides with the adhesive interface of the composite material to be detected. The above technical solution can realize the detection of the binding force of the adhesive interface at any depth position.

如图5的(d)图所示,双面双束正对延时冲击时,利用分光镜片4对激光束2进行分光,同时通过全反射镜3放置拉长光程,调节第二分束激光6的延迟到达时间,实现第二分束激光6相对第一分束激光5的延时效果,通过控制延迟时间长短调控第一分束激光冲击波11的反射波18与第二分束激光冲击波12的反射波21的耦合位置,正好位于胶粘位置处22,从而实现任意深度位置胶粘位置处22的结合力检测。As shown in (d) of Figure 5, when the two-sided double-beam is facing the delayed impact, the laser beam 2 is split by the beam splitter lens 4, and the optical path is lengthened by placing the total reflection mirror 3 at the same time to adjust the second split beam The delayed arrival time of the laser 6 realizes the delay effect of the second split laser 6 relative to the first split laser 5, and regulates the reflected wave 18 of the first split laser shock wave 11 and the second split laser shock wave by controlling the delay time length The coupling position of the reflected wave 21 of 12 is exactly located at the gluing position 22, so as to realize the detection of the bonding force at the gluing position 22 at any depth position.

本发明所述的一种双光束协同的激光冲击波结合力检测方法,利用两分束脉冲激光5、6诱导两束冲击波11、12,提出了单面双束延时冲击和双面双束正对冲击两种方式,单面双束延时冲击时通过调控第一分束激光冲击波11的反射波18与第二分束激光冲击波12的卸载波20的耦合位置;双面双束正对冲击通过调控第一分束激光冲击波11的反射波18与第二分束激光冲击波12的反射波21的耦合位置;实现了树脂基复合材料部件任意深度位置胶粘位置处22结合力的快速精确检测。整个检测方法原理简单、激光参数要求低、操作简易、通用性强、检测快速准确,可适用于实际工程中不同胶粘形式的复合材料部件。A double-beam synergistic laser shock wave bonding force detection method described in the present invention uses two split-beam pulsed lasers 5 and 6 to induce two-beam shock waves 11 and 12, and proposes single-sided double-beam delayed shock and double-sided double-beam positive There are two ways of impacting, the coupling position of the reflected wave 18 of the first split laser shock wave 11 and the unloading wave 20 of the second split laser shock wave 12 is adjusted during the single-sided double-beam delayed impact; By regulating the coupling position of the reflected wave 18 of the first split laser shock wave 11 and the reflected wave 21 of the second split laser shock wave 12, the fast and accurate detection of the bonding force at the bonding position 22 at any depth position of the resin-based composite material component is realized . The whole detection method is simple in principle, low in laser parameter requirements, easy to operate, strong in versatility, fast and accurate in detection, and can be applied to composite material parts of different adhesive forms in actual engineering.

相应地,本发明还提供一种双光束协同的激光冲击波结合力检测装置,其特征在于:所述检测装置适用于权利要求1-4任一所述检测方法,所述装置包括:如图1-图3所示,激光器1、全反射镜3、分光镜4和超声波无损检测装置,所述激光器1用于发出双束激光束,所述分光镜4用于将所述激光器发出的双束激光束分为第一分束激光5和第二分束激光6,所述全反射镜3用于组成将所述第一分束激光5和第二分束激光6传送至待检测复合材料的光路,所述超声波无损检测装置用于对双束激光冲击区域进行内部层裂缺陷检测;Correspondingly, the present invention also provides a double-beam synergistic laser shock wave bonding force detection device, which is characterized in that: the detection device is suitable for the detection method described in any one of claims 1-4, and the device includes: as shown in Figure 1 -As shown in Fig. 3, the laser 1, the total reflection mirror 3, the beam splitter 4 and the ultrasonic non-destructive testing device, the laser 1 is used to send out double beams of laser beams, and the beam splitter 4 is used to send out the double beams of the laser The laser beam is divided into a first beam split laser 5 and a second beam split laser 6, and the total reflection mirror 3 is used to form the first beam split laser 5 and the second beam split laser 6 to be transmitted to the composite material to be detected. Optical path, the ultrasonic nondestructive testing device is used to detect internal spalling defects in the double-beam laser impact area;

所述超声波无损检测装置包括探头13、数据连线14和主机15,所述探头13设置于待检测复合材料被激光冲击区域。The ultrasonic non-destructive testing device includes a probe 13, a data connection 14 and a host computer 15, and the probe 13 is set in the area where the composite material to be tested is impacted by the laser.

本装置用于双光束协同的激光冲击波结合力检测。The device is used for the detection of the combined force of the laser shock wave with the cooperation of two beams.

在本实施例中,如图1-3所示,所述装置的光路与双光束协同冲击的方式匹配,所述光路包括单面双束延时冲击光路、双面双束正对冲击光路和双面双束延时冲击光路;In this embodiment, as shown in Figures 1-3, the optical path of the device is matched with the coordinated impact of double beams, and the optical path includes a single-sided double-beam delayed impact optical path, a double-sided double-beam positive impact optical path, and Double-sided double-beam delay impact optical path;

如图1所示,所述单面双束延时冲击光路中的全反射镜包括全反射镜Ⅰ3.1、全反射镜Ⅱ3.2、全反射镜Ⅲ3.3和全反射镜Ⅳ3.4,所述全反射镜3使射入全反射镜3的激光束与经全反射镜3反射的激光束垂直,全反射镜Ⅰ3.1设置于激光器1发出的激光束的光路上,全反射镜Ⅰ3.1用于使射入全反射镜Ⅰ3.1的激光束与经全反射镜Ⅰ3.1反射的激光束垂直,全反射镜Ⅰ3.1反射的激光光束射入分光镜4,所述分光镜4将射入的激光光束分为第一分束激光5和第二分束激光6,第一分束激光5经全反射镜Ⅳ3.4到达待检测复合材料表面,第二分束激光6经全反射镜Ⅱ3.2射入全反射镜Ⅲ3.3,并由全反射镜Ⅲ3.3将第二分束激光6反射至待检测复合材料表面,As shown in Figure 1, the total reflection mirror in the single-sided double-beam delayed impact optical path includes a total reflection mirror I3.1, a total reflection mirror II3.2, a total reflection mirror III3.3 and a total reflection mirror IV3.4, The total reflection mirror 3 makes the laser beam entering the total reflection mirror 3 perpendicular to the laser beam reflected by the total reflection mirror 3, and the total reflection mirror I3.1 is arranged on the optical path of the laser beam emitted by the laser 1, and the total reflection mirror I3. .1 It is used to make the laser beam entering the total reflection mirror I3.1 perpendicular to the laser beam reflected by the total reflection mirror I3.1, and the laser beam reflected by the total reflection mirror I3.1 enters the beam splitter 4, and the beam splitter 4 Divide the injected laser beam into the first split laser 5 and the second split laser 6, the first split laser 5 reaches the surface of the composite material to be detected through the total reflection mirror IV 3.4, and the second split laser 6 passes through The total reflection mirror II3.2 is injected into the total reflection mirror III3.3, and the second split laser beam 6 is reflected by the total reflection mirror III3.3 to the surface of the composite material to be detected,

所述第一分束激光5到达待检测复合材料表面和第二分束激光6到达待检测复合材料表面为同一面,且第一分束激光先于第二分束激光到达待检测复合材料表面;上述技术方案,可用于实现单面双束延时冲击检测。The first split laser 5 arrives at the surface of the composite material to be detected and the second split laser 6 reaches the surface of the composite material to be detected on the same surface, and the first split laser arrives at the surface of the composite material to be detected before the second split laser ; The above-mentioned technical scheme can be used to realize single-sided double-beam time-delay impact detection.

在本实施例中,如图2所示,所述双面双束正对冲击光路的全反射镜包括全反射镜Ⅰ3.1、全反射镜Ⅱ3.2、全反射镜Ⅲ3.3和全反射镜Ⅳ3.4,分光镜4设置于激光器发1出的激光束的光路上,分光镜4用于将激光束分为第一分束激光5和第二分束激光6,第一分束激光5经全反射镜Ⅰ3.1射入全反射镜Ⅱ3.2,并由全反射镜Ⅱ3.2反射至待检测复合材料的第一表面,第二分束激光6经全反射镜Ⅲ3.3射入全反射镜Ⅳ3.4,并由全反射镜Ⅳ3.4反射至待检测复合材料第二表面;In this embodiment, as shown in Figure 2, the total reflection mirror with double-sided double beams facing the impacting optical path includes total reflection mirror I3.1, total reflection mirror II3.2, total reflection mirror III3.3 and total reflection mirror Mirror IV 3.4, the beam splitter 4 is arranged on the optical path of the laser beam emitted by the laser, the beam splitter 4 is used to divide the laser beam into the first beam split laser 5 and the second beam split laser 6, the first beam split laser 5 is injected into the total reflection mirror Ⅱ 3.2 through the total reflection mirror Ⅰ 3.1, and is reflected by the total reflection mirror Ⅱ 3.2 to the first surface of the composite material to be tested, and the second beam splitting laser 6 is irradiated through the total reflection mirror Ⅲ 3.3 into the total reflection mirror IV3.4, and reflected by the total reflection mirror IV3.4 to the second surface of the composite material to be tested;

所述第一表面和第二表面分别为待检测复合材相对的两个面,且第一分束激光与第二分束激光同时到达待检测复合材料表面。上述技术方案,可实现双面双束正对冲击检测。The first surface and the second surface are respectively two opposite surfaces of the composite material to be inspected, and the first split-beam laser and the second split-beam laser reach the surface of the composite material to be inspected at the same time. The above-mentioned technical solution can realize double-sided double-beam frontal impact detection.

在本实施例中,如图3所示,所述双面双束延时冲击光路中第一分束激光先于第二分束激光到达待检测复合材料表面。通过全反光镜Ⅲ3.3和全反射镜Ⅳ3.4的位置设置,使第二分束激光晚于第一分束激光到达待检测复合材料表面。本装置,可实现双面双束延时冲击检测。In this embodiment, as shown in FIG. 3 , in the double-sided double-beam delayed impact optical path, the first beam-splitting laser arrives at the surface of the composite material to be inspected before the second beam-splitting laser. Through the position setting of the total reflection mirror III 3.3 and the total reflection mirror IV 3.4, the second split beam laser reaches the surface of the composite material to be detected later than the first split beam laser. The device can realize double-sided double-beam time-delay impact detection.

通过单面双束延时冲击光路、双面双束正对冲击光路和双面双束正对延时冲击光路,实现了树脂基复合材料部件任意深度位置胶粘界面结合力的快速精确检测。Through the single-sided double-beam delayed impact optical path, double-sided double-beam frontal impact optical path and double-sided double-beam frontal delayed impact optical path, the fast and accurate detection of the bonding force of the adhesive interface at any depth position of the resin-based composite material component is realized.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (5)

1. A double-beam synergistic laser shock wave binding force detection method is characterized by comprising the following steps: the method comprises the following steps:
s1: carrying out single-beam laser shock wave propagation dynamic simulation on the composite material adhesive part to be detected through finite element software to obtain an attenuation rule and a reflection rule of the single-beam laser shock wave in the composite material adhesive part to be detected;
s2: designing a double-beam cooperative impact mode according to the relation between the coupling position of two laser shock waves and an adhesive interface, wherein the adhesive interface is positioned at a depth of more than 1/2, single-side double-beam time-delay impact is adopted, the adhesive interface is positioned at a depth of 1/2, double-side double-beam opposite impact is adopted, and the adhesive interface is positioned at a depth of less than 1/2, double-side double-beam opposite time-delay impact is adopted; designing laser energy and light spot size according to the relation between the stress value of the coupling position and the binding force standard, and adjusting the pressure amplitude of the initial shock wave to enable the stress value of the coupling position to be equal to the binding force standard;
s3: sequentially applying an absorption protective layer and a constraint layer on the composite material adhesive part, setting the energy and the spot size of the pulse laser according to the step S2, and performing double-beam cooperative impact on the composite material adhesive part to be detected according to the impact mode determined in the step S2;
s4: carrying out internal spalling defect detection on the composite material adhesive part to be detected by using an ultrasonic nondestructive detection device, judging whether abnormal echoes exist in the adhesive part, if so, determining that the bonding force does not meet the standard, otherwise, determining that the bonding force meets the standard;
the single-side double-beam time-delay impact specifically comprises the following steps: lengthening the optical path through the optical lens assembly, adjusting the delayed arrival time of the second beam-splitting pulse laser, realizing the time delay effect of the second beam-splitting laser relative to the first beam-splitting laser, and enabling the coupling position to be coincident with the adhesive interface of the composite material to be detected by regulating and controlling the coupling position of the reflected wave of the first beam-splitting laser shock wave and the unloading wave of the second beam-splitting laser shock wave;
the double-sided double-beam opposite impact specifically comprises the following steps: splitting the laser beam by using an optical lens, wherein two split lasers simultaneously reach two sides of the composite material part, and the coupling position of the reflected wave of the first split laser shock wave and the reflected wave of the second split laser shock wave is just positioned at the middle depth of the composite material, namely the gluing position of two equal-thickness composite material plates, namely the thickness 1/2 of the whole part;
the double-sided double-beam dead-against time-delay impact specifically comprises the following steps: and splitting the laser beam by using an optical lens, placing an elongated optical path through the optical lens, adjusting the delayed arrival time of the second split laser, regulating and controlling the coupling of the reflected wave of the first split laser shock wave and the reflected wave of the second split laser shock wave by controlling the delay time, and enabling the coupling position to coincide with the adhesive interface of the composite material to be detected.
2. The utility model provides a laser shock wave cohesion detection device in double beam cooperation which characterized in that: the detection device is suitable for the detection method of claim 1, and comprises: the laser device is used for emitting a single laser beam, the spectroscope is used for dividing the single laser beam emitted by the laser device into a first split laser and a second split laser, the holophote is used for forming a light path for transmitting the first split laser and the second split laser to a composite material to be detected, and the ultrasonic nondestructive detection device is used for detecting internal spallation defects of a double-beam laser impact area;
the ultrasonic nondestructive testing device comprises a probe, a data connecting line and a host, wherein the probe is arranged in a laser-impacted area of the composite material to be tested.
3. The apparatus for detecting the bonding force of dual-beam cooperative laser shock wave according to claim 2, wherein: the light path of the device is matched with a double-beam cooperative impact mode, and the light path comprises a single-side double-beam delayed impact light path, a double-side double-beam opposite impact light path and a double-side double-beam delayed impact light path;
the total reflector in the single-side double-beam time-delay impact light path comprises a total reflector I, a total reflector II, a total reflector III and a total reflector IV, wherein the total reflector enables a laser beam entering the total reflector to be perpendicular to the laser beam reflected by the total reflector, the total reflector I is arranged on the light path of the laser beam emitted by the laser, the total reflector I is used for enabling the laser beam entering the total reflector I to be perpendicular to the laser beam reflected by the total reflector I, the laser beam reflected by the total reflector I enters the spectroscope, the spectroscope divides the laser beam entering into a first beam splitting laser and a second beam splitting laser, the first beam splitting laser reaches the surface of the composite material to be detected through the total reflector IV, the second beam splitting laser enters the total reflector III through the total reflector II and reflects the second beam splitting laser to the surface of the composite material to be detected through the total reflector III,
the first beam laser reaches the surface of the composite material to be detected, the second beam laser reaches the surface of the composite material to be detected, and the first beam laser reaches the surface of the composite material to be detected before the second beam laser.
4. The apparatus for detecting the bonding force of dual-beam cooperative laser shock wave according to claim 3, wherein: the total reflection mirror with the double surfaces and the double beams facing the impact light path comprises a total reflection mirror V, a total reflection mirror VI, a total reflection mirror VII and a total reflection mirror VIII, wherein the spectroscope is arranged on the light path of a laser beam emitted by the laser, the spectroscope is used for dividing the laser beam into a first beam splitting laser and a second beam splitting laser, the first beam splitting laser is emitted into the total reflection mirror VI through the total reflection mirror V and is reflected to the first surface of the composite material to be detected through the total reflection mirror VI, and the second beam splitting laser is emitted into the total reflection mirror VIII through the total reflection mirror VII and is reflected to the second surface of the composite material to be detected through the total reflection mirror VIII;
the first surface and the second surface are two opposite surfaces of the composite material to be detected respectively, and the first beam splitting laser and the second beam splitting laser reach the surface of the composite material to be detected simultaneously.
5. The apparatus for detecting the bonding force of dual-beam cooperative laser shock wave according to claim 4, wherein: and the first beam laser in the double-sided double-beam delay impact light path reaches the surface of the composite material to be detected before the second beam laser.
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