CN112680965B - Water dispersible composition for fiber processing - Google Patents
Water dispersible composition for fiber processing Download PDFInfo
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- CN112680965B CN112680965B CN202011109895.4A CN202011109895A CN112680965B CN 112680965 B CN112680965 B CN 112680965B CN 202011109895 A CN202011109895 A CN 202011109895A CN 112680965 B CN112680965 B CN 112680965B
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- Prior art keywords
- water
- fiber processing
- rosin
- fiber
- fibers
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- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 130
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Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention provides a water dispersion composition for fiber processing, which can obtain a fiber product with excellent slip, hand and chalk mark resistance without impairing the functions of fiber processing agents such as water repellency, durable water repellency, antifouling property and the like. The solution of the present invention is to provide a water-dispersible composition for fiber processing, which contains a rosin-based resin as component (A) and a nonionic surfactant as component (B).
Description
Technical Field
The invention relates to a water-dispersible composition for fiber processing.
Background
Conventionally, in order to impart various functions such as water repellency and antifouling property to fibers, fibers have been processed using various fiber processing agents in many cases.
For example, as a method for imparting water repellency to fibers, a water repellent agent is generally used for treatment. As the water repellent agent, particularly, a fluorine-based water repellent agent having a fluorine atom is widely known, and a fiber product which imparts water repellency to the surface thereof by treating the fiber product or the like with the fluorine-based water repellent agent is known.
The fluorine-based water repellent is usually produced by polymerizing or copolymerizing a monomer having a fluoroalkyl group. Although fiber products treated with a fluorine-based water repellent exhibit excellent water repellency, there are environmental problems in that a monomer having a fluoroalkyl group is hardly decomposable.
Therefore, in recent years, research into non-fluorine-based water repellents that do not contain fluorine atoms has been conducted. For example, patent document 1 proposes a water repellent agent comprising a specific non-fluorine-containing polymer containing, as a monomer unit, a (meth) acrylate having 12 or more carbon atoms in an ester moiety. In addition, patent document 2 proposes a soft water repellent agent containing an amino-modified silicone and a polyfunctional isocyanate compound. However, since the fibers processed using these water repellent agents have very small frictional resistance between fibers, there is a problem that slipping property (performance of preventing the phenomenon of stitch dislocation in wearing in clothing and the like) is lowered. Further, the processed fiber tends to be hard, and thus the hand cannot be said to be sufficient. In addition, when the processed fiber is bent or rubbed, there is a problem that a water repellent film on the fiber is cracked or peeled off, and this portion is whitened by diffuse reflection of light, so-called chalk marks are generated, and the appearance is greatly impaired.
Further, as other functional imparting to the fiber, antifouling processing is exemplified. Conventionally, various antifouling processes have been proposed to prevent stains from adhering to fibers or to facilitate removal of the adhering stains.
As the above-mentioned antifouling processing, for example, non-fluorine-based antifouling (SG, soil Guard; performance of making it difficult for stain components to adhere to the fiber surface) processing is known in which the fiber surface is coated with a stain resistance imparting agent such as a silicone-based processing agent. When the SG processing is performed on the fiber, it becomes difficult for the liquid stains to adhere to the fiber surface. However, in such SG processing, since frictional resistance between fibers is reduced, there is a problem that slip properties of fibers are lowered and hand feeling is also deteriorated in the same manner as in the above water repellent processing.
Patent document 3 proposes an antifouling agent which is excellent in SG properties by attaching polysaccharides and modified organosilicate fine particles to a fiber material. But the slipping property of the fiber or its hand is not considered.
Prior art literature
Patent document 1 Japanese patent laid-open No. 2006-328624.
Patent document 2 Japanese patent application laid-open No. 2004-059609.
Patent document 3 Japanese patent application laid-open No. 2014-122335.
Disclosure of Invention
The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a water-dispersible composition for fiber processing which can obtain a fiber product excellent in slip properties, hand feel and chalk mark resistance without impairing the functions of a fiber processing agent such as water repellency, durable water repellency and stain resistance.
As a result of intensive studies, the present inventors have found that the above problems can be solved by using a composition in which a nonionic surfactant for rosin-based resins is dispersed in water. That is, the present invention relates to the following water-dispersible composition for fiber processing.
(1) A water-dispersible composition for fiber processing, which comprises a rosin-based resin as component (A) and a nonionic surfactant as component (B).
(2) The water-dispersible composition for fiber processing according to the above (1), wherein the softening point of the rosin-based resin as the component (A) is 80 to 180 ℃.
(3) The water-dispersible composition for fiber processing according to the above (1) or (2), wherein the rosin-based resin as the component (A) is a rosin ester.
(4) The water-dispersible composition for fiber processing according to any one of the above (1) to (3), wherein the nonionic surfactant as the component (B) has an HLB (Hydrophile Lipophilic Balance: hydrophilic-lipophilic balance) of 7 to 19.
(5) The water-dispersible composition for fiber processing according to any one of the above (1) to (4), wherein the composition is used for polyester fibers.
(6) The water-dispersible composition for fiber processing according to any one of the above (1) to (4), wherein the composition is used for polyamide fibers.
(7) The water-dispersible composition for fiber processing according to any one of the above (1) to (4), wherein the composition is used for cotton.
According to the water-dispersible composition for fiber processing of the present invention, when used in combination with a fiber processing agent, a fiber product excellent in slip properties, hand feel and chalk mark resistance can be obtained without impairing the functions of the fiber processing agent such as water repellency, durable water repellency and antifouling properties. The water-dispersible composition for fiber processing is applicable to various fiber processing agents, but is preferably used in a water repellent or a stain resistance imparting agent. In addition, the above water-dispersible composition for fiber processing is preferably used for polyester fibers or cotton.
Detailed Description
[ Water-dispersible composition for fiber processing ]
The water-dispersible composition for fiber processing of the present invention (hereinafter, also simply referred to as a composition) contains a rosin-based resin (a) (hereinafter, referred to as component (a)) and a nonionic surfactant (B) (hereinafter, referred to as component (B)).
< Rosin-based resin (A) >)
The component (a) is not particularly limited, and various known ones can be used. (A) Examples of the component (c) include natural rosins (gum rosin, tall oil rosin, wood rosin) derived from pinus massoniana, pinus massoniana (SLASH PINE), pinus asiatica (Merkus pine), pinus massoniana, pinus taeda (Loblolly pine), pinus longifolia (Longleaf pine) and the like, purified rosins (hereinafter, also referred to as unmodified rosins) obtained by purifying natural rosins by vacuum distillation, steam distillation, extraction, recrystallization and the like, hydrogenated rosins obtained by subjecting the unmodified rosins to hydrogenation reaction, disproportionated rosins obtained by subjecting the unmodified rosins to disproportionation reaction, polymerized rosins obtained by polymerizing the unmodified rosins, α, β -unsaturated carboxylic acid-modified rosins such as acrylated rosins, maleated rosins, fumarated rosins or esters of these (hereinafter, esters of these are referred to as rosin esters), rosin phenol resins and the like. (A) The components may be used singly or in combination of two or more.
(A) The component (a) is preferably a rosin ester, more preferably at least one selected from the group consisting of an unmodified rosin ester, a hydrogenated rosin ester, a disproportionated rosin ester, a polymerized rosin ester and an α, β -unsaturated carboxylic acid-modified rosin ester, from the viewpoint of excellent fiber slip, chalk mark resistance, hand feeling and composition stability, and particularly preferably a hydrogenated rosin ester, a disproportionated rosin ester, an α, β -unsaturated carboxylic acid-modified rosin ester and an unmodified rosin ester derived from southern pine, from the viewpoint of the same. Hereinafter, an unmodified rosin ester, a hydrogenated rosin ester, a disproportionated rosin ester, a polymerized rosin ester, and an α, β -unsaturated carboxylic acid modified rosin ester will be described.
(Unmodified rosin ester)
An unmodified rosin ester is obtained by reacting the above unmodified rosin with an alcohol.
For the unmodified rosin, unmodified rosin purified by a reduced pressure distillation method, a steam distillation method, an extraction method, a recrystallization method, or the like can also be used.
As the reaction conditions of the unmodified rosin and the alcohol, the unmodified rosin and the alcohol may be added with an esterification catalyst in the presence or absence of a solvent, if necessary, and the reaction may be carried out at about 250 to 280 ℃ for about 1 to 8 hours.
Examples of the alcohols include, but are not particularly limited to, monohydric alcohols such as methanol, ethanol, propanol and stearyl alcohol, dihydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol and dimer diol (Dimerdiol), trihydric alcohols such as glycerin, trimethylolethane and trimethylolpropane, tetrahydric alcohols such as pentaerythritol and diglycerol, and hexahydric alcohols such as dipentaerythritol. Among these, polyols having two or more hydroxyl groups are preferable, and glycerin and pentaerythritol are particularly more preferable.
(Hydrogenated rosin ester)
The hydrogenated rosin ester is obtained by esterifying a hydrogenated rosin obtained by subjecting the unmodified rosin to a hydrogenation reaction with an alcohol.
As a method for obtaining the hydrogenated rosin, various known methods can be used. Specifically, the above-mentioned unmodified rosin can be obtained, for example, by hydrogenating the above-mentioned unmodified rosin using known hydrogenation conditions. Examples of the hydrogenation conditions include a method of heating the unmodified rosin under a hydrogen pressure of about 2 to 20mpa and a temperature of about 100 to 300 ℃ in the presence of a hydrogenation catalyst. The hydrogen pressure is preferably about 5 to 20MPa, and the reaction temperature is preferably about 150 to 300 ℃. As the hydrogenation catalyst, various known catalysts such as supported catalysts and metal powders can be used. Examples of the supported catalyst include palladium-carbon, rhodium-carbon, ruthenium-carbon, and platinum-carbon. Examples of the metal powder include nickel and platinum. Among them, palladium, rhodium, ruthenium and platinum catalysts are preferable because the hydrogenation rate of the unmodified rosin is increased and the hydrogenation time is shortened. The amount of the hydrogenation catalyst is usually about 0.01 to 5 parts by mass, preferably about 0.01 to 2 parts by mass, based on 100 parts by mass of the unmodified rosin.
The hydrogenation may be performed in a state where the unmodified rosin is dissolved in a solvent, if necessary. The solvent to be used is not particularly limited as long as it is a solvent which is inactive to the reaction and is easily soluble in the raw material or the product. Specifically, for example, cyclohexane, n-hexane, n-heptane, decalin, tetrahydrofuran, dioxane, or the like may be used singly or in combination. The amount of the solvent is not particularly limited, and is usually in the range of 10% by mass or more, preferably about 10 to 70% by mass, of the solid content relative to the unmodified rosin.
As the hydrogenated rosin, a rosin obtained by subjecting the hydrogenated rosin to the purification can be used.
As the reaction conditions of the hydrogenated rosin and the alcohol, the hydrogenated rosin and the alcohol may be added with an esterification catalyst in the presence or absence of a solvent, if necessary, and the reaction may be carried out at about 250 to 280 ℃ for about 1 to 8 hours.
The alcohols used in esterifying the hydrogenated rosin are the same as those described above.
The order of the hydrogenation reaction and the esterification reaction is not limited to the above, and the hydrogenation reaction may be performed after the esterification reaction.
(Disproportionated rosin ester)
Disproportionated rosin esters are obtained by further esterifying disproportionated rosin obtained by disproportionating the unmodified rosin with alcohols.
As a method for obtaining the disproportionated rosin, various known methods can be used. For example, the unmodified rosin may be heated and reacted in the presence of a disproportionation catalyst. Examples of the disproportionation catalyst include supported catalysts such as palladium-carbon, rhodium-carbon and platinum-carbon, metal powders such as nickel and platinum, and various known catalysts such as iodides such as iodine and iron iodide. The amount of the catalyst is usually about 0.01 to 5 parts by mass, preferably about 0.01 to 1 part by mass, based on 100 parts by mass of rosin as a raw material, and the reaction temperature is about 100 to 300 ℃, preferably about 150 to 290 ℃.
As the disproportionated rosin, a rosin obtained by subjecting the disproportionated rosin to the purification may be used.
As the reaction conditions of the disproportionated rosin and the alcohol, the disproportionated rosin and the alcohol may be added with an esterification catalyst in the presence or absence of a solvent, if necessary, and may be carried out at about 250 to 280 ℃ for about 1 to 8 hours.
The alcohols used in esterifying the disproportionated rosin are the same as those described above.
The order of the disproportionation reaction and the esterification reaction is not limited to the above, and the disproportionation reaction may be performed after the esterification reaction.
(Polymerized rosin ester)
The polymerized rosin ester is obtained by reacting a polymerized rosin with an alcohol. Polymerized rosin is a rosin derivative containing dimerized resin acids.
As a method for producing the polymerized rosin, a known method can be used. Specifically, for example, a method in which the above-mentioned unmodified rosin as a raw material is reacted in a solvent such as toluene or xylene containing a catalyst such as sulfuric acid, hydrogen fluoride, aluminum chloride or titanium tetrachloride at a temperature of about 40 to 160 ℃ for about 1 to 5 hours may be mentioned.
Specific examples of the polymerized rosin include a gum-based polymerized rosin using gum rosin (for example, trade name "polymerized rosin B-140", manufactured by new Wu Ping woodization limited) as the raw material, and a tall oil-based polymerized rosin using tall oil rosin (for example, trade name "tap 140 (english name: sylvatac)", manufactured by arizona chemical company (a chemical company), wood-based polymerized rosins (for example, trade name "dyma brand Dymerex)", manufactured by Ashland corporation (Ashland), and the like.
As the polymerized rosin, a rosin obtained by subjecting a polymerized rosin to various treatments such as hydrogenation, disproportionation, etc., and modification with an α, β -unsaturated carboxylic acid such as acrylation, maleation, fumaration, etc., may be used. In addition, various treatments may be used alone or in combination of two or more.
As the reaction conditions of the polymerized rosin and the alcohol, the polymerized rosin and the alcohol may be added with an esterification catalyst in the presence or absence of a solvent, if necessary, and may be carried out at about 250 to 280 ℃ for about 1 to 8 hours.
The alcohols used in esterifying the polymerized rosin are the same as described above.
The order of the polymerization reaction and the esterification reaction is not limited to the above, and the polymerization reaction may be performed after the esterification reaction.
(Alpha, beta-unsaturated carboxylic acid modified rosin ester)
The α, β -unsaturated carboxylic acid-modified rosin ester is obtained by esterifying an alcohol with a modified rosin (α, β -unsaturated carboxylic acid-modified rosin) obtained by adding the unmodified rosin or the disproportionated rosin to an α, β -unsaturated carboxylic acid.
The α, β -unsaturated carboxylic acid is not particularly limited, and various known α, β -unsaturated carboxylic acids can be used. Specifically, for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, muconic acid, maleic anhydride, itaconic anhydride, citraconic anhydride, and muconic anhydride can be mentioned. Among them, maleic acid, maleic anhydride and fumaric acid are preferable. The amount of the α, β -unsaturated carboxylic acid is usually about 1 to 20 parts by mass, preferably about 1 to 3 parts by mass, per 100 parts by mass of the unmodified rosin or the disproportionated rosin in view of the emulsifying property.
The method for producing an α, β -unsaturated carboxylic acid-modified rosin is not particularly limited, and examples thereof include adding the α, β -unsaturated carboxylic acid to the unmodified rosin or the disproportionated rosin melted under heating, and reacting the mixture at a temperature of about 180 to 240 ℃ for about 1 to 9 hours. The reaction may be performed while blowing an inert gas such as nitrogen into the closed reaction system. In the reaction, for example, a known catalyst such as a lewis acid such as zinc chloride, ferric chloride, or tin chloride, or a bronsted acid such as p-toluenesulfonic acid or methanesulfonic acid may be used. The amount of the catalyst used is usually about 0.01 to 10 mass% based on the unmodified rosin or the disproportionated rosin.
The α, β -unsaturated carboxylic acid-modified rosin obtained may contain a resin acid derived from the above-mentioned unmodified rosin or the above-mentioned disproportionated rosin in an amount of less than 10 mass%.
The reaction conditions of the α, β -unsaturated carboxylic acid-modified rosin and the alcohol are not particularly limited, and examples thereof include a reaction in which an alcohol is added to an α, β -unsaturated carboxylic acid-modified rosin melted under heating and the reaction is carried out at a temperature of about 250 to 280 ℃ for about 15 to 20 hours. The reaction may be carried out while blowing an inert gas such as nitrogen into the closed reaction system, or the catalyst may be used.
The alcohols used in esterifying the α, β -unsaturated carboxylic acid-modified rosin are the same as described above.
Physical Properties of rosin-based resin (A)
The physical properties of the component (a) are not particularly limited. (A) The softening point of the component is preferably about 80 to 180 ℃, more preferably about 100 to 140 ℃, and particularly preferably about 120 to 130 ℃ from the viewpoint of excellent hand feeling of the fiber and stability of the composition. In the present specification, the softening point is a value measured by the ring and ball method (JIS K5902).
(A) The hydroxyl value of the component (A) is preferably about 10 to 50mgKOH/g, from the viewpoint of excellent emulsion stability of the composition. The acid value of component (A) is preferably about 0.5 to 30mgKOH/g, because of excellent emulsion stability. In the present specification, the hydroxyl value and the acid value are values measured by JIS K0070.
(A) The weight average molecular weight of the component is preferably about 500 to 3000, more preferably about 1100 to 2000, from the viewpoint of excellent emulsion stability of the composition. In the present specification, the weight average molecular weight is a polystyrene equivalent obtained by Gel Permeation Chromatography (GPC).
(A) The color tone of the component (A) is preferably 4 Gardner color or less, more preferably 150 Harsen or less, and particularly preferably 60 Harsen or less. When the color tone of the component (A) is 4 Gardner color or less, the coloring (yellowing) with time is suppressed in the fiber product treated with the water-dispersible composition for fiber processing of the present invention. In addition, when the color tone of the component (a) is hasten-like, the coloring of the fiber product with time is further suppressed. In the present specification, the hue is measured in gardner color units and hasten units according to JIS K0071-3.
< Nonionic surfactant (B) >)
The nonionic surfactant as the component (B) is not particularly limited, and various known nonionic surfactants can be used. In the water-dispersible composition of the present invention, when the nonionic surfactant (B) is not used, but the anionic surfactant or the cationic surfactant is used, various functions (water repellency, antifouling property, etc.) of the fiber-processing agent may be lowered or stability may be lowered when the composition is used in combination with the fiber-processing agent, which is not preferable. (B) The components may be used singly or in combination of two or more.
(B) The component (c) may be, for example, polyoxyethylene alkyl ethers, polyoxyethylene alkenyl ethers, polyoxyethylene alkylphenyl ethers, polyoxy polycyclophenyl ethers, sorbitan higher fatty acid esters, polyoxyethylene higher fatty acid esters, glycerin higher fatty acid esters, block copolymers of polyoxyalkylene, or the like, and specifically, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene styrylphenyl ether, sorbitan monolaurate, sorbitan trioleate, polyoxyethylene sorbitan monolaurate, polyoxyethylene monooleate, oleic acid monoglyceride, stearic acid monoglyceride, polyoxyethylene-polyoxypropylene block copolymers, or the like.
(B) The component (C) is preferably a block copolymer of polyoxyethylene alkyl ethers, polyoxyethylene alkenyl ethers, sorbitan higher fatty acid esters, polyoxyethylene higher fatty acid esters, glycerin higher fatty acid esters, or polyoxyalkylene.
(Physical Properties of nonionic surfactant (B))
The physical properties of the component (B) are not particularly limited. (B) The HLB of the component (A) is preferably 7 to 19, particularly preferably about 12 to 15, from the viewpoints of excellent emulsion stability of the component (A), stability of the fiber processing agent, water repellency and antifouling property. By setting the HLB of the component (B) to 7 or more, the emulsion stability of the component (A) and the stability of the fiber processing agent are further improved. In addition, when the HLB is 19 or less, the water repellency and the stain resistance of the fiber processing agent are further improved. The HLB is a value indicating the balance between the hydrophobicity and hydrophilicity of the surfactant, and the smaller the value, the stronger the hydrophobicity and the larger the value, the stronger the hydrophilicity.
(B) The amount of the component (A) is not particularly limited, but is preferably about 1 to 20 parts by mass, more preferably about 5 to 10 parts by mass, in terms of solid content, per 100 parts by mass of the component (A). When the amount of the component (B) is 1 part by mass or more, reliable emulsification can be performed, and when the emulsion is used for a water repellent or a stain resistance imparting agent, stability is improved. When the amount is 20 parts by mass or less, it is difficult to deteriorate the water repellency when the composition is used for a water repellent.
< Surfactant (C) >)
The composition of the present invention may contain a surfactant (C) other than the component (B) (hereinafter, also referred to as the component (C)) as needed in a range not to impair the effects of the present invention, with the aim of improving the dispersibility of the composition.
(C) The component (B) is not particularly limited as long as it is a substance other than the component (B), and various known emulsifiers can be used. Specifically, high molecular weight emulsifiers, low molecular weight anionic emulsifiers, low molecular weight cationic emulsifiers, and the like obtained by polymerizing monomers can be cited. These may be used either singly or in combination. Among them, a low molecular weight anionic emulsifier is preferable in view of excellent emulsifying properties.
Examples of the monomer used for the production of the high molecular weight emulsifier include (meth) acrylic ester monomers such as methyl (meth) acrylate and ethyl (meth) acrylate, (meth) acrylic acid and monocarboxylic acid vinyl monomers such as crotonic acid, dicarboxylic acid vinyl monomers such as maleic acid and maleic anhydride, sulfonic acid vinyl monomers such as vinylsulfonic acid and styrenesulfonic acid, alkali metal salts, alkaline earth metal salts, ammonium salts and salts of organic bases of these various organic acids, (meth) acrylamide monomers such as (meth) acrylamide and N-methylol (meth) acrylamide, (meth) acrylonitrile monomers, vinyl ester monomers such as vinyl acetate, (meth) acrylic ester monomers such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and other monomers such as methyl vinyl ether, (meth) glycidyl acrylate, urethane acrylate, and alpha-olefin having 6 to 22 carbon atoms and vinyl pyrrolidone. These may be used alone or in combination of two or more.
Examples of the polymerization method include solution polymerization, suspension polymerization, emulsion polymerization using a reactive emulsifier other than the high molecular weight emulsifier described later, and non-reactive emulsifier other than the high molecular weight emulsifier.
The weight average molecular weight of the high molecular weight emulsifier thus obtained is not particularly limited, but is usually about 1000 to 500000, and the above-mentioned values are preferable from the viewpoint of the adhesive property of the obtained tackifying resin emulsion. The weight average molecular weight herein is a polyethylene oxide equivalent obtained by Gel Permeation Chromatography (GPC).
The reactive emulsifier other than the high molecular weight emulsifier is, for example, an emulsifier having a hydrophilic group such as a sulfonic acid group or a carboxyl group and a hydrophobic group such as an alkyl group or a phenyl group, and having a carbon-carbon double bond in the molecule.
Examples of the low molecular weight anionic emulsifier include dialkyl sulfosuccinate salts, alkane sulfonate salts, α -olefin sulfonate salts, polyoxyethylene alkyl ether sulfosuccinate salts, polyoxyethylene styryl phenyl ether sulfosuccinate salts, formalin naphthalene sulfonate condensate, polyoxyethylene alkyl ether sulfate salts, polyoxyethylene dialkyl ether sulfate salts, polyoxyethylene trialkyl ether sulfate salts, polyoxyethylene alkyl phenyl ether sulfate salts, and the like.
Examples of the low molecular weight cationic emulsifier include tetraalkylammonium chloride, trialkylbenzylammonium chloride, alkylamine acetate, alkylamine hydrochloride, ethylene oxide alkylamine, polyoxyethylene alkylamine, and alkylamine acetate.
The emulsifiers other than the high molecular weight emulsifier may be used alone or two or more kinds may be appropriately selected for use.
(C) The amount of the component (b) is preferably about 1 to 10 parts by mass, more preferably about 2 to 8 parts by mass, per 100 parts by mass of the component (a) in terms of solid content, from the viewpoint of excellent emulsifying property.
The water-dispersible composition for fiber processing of the present invention may contain various additives such as an antifoaming agent, a thickener, a filler, an antioxidant, a water-resistant agent, a film-forming auxiliary agent, and a pH adjuster such as aqueous ammonia or sodium hydrogencarbonate, as required, within a range not to impair desired properties.
[ Method for producing Water-dispersed composition for fiber processing ]
The water-dispersible composition for fiber processing of the present invention is obtained by emulsifying a component (A) in water in the presence of a component (B) and optionally a component (C) (hereinafter, these will be collectively referred to as "emulsifier").
The emulsification method is not particularly limited, and known emulsification methods such as a high-pressure emulsification method and a phase inversion emulsification method can be used.
The high-pressure emulsification method is a method in which the component (a) is in a liquid state, the component (a) is mixed with the emulsifier and water, and the mixture is subjected to micro-emulsification by a high-pressure emulsifying machine, and then the solvent is removed as needed. The method of bringing the component (a) into a liquid state may be heating alone, may be heated after dissolving in a solvent, or may be mixed with a non-volatile substance such as a plasticizer and heated. Examples of the solvent include organic solvents capable of dissolving the component (a), such as toluene, xylene, methylcyclohexane, and ethyl acetate.
The phase inversion emulsification method is a method in which after the component (a) is melted by heating, a surfactant and water are added while stirring, a W/O emulsion is first formed, and then the emulsion is converted into an O/W emulsion by adding water, a temperature change, or the like.
[ Physical Properties and uses of Water-dispersible composition for fiber processing ]
The physical properties of the water-dispersible composition for fiber processing of the present invention are not particularly limited. The solid content concentration of the water-dispersible composition for fiber processing is not particularly limited, and is usually suitably adjusted to about 10 to 65 mass% of the solid content. The volume average particle diameter of the water-dispersible composition for fiber processing is usually about 0.1 to 2. Mu.m, and most of the water-dispersible composition is uniformly dispersed as particles of 1 μm or less, but is preferably 0.7 μm or less in view of storage stability. The water-dispersible composition for fiber processing has a white to milky appearance, a pH of about 2 to 10, and a viscosity of about 10 to 1000 mPa.s (25 ℃ C., solid content: 50%).
The water-dispersible composition for fiber processing of the present invention can provide a fiber excellent in slip, hand and chalk mark resistance by combining various fiber processing agents in various processing of the fiber. The fiber processing agent is not particularly limited, but is preferably a water repellent or a stain resistance imparting agent.
The amount of the water-dispersible composition for fiber processing of the present invention is not particularly limited, but is preferably about 1 to 20% by mass, and more preferably about 1 to 10% by mass, based on 100% by mass of the fiber processing agent. When the amount is 1% by mass or more, the fiber slip property becomes more excellent. In addition, when the amount is 20 mass% or less, the fiber is more excellent in hand feeling and chalk mark resistance, and when a water repellent and a stain resistance imparting agent are used, the water repellency and stain resistance functions are more maintained, which is preferable.
The water repellent and the stain resistance imparting agent are not particularly limited, and various known agents can be used. Hereinafter, the water repellent, the stain resistance imparting agent and the fiber will be described.
< Water repellent agent >
The water repellent is not particularly limited, but is preferably a non-fluorine-based water repellent from the viewpoint of environment.
Examples of the non-fluorine-based water repellent include compounds having a long-chain hydrocarbon group in the molecule. The compound having a long-chain hydrocarbon group in the molecule is not particularly limited, but is preferably a (meth) acrylate polymer obtained by reacting a monomer containing a (meth) acrylate having a long-chain hydrocarbon group. The long-chain hydrocarbon group is preferably an alkyl group or alkenyl group having 12 to 24 carbon atoms, because it is excellent in water repellency. The alkyl group and the alkenyl group may be linear or branched. Examples of the monomer other than the long-chain hydrocarbon group-containing (meth) acrylate include (meth) acrylate other than the long-chain hydrocarbon group-containing (meth) acrylate, (meth) acrylamide, (meth) acrylic acid, (meth) acrylonitrile, styrene, and α, β -unsaturated dicarboxylic acid (anhydride).
Examples of the long-chain hydrocarbon group-containing (meth) acrylate include lauryl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, palmityl (meth) acrylate, heptadecyl (meth) acrylate, stearyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth) acrylate, heneicosyl (meth) acrylate, docosyl (meth) acrylate, tricosyl (meth) acrylate, tetracosyl (meth) acrylate, isododecyl (meth) acrylate, isotridecyl (meth) acrylate, isotetradecyl (meth) acrylate, isopentadecyl (meth) acrylate, isohexadecyl (meth) acrylate, isoheptadecyl (meth) acrylate, and isostearyl (meth) acrylate.
As a commercial product of the non-fluorine-based water repellent, for example, "coating (english name: neoSeed)" (registered trademark) NR-90 (manufactured by Nikka chemical Co., ltd.), NR-158 (manufactured by Nikka chemical Co., ltd.), TH-44 (manufactured by Nikka chemical Co., ltd.), PHONE HC86 (manufactured by Equid chemical Co., ltd.), PHONE HC200 (manufactured by Equid chemical Co., ltd.), PW-182 (manufactured by Daand chemical Co., ltd.), "PHONE (English name: PHOBOL) (registered trademark) RSH (manufactured by hounsmei japan corporation), 2 (manufactured by hounsmei japan corporation)," niku ヂ,2 (english name: PARAGIUM) "(manufactured by registered trademark) ECO-500 (manufactured by dai je lave ヂ chemical corporation), NX018 (manufactured by nano technology corporation), ZERAN R-3 (manufactured by hounsmei japan corporation) and PM-3705 (manufactured by 3M corporation).
< Stain resistance-imparting agent >
The stain resistance imparting agent is not particularly limited. The stain resistance imparting agent may be, for example, a non-fluorine compound, and specifically, a silicone compound.
Examples of the silicone compound include a solution SH (english name: geranex SH) (sonchikun oil and fat chemical Co., ltd.), a solution 600E (english name: DRYPON E) (manufactured by shima chemical Co., ltd.), a solution SG-54 (english name: RIKEN PALAN SG-54) (Sanku chemical Co., ltd.), a solution P-290E (english name: light silicone, light silicone) P-290E (north chemical Co., ltd.), a solution MR (english name: POLON MR) (signal chemical Co., ltd.), POLON MF-49 (signal chemical Co., ltd.), a solution NR8000 (KF chemical Co., ltd.), a solution MR-96 (signal chemical Co., ltd.), a solution MR-1600, and the like, and a solution MR (signal chemical Co., ltd.), a solution MR (signal chemical Co., ltd.) and a solution MR (signal chemical Co., ltd.) of KF-1600).
< Fiber >
The fibers may be natural fibers or chemical fibers. Examples of the natural fibers include plant fibers such as cotton, hemp, flax, coconut, and rush, animal fibers such as wool, goat, mohair, cashmere, camel hair, and silk, and mineral fibers such as asbestos. Examples of the chemical fibers include inorganic fibers such as rock fibers, metal fibers, graphite, silica, and titanates, regenerated cellulose fibers such as rayon, cuprammonium fibers, viscose fibers, cellulose fibers (Polynosic), and purified cellulose fibers, regenerated/semi-synthetic fibers such as melt-spun cellulose fibers, protein fibers such as milk proteins and soybean proteins, regenerated fibers and alginic acid fibers, and synthetic fibers such as polyamide fibers, polyester fibers, cationic dyeable polyester fibers, polyethylene fibers, polypropylene alcohol fibers, polyurethane fibers, acrylic fibers, polyethylene fibers, and polystyrene fibers. In addition, two or more kinds of these fibers may be combined (blended, mixed, interwoven, etc.).
The polyester fibers include polylactic acid (PLA) fibers including polyethylene terephthalate (PET) fibers, polytrimethylene terephthalate (PTT) fibers, polybutylene terephthalate (PBT) fibers, polytrimethylene terephthalate (PPT) fibers, polyethylene naphthalate (PEN) fibers, and polyarylate fibers, and are fibers made of polymers obtained by polycondensation by a reaction for forming ester bonds. Examples of the fibers to be combined with the polyester fibers include synthetic fibers or natural fibers such as cellulose fibers, polyamide fibers, and polyurethane fibers.
The polyamide fiber is a fiber which is required to be polyamide and can be compounded, and examples thereof include nylon 6, nylon 66, nylon 610, nylon 11, nylon 4, nylon 7, and aromatic nylon (aromatic polyamide). Polyamides are generally obtained by polycondensation of reactions forming amide bonds.
Examples of the form of the fibers include a fabric, a woven fabric, a cloth, a thread, a spun yarn (chese), a hank yarn (skein), and a nonwoven fabric.
The water-dispersible composition for fiber processing of the present invention is preferably used for polyester fibers, polyamide fibers, and cotton. In particular, polyester fibers and cotton are preferable.
< Fiber processing >
The method for processing the fibers using the water-dispersible composition for fiber processing and the fiber processing agent of the present invention is not particularly limited, and examples thereof include a processing method such as dipping, spraying, and coating, and a processing method such as a cleaning method. In addition, it is preferable that the water-dispersible composition for fiber processing and the above-mentioned fiber processing agent are attached to the fibers and then dried to remove water.
In the above processing, the total amount of the water-dispersible composition for fiber processing and the fiber processing agent to be adhered to the fibers can be appropriately adjusted according to the degree of the desired function, but is preferably adjusted to 0.1 to 10 mass%, more preferably to 0.5 to 2 mass% in terms of solid content with respect to the fibers. When the above total amount of adhesion is less than 0.1 mass%, it is difficult to exhibit an effect, and when it exceeds 10 mass%, the cost efficiency becomes low.
Preferably, the water-dispersible composition for fiber processing of the present invention and the fiber processing agent are used to process fibers, and then heat treatment is suitably performed. The temperature condition is not particularly limited, and is usually about 110 to 180 ℃.
Examples of the applications of the fibers subjected to the above-mentioned processing include clothing such as a coat, uniform, and sportswear, sanitary materials such as a mask, gauze, and diaper, interior materials for vehicles such as automobiles, airplanes, railways, and ships, bedding materials such as a quilt, a mattress, a bed sheet, a pillow, a quilt cover, a blanket, and a towelling, upholstery such as a curtain, a blind, a sofa, a chair, a cushion, wallpaper, a carpet, a felt, a cushion, and a partition, and industrial materials such as a stage curtain, a black curtain, a tarpaulin for engineering, a tent, and a filter.
The use of the fiber subjected to the above-described processing is suitable for clothing and bedding called a coat, particularly, for fiber products such as down coats, jackets, shirts, blouse, shirts, trousers, gloves, hats, quilts, clothing such as a quilt cover, a curtain or tent, and non-clothing articles, because the fiber has various functions such as excellent water repellency, washing durability, stain resistance, and soft touch.
Examples
Hereinafter, examples of the present invention will be described in further detail, but the present invention is not limited to these examples. In the examples, "parts" and "%" represent "parts by mass" and "% by mass", respectively.
< Production of rosin-based resin (A) >
Production example 1
100 Parts of disproportionated rosin (trade name: ヂ s R (trade name: RONDIS R), manufactured by Kagaku chemical Co., ltd., acid value 160, softening point 70 ℃ C.) and 3 parts of fumaric acid were charged into a reaction vessel equipped with a stirring device, a condenser, a thermometer and a nitrogen inlet pipe/steam inlet pipe, reacted at 220 ℃ C. Under a nitrogen stream for 2 hours, then 10.7 parts of pentaerythritol and 1.5 parts of glycerol were charged, reacted at 250 ℃ C. Under a nitrogen stream for 2 hours, and then further heated to 280 ℃ C. And reacted at the same temperature for 12 hours, thereby completing esterification. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A1) (hereinafter referred to as component (A1)).
Production example 2
Into the same reaction vessel as in example 1, 100 parts of gum rosin (acid value 190mgKOH/g, softening point 80 ℃) from Indonesia of southern Asia and 12.4 parts of pentaerythritol were charged, and after reacting under a nitrogen gas flow at 250℃for 2 hours, the temperature was further raised to 280℃and reacted under the same temperature conditions for 12 hours, whereby esterification was completed. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A2) (hereinafter referred to as component (A2)).
Production example 3
Into the same reaction vessel as in example 1, 100 parts of disproportionated rosin (trade name: ヂ. Sub.R (trade name: RONDIS R) ", manufactured by Kagaku chemical Co., ltd., acid value 160, softening point 70 ℃ C.) and 11.6 parts of glycerin were charged, and after reacting under a nitrogen gas stream at 250 ℃ for 2 hours, the temperature was further raised to 280 ℃ and reacted under the same temperature conditions for 12 hours, whereby esterification was completed. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A3) (hereinafter referred to as component (A3)).
Production example 4
Into the same reaction vessel as in example 1, 100 parts of a resin rosin (CG-WW) produced in China and 1 part of fumaric acid were charged, and after reacting at 220 ℃ for 2 hours under a nitrogen gas stream, 12.7 parts of pentaerythritol was charged, and after reacting at 250 ℃ for 2 hours, the temperature was further raised to 280 ℃ and reacted at the same temperature for 12 hours, whereby esterification was completed. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A4) (hereinafter referred to as component (A4)).
Production example 5
Into the same reaction vessel as in example 1, 100 parts of polymerized rosin (trade name: ARDYME R-140, manufactured by Kaku chemical Co., ltd., acid value 140, softening point 140 ℃ C.), 11.7 parts of pentaerythritol, and 0.6 part of glycerin were charged, and after reacting under a nitrogen gas stream at 250 ℃ for 2 hours, the temperature was further raised to 280 ℃ and reacted under the same temperature conditions for 12 hours, thereby completing esterification. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A5) (hereinafter referred to as component (A5)).
Production example 6
To the same reaction vessel as in example 1, 50 parts of polymerized rosin (trade name: ARDYME R-140, manufactured by Kaku chemical Co., ltd., acid value 140, softening point 140 ℃ C.) and 50 parts of CG-WW were charged, 11.1 parts of pentaerythritol and 0.5 part of glycerin were charged, and after reaction was carried out under a nitrogen gas stream at 250 ℃ for 2 hours, the temperature was further raised to 280 ℃ and reaction was carried out under the same temperature conditions for 12 hours, thereby completing esterification. Thereafter, the reaction vessel is depressurized to remove moisture and the like, thereby obtaining a rosin-based resin (A6) (hereinafter referred to as component (A6)).
The softening point (Sp (. Degree.C)) of the rosin-based resin in each production example was measured by the ring-and-ball method of JIS K5902. The results are shown in Table 1.
The acid value and the hydroxyl value of the rosin-based resin in each production example were measured by JIS K0070. The results are shown in Table 1.
(Determination of weight average molecular weight (Mw))
The weight average molecular weight (Mw) of the rosin-based resin of production examples 1 to 6 was calculated from the polystyrene equivalent obtained from the calibration curve of the standard polystyrene by Gel Permeation Chromatography (GPC). The results are shown in Table 1. The GPC method was measured under the following conditions.
HLC-8320 (manufactured by Tosoh Co., ltd.).
TSKgelSuperHM-Lx3 chromatographic columns.
Eluting with tetrahydrofuran.
The concentration of the injected sample was 5mg/mL.
The flow rate was 0.6mL/min.
The injection amount was 40. Mu.L.
Column temperature 40 ℃.
Detector RI.
TABLE 1
[ Preparation of Water-dispersible composition for fiber processing ]
Example 1
After 100 parts of the component (A1) of production example 1 was dissolved in 70 parts of toluene at 80 ℃ for 3 hours, EMALEX parts of 3835,630 (nonionic surfactant, HLB15, manufactured by japan emulsion corporation) and 140 parts of water, calculated as solids, were added and stirred for 1 hour. Next, high-pressure emulsification was performed under a pressure of 30MPa using a high-pressure emulsifying machine (manufactured by managerin corporation) to obtain an emulsion. Then, distillation was performed under reduced pressure at 70℃and 2.93X10 -2 MPa for 6 hours to obtain a water-dispersed composition for fiber processing having a solid content of 30%.
Example 2
The same procedure was conducted except that the component (A1) in example 1 was replaced with the component (A2) in production example 2, to obtain a water-dispersible composition for fiber processing.
Example 3
The same procedure was conducted except that the component (A1) in example 1 was replaced with the component (A3) in production example 3, to obtain a water-dispersible composition for fiber processing.
Example 4
The same procedure was conducted except that the component (A1) in example 1 was replaced with the component (A4) in production example 4, to obtain a water-dispersible composition for fiber processing.
Example 5
The same procedure was conducted except that the component (A1) in example 1 was replaced with the component (A5) in production example 5, to obtain a water-dispersible composition for fiber processing.
Example 6
The same procedure was conducted except that the component (A1) in example 1 was replaced with the component (A6) in production example 6, to obtain a water-dispersible composition for fiber processing.
Example 7
The same procedure was conducted except that the component (A1) in example 1 was replaced with a hydrogenated rosin ester (trade name: KE-359, manufactured by Kagaku chemical Co., ltd.) (hereinafter referred to as component (A7)), to obtain a water-dispersible composition for fiber processing. The component (A7) had a softening point of 95℃and an acid value of 15mgKOH/g, a hydroxyl value of 44mgKOH/g, a weight average molecular weight (Mw) of 1231 and a color tone of 50 Harsen.
Example 8
A water dispersion composition for fiber processing was obtained in the same manner as in example 1 except that EMALEX630,630 was replaced with EMULGEN220 (nonionic surfactant, HLB14.2, manufactured by florida chemical company, wang).
Example 9
The same procedure was conducted except that EMALEX630,630 in example 5 was replaced with EMULGEN220 (nonionic surfactant, HLB14.2, manufactured by the florist chemical company), to obtain a water-dispersed composition for fiber processing.
Example 10
The same procedure was conducted except that EMALEX630,630 in example 1 was replaced with (NOIGEN XL-61) (nonionic surfactant, HLB12.5, manufactured by first Industrial pharmaceutical Co., ltd.) to obtain a water-dispersible composition for fiber processing.
Example 11
The same procedure was conducted except that EMALEX630,630 in example 1 was replaced with EMULGEN103 (nonionic surfactant, HLB8.1, manufactured by the florist chemical company), to obtain a water-dispersed composition for fiber processing.
Comparative example 1
The same procedure was conducted except that EMALEX parts of CATIOGEN TMP (a cationic surfactant, manufactured by first industry pharmaceutical co., ltd.) was used instead of EMALEX parts in example 5, to obtain a water-dispersible composition for fiber processing.
(Emulsion stability)
In each of examples and comparative examples, the workability (foaming or aggregation) at the time of emulsion-liquefying each rosin-based resin was visually observed, and the results were evaluated based on the following criteria, and are shown in table 2. When the characteristics are slightly good, "+" is added to the reference described below, and when the characteristics are slightly bad, "-" is added to the reference.
Very little foaming or aggregation, and excellent handleability.
Little foaming or aggregation, and good handleability.
A little more foaming or the formation of aggregates was observed and the operability was slightly inferior.
A lot of foaming or aggregation was observed, and the handleability was poor.
TABLE 2
[ Preparation of non-fluorine-based Water repellent composition ]
Evaluation example 1
95 Parts of PM-3705 (manufactured by 3M company) as a non-fluorine-containing water repellent was mixed with 5 parts (in terms of solid content) of the water-dispersible composition for fiber processing of example 1, and further diluted with water to prepare a non-fluorine-containing water repellent composition having a solid content of 5% by mass.
Evaluation example 2
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 2 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 3
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 3 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 4
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 4 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 5
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 5 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 6
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 6 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 7
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 7 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 8
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 8 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 9
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 9 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 10
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 10 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Evaluation example 11
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 11 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
Comparative evaluation example 1
The same procedure was conducted except that the water-dispersible composition for fiber processing of comparative example 1 was used as the water-dispersible composition for fiber processing in evaluation example 1, to obtain a non-fluorine-based water repellent composition.
(Production of test piece)
< Water repellency evaluation use >
In the non-fluorine-based water repellent composition obtained in evaluation example 1, a polyester fabric was impregnated and extruded using a calender. Thereafter, the polyester fabric to which the above composition was attached was dried using a pin tenter at 120 ℃ for 2 minutes, thereby obtaining a water repellent processed fiber (polyester fabric test piece).
(Evaluation example 2 to 11 and comparative evaluation example 1)
Water repellent treated fibers were produced in the same manner as in evaluation example 1, except that the types of the water-dispersible compositions for fiber treatment in evaluation example 1 were changed to those shown in table 3.
(Water repellency: spray test)
The water repellency of the above water repellent treated fiber was evaluated according to the spray method of JIS-L-1092 (AATCC-22). The results are shown in Table 3. The water repellency is represented by a water repellency number as described below, and a larger score indicates a better water repellency. The results were visually evaluated according to the following scale.
Water repellency in a state of
And 5, a wet state is not attached to the surface.
4 Showing a slightly wet state of adhesion on the surface.
A partially wetted state is shown on the surface.
2 Showing a wet state on the surface.
1 The surface as a whole shows a wet state.
0 Both the front and back surfaces show a completely wetted state.
(Test for washing durability Water repellency)
The water repellency was evaluated in the same manner as in the spray test described above except that the water repellency was evaluated by washing the water repellent processed fiber 10 times (HL 10) in a 40 ℃ washing solution according to JIS L-0217 103, and then drying the fiber using a drum (30 minutes at 60 ℃) to obtain a test piece for evaluation of the washing durability. The results are shown in Table 3.
(Slip test)
The water repellent treated fiber was tested by slipping off warp yarn under a load of 117.2N (12 kgw) according to JIS L1096-99.8.21.1 seam slipping off method B, and the slip resistance was measured to evaluate seam slipping off property. The results are shown in Table 3. The smaller the number, the more excellent the joint slip property was shown.
(Hand feel test)
The hand feel was evaluated according to the following 5 stages, based on the hand feel to the water repellent treated fiber. Evaluation was performed by 5 measuring persons, and the average value thereof was calculated. The results are shown in Table 3.
1 Is very hard.
2, Hard.
3, Slightly harder.
4, Softening.
5, Very soft.
(Chalk mark test)
After a plastic rod having a tip diameter of 5mm was pressed against the water repellent fiber, whether or not the mark remained on the cloth was visually observed (so-called chalk mark test), and the chalk mark resistance was evaluated in the following 5 stages. The results are shown in Table 3.
1 Clear marks were found.
2, Finding trace.
3 Slightly marks were found.
4, Almost no trace was found.
5, No trace.
TABLE 3 Table 3
[ Preparation of non-fluorine-based antifouling agent composition ]
Evaluation example 12
95 Parts of Geranex SH parts (solid content equivalent) of a water-dispersible composition for fiber processing of example 1 was mixed with Geranex SH parts (solid content equivalent) of a non-fluorine-based stain-proofing agent (manufactured by Song oil and fat Co., ltd.) as a non-fluorine-based stain-proofing agent, and diluted with water to prepare a non-fluorine-based stain-proofing agent composition having a solid content of 5 mass%.
Evaluation example 13
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 2 was used as the water-dispersible composition for fiber processing in evaluation example 12, to obtain a non-fluorine-based antifouling composition.
Evaluation example 14
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 3 was used as the water-dispersible composition for fiber processing in evaluation example 12, to obtain a non-fluorine-based antifouling composition.
Evaluation example 15
The same procedure was conducted except that the water-dispersible composition for fiber processing of example 7 was used as the water-dispersible composition for fiber processing in evaluation example 12, to obtain a non-fluorine-based antifouling composition.
Comparative evaluation example 2
The same procedure was conducted except that the water-dispersible composition for fiber processing of comparative example 1 was used as the water-dispersible composition for fiber processing in evaluation example 12, to obtain a non-fluorine-based antifouling composition.
(Production of test piece)
< Evaluation of stain resistance >
In the non-fluorinated stain-proofing agent composition obtained in evaluation example 12, a polyester fabric was impregnated and extruded using a calender. Thereafter, the polyester fabric to which the treatment liquid was attached was dried using a pin tenter at 120 ℃ for 2 minutes, thereby obtaining an antifouling processed fiber (polyester fabric test piece).
(Evaluation examples 13 to 15 and comparative evaluation example 2)
An antifouling fiber was produced and evaluated in the same manner as in evaluation example 12, except that the type of the water-dispersible composition for fiber processing in evaluation example 12 was changed to that shown in table 4. The results are shown in Table 4.
Liquid stain resistance test (SG property)
100Ml of a stain component (1:1 mixture of 0.1% edible red No. 2 and 10.0% sucrose) was dispersed on the above-mentioned stain-proofing fiber (20 cm. Times.20 cm) according to JIS-L-1919B method (spray method), and the stain was sucked up by using a filter paper having a diameter of 11 cm. After leaving for about 1 minute, the film was dried at room temperature, and the antifouling property (SG property) was evaluated. The results were visually evaluated according to the following scale. The results are shown in Table 4.
The difficult pollution degree
5, A state of no adhesion on the surface.
4 Showing a slightly attached state on the surface.
3 Showing a state of partial adhesion on the surface.
2 Showing the attached state on the surface.
1 The surface as a whole shows the attached state.
0, Both the front and back surfaces show a completely wetted state.
(Test of washing durability stain resistance (SG property))
The stain-proofing processed fiber was evaluated for durable washing stain resistance (durable washing SG resistance) in the same manner as the liquid stain evaluation except that the fiber after 10 washing treatments according to JIS-L-0217 103 was used as a test piece for evaluation of durable washing. The results are shown in Table 4.
(Slip test)
The stain-proofing processed fiber was tested under a load of 117.2N (12 kgw) according to JIS L1096-99.8.21.1 seam slipping method B to evaluate seam slipping property. The results are shown in Table 4.
(Hand feel test)
The hand feel was evaluated in the following 5 stages based on the hand feel of the stain-proofing processed fiber. Evaluation was performed by 5 measuring persons, and the average value thereof was calculated. The results are shown in Table 4.
1 Is very hard.
2, Hard.
3, Slightly harder.
4, Softening.
5, Very soft.
TABLE 4 Table 4
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