CN112664206B - Milling and excavating method for soft and weak cladding shallow-buried large-section tunnel - Google Patents
Milling and excavating method for soft and weak cladding shallow-buried large-section tunnel Download PDFInfo
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Abstract
本发明公开了一种软弱覆层浅埋大断面隧道铣挖开挖方法,包括以下步骤:S1、对上导坑右侧壁一部岩体施作超前支护;S2、上导坑右侧壁一部岩体开挖,对其右侧施作初期支护Ⅰ,对其左侧施作A段中墙临时支护,施作超前支护;S3、下导坑右侧壁二部岩体开挖,对其施作B段中墙临时支护;S4、下导坑右侧壁三部岩体和下导坑右侧壁四部岩体开挖,施作初期支护Ⅱ;S5、对上导坑左侧壁五部岩体施作超前支护;S6、上导坑左侧壁五部岩体开挖,对其左侧施作初期支护Ⅲ,施作超前支护;S7、下导坑左侧壁六部岩体开挖,对其左侧施作初期支护Ⅳ;S8、下导坑左侧壁七部岩体开挖,对其下侧施作初期支护Ⅴ;S9、拆除临时钢架以及临时支撑,浇筑仰拱和二次衬砌。
The invention discloses a method for milling and excavating a shallow-buried large-section tunnel with soft and weak cladding, which comprises the following steps: S1, performing advance support on a rock mass on the right side wall of the upper pilot pit; S2, the right side of the upper pilot pit Excavate the rock mass of the first part of the wall, and implement initial support I on the right side, and temporarily support the middle wall of section A on the left side, and perform advanced support; S3, the second part of the right wall of the lower pilot pit The middle wall of section B is temporarily supported for excavation; S4, three rock masses on the right side wall of the lower pilot pit and four rock masses on the right side wall of the lower pilot pit are excavated, and initial support II is applied; S5, Apply advanced support to the five rock masses on the left side wall of the upper pilot pit; S6, excavate the five rock masses on the left side wall of the upper pilot pit, and apply initial support III to the left side, and perform advanced support; S7 , Excavate six rock masses on the left side wall of the lower pilot pit, and apply initial support IV to the left side; S8, excavate seven rock masses on the left side wall of the lower pilot pit, and apply initial support V to the lower side; S9. Remove temporary steel frames and temporary supports, and pour inverted arches and secondary linings.
Description
技术领域technical field
本发明涉及隧道工程技术领域,特别地,涉及一种软弱覆层浅埋大断面隧道铣挖开挖方法。The invention relates to the technical field of tunnel engineering, in particular to a method for milling and excavating shallow-buried large-section tunnels with weak cladding.
背景技术Background technique
近年来,过江隧道在国内外发展迅速。因穿越河道宽度有限,而且考虑到节约城市土地资源、方便连接两岸既有道路和有效防水,需采用浅埋小净距隧道的形式。过江隧道常用施工方法有盾构法、沉管法和矿山法等,考虑到过江隧道里程短,盾构法不经济;而沉管法影响航运且受季节影响较大,因此采用矿山法开挖更为环保且经济合理。小净距过江隧道一般具有以下特点:(1)水下隧道顶覆盖层厚度小;(2)围岩级别差;(3)地层富水;(4)隧道净距小。传统的矿山法开挖对围岩的扰动很大,不利于水下软弱地层隧道的开挖,而采用铣挖机开挖则会大大降低对围岩的扰动,适用于此类隧道的开挖。但铣挖机开挖与传统矿山法开挖有很大区别,目前也没有专门针对用铣挖机开挖隧道的施工工法。In recent years, cross-river tunnels have developed rapidly at home and abroad. Due to the limited width of the crossing river, and considering the saving of urban land resources, the convenience of connecting the existing roads on both sides of the river and effective waterproofing, it is necessary to adopt the form of a shallow buried tunnel with a small clear distance. Commonly used construction methods for river crossing tunnels include shield tunneling method, immersed tube method, and mining method. Considering the short mileage of the river crossing tunnel, shield tunneling method is uneconomical; and immersed tube method affects shipping and is greatly affected by seasons, so the mining method is adopted Excavation is more environmentally friendly and economical. Small clear distance river crossing tunnels generally have the following characteristics: (1) The thickness of the covering layer on the top of the underwater tunnel is small; (2) The grade of the surrounding rock is poor; (3) The formation is rich in water; (4) The clear distance of the tunnel is small. Excavation by traditional mining method greatly disturbs the surrounding rock, which is not conducive to the excavation of underwater soft ground tunnels, while excavation by milling excavator will greatly reduce the disturbance to surrounding rock, which is suitable for the excavation of such tunnels . However, excavation by milling excavators is very different from excavation by traditional mining methods, and there is currently no construction method specifically aimed at excavating tunnels with milling excavators.
发明内容Contents of the invention
本发明提供了一种软弱覆层浅埋大断面隧道铣挖开挖方法,以解决传统的施工方法不适用于浅埋小净距隧道,且隧道开挖过程中容易产生扰动效应,导致围岩变形,无法保证施工安全的技术问题。The invention provides a milling and excavation method for shallow-buried large-section tunnels with weak cladding to solve the problem that traditional construction methods are not suitable for shallow-buried small-space tunnels, and disturbance effects are likely to occur during tunnel excavation, causing surrounding rock Deformation, technical problems that cannot guarantee construction safety.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种软弱覆层浅埋大断面隧道铣挖开挖方法,利用中墙临时支护将隧道横断面分成右导坑和左导坑,中墙临时支护包括处于上部的A段中墙临时支护和处于下部的B段中墙临时支护,将右导坑按照上下分成上导坑右侧壁一部岩体和下导坑右侧壁岩体,下导坑右侧壁岩体沿横向从左至右依次包括下导坑右侧壁二部岩体、下导坑右侧壁三部岩体和下导坑右侧壁四部岩体,将左导坑按照上下分成上导坑左侧壁五部岩体和下导坑左侧壁岩体,下导坑左侧壁岩体沿横向从左至右包括下导坑左侧壁六部岩体和下导坑左侧壁七部岩体,包括以下步骤:A milling and excavation method for shallow-buried large-section tunnels with weak cladding. The tunnel cross-section is divided into a right pilot pit and a left pilot pit by using the temporary support of the middle wall. The temporary support of the middle wall includes the temporary support of the middle wall of the upper section A The protection and the temporary support of the middle wall of section B at the lower part divide the right pilot pit into a rock mass on the right side wall of the upper pilot pit and a rock mass on the right side wall of the lower pilot pit according to the vertical direction, and the rock mass on the right side wall of the lower pilot pit From left to right, it includes two rock masses on the right side wall of the lower pilot pit, three rock masses on the right side wall of the lower pilot pit, and four rock masses on the right side wall of the lower pilot pit. The left pilot pit is divided into the left side of the upper pilot pit The rock mass of the fifth part of the wall and the rock mass of the left wall of the lower pilot pit, the rock mass of the left wall of the lower pilot pit from left to right in the horizontal direction includes the six rock masses of the left side wall of the lower pilot pit and the seven rock masses of the left wall of the lower pilot pit , including the following steps:
S1、对上导坑右侧壁一部岩体施作超前支护;S1. Provide advanced support to a part of the rock mass on the right side wall of the upper pilot pit;
S2、上导坑右侧壁一部岩体开挖,对上导坑右侧壁一部岩体右侧施作初期支护Ⅰ,对上导坑右侧壁一部岩体左侧施作A段中墙临时支护,并对下导坑右侧壁二部岩体、下导坑右侧壁三部岩体和下导坑右侧壁四部岩体施作超前支护;S2. Excavate a part of the rock mass on the right side wall of the upper pilot pit, and implement initial support I on the right side of a part of the rock mass on the right side wall of the upper pilot pit, and implement support on the left side of a part of the rock mass on the right side wall of the upper pilot pit The middle wall of section A is temporarily supported, and advanced support is applied to the rock mass of the second part of the right wall of the lower pilot pit, the third rock mass of the right side wall of the lower pilot pit, and the four rock masses of the right wall of the lower pilot pit;
S3、下导坑右侧壁二部岩体开挖,对下导坑右侧壁二部岩体施作B段中墙临时支护;S3. Excavate the rock mass of the second part of the right side wall of the lower pilot pit, and temporarily support the middle wall of section B on the second rock mass of the right side wall of the lower pilot pit;
S4、下导坑右侧壁三部岩体和下导坑右侧壁四部岩体开挖,施作初期支护Ⅱ,完成右导坑侧壁初期支护封闭成环;S4. Excavate three rock masses on the right side wall of the lower pilot pit and four rock masses on the right side wall of the lower pilot pit, implement initial support II, and complete the initial support closure of the right pilot pit side wall to form a ring;
S5、对上导坑左侧壁五部岩体施作超前支护;S5, perform advanced support on the five rock masses on the left side wall of the upper pilot pit;
S6、上导坑左侧壁五部岩体开挖,对上导坑左侧壁五部岩体左侧施作初期支护Ⅲ,并对下导坑左侧壁六部岩体和下导坑左侧壁七部岩体施作超前支护;S6. Excavation of five rock masses on the left side wall of the upper pilot pit, and initial support III on the left side of the five rock masses on the left side wall of the upper pilot pit, and six rock masses on the left side wall of the lower pilot pit and the lower pilot pit The seven parts of the rock mass on the left side wall are used as advance support;
S7、下导坑左侧壁六部岩体开挖,对下导坑左侧壁六部岩体左侧施作初期支护Ⅳ;S7. Excavate six rock masses on the left side wall of the lower pilot pit, and implement initial support IV on the left side of the six rock masses on the left side wall of the lower pilot pit;
S8、下导坑左侧壁七部岩体开挖,对下导坑左侧壁七部岩体下侧施作初期支护Ⅴ,完成左导坑侧壁初期支护封闭成环;S8. Excavate the seven parts of the rock mass on the left side wall of the lower pilot pit, apply initial support V to the lower side of the seven rock masses on the left side wall of the lower pilot pit, and complete the initial support closure of the left pilot pit side wall to form a ring;
S9、循环步骤S1左右侧之间应该也有开挖进尺距离,相差至少一榀S8,直至全部开挖完成,拆除临时钢架以及临时支撑,浇筑仰拱和二次衬砌。S9. There should be an excavation footage distance between the left and right sides of the cycle step S1, with a difference of at least one. S8, until all the excavation is completed, the temporary steel frame and temporary support are removed, and the inverted arch and secondary lining are poured.
进一步地,除了下导坑右侧壁二部岩体采用挖掘机开挖,其他均采用铣挖机开挖。Furthermore, except that the two rock masses on the right side wall of the lower pilot pit were excavated by excavators, the others were excavated by milling excavators.
进一步地,上导坑右侧壁一部岩体的开挖进尺为一榀,上导坑右侧壁一部岩体开挖两榀后转移至下导坑右侧壁二部岩体开挖,开挖进尺为两榀,施作B段中墙临时支护,回填碎石,再转移至下导坑右侧壁三部岩体和下导坑右侧壁四部岩体开挖,开挖进尺为两榀,施作初期支护Ⅱ,回填碎石。Further, the excavation footage of a part of the rock mass on the right side wall of the upper pilot pit is one block, and a part of the rock mass on the right side wall of the upper pilot pit is excavated for two blocks and then transferred to the second part of the rock mass on the right side wall of the lower pilot pit for excavation. , the excavation footage is two blocks, the middle wall of section B is temporarily supported, backfilled with gravel, and then transferred to the three rock masses on the right side wall of the lower pilot pit and the four rock masses on the right side wall of the lower pilot pit for excavation. The footage is two blocks, initial support II is applied, and gravel is backfilled.
进一步地,下导坑右侧壁三部岩体和下导坑右侧壁四部岩体开挖的具体步骤包括:Further, the specific steps for excavating the three rock masses on the right side wall of the lower pilot pit and the four rock masses on the right side wall of the lower pilot pit include:
S41、下导坑右侧壁四部岩体开挖,对下导坑右侧壁四部岩体右侧施作初期支护,回填碎石;S41. Excavate the four rock masses on the right side wall of the lower pilot pit, apply initial support to the right side of the four rock masses on the right side wall of the lower pilot pit, and backfill gravel;
S42、下导坑右侧壁三部岩体开挖,对下导坑右侧壁三部岩体下侧施作初期支护,回填碎石。S42. Excavate the three rock masses on the right side wall of the lower pilot pit, apply initial support to the lower side of the three rock masses on the right side wall of the lower pilot pit, and backfill with gravel.
进一步地,下导坑右侧壁二部岩体的开挖面与下导坑右侧壁三部岩体的开挖面顶端纵深方向距离L5为1m~1.5m;回填碎石的高度≥0.7m。Further, the distance L5 in the depth direction between the excavation surface of the second rock mass on the right side wall of the lower pilot pit and the top of the excavation surface of the third rock mass on the right side wall of the lower pilot pit is 1m to 1.5m; the height of backfilling gravel is ≥0.7 m.
进一步地,下导坑右侧壁三部岩体的开挖面为倾斜坡面,下导坑右侧壁三部岩体开挖面的倾斜角度i1≤16°;和/或,导坑右侧壁3部岩体的横向宽度L1为3.2m~4m。Further, the excavation surfaces of the three rock masses on the right side wall of the lower pilot pit are inclined slopes, and the inclination angle i1 of the excavation surfaces of the three rock masses on the right side wall of the lower pilot pit is ≤ 16°; and/or, the right side of the pilot pit The lateral width L1 of the rock mass at the three parts of the side wall is 3.2m to 4m.
进一步地,上导坑右侧壁一部岩体的开挖面与下导坑右侧壁二部岩体的开挖面的纵深方向距离L3为16m~20m;和/或,导坑右侧壁4部岩体的开挖面与下导坑右侧壁三部岩体的开挖面顶端纵深方向距离L4为18m~22m。Further, the distance L3 in the depth direction between the excavation surface of a rock mass on the right side wall of the upper pilot pit and the excavation surface of the second rock mass on the right wall of the lower pilot pit is 16m to 20m; and/or, the right side of the pilot pit The distance L4 in the depth direction between the excavation surface of the four rock masses on the wall and the top of the excavation surface of the three rock masses on the right side wall of the lower pilot pit is 18m to 22m.
进一步地,上导坑左侧壁五部岩体的开挖进尺为一榀,上导坑左侧壁五部岩体开挖两榀后转移至下导坑左侧壁六部岩体开挖,开挖进尺为两榀,施作初期支护Ⅳ,回填碎石,再转移至下导坑左侧壁七部岩体开挖,开挖进尺为两榀,施作初期支护Ⅴ,回填碎石。Further, the excavation footage of the five rock masses on the left side wall of the upper pilot pit is one block, and the five rock masses on the left side wall of the upper pilot pit are excavated for two blocks and then transferred to the six rock masses on the left side wall of the lower pilot pit for excavation. The excavation footage is two blocks, the initial support IV is applied, and gravel is backfilled, and then transferred to the rock mass on the left side wall of the lower pilot pit for excavation. stone.
进一步地,下导坑左侧壁七部岩体的开挖面为倾斜坡面,下导坑左侧壁七部岩体开挖面的倾斜角度i2≤16°;和/或,导坑左侧壁7部岩体的横向宽度L2为3.2m~5m。Further, the excavation surface of the seven rock masses on the left side wall of the lower pilot pit is an inclined slope, and the inclination angle i2 of the excavation surface of the seven rock masses on the left side wall of the lower pilot pit is ≤ 16°; and/or, the left side of the pilot pit The lateral width L2 of the rock mass at the 7 parts of the side wall is 3.2m-5m.
进一步地,上导坑左侧壁五部岩体的开挖面与下导坑左侧壁七部岩体的开挖面顶端的纵深方向距离L7为16m~20m;和/或,导坑左侧壁6部岩体的开挖面与下导坑左侧壁七部岩体的开挖面顶端纵深方向距离L8为18m~22m。Further, the distance L7 in the depth direction between the excavation surface of the five rock masses on the left side wall of the upper pilot pit and the top of the excavation surface of the seven rock masses on the left side wall of the lower pilot pit is 16m to 20m; and/or, the left side of the pilot pit The distance L8 in the depth direction between the excavation surface of the six rock masses on the side wall and the top of the excavation surface of the seven rock masses on the left side wall of the lower pilot pit is 18m-22m.
进一步地,超前支护采用超前小导管注浆和管棚,注浆小导管L为3m~4.5m,管棚L为3m~6m;初期支护Ⅰ、初期支护Ⅲ、初期支护Ⅳ、初期支护Ⅴ、初期支护Ⅱ均采用钢拱架、喷射混凝土和砂浆锚杆,砂浆锚杆L为3.5m~4.5m;中墙临时支护采用临时钢拱架、钢筋网、喷射混凝土、超前小导管和砂浆锚杆,超前小导管L为3m~4.5m,砂浆锚杆L为3.5m~4.5m。Further, advance support adopts advanced small conduit grouting and pipe shed, the grouting small conduit L is 3m-4.5m, and the pipe shed L is 3m-6m; initial support I, initial support III, initial support IV, The initial support V and the initial support II adopt steel arch frame, shotcrete and mortar anchor, and the mortar anchor L is 3.5m~4.5m; the temporary support of the middle wall adopts temporary steel arch frame, steel mesh, shotcrete, The leading small conduit and mortar bolt, the L of the small leading conduit is 3m to 4.5m, and the L of the mortar bolt is 3.5m to 4.5m.
进一步地,右导坑与左导坑的纵深方向安全距离L6为3m~5m;仰拱施工处与下导坑左侧壁六部岩体开挖面的纵深方向距离L10为16m~18m;二次衬砌施工处与仰拱施工处的纵深方向距离L11为8m~12m。Further, the safety distance L6 in the depth direction between the right pilot pit and the left pilot pit is 3m~5m; the depthwise distance L10 between the construction site of the inverted arch and the excavation surface of the six rock masses on the left side wall of the lower pilot pit is 16m~18m; The depthwise distance L11 between the lining construction site and the inverted arch construction site is 8m to 12m.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明的软弱覆层浅埋大断面隧道铣挖开挖方法,提出一种适用于小净距、大断面或超大断面、围岩条件差且对围岩变形控制要求极高的隧道开挖工法,并结合CD法、CRD法以及双侧壁导坑法的施工工艺,并在CD法的基础上加以改进,将隧道断面分解为7个施工部分,并按顺序依次实施,隧道全程采用开挖方法,不做爆破,辅以超前支护以及初期支护等手段,降低隧道开挖扰动效应,减小开挖后围岩变形。The milling and excavation method of the shallow-buried large-section tunnel with soft and weak cladding of the present invention proposes a tunnel excavation method suitable for small clear distance, large section or super large section, poor surrounding rock conditions and extremely high requirements for surrounding rock deformation control , combined with the construction technology of CD method, CRD method and double-side-wall pilot pit method, and improved on the basis of CD method, the tunnel section is decomposed into 7 construction parts, and they are implemented in sequence. The whole tunnel is excavated method, without blasting, supplemented by advanced support and initial support, etc., to reduce the disturbance effect of tunnel excavation and reduce the deformation of surrounding rock after excavation.
本发明的软弱覆层浅埋大断面隧道铣挖开挖方法,遵循“少扰动、快固结、勤测量、早封闭”原则,并将中夹岩柱的稳定与加固作为施工的重点。与现有工法相比,具有以下优势:相对双侧壁导坑法以及CRD法,可以减少临时支撑等支护,节省开支;相对CD法,可以减小隧道开挖对围岩的扰动,能严格控制围岩变形,保证施工安全。The milling and excavation method of the shallow-buried large-section tunnel with weak cladding of the present invention follows the principle of "less disturbance, quick consolidation, frequent measurement, and early closure", and takes the stability and reinforcement of the interlayer rock pillar as the key point of construction. Compared with the existing construction method, it has the following advantages: Compared with the double-side-wall pilot pit method and the CRD method, it can reduce temporary supports and other supports and save costs; compared with the CD method, it can reduce the disturbance of the tunnel excavation to the surrounding rock, and can Strictly control the deformation of surrounding rock to ensure construction safety.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照附图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the accompanying drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明优选实施例的软弱覆层浅埋大断面隧道铣挖开挖方法示意图;以及Fig. 1 is a schematic diagram of the method for milling and excavating a shallow-buried large-section tunnel with weak cladding in a preferred embodiment of the present invention; and
图2是本发明优选实施例的图1的断面图。Figure 2 is a cross-sectional view of Figure 1 in a preferred embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
1、上导坑右侧壁一部岩体;2、下导坑右侧壁二部岩体;3、下导坑右侧壁三部岩体;4、下导坑右侧壁四部岩体;5、上导坑左侧壁五部岩体;6、下导坑左侧壁六部岩体;7、下导坑左侧壁七部岩体。1. One rock mass on the right side wall of the upper pilot pit; 2. Two rock masses on the right side wall of the lower pilot pit; 3. Three rock masses on the right side wall of the lower pilot pit; 4. Four rock masses on the right side wall of the lower pilot pit ; 5. Five rock masses on the left side of the upper pilot pit; 6. Six rock masses on the left side of the lower pilot pit; 7. Seven rock masses on the left side of the lower pilot pit.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
图1是本发明优选实施例的软弱覆层浅埋大断面隧道铣挖开挖方法示意图;图2是本发明优选实施例的图1的断面图。Fig. 1 is a schematic diagram of a method for milling and excavating a shallow-buried large-section tunnel with weak cladding in a preferred embodiment of the present invention; Fig. 2 is a cross-sectional view of Fig. 1 in a preferred embodiment of the present invention.
如图1和图2所示,本实施例的软弱覆层浅埋大断面隧道铣挖开挖方法,利用中墙临时支护将隧道横断面分成右导坑和左导坑,中墙临时支护包括处于上部的A段中墙临时支护和处于下部的B段中墙临时支护,将右导坑按照上下分成上导坑右侧壁一部岩体1和下导坑右侧壁岩体,下导坑右侧壁岩体沿横向从左至右依次包括下导坑右侧壁二部岩体2、下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4,将左导坑按照上下分成上导坑左侧壁五部岩体5和下导坑左侧壁岩体,下导坑左侧壁岩体沿横向从左至右包括下导坑左侧壁六部岩体6和下导坑左侧壁七部岩体7,包括以下步骤:As shown in Fig. 1 and Fig. 2, the method of milling and excavation for shallow-buried large-section tunnel with weak cladding in this embodiment uses the temporary support of the middle wall to divide the cross-section of the tunnel into a right pilot pit and a left pilot pit, and the temporary support of the middle wall The protection includes the temporary support of the middle wall of section A in the upper part and the temporary support of the middle wall of section B in the lower part. The right pilot pit is divided into a
S1、对上导坑右侧壁一部岩体1施作超前支护;S1. Perform advanced support on a part of the
S2、上导坑右侧壁一部岩体1开挖,对上导坑右侧壁一部岩体1右侧施作初期支护Ⅰ,对上导坑右侧壁一部岩体1左侧施作A段中墙临时支护,并对下导坑右侧壁二部岩体2、下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4施作超前支护;S2. Excavation of a part of
S3、下导坑右侧壁二部岩体2开挖,对下导坑右侧壁二部岩体2施作B段中墙临时支护;S3. Excavate the
S4、下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4开挖,施作初期支护Ⅱ,完成右导坑侧壁初期支护封闭成环;S4. Excavate three
S5、对上导坑左侧壁五部岩体5施作超前支护;S5, perform advanced support on the five
S6、上导坑左侧壁五部岩体5开挖,对上导坑左侧壁五部岩体5左侧施作初期支护Ⅲ,并对下导坑左侧壁六部岩体6和下导坑左侧壁七部岩体7施作超前支护;S6. Excavation of five
S7、下导坑左侧壁六部岩体6开挖,对下导坑左侧壁六部岩体6左侧施作初期支护Ⅳ;S7. Excavate the six
S8、下导坑左侧壁七部岩体7开挖,对下导坑左侧壁七部岩体7下侧施作初期支护Ⅴ,完成左导坑侧壁初期支护封闭成环;S8. Excavate the seven
S9、循环步骤S1至步骤S8,直至全部开挖完成,拆除临时钢架以及临时支撑,浇筑仰拱和二次衬砌。S9. Steps S1 to S8 are repeated until all the excavation is completed, the temporary steel frame and temporary support are removed, and the inverted arch and secondary lining are poured.
本发明的软弱覆层浅埋大断面隧道铣挖开挖方法,提出一种适用于小净距、大断面或超大断面、围岩条件差且对围岩变形控制要求极高的隧道开挖工法,并结合CD法、CRD法以及双侧壁导坑法的施工工艺,并在CD法的基础上加以改进,将隧道断面分解为7个施工部分,并按顺序依次实施,隧道全程采用开挖方法,不做爆破,辅以超前支护以及初期支护等手段,降低隧道开挖扰动效应,减小开挖后围岩变形。The milling and excavation method of the shallow-buried large-section tunnel with soft and weak cladding of the present invention proposes a tunnel excavation method suitable for small clear distance, large section or super large section, poor surrounding rock conditions and extremely high requirements for surrounding rock deformation control , combined with the construction technology of CD method, CRD method and double-side-wall pilot pit method, and improved on the basis of CD method, the tunnel section is decomposed into 7 construction parts, and they are implemented in sequence. The whole tunnel is excavated method, without blasting, supplemented by advanced support and initial support, etc., to reduce the disturbance effect of tunnel excavation and reduce the deformation of surrounding rock after excavation.
本发明的软弱覆层浅埋大断面隧道铣挖开挖方法,遵循“少扰动、快固结、勤测量、早封闭”原则,并将中夹岩柱的稳定与加固作为施工的重点。与现有工法相比,具有以下优势:相对双侧壁导坑法以及CRD法,可以减少临时支撑等支护,节省开支;相对CD法,可以减小隧道开挖对围岩的扰动,能严格控制围岩变形,保证施工安全。The milling and excavation method of the shallow-buried large-section tunnel with weak cladding of the present invention follows the principle of "less disturbance, quick consolidation, frequent measurement, and early closure", and takes the stability and reinforcement of the interlayer rock pillar as the key point of construction. Compared with the existing construction method, it has the following advantages: Compared with the double-side-wall pilot pit method and the CRD method, it can reduce temporary supports and other supports and save costs; compared with the CD method, it can reduce the disturbance of the tunnel excavation to the surrounding rock, and can Strictly control the deformation of surrounding rock to ensure construction safety.
上述软弱覆层浅埋大断面隧道铣挖开挖方法,将隧道分为7个部分主要有两个目的,其一:缩小每次开挖方量,缩短每部开挖时间,从而缩短开挖面的暴露时间,现阶段大量工程实践表明,隧道围岩变形主要影响因素之一为开挖面暴露时间,暴露时间越长,围岩变形越大。然而,本发明的下导坑右侧壁二部岩体2开挖所用时间相比于传统CD法下导坑右侧壁岩体整体开挖,必定节省大量时间,意味着下导坑右侧壁二部岩体2左侧的开挖面的暴露时间将会缩短,例如,只考虑开挖方量的情况时,下导坑右侧壁岩体整体开挖时间为h,那么单独开挖下导坑右侧壁二部岩体2时间仅为1/3h左右,则下导坑右侧壁二部岩体2左侧的开挖面暴露时间则可缩短约2/3h。此外,若下导坑右侧壁岩体整体开挖,其两侧开挖面同时暴露,其风险较高,然而,本发明的软弱覆层浅埋大断面隧道铣挖开挖方法,每次只暴露一侧开挖面,而且未开挖部分可充当核心土,减小隧道仰拱隆起。另外,当下导坑右侧壁岩体整体开挖后,上导坑右侧壁一部岩体1所施作的中墙临时支护、初期支护或者超前支护就处于悬空状态,缺少支撑点,因此,需要下导坑右侧壁岩体的中墙临时支护和初期支护Ⅱ尽快完成。The method of milling and excavation of the above-mentioned shallow-buried large-section tunnel with soft cladding divides the tunnel into 7 parts for two purposes. A large number of engineering practices at this stage show that one of the main factors affecting the deformation of the tunnel surrounding rock is the exposure time of the excavation surface. The longer the exposure time, the greater the deformation of the surrounding rock. However, compared with the overall excavation of the
本实施例中,除了下导坑右侧壁二部岩体2采用挖掘机开挖,其他均采用铣挖机开挖。上述除了下导坑右侧壁二部岩体2采用挖掘机开挖,其他均采用铣挖机开挖,上述软弱覆层浅埋大断面隧道铣挖开挖方法,针对小净距过江隧道以及铣挖机开挖的特点,结合CD法、CRD法以及双侧壁导坑法,对传统矿山法工艺进行改良,为一种高效支护,严格控制变形,确保施工安全并适用于铣挖机开挖的过江隧道施工方法。而且,下导坑右侧壁二部岩体2单独采用挖掘机开挖,其目的是为了使下导坑右侧壁二部岩体2左侧开挖面尽早完成支护,设计下导坑右侧壁二部岩体2越小越好,但岩体大小又必须考虑到机械施工操作空间,基于项目采用的铣挖机过大,不适用于开挖下导坑右侧壁二部岩体2部岩体;此外,因为隧道断面大小有限,在满足下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4开挖的尺寸后下导坑右侧壁二部岩体2的空间已不大,故采用体积更小的挖掘机开挖In this embodiment, except that the
本实施例中,上导坑右侧壁一部岩体1的开挖进尺为一榀,上导坑右侧壁一部岩体1开挖两榀后转移至下导坑右侧壁二部岩体2开挖,开挖进尺为两榀,施作B段中墙临时支护,回填碎石,再转移至下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4开挖,开挖进尺为两榀,施作初期支护Ⅱ,回填碎石。上述下导坑右侧壁二部岩体2开挖需要提前于下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4,其距离为一次开挖进尺,也即两榀。上述开挖以榀为单位,一榀为一倍工字钢间距。工字钢是内衬支架。In this embodiment, the excavation footage of a part of the
本实施例中,下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4开挖的具体步骤包括:In this embodiment, the specific steps for excavating three
S41、下导坑右侧壁四部岩体4开挖,对下导坑右侧壁四部岩体4右侧施作初期支护,回填碎石;S41. Excavate the four
S42、下导坑右侧壁三部岩体3开挖,对下导坑右侧壁三部岩体3下侧施作初期支护,回填碎石。S42. Excavate the three
在上述施工方法中,下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4开挖的具体步骤可分为两个部分,先开挖下导坑右侧壁四部岩体4,开挖后立即施作其右侧初期支护,回填碎石,再开挖下导坑右侧壁三部岩体3,开挖后立即施作其下侧初期支护,回填碎石,完成右导坑侧壁初期支护封闭成环。将其分为两个部分主要是考虑到铣挖机自身施工操作的特点,需设置一个倾斜坡面来满足其行驶需求,因此,将中间部分下导坑右侧壁三部岩体3设置为倾斜坡面,可避免开挖面与倾斜坡面相邻,从而避免因开挖面暴露时间过长导致隧道围岩变形。优选地,下导坑右侧壁三部岩体3的开挖面为倾斜坡面,下导坑右侧壁三部岩体3开挖面的倾斜角度i1≤16°。In the above-mentioned construction method, the specific steps of excavating the three
上述软弱覆层浅埋大断面隧道铣挖开挖方法,基于项目所需采用的铣挖机体积、重量大,普通的施工工法不适用,必须针对此类体积、重量大的机械配套施工工法,本项目越江隧道所处地层为强风化和中风化的泥质粉砂岩,普通的铣挖机功率太低,并不能满足开挖要求,因此采用功率更大的铣挖机,但目前市面上的大功率铣挖机,体积都很大,而本发明基于的项目采用的是STR260铣挖机,机械长约16m,宽3.2m,高4.5m,重100t,下导坑右侧壁三部岩体3开挖面为一个倾斜平面,主要目为便于铣挖机上下台阶,其长度与铣挖机行驶坡度要求有关,针对STR260铣挖机,行驶坡度要求很小,故坡长较长,常用隧道钢架马道已经不能满足,必须单独设置一个长斜坡,如果取消下导坑右侧壁三部岩体3,必会造成一侧开挖面与斜坡相邻,若是斜坡紧邻开挖面,那么该部分开挖面的初期支撑或临时支撑往往很难实现,会造成开挖面长时间暴露,从而导致围岩变形变大,这也与本发明初衷相违背,因此将下导坑右侧壁岩体分为3个部分;而下导坑左侧壁岩体只分为两个部分,是考虑到在开挖下导坑左侧壁七部岩体7时,其右侧B段中墙临时支护已经修建完成,没有暴露开挖面,所以直接将下导坑左侧壁七部岩体7作为铣挖机行驶斜坡。The above method of milling and excavation for shallow-buried large-section tunnels with weak cladding is based on the large volume and weight of the milling machines required for the project, and ordinary construction methods are not applicable. It must be used for such large-volume, heavy-weight mechanical supporting construction methods. The stratum of the cross-river tunnel of this project is argillaceous siltstone with strong weathering and moderate weathering. The power of ordinary milling machines is too low to meet the excavation requirements. High-power milling and digging machines are very large in size, and the project based on this invention uses the STR260 milling and digging machine. The machine is about 16m long, 3.2m wide, 4.5m high, and weighs 100t. The excavation surface of
如图2所示,本实施例中,下导坑右侧壁二部岩体2的开挖面与下导坑右侧壁三部岩体3的开挖面顶端纵深方向距离L5为1m~1.5m;回填碎石的高度≥0.7m。As shown in Figure 2, in the present embodiment, the distance L5 in the depth direction between the excavation surface of the two
如图1和图2所示,本实施例中,导坑右侧壁3部岩体3的横向宽度L1为3.2m~4m。在上述施工方法中,3部岩体以及7部岩体必须充分考虑铣挖机的宽度、铣挖机操作空间以及两侧导坑开挖所需空间大小,导坑右侧壁3部岩体3的横向宽度L1为3.2m~4m。导坑左侧壁7部岩体的横向宽度L2为3.2m~5m。As shown in Fig. 1 and Fig. 2, in this embodiment, the lateral width L1 of the
如图2所示,本实施例中,上导坑右侧壁一部岩体1的开挖面与下导坑右侧壁二部岩体2的开挖面的纵深方向距离L3为16m~20m;和/或,下导坑右侧壁四部岩体4的开挖面与下导坑右侧壁三部岩体3的开挖面顶端纵深方向距离L4为18m~22m。根据场地条件、围岩性能、施工方式、隧道断面以及开挖要求等,计算各台阶长度以及斜坡长度。上导坑右侧壁一部岩体1的开挖面与下导坑右侧壁二部岩体2的开挖面的纵深方向距离L3大于铣挖机长度,小于铣挖机与上导坑右侧壁一部岩体1的开挖进尺长度的总和。优选地,L3为16m~20m。下导坑右侧壁四部岩体4的开挖面与下导坑右侧壁三部岩体3的开挖面顶端纵深方向距离L4由坡度、台阶高度以及回填碎石的高度共同决定。优选地,L4为18m~22m。As shown in Figure 2, in the present embodiment, the distance L3 in the depth direction between the excavation surface of a
本实施例中,上导坑左侧壁五部岩体5的开挖进尺为一榀,上导坑左侧壁五部岩体5开挖两榀后转移至下导坑左侧壁六部岩体6开挖,开挖进尺为两榀,施作初期支护Ⅳ,回填碎石,再转移至下导坑左侧壁七部岩体7开挖,开挖进尺为两榀,施作初期支护Ⅴ,回填碎石。上导坑右侧壁一部岩体1和上导坑左侧壁五部岩体5开挖进尺不得大于一榀,而下导坑右侧壁岩体和下导坑左侧壁岩体,每次开挖进尺不得超过两榀,为保证上、下导坑施工进度一致,上导坑每次开挖一榀之后需完成初期支护再开挖一榀,而下导坑可直接开挖两榀后再进行支护。In this embodiment, the excavation footage of the five
如图1和图2所示,本实施例中,下导坑左侧壁七部岩体7的开挖面为倾斜坡面,下导坑左侧壁七部岩体7开挖面的倾斜角度i2≤16°;和/或,导坑左侧壁7部岩体的横向宽度L2为3.2m~5m。下导坑左侧壁七部岩体7开挖面的倾斜角度i2≤16°,便于铣挖机上下台阶,同时为保证铣挖机安全通过,可在倾斜坡面的表面放置钢架支撑,必要时可对该部分土体做加固处理。As shown in Fig. 1 and Fig. 2, in the present embodiment, the excavation surface of the seven
如图2所示,本实施例中,上导坑左侧壁五部岩体5的开挖面与下导坑左侧壁七部岩体7的开挖面顶端的纵深方向距离L7为16m~20m;和/或,下导坑左侧壁六部岩体6的开挖面与下导坑左侧壁七部岩体7的开挖面顶端纵深方向距离L8为18m~22m。根据场地条件、围岩性能、施工方式、隧道断面以及开挖要求等,计算各台阶长度以及斜坡长度。上导坑左侧壁五部岩体5的开挖面与下导坑左侧壁七部岩体7的开挖面顶端的纵深方向距离L7大于铣挖机长度,小于铣挖机与上导坑左侧壁五部岩体5的开挖进尺长度的总和。下导坑左侧壁六部岩体6的开挖面与下导坑左侧壁七部岩体7的开挖面顶端纵深方向距离L7由坡度、台阶高度以及回填碎石的高度共同决定。As shown in Figure 2, in this embodiment, the distance L7 in the depth direction between the excavation surface of the five
本实施例中,超前支护采用超前小导管注浆和管棚,注浆小导管L为3m~4.5m,管棚L为3m~6m;初期支护Ⅰ、初期支护Ⅲ、初期支护Ⅳ、初期支护Ⅴ、初期支护Ⅱ均采用钢拱架、喷射混凝土和砂浆锚杆,砂浆锚杆L为3.5m~4.5m;中墙临时支护采用临时钢拱架、钢筋网、喷射混凝土、超前小导管和砂浆锚杆,超前小导管L为3m~4.5m,砂浆锚杆L为3.5m~4.5m。In this example, the advance support adopts the advance small conduit grouting and pipe shed, the grouting small conduit L is 3m-4.5m, the pipe shed L is 3m-6m; the initial support I, the initial support III, the initial support Ⅳ. Initial support Ⅴ and initial support Ⅱ all adopt steel arch frame, shotcrete and mortar anchor, the mortar anchor L is 3.5m~4.5m; Concrete, advanced small conduit and mortar anchor, the L of the advanced small conduit is 3m to 4.5m, and the L of the mortar anchor is 3.5m to 4.5m.
本实施例中,右导坑与左导坑的纵深方向安全距离L6为3m~5m;仰拱施工处与下导坑左侧壁六部岩体6开挖面的纵深方向距离L10为16m~18m;二次衬砌施工处与仰拱施工处的纵深方向距离L11为8m~12m。In this embodiment, the safety distance L6 in the depth direction of the right pilot pit and the left pilot pit is 3m-5m; the distance L10 in the depth direction between the construction site of the inverted arch and the excavation surface of the six
实施例Example
软弱覆层浅埋大断面隧道铣挖开挖方法,利用中墙临时支护将隧道横断面分成右导坑和左导坑,右导坑与左导坑的纵深方向安全距离L6为3m~5m,中墙临时支护包括A段中墙临时支护和B段中墙临时支护,将右导坑按照上下分成上导坑右侧壁一部岩体1和下导坑右侧壁岩体,下导坑右侧壁岩体沿横向从左至右依次包括下导坑右侧壁二部岩体2、下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4,将左导坑按照上下分成上导坑左侧壁五部岩体5和下导坑左侧壁岩体,下导坑左侧壁岩体沿横向从左至右包括下导坑左侧壁六部岩体6和下导坑左侧壁七部岩体7,包括以下步骤:The method of milling and excavation for shallow-buried large-section tunnels with weak cladding, using the temporary support of the middle wall to divide the cross-section of the tunnel into a right pilot pit and a left pilot pit, and the safety distance L6 between the right pilot pit and the left pilot pit in the depth direction is 3m~5m , the temporary support of the middle wall includes the temporary support of the middle wall of section A and the temporary support of the middle wall of section B. The right pilot pit is divided into a
S1、对上导坑右侧壁一部岩体1施作超前支护;S1. Perform advanced support on a part of the
S2、上导坑右侧壁一部岩体1采用STR260铣挖机开挖,开挖进尺为一榀,上导坑右侧壁一部岩体的开挖面与下导坑右侧壁二部岩体的开挖面的纵深方向距离L3为16m~20m,对上导坑右侧壁一部岩体1右侧施作初期支护Ⅰ,对上导坑右侧壁一部岩体1左侧施作A段中墙临时支护,并对下导坑右侧壁二部岩体2、下导坑右侧壁三部岩体3和下导坑右侧壁四部岩体4施作超前支护,上导坑右侧壁一部岩体1开挖两榀后转移至下导坑右侧壁二部岩体2开挖;S2. A part of
S3、下导坑右侧壁二部岩体2采用挖掘机开挖,开挖进尺为两榀,对下导坑右侧壁二部岩体2施作B段中墙临时支护,回填碎石,回填碎石的高度≥0.7m;S3. The
S4、下导坑右侧壁四部岩体4采用STR260铣挖机开挖,开挖进尺为两榀,对下导坑右侧壁四部岩体4右侧施作初期支护,回填碎石,转移至下导坑右侧壁三部岩体3采用挖掘机开挖,开挖进尺为两榀,下导坑右侧壁三部岩体3开挖面的倾斜角度i1≤16°,下导坑右侧壁三部岩体的横向宽度L1为3.2m~4m,下导坑右侧壁二部岩体的开挖面与下导坑右侧壁三部岩体的开挖面顶端纵深方向距离L5为1m~1.5m,下导坑右侧壁四部岩体的开挖面与下导坑右侧壁三部岩体的开挖面顶端纵深方向距离L4为18m~22m,对下导坑右侧壁三部岩体3下侧施作初期支护,回填碎石,完成右导坑侧壁初期支护封闭成环;S4. The four
S5、对上导坑左侧壁五部岩体5施作超前支护;S5, perform advanced support on the five
S6、上导坑左侧壁五部岩体5采用STR260铣挖机开挖,开挖进尺为一榀,对上导坑左侧壁五部岩体5左侧施作初期支护Ⅲ,并对下导坑左侧壁六部岩体6和下导坑左侧壁七部岩体7施作超前支护,上导坑左侧壁五部岩体5开挖两榀后转移至下导坑左侧壁六部岩体6开挖;S6. The five
S7、下导坑左侧壁六部岩体6采用STR260铣挖机开挖,开挖进尺为两榀,对下导坑左侧壁六部岩体6左侧施作初期支护Ⅳ,回填碎石;S7. The six
S8、下导坑左侧壁七部岩体7开挖采用STR260铣挖机开挖,开挖进尺为两榀,下导坑左侧壁七部岩体7的开挖面为倾斜坡面,下导坑左侧壁七部岩体7开挖面的倾斜角度i2≤16°;导坑左侧壁7部岩体的横向宽度L2为3.2m~5m,上导坑左侧壁五部岩体的开挖面与下导坑左侧壁七部岩体7的开挖面顶端的纵深方向距离L7为16m~20m,下导坑左侧壁六部岩体的开挖面与下导坑左侧壁七部岩体7的开挖面顶端纵深方向距离L8为18m~22m,对下导坑左侧壁七部岩体7下侧施作初期支护Ⅴ,回填碎石,完成左导坑侧壁初期支护封闭成环;S8. The excavation of the seven
S9、拆除临时钢架以及临时支撑,浇筑仰拱和二次衬砌。S9. Remove temporary steel frames and temporary supports, and pour inverted arches and secondary linings.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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