CN112681690B - Ceramic tile positioning mechanism and ceramic tile paving equipment - Google Patents
Ceramic tile positioning mechanism and ceramic tile paving equipment Download PDFInfo
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- CN112681690B CN112681690B CN202110025573.XA CN202110025573A CN112681690B CN 112681690 B CN112681690 B CN 112681690B CN 202110025573 A CN202110025573 A CN 202110025573A CN 112681690 B CN112681690 B CN 112681690B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 112
- 239000000919 ceramic Substances 0.000 title claims abstract description 91
- 238000005192 partition Methods 0.000 claims abstract description 54
- 125000006850 spacer group Chemical group 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 11
- 239000011449 brick Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011465 paving brick Substances 0.000 description 1
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Abstract
The invention discloses a ceramic tile positioning mechanism and ceramic tile paving equipment. The ceramic tile positioning mechanism comprises a bearing assembly and a positioning assembly, the bearing assembly comprises a bearing plate, a partition plate and two first positioning plates, the two first positioning plates are arranged at two ends above the bearing plate, the partition plate is arranged above the bearing plate at intervals and positioned between the two first positioning plates, a ceramic tile receiving area is formed between adjacent partition plates and between the first positioning plates and the partition plate, and avoidance grooves are formed in the partition plate and the first positioning plates at one ends of the partition plate; the positioning assembly includes a pushing member movable between the avoidance groove and the tile receiving region to push the tile at the tile receiving region to the opposite spacer or first positioning plate. After the ceramic tile is placed in the ceramic tile receiving area of the ceramic tile positioning mechanism, the pushing piece moves from the avoiding groove to the ceramic tile receiving area to push the ceramic tile to the partition board or the first positioning plate, so that the installation gap between the ceramic tile and the inner wall of the ceramic tile receiving area is eliminated, the accurate positioning between the ceramic tiles is realized, and the positioning accuracy between the ceramic tiles is improved.
Description
Technical Field
The invention relates to the technical field of building machinery, in particular to a ceramic tile positioning mechanism and ceramic tile paving equipment.
Background
When the whole bricks are paved, gaps are reserved between the ceramic bricks, and when the whole bricks are manually paved, a single block paving mode is adopted, and the single block paving efficiency is lower because the whole bricks are too small in area; the robot can lay and paste a plurality of whole bricks once, so that the efficiency is improved, but the relative positions among the tiles are required to be ensured during laying and pasting, and the influence of the size errors of the tiles on the relative positions is required to be eliminated, so that the tiles are required to be positioned for the second time.
Disclosure of Invention
An object of the present invention is to propose a tile positioning mechanism which is capable of positioning a plurality of tiles at one time.
Another object of the present invention is to propose a tile laying device comprising a tile positioning mechanism as described above.
In order to achieve the purpose, on one hand, the invention adopts the following technical scheme:
the tile positioning mechanism comprises a bearing assembly and a positioning assembly, wherein the bearing assembly comprises a bearing plate, a partition plate and two first positioning plates, the two first positioning plates are arranged at two ends above the bearing plate, the partition plate is arranged above the bearing plate at intervals and positioned between the two first positioning plates, tile receiving areas are formed between adjacent partition plates and between the first positioning plates and the partition plate, and avoiding grooves are formed in the partition plate and the first positioning plates at one end of the partition plate; the positioning assembly includes a pushing member movable between the avoidance groove and the tile receiving region to push against the partition or the first positioning plate on the opposite side of the tile from the tile receiving region.
According to the tile positioning mechanism, the tile receiving areas are formed between the adjacent partition plates and between the first positioning plates and the partition plates, the tiles are correspondingly accommodated in the tile receiving areas one by one, the tile receiving areas are slightly larger than tiles because the tile receiving areas are used for accommodating the tiles, coarse positioning is formed between the tiles accommodated in the tile receiving areas, the avoiding grooves are formed in the partition plates and the first positioning plates at one ends of the partition plates, the pushing piece can move between the avoiding grooves and the tile receiving areas, and accordingly after the tiles are placed in the tile receiving areas, the pushing piece can move from the avoiding grooves to the tile receiving areas to push the tiles to the partition plates or the first positioning plates, installation gaps between the tiles and the inner walls of the tile receiving areas are eliminated, accurate positioning between the tiles is achieved, and positioning accuracy between the tiles is improved.
In some embodiments, a through hole is formed in the bottom of the bearing plate, the through hole is communicated with the avoidance groove, and the pushing member can extend from the through hole to the avoidance groove. Through setting up the through-hole that stretches out from the loading board bottom with supporting the pushing components, can make full use of the space of loading board bottom, make ceramic tile positioning mechanism's overall structure compacter.
In some embodiments, the partition plate and the first positioning plate at one end are provided with a plurality of avoidance grooves arranged at intervals, the plurality of pushing members are arranged in a plurality, and the plurality of pushing members are in one-to-one correspondence with the plurality of avoidance grooves. The ceramic tile can be more effectively pushed by the plurality of pushing pieces which are arranged at intervals, so that the positioning stability of the ceramic tile is improved, and the ceramic tile is not easy to shift in the ceramic tile receiving area.
In some embodiments, the positioning assembly further comprises a driving member mounted below the carrier plate, the pushing member being mounted at an output end of the driving member, the driving member being capable of driving the pushing member between the avoidance slot and the tile receiving region. The automatic control of the pushing piece between the avoidance groove and the ceramic tile receiving area can be realized through the driving piece, and the workload of workers is reduced. The driving member is preferably a cylinder so that the compressibility of the gas can be exploited to adapt the dimensional errors of the tiles as the pushing member pushes against the tiles.
In some embodiments, the tile positioning mechanism further comprises a detecting member for detecting tiles, each tile receiving area being correspondingly provided with the detecting member, the detecting member being in communication with the driving member. When the detecting piece detects that the ceramic tile is placed in the ceramic tile receiving area, the detecting piece can trigger the driving piece to drive the pushing piece to move from the avoiding groove to the ceramic tile receiving area so as to push the ceramic tile, and the automation control degree of the ceramic tile positioning mechanism is improved.
In some embodiments, the detecting member is capable of detecting a change in electrostatic capacity generated between the detecting member and the tile, and determining whether the tile is present in the tile receiving area based on the change in electrostatic capacity. The detection piece can realize detection without contacting with the ceramic tile, and can avoid easy damage caused by frequent contact with the ceramic tile; the electrostatic capacity type sensor has small volume and small installation space occupied on the bearing plate, and meanwhile, the electrostatic capacity type sensor is not easy to be interfered by dust and light, can adapt to outdoor environment and meets outdoor use requirements.
In some embodiments, the bearing plate is provided with a notch in each tile receiving area, and the detecting piece is mounted at the notch through the mounting frame and does not exceed the upper surface of the bearing plate, so that the detecting piece cannot interfere with tiles placed in the tile receiving areas, and the detecting piece is prevented from being damaged easily due to frequent contact with the tiles.
In some embodiments, the bearing assembly further comprises at least two supporting members, a placement area is formed between two adjacent supporting members, the driving member is arranged in the placement area, and the bearing plate is installed on top of the supporting members. The structure can fully utilize the space at the bottom of the bearing plate while increasing the supporting strength of the bearing assembly, so that the whole structure of the ceramic tile positioning mechanism is more compact.
In some embodiments, the carrier assembly further comprises a second positioning plate, one end of the two first positioning plates and the spacer plate being connected to the second positioning plate, the other end forming an opening for tile to enter the tile receiving area. One side of the tile can be positioned by the second positioning plate, so that the positioning stability of the tile in the tile receiving area is further improved.
In some embodiments, the tile positioning mechanism further comprises a mounting base plate, and the bearing assembly and the positioning assembly are both arranged on the mounting base plate, so that the tile positioning mechanism can be wholly mounted on the tile paving equipment through the mounting base plate, and the mounting operation is convenient and simple.
In some embodiments, the partition plate and the first positioning plate are detachably connected with the bearing plate, so that different partition plates and first positioning plates can be detached and replaced according to actual requirements, and the width of the tile receiving area is changed, so that the size of a usable tile is expanded, and different paving process requirements are met.
On the other hand, the invention adopts the following technical scheme:
the tile paving equipment comprises a frame, a feed bin, a first pushing mechanism, a feeding rotating mechanism, a positioning device and a paving mechanism, wherein the feed bin is installed on the frame and used for accommodating vertically placed tiles, and one end of the feed bin along the arrangement direction of the tiles is provided with a discharge hole; the first pushing mechanism is positioned at the other end of the storage bin along the arrangement direction of the ceramic tiles, and can push the ceramic tiles to move to the position above the discharge holes; the feeding rotating mechanism is positioned below the storage bin and can receive the ceramic tile falling from the discharging hole and rotate the ceramic tile from vertical to horizontal; the positioning device comprises a second pushing mechanism and the ceramic tile positioning mechanism, and the second pushing mechanism can push the ceramic tile which is rotated to be horizontal into a ceramic tile receiving area of the ceramic tile positioning mechanism; the paving mechanism can grasp tiles in the tile receiving area to a preset paving position for paving.
According to the ceramic tile paving equipment, the ceramic tile is pushed to the positioning device at the front side from the rear side of the equipment through the first pushing mechanism and the feeding rotating mechanism, so that the paving path of the paving mechanism can be reduced, and the paving efficiency is further improved; the tiles are vertically placed in the storage bin, so that the tiles can be prevented from being toppled over due to too high stacking; the ceramic tile positioning mechanism can be used for positioning a plurality of ceramic tiles which are fed at one time, so that the consistency of brick joints among the ceramic tiles before the ceramic tiles are grabbed by the paving mechanism is ensured, the ceramic tiles are accurately paved and positioned, and the paving process requirements are met.
Drawings
Fig. 1 is a schematic structural view of a tile positioning mechanism according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the tile positioning mechanism of FIG. 1 in a tile loading state;
FIG. 4 is a schematic view of the tile positioning mechanism of FIG. 1 in a state in which the pushing member pushes the tile;
fig. 5 is a schematic structural view of a tile paving apparatus according to an embodiment of the present invention.
Reference numerals illustrate:
11. a carrying plate; 12. a partition plate; 13. a first positioning plate; 14. an avoidance groove; 15. a support; 16. a second positioning plate; 17. a mounting base plate; 18. a through hole; 21. a driving member; 22. a pushing member; 30. a detecting member; 40. ceramic tile; 50. a storage bin; 51. a spring pressing plate; 60. a first pushing mechanism; 61. a motor; 62. a screw rod; 70. a feeding rotating mechanism; 71. a receiving bin; 72. a rotary cylinder; 80. a positioning device; 81. a second pushing mechanism; 82. and a ceramic tile positioning mechanism.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
The present embodiment provides a tile positioning mechanism, and the tile positioning mechanism 82 is applicable to positioning of various tiles 40 before paving, and is particularly applicable to the tile 40 with smaller area such as whole bricks, and the tile positioning mechanism 82 can be adopted to realize one-time positioning of a plurality of tiles 40, so as to pave a plurality of tiles 40 at one time, and improve paving efficiency.
As shown in fig. 1-4, the tile positioning mechanism 82 comprises a bearing assembly and a positioning assembly, the bearing assembly comprises a bearing plate 11, a partition plate 12 and two first positioning plates 13, the two first positioning plates 13 are arranged at two ends above the bearing plate 11, the partition plate 12 is arranged above the bearing plate 11 at intervals and positioned between the two first positioning plates 13, tile receiving areas are formed between adjacent partition plates 12 and between the first positioning plates 13 and the partition plate 12, and avoiding grooves 14 are formed in the partition plate 12 and the first positioning plates 13 at one end; the positioning assembly comprises a pusher 22, the pusher 22 being movable between the avoidance groove 14 and the tile receiving zone to push against the tile 40 located in the tile receiving zone to the opposite spacer 12 or first positioning plate 13.
The tile positioning mechanism 82 forms tile receiving areas between adjacent partition boards 12 and between the first positioning boards 13 and the partition boards 12, a plurality of tiles 40 are correspondingly accommodated in the tile receiving areas, and the tile receiving areas are slightly larger than the tiles 40 because the tile receiving areas are used for accommodating the tiles 40, so that only the tiles 40 accommodated in the tile receiving areas form coarse positioning, the partition boards 12 and the first positioning boards 13 at one end are provided with the avoiding grooves 14, the pushing piece 22 is configured to move between the avoiding grooves 14 and the tile receiving areas, so that after the tiles 40 are placed in each tile receiving area, the pushing piece 22 can move from the avoiding grooves 14 to the tile receiving areas to push the tiles 40 to the partition boards 12 or the first positioning boards 13, thereby eliminating the installation gap between the tiles 40 and the inner walls of the tile receiving areas, realizing accurate positioning between the tiles 40, further increasing the positioning accuracy between the tiles 40, and ensuring the relative distance between the tiles 40; when the positioning is completed, the pushing member 22 can retract back into the avoiding groove 14 to give way for the next tile 40 to enter the tile receiving area, and the next tile 40 cannot be influenced to enter the tile receiving area.
In some embodiments, the bottom of the bearing plate 11 is provided with a through hole 18, the through hole 18 is communicated with the dodge groove 14, and the pushing member 22 can extend from the through hole 18 to the dodge groove 14. By arranging the pushing piece 22 to extend out of the through hole 18 at the bottom of the bearing plate 11, the pushing piece 22 is hidden in the partition plate 12, so that the space at the bottom of the bearing plate 11 can be fully utilized, and the overall structure of the tile positioning mechanism 82 is more compact.
In some embodiments, the partition 12 and the first positioning plate 13 at one end are provided with a plurality of avoidance grooves 14 arranged at intervals, the number of the pushing members 22 is plural, and the plurality of pushing members 22 are in one-to-one correspondence with the plurality of avoidance grooves 14. By providing a plurality of pushing members 22 in spaced arrangement, the tiles 40 can be pushed more effectively, increasing the stability of positioning the tiles 40, and making the tiles 40 less likely to shift within the tile receiving area.
Because the relative spacing between the tiles 40 is required for different paving sites, in the preferred embodiment, the partition plate 12 and the first positioning plate 13 are detachably connected with the bearing plate 11, so that different partition plates 12 and first positioning plates 13 can be detached and replaced according to actual requirements, and the width of the tile receiving area is changed, so that the size of the usable tiles 40 is expanded, and different paving process requirements are met. Alternatively, the partition 12 and the first positioning plate 13 may be detachably connected to the carrier plate 11 by a screw connection or a snap connection.
In some embodiments, the positioning assembly further comprises a driving member 21, the driving member 21 is mounted below the carrier plate 11, and the pushing member 22 is mounted at the output end of the driving member 21, and the driving member 21 can drive the pushing member 22 to move between the avoiding groove 14 and the tile receiving area. The driving member 21 can automatically control the pushing member 22 to move between the avoiding groove 14 and the ceramic tile receiving area, so that the workload of workers is reduced. After the tiles 40 are placed in each tile receiving area, the driving piece 21 can drive the pushing piece 22 to move from the avoiding groove 14 to the tile receiving area so as to push the tiles 40 to the partition 12 or the first positioning plate 13, so that the installation gap between the tiles 40 and the inner wall of the tile receiving area is eliminated, the accurate positioning between the tiles 40 is realized, and the positioning accuracy between the tiles 40 is improved; when the positioning is completed, the driving member 21 can drive the pushing member 22 to retract into the avoiding groove 14, so that the next tile 40 enters the tile receiving area to be avoided, and the next tile 40 cannot be influenced to enter the tile receiving area.
In the preferred embodiment, the driving member 21 is a cylinder, and since there may be dimensional errors in the manufacture of the tile 40 itself, the cylinder is used as the driving member 21, so that the compressibility of the gas can be utilized, enabling the pushing member 22 to adapt to the dimensional errors of the tile 40 when pushing the tile 40. Of course, in other embodiments, the driving member 21 may be a linear motor, a hydraulic cylinder, an electric push rod, or other linear driving member, so long as the driving of the pushing member 22 between the avoiding groove 14 and the tile receiving area is achieved.
Alternatively, the partition 12 may be provided in one, two, three or more, so that the number of tile receiving areas formed is two, three, four or more, and one, two, three or more avoiding grooves 14 may be provided on the first positioning plate 13 at one end and each partition 12. In this embodiment, two partition boards 12 are provided, three tile receiving areas are formed between adjacent partition boards 12 and between the first positioning board 13 and the partition boards 12, two avoiding grooves 14 are formed in the first positioning board 13 at one end and each partition board 12, three cylinders are adopted as three driving members 21, air pressure linkage is carried out between the three cylinders, each cylinder corresponds to one tile receiving area, and each cylinder can drive two pushing members 22 to move between the corresponding avoiding grooves 14 and the tile receiving areas so as to push or release tiles 40 placed in the corresponding tile receiving areas, so that three tiles 40 are positioned at one time.
In some embodiments, the carrying assembly further comprises at least two support members 15, a seating area is formed between two adjacent support members 15, the driving member 21 is disposed at the seating area, and the carrying floor 11 is mounted on top of the support members 15. The structure can fully utilize the space at the bottom of the bearing plate 11 while increasing the supporting strength of the bearing assembly, so that the whole structure of the ceramic tile positioning mechanism 82 is more compact.
In some embodiments, the carrier assembly further comprises a second positioning plate 16, with two first positioning plates 13 and one end of the spacer 12 connected to the second positioning plate 16 and the other end forming an opening for the tile 40 to enter the tile receiving area. One of the sides of the tile 40 can be positioned by the second positioning plate 16 to further enhance the stability of the positioning of the tile 40 within the tile receiving area. Specifically, during positioning, three sides of the tile 40 in each tile receiving area can be respectively abutted against the pushing piece 22, the second positioning plate 16 and the partition plate 12 (or the first positioning plate 13 at one end of the two positioning plates), so that the tile 40 is not easy to shift in the tile receiving area, and the positioning stability of the tile 40 in the tile receiving area is effectively ensured.
In some embodiments, the tile positioning mechanism 82 further comprises a mounting base plate 17, and the bearing assembly and the positioning assembly are both arranged on the mounting base plate 17, so that the tile positioning mechanism 82 can be wholly mounted on the tile paving equipment through the mounting base plate 17, and the mounting operation is convenient and simple.
In this embodiment, the tile positioning mechanism 82 further includes a detecting member 30 for detecting the tiles 40, and each tile receiving area is correspondingly provided with a detecting member 30, and the detecting member 30 is communicatively connected to the driving member 21. When the detecting member 30 detects that the tile 40 is placed in the tile receiving area, the detecting member 30 can trigger the driving member 21 to drive the pushing member 22 to move from the avoiding groove 14 to the tile receiving area so as to push the tile 40, so that the automation control degree of the tile positioning mechanism 82 is improved. Alternatively, the detecting member 30 may be any type of sensor as long as detection of the tile 40 can be achieved.
In some embodiments, the detecting member 30 can detect the change in electrostatic capacity generated between it and the tile 40, and determine whether the tile 40 is present in the tile receiving area according to the change in electrostatic capacity, for example, an electrostatic capacity sensor may be used as the detecting member 30. The electrostatic capacity type sensor belongs to a non-contact type sensor, can realize detection without contacting with the ceramic tile 40, and can avoid damage caused by frequent contact with the ceramic tile 40; the electrostatic capacity type sensor has small volume and small installation space occupied on the bearing plate 11, and meanwhile, the electrostatic capacity type sensor is not easy to be interfered by dust and light, can adapt to outdoor environment and meets outdoor use requirements.
Further, the bearing plate 11 is provided with a notch in each tile receiving area, and the detecting piece 30 is mounted at the notch through the mounting frame and does not exceed the upper surface of the bearing plate 11, so that the detecting piece 30 cannot interfere with the tile 40 placed in the tile receiving area, and the detecting piece 30 is prevented from being damaged easily due to frequent contact with the tile 40. Optionally, screw holes are formed at corresponding positions of the bearing plate 11 and the mounting frame, the bearing plate 11 is in threaded connection with the mounting frame, and the threaded connection is convenient to mount and dismount.
The workflow of the tile positioning mechanism 82 shown in fig. 1 is as follows: the detecting piece 30 detects whether the ceramic tile 40 is in the ceramic tile receiving area, if the ceramic tile 40 is not in the ceramic tile receiving area, the driving piece 21 drives the pushing piece 22 to retract into the avoiding groove 14, and the ceramic tile 40 is placed in the ceramic tile receiving area by manual or mechanical equipment, so that one side surface of the ceramic tile 40 is tightly attached to the first positioning plate 13; when the detecting piece 30 detects that the ceramic tile 40 is placed in the ceramic tile receiving area, the driving piece 21 drives the pushing piece 22 to move from the avoiding groove 14 to the ceramic tile receiving area so as to push the ceramic tile 40, so that the ceramic tile 40 is positioned, and the relative distance between two adjacent ceramic tiles 40 meets the preset requirement; after the positioning is finished, the driving piece 21 drives the pushing piece 22 to retract into the avoiding groove 14, the next tile 40 can not be influenced to enter the tile receiving area, and the grabbing mechanism can take away the tile 40 in the tile receiving area when paving.
The present embodiment also provides a tile paving apparatus, as shown in fig. 5, where the tile paving apparatus includes a frame (not shown), a bin 50, a first pushing mechanism 60, a feeding rotation mechanism 70, a positioning device 80, and a paving mechanism (not shown), the bin 50 is mounted on the frame and is used for accommodating vertically placed tiles 40, and a discharge hole is formed at one end of the bin 50 along the arrangement direction of the tiles 40; the first pushing mechanism 60 is located at the other end of the bin 50 along the arrangement direction of the tiles 40, and the first pushing mechanism 60 can push the tiles 40 to move to the upper part of the discharge hole; the feeding rotating mechanism 70 is positioned below the bin 50, and the feeding rotating mechanism 70 can receive the ceramic tile 40 with the discharging hole falling down and rotate the ceramic tile 40 from vertical to horizontal; the positioning device 80 comprises a second pushing mechanism 81 and the tile positioning mechanism 82, wherein the second pushing mechanism 81 can push the tile 40 which is rotated to the horizontal state into the tile receiving area of the tile positioning mechanism 82; the tiling mechanism is capable of gripping tiles 40 of the tile receiving area to a predetermined laydown position for laydown.
The tile paving device provided by the embodiment pushes the tile 40 from the rear side to the front side of the device by the first pushing mechanism 60 and the feeding rotating mechanism 70, so that the paving path of the paving mechanism can be reduced, and the paving efficiency is further improved; the tiles 40 are vertically placed in the storage bin 50, so that the tiles 40 can be prevented from being stacked too high to topple over; the ceramic tile positioning mechanism 82 can be used for positioning the ceramic tiles 40 in one step, so that the consistency of the brick joints among the ceramic tiles 40 before the ceramic tiles 40 are grabbed by the paving mechanism is ensured, the ceramic tiles 40 are accurately paved and positioned, and the paving process requirements are met.
The frame comprises a fixed support frame and a moving chassis, the moving chassis is arranged at the bottom of the fixed support frame, the first pushing mechanism 60, the feeding rotating mechanism 70, the positioning device 80 and the paving mechanism are all arranged on the fixed support frame, and the moving chassis can control the whole machine of the tile paving equipment to move.
Preferably, the storage bin 50 can be divided into a plurality of sections by using the dividing plate, and each section can store a row of vertically placed tiles 40, so that the storage bin 50 can store more tiles 40 at a time, and the problem of needing to frequently load tiles is solved. Alternatively, the number of the dividing plates may be 1, 2 or more, and in the embodiment shown in fig. 5, the number of the dividing plates is 5, and the 5 dividing plates divide the bin 50 into 6 sections, each section may store a row of tiles, each row may store 60 tiles at most, and the entire bin 50 may store 360 tiles at most.
Along the arrangement direction of the ceramic tiles 40, a fixed baffle plate is installed at one end of the storage bin 50 provided with a discharge hole for positioning, a spring pressing plate 51 is arranged at the other end of the storage bin, the spring pressing plate 51 stretches out of a plurality of spring pressing blocks, the plurality of spring pressing blocks are respectively pressed at the rearmost side of each row of ceramic tiles, the spring pressing plate 51 is connected to the output end of the first pushing mechanism 60, and the first pushing mechanism 60 pushes the spring pressing plate 51 to move so as to push a plurality of rows of ceramic tiles to the discharge hole at the same time for feeding. Because the spring of the spring pressing block has a telescopic travel, the dimensional tolerance of the ceramic tile 40 in the thickness direction can be compensated, and each row of ceramic tiles 40 is uniformly stressed when the spring pressing plate 51 is pushed forward.
Further, the bottom of the bin 50 is provided with a bin pull-out guide rail, the bin 50 can be partially pulled out of the frame when being charged through the bin pull-out guide rail, so that a worker can conveniently charge, after the charging is completed, the bin 50 is pushed back again, and a locating pin for in-place confirmation is inserted, so that the ceramic tile paving equipment can perform feeding work.
The first pushing mechanism 60 can separate the forefront row of bricks of the bin 50 at one time for feeding, and can repeatedly perform feeding actions until all the tiles 40 in the bin 50 are completely fed, so that the function of feeding a plurality of tiles 40 simultaneously is realized, and the efficiency of paving the tiles is improved. In the embodiment shown in fig. 5, the first pushing mechanism 60 includes a motor 61 and a screw 62, the axial direction of the screw 62 is parallel to the arrangement direction of the ceramic tiles 40, the screw 62 is screwed to the spring pressing plate 51, and the screw 62 is driven to rotate by the motor 61, so that the spring pressing plate 51 moves along the axial direction of the screw 62, and multiple rows of ceramic tiles 40 can be pushed to the discharge holes at the same time for feeding.
The tile 40 falls down from the discharge hole and then enters the feeding rotary mechanism 70, and the feeding rotary mechanism 70 can convert the tile 40 from vertical setting into horizontal setting, so that the tile is convenient to store the tile 40 and the tile paving mechanism takes out the tile for paving. Specifically, the feeding rotary mechanism 70 includes a receiving bin 71 for receiving the ceramic tile 40 and a rotary cylinder 72 capable of driving the receiving bin 71 to rotate by 0 ° -90 °, and the working principle of the feeding rotary mechanism 70 is as follows: the rotary cylinder 72 drives the receiving bin 71 to rotate 90 degrees, the receiving bin 71 receives the tiles 40 separated from the bin 50, and then the rotary cylinder 72 drives the receiving bin 71 to rotate from the 90-degree position back to the 0-degree position, so that the tiles 40 are changed from the vertical setting to the horizontal setting, and the paving surface faces downwards, so that the tile paving mechanism is convenient to take out the tiles and pave.
The second pushing mechanism 81 of the positioning device 80 comprises a guide shaft set, a pushing cylinder, a tile pushing plate and a tile pushing buffer set, when the feeding rotating mechanism 70 receives the tile 40 and converts the tile 40 from a vertical setting to a horizontal setting, the second pushing mechanism 81 can drive the tile pushing plate to do linear motion under the guide of the guide shaft set through the pushing cylinder, so that the tile 40 is pushed out of the receiving bin 71 and enters the tile positioning mechanism 82. Wherein, the tile pushing buffer group is a spring buffer mechanism with a certain telescopic travel, which compensates the dimensional tolerance of the tiles 40 and ensures that each tile 40 can be accurately pushed to a fixed position.
The tile positioning mechanism 82 is used for accurately positioning a group of tiles 40 to be paved before paving, and the tile positioning mechanism 82 can position a group of tiles 40 at one time, so that the paving seams of the group of tiles 40 meet the requirements and the paving planes are consistent.
The paving mechanism comprises a paving mechanical arm, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism and an R-axis rotating mechanism, wherein the X-axis moving mechanism can drive the paving mechanical arm to move along the X-axis direction, the Y-axis moving mechanism can drive the paving mechanical arm to move along the Y-axis direction, the Z-axis moving mechanism can drive the paving mechanical arm to move along the Z-axis direction, and the R-axis rotating mechanism can drive the paving mechanical arm to rotate. Wherein, the paving brick mechanical arm is provided with a vacuum chuck group, and the vacuum chuck group sucks the ceramic tile 40 for moving and paving.
In summary, the tile paving device provided in this embodiment can simultaneously feed a plurality of tiles 40, locate a plurality of tiles 40 at one time and simultaneously pave and paste a plurality of tiles 40, and the tile paving efficiency of the tile paving device is greatly improved compared with that of manual paving, so that the problems of low efficiency and high labor cost in the traditional tile paving process are solved.
It should be noted that when one portion is referred to as being "fixed to" another portion, it may be directly on the other portion or there may be a portion in the middle. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and do not represent the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (8)
1. A tile positioning mechanism, comprising:
the bearing assembly comprises a bearing plate, a partition plate and two first positioning plates, wherein the two first positioning plates are arranged at two ends above the bearing plate, the partition plate is arranged above the bearing plate at intervals and positioned between the two first positioning plates, a ceramic tile receiving area is formed between adjacent partition plates and between the first positioning plates and the partition plate, and avoiding grooves are formed in the partition plate and the first positioning plates at one end of the partition plate; and
a positioning assembly including a pushing member movable between the avoidance groove and the tile receiving region to push the tile at the tile receiving region to the partition or the first positioning plate at the opposite side;
the positioning assembly further comprises a driving piece, the driving piece is arranged below the bearing plate, the pushing piece is arranged at the output end of the driving piece, and the driving piece can drive the pushing piece to move between the avoidance groove and the ceramic tile receiving area;
the tile positioning mechanism further comprises detection pieces for detecting tiles, each tile receiving area is correspondingly provided with the detection piece, and the detection pieces are in communication connection with the driving pieces.
2. The tile positioning mechanism of claim 1, wherein a through hole is formed in the bottom of the carrier plate, the through hole is communicated with the avoidance groove, and the pushing member can extend from the through hole to the avoidance groove.
3. The tile positioning mechanism according to claim 1, wherein a plurality of avoidance grooves are formed in the partition plate and the first positioning plate at one end of the partition plate at intervals, the plurality of pushing members are arranged in a plurality, and the plurality of pushing members are in one-to-one correspondence with the plurality of avoidance grooves.
4. The tile positioning mechanism of claim 1, wherein the detecting member is capable of detecting a change in electrostatic capacity between the detecting member and a tile, and determining whether a tile is present in the tile receiving area based on the change in electrostatic capacity.
5. The tile positioning mechanism of claim 4, wherein the carrier plate is provided with a notch in each of the tile receiving areas, and the detector is mounted at the notch by a mounting bracket and does not protrude beyond the upper surface of the carrier plate.
6. The tile positioning mechanism of claim 1, wherein the carrier assembly further comprises a second positioning plate, one end of the two first positioning plates and the spacer plate being connected to the second positioning plate, the other end forming an opening for tile access to the tile receiving area.
7. The tile positioning mechanism of any one of claims 1-6, wherein the spacer and the first positioning plate are both removably connected to the carrier plate.
8. A tile paving apparatus comprising:
a frame;
the storage bin is arranged on the frame and used for accommodating vertically placed tiles, and one end of the storage bin along the arrangement direction of the tiles is provided with a discharge hole;
the first pushing mechanism is positioned at the other end of the storage bin along the arrangement direction of the ceramic tiles, and can push the ceramic tiles to move to the position above the discharge holes;
the feeding rotating mechanism is positioned below the storage bin, and can receive the ceramic tile falling from the discharging hole and rotate the ceramic tile from vertical to horizontal;
a positioning device comprising a second pushing mechanism and the tile positioning mechanism of any one of claims 1 to 7, the second pushing mechanism being capable of pushing tiles rotated to a horizontal into a tile receiving area of the tile positioning mechanism; and
and the paving mechanism can grasp the tiles in the tile receiving area to a preset paving position for paving.
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| CN202110025573.XA CN112681690B (en) | 2021-01-08 | 2021-01-08 | Ceramic tile positioning mechanism and ceramic tile paving equipment |
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