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CN112646340A - High-temperature oil-resistant flame-retardant bio-based polycarbonate material and preparation method thereof - Google Patents

High-temperature oil-resistant flame-retardant bio-based polycarbonate material and preparation method thereof Download PDF

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CN112646340A
CN112646340A CN202011032971.6A CN202011032971A CN112646340A CN 112646340 A CN112646340 A CN 112646340A CN 202011032971 A CN202011032971 A CN 202011032971A CN 112646340 A CN112646340 A CN 112646340A
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flame
resistant
temperature oil
polycarbonate material
retardant polycarbonate
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晏伟
王昕�
周志峰
何辉
宗荣锋
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Wuhan Shunwei Saite Engineering Plastics Co ltd
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Wuhan Shunwei Saite Engineering Plastics Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/53Core-shell polymer

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Abstract

本发明涉及一种高温耐油阻燃生物基聚碳酸酯材料及其制备方法,该材料由下重量百分比的组分制成:普通PC树脂83‑90%;生物基PC树脂5‑10%;溴系阻燃剂1.5‑2%;增韧剂2‑3%;助剂1.5‑2%。本发明的有益效果为,以普通PC树脂为主要成分,添加具有高流动性的生物基PC树脂,再辅以适量的增韧剂、助剂,制得的聚碳酸酯材料具有良好的高温耐油特性,其在高温70℃下浸R134a卤代烃油48小时后,可保证受力5小时不开裂。

Figure 202011032971

The invention relates to a high-temperature oil-resistant and flame-retardant bio-based polycarbonate material and a preparation method thereof. The material is made of the following components by weight: 83-90% of ordinary PC resin; 5-10% of bio-based PC resin; bromine Fire retardant 1.5-2%; toughening agent 2-3%; auxiliary agent 1.5-2%. The beneficial effect of the invention is that, taking ordinary PC resin as the main component, adding bio-based PC resin with high fluidity, and then supplementing with an appropriate amount of toughening agent and auxiliary agent, the prepared polycarbonate material has good high temperature oil resistance Characteristics, after immersion in R134a halogenated hydrocarbon oil at a high temperature of 70 ° C for 48 hours, it can ensure that it will not crack for 5 hours.

Figure 202011032971

Description

High-temperature oil-resistant flame-retardant bio-based polycarbonate material and preparation method thereof
Technical Field
The invention relates to the field of materials for compressor electric appliance shells, in particular to a high-temperature oil-resistant flame-retardant bio-based polycarbonate material and a preparation method thereof.
Background
Polycarbonate (PC) is a polymer containing carbonate groups in molecular chains, generally refers to bisphenol A type aromatic PC, and two preparation methods, namely a phosgene interface method and a molten ester exchange method (indirect phosgene and complete non-phosgene), are mainly adopted at present, and the Ningbo Zhejiang iron galenic company has marketed PC products, namely the green and environment-friendly complete non-phosgene molten ester exchange method is adopted. The bio-based PC is aliphatic PC with isosorbide replacing bisphenol A, and is called DURABIO by chemical commercial product name of Mitsubishi Japan. The common PC has ductility and toughness, and is widely used in various safety lampshades, signal lamps, transparent protective plates of stadiums and stadiums, lighting glass, high-rise building glass, CD discs, motorcycle driving safety helmets and the like. The areas where the largest amount of PC is used are computers, office supplies, automobiles, replacement glass and sheets. The bio-based PC is mainly used for automobile instrument panels at present, and is bright black and scratch-resistant. Ordinary PC is now cheap, 12 yuan per kg, while bio-based PC 90 yuan per kg.
Common PC is transparent and nontoxic, has good heat resistance and cold resistance, and is easy to generate stress cracking, because a benzene ring rigid group exists on a PC molecular chain, the steric effect is large, the high-temperature injection molding fluidity is general, the benzene ring molecular chain is difficult to be subjected to disorientation, the local stress of a workpiece is concentrated, and the workpiece can crack after the stress is released along with the time lapse. But the bio-based PC is completely different from the bio-based PC, does not contain benzene ring rigid groups, has very good fluidity and is the same as polypropylene resin, so the risk of stress concentration problem of a product is reduced by 80-90%. The best method for solving the problem of PC stress cracking is alloying, and the method comprises PC + toughening agent, PC + ABS, PC + PBT, PC + AS, PC + PET or ternary blend, and is applied in large batch in the market. At present, the focus of the modified PC is oil resistance, stress cracking resistance is focused before, and compared with the latter, the oil resistance difficulty is higher, namely, the modified PC can pass through the stress resistance through oil-resistant materials, and the requirement is higher. In the American group of the year, vegetable oil-resistant flame-retardant PC resin is required, wherein the vegetable oil comprises blend oil, peanut oil and corn oil, and the flame-retardant PC of a shell of a compressor electric appliance requires engine oil-resistant oil, wherein the blend oil comprises R134a, 600A, antirust oil and oil-resistant paint for an automobile door handle, so that the requirements of customers in the market prompt research and development personnel to find a solution hard to find, and a patent CN201510485848.2 discloses an oil-resistant flame-retardant polycarbonate material and a preparation method thereof, and the oil-resistant flame-retardant polycarbonate material is mainly used for kitchen wall switches (basically used at normal temperature); patent CN201180063799.3 improves the chemical resistance of PC materials by adding siloxane polycarbonate, and patent ZL201710419341.6 granted by this unit solves the high temperature oil resistance problem of PC, also alloyed and copolymerized PC.
Disclosure of Invention
The invention provides a high-temperature oil-resistant flame-retardant polycarbonate material and a preparation method thereof.
The technical scheme for solving the technical problems is as follows: a high-temperature oil-resistant flame-retardant polycarbonate material is prepared from the following components in percentage by weight:
Figure BDA0002704323200000021
on the basis of the technical scheme, the invention can further specifically select the following.
Specifically, the ordinary PC resin is a mixture of an aromatic polycarbonate with either or both of a low viscosity and a high viscosity at an arbitrary ratio. Zhejiang iron of China made in the strong wind with the brand name PC02-10 and kesi chuang low-viscosity PC 2405.
Specifically, the bio-based PC resin is D6350R manufactured by Mitsubishi chemical, melt index 12g/10min, 230 ℃ 2.16 kg.
Specifically, the brominated flame retardant is one of or a mixture of brominated triazine and tetrabromobisphenol A oligomer in any proportion. Compared with the conventional polybrominated diphenyl ether, the brominated flame retardant is safer due to no generation of toxic dibenzodithiane and polybrominated dibenzofuran during thermal cracking or combustion of high polymers.
Specifically, the toughening agent is an organic silicon toughening agent. The organic silicon toughening agent used in the invention takes acrylic acid and organic silicon as cores and methyl methacrylate or styrene-acrylonitrile (SAN) as shells, and has the capabilities of toughening, high temperature resistance, weather resistance, fire prevention assistance and the like.
Specifically, the auxiliary agent is prepared by mixing the following raw materials in parts by weight: 0.2-0.3 part of antioxidant; 0.3-1 part of ester exchange inhibitor; 0.4-0.6 part of high-temperature lubricant; 0.5-1 part of black master batch.
Specifically, the antioxidant is any one of or a mixture of two of a high-efficiency phosphite ester antioxidant S9228 and a thioether antioxidant 412S in any proportion.
Specifically, the high-temperature lubricant is pentaerythritol stearate (PETS), belongs to alkyd ester lubricants, has good internal and external lubricity, can improve the thermal stability of products, and is non-toxic.
Specifically, the black master batch is any one of or a mixture of polycarbonate-based black master batch and styrene-acrylonitrile-based black master batch in any proportion. The black master is one of color master batches, which is a plastic colorant formed by well dispersing a high proportion of pigment, additive and thermoplastic resin, namely, the thermoplastic resin is used as a carrier, and the preferred black master in the application takes polycarbonate or styrene-acrylonitrile as a carrier.
The invention also provides a method for preparing the high-temperature oil-resistant flame-retardant polycarbonate material, which comprises the following steps:
s1, processing and mixing raw materials: drying the PC resin until the water content is below 0.03%, and then adding the PC resin, the brominated flame retardant, the toughening agent and the auxiliary agent into a high-speed mixer according to corresponding weight percentages for fully mixing;
s2, melt extrusion: adding the mixed materials into a double-screw extruder for melt extrusion, wherein the extrusion temperature is 245-270 ℃, and the screw rotating speed is 350 revolutions per minute;
s3, granulation and post-treatment: and cooling, air-drying, granulating, strongly magnetizing and packaging the extruded material in sequence to obtain the high-temperature oil-resistant flame-retardant polycarbonate material.
The invention has the beneficial effects that:
the modified PC material prepared by using common PC and bio-based PC as main components and adding a proper amount of toughening agent, auxiliary agent and the like has good high-temperature oil resistance, can ensure that the PC material does not crack after being soaked in R134a halogenated hydrocarbon oil (R134a, R600a and R134a in antirust oil SNR-2000S have the strongest permeability) for 48 hours at the high temperature of 70 ℃, overcomes the defects of partial compatibility and reduced flame retardance caused by PC alloying in the prior art, and does not need to add more flame retardants including anti-dripping agents, compatilizers and ester exchange inhibiting agents. The bio-based PC provides ultrahigh fluidity, is well compatible with common PC, and has coexisting aliphatic and aromatic structures, thereby fundamentally reducing the internal stress of a workpiece and stress cracking of the workpiece; in addition, the high-temperature oil-resistant flame-retardant polycarbonate material provided by the invention has the characteristics of simple formula and preparation process, high production efficiency and convenience for industrialization.
Drawings
FIG. 1 is a schematic view of a sample strip inserted into a fixture when the invention is used for testing the cracking time of the sample strip;
FIG. 2 is a schematic view of a preparation process of a high-temperature oil-resistant flame-retardant polycarbonate material.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a jig; 2. a spline.
Detailed Description
The principles and features of this invention are described in connection with the drawings and the detailed description of the invention, which are set forth below as examples to illustrate the invention and not to limit the scope of the invention.
The invention provides a method for preparing a high-temperature oil-resistant flame-retardant polycarbonate material, which comprises the following steps:
s1, processing and mixing raw materials: drying the PC resin until the water content is below 0.03%, and then adding the PC resin, the brominated flame retardant, the toughening agent and the auxiliary agent into a high-speed mixer according to the weight percentage in the following table for fully mixing, wherein the auxiliary agent is prepared by mixing the following raw materials in parts by weight: the antioxidant, the high-temperature lubricant and the black master batch are mixed;
s2, melt extrusion: adding the mixed materials into a double-screw extruder for melt extrusion, wherein the extrusion temperature is 245-270 ℃, and the screw rotating speed is 350 revolutions per minute;
s3, granulation and post-treatment: and (2) sequentially cooling, air-drying, granulating, strongly magnetizing and packaging the extruded material to obtain the high-temperature oil-resistant flame-retardant polycarbonate material, and in brief, after drying pretreatment of PC, mixing the components in a high-speed mixer for 1-2 minutes, and then putting the mixture into a double-screw extruder for extrusion and granulation to obtain the high-temperature oil-resistant flame-retardant polycarbonate material.
In the following examples, aromatic PC resin was Zhejiang iron Dafeng PC02-10, bio-based PC resin was Mitsubishi chemical D53 5360R, toughening agent was Mitsubishi yang SX-006, brominated flame retardant was Mitsubishi Gemini BC-58, antioxidant was Dover S9228, lubricant was Longsha PETS, and black masterbatch was Guangzhou Runfeng RF-5030C.
The examples and the components thereof, the weight percentages of the components are as follows:
components Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3
Aromatic PC (02-10) 90.3 87.5 83.7 95.3 93.7 84.7
Aliphatic PC (D5360R) 5 7.8 10 0 0 10
Toughening agent (SX-006) 2 2 3 2 3 2
Brominated flame retardant (BC-58) 1.5 1.5 2 1.5 2 2
Antioxidant (S9228) 0.2 0.2 0.3 0.2 0.3 0.3
High temperature lubricant (PETS) 0.5 0.5 0.5 0.5 0.5 0.5
Black masterbatch (RF5030C) 0.5 0.5 0.5 0.5 0.5 0.5
The flame-retardant polycarbonate materials obtained in examples 1 to 5 and comparative examples 1 to 2 were subjected to the performance test, and the test results are shown in the following table:
Figure BDA0002704323200000051
Figure BDA0002704323200000061
the criteria and conditions for the performance test are as follows:
bending test GB/T9341-2008, speed 2mm/min, span 64 mm; notched impact strength test GB/T1843-2008; the melt index test GB/T3682-2000, the temperature is 300 ℃, and the weight is 1.2 kg; flame resistance test UL94, 2 mm; glow wire test GB/T5169-2006, 2 mm; CTI test GB/T4207-; high temperature oil resistance test: oil resistance 1, sample size 58 x 12.6 x 1.6mm, oil resistance 2, sample size 70 x 12.6 x 1.6mm, placing the samples in a high-low temperature box to soak R134a halogenated hydrocarbon oil at 70 ℃ for 48 hours before testing, taking out and cooling, bending the samples 2 into a bow shape to clamp the samples into a jig 1 with a span of 55mm (as shown in figure 1), adjusting the stress size through different sample sizes, wherein the cracking time is the time from the moment that the samples 2 are bent into the bow shape to clamp the samples into the jig until the samples crack, the span of the jig is 55mm, the corresponding size of the samples is 58mm or 70mm, and the samples are clamped into the jig in the bow shape.
As can be seen from the performance test data in the table above, the high-temperature oil-resistant flame-retardant bio-based polycarbonate provided by the invention has the average stress cracking time of more than 5 hours after being soaked in R134a halogenated hydrocarbon with the strongest penetration capacity at the temperature of 70 ℃ for 48 hours, and completely meets the requirements of the shell material of the compressor and the electric appliance.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1.一种高温耐油阻燃聚碳酸酯材料,其特征在于,由以下重量百分比的各组分制成:1. a high temperature oil-resistant flame-retardant polycarbonate material, is characterized in that, is made up of each component of following weight percent:
Figure FDA0002704323190000011
Figure FDA0002704323190000011
2.根据权利要求1所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述普通PC树脂为粘均分子量16000-28000的芳香族聚碳酸酯。2 . The high-temperature oil-resistant and flame-retardant polycarbonate material according to claim 1 , wherein the common PC resin is an aromatic polycarbonate with a viscosity average molecular weight of 16000-28000. 3 . 3.根据权利要求1所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述生物基PC树脂为异山梨醇脂肪族聚碳酸酯。3 . The high-temperature oil-resistant and flame-retardant polycarbonate material according to claim 1 , wherein the bio-based PC resin is an isosorbide aliphatic polycarbonate. 4 . 4.根据权利要求1所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述溴系阻燃剂为溴代三嗪和四溴双酚A齐聚物中的任一种或两者任意比例的混合。4. a kind of high temperature oil-resistant flame retardant polycarbonate material according to claim 1, is characterized in that, described bromine-based flame retardant is any one in bromotriazine and tetrabromobisphenol A oligomer Or a mixture of the two in any ratio. 5.根据权利要求1所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述增韧剂为有机硅系增韧剂。5 . The high-temperature oil-resistant and flame-retardant polycarbonate material according to claim 1 , wherein the toughening agent is a silicone-based toughening agent. 6 . 6.根据权利要求1至5任一项所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述助剂由以下重量份的各原料混合而成:抗氧剂0.2-0.3份;高温润滑剂0.4-0.6份;黑色母0.5-1份。6. The high-temperature oil-resistant and flame-retardant polycarbonate material according to any one of claims 1 to 5, wherein the auxiliary agent is formed by mixing the following raw materials in parts by weight: antioxidant 0.2-0.3 parts; high temperature lubricant 0.4-0.6 parts; black masterbatch 0.5-1 parts. 7.根据权利要求6所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述抗氧剂为高效亚磷酸酯抗氧剂S9228和硫代醚抗氧剂412S中的任一种或两者任意比例的混合。7. a kind of high temperature oil-resistant flame retardant polycarbonate material according to claim 6, is characterized in that, described antioxidant is any in high-efficiency phosphite antioxidant S9228 and thioether antioxidant 412S or a mixture of the two in any ratio. 8.根据权利要求6所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述高温润滑剂为季戊四醇硬脂酸酯。8 . The high-temperature oil-resistant and flame-retardant polycarbonate material according to claim 6 , wherein the high-temperature lubricant is pentaerythritol stearate. 9 . 9.根据权利要求6所述的一种高温耐油阻燃聚碳酸酯材料,其特征在于,所述黑色母为聚碳酸酯基黑色母和苯乙烯-丙烯腈基黑色母中的任一种或两者任意比例的混合。9. a kind of high temperature oil-resistant flame retardant polycarbonate material according to claim 6, is characterized in that, described black masterbatch is any one in polycarbonate-based black masterbatch and styrene-acrylonitrile-based black masterbatch or A mixture of the two in any ratio. 10.一种如权利要求1至9任一项所述的高温耐油阻燃聚碳酸酯材料的制备方法,其特征在于,包括如下步骤:10. A preparation method of the high temperature oil-resistant flame-retardant polycarbonate material according to any one of claims 1 to 9, characterized in that, comprising the steps: S1.原材料的处理及混合:将PC树脂烘干至含水量在0.03%以下,然后将PC树脂、溴系阻燃剂、增韧剂和助剂按相应的重量百分比加入高速混料机中充分混合;S1. Processing and mixing of raw materials: Dry the PC resin until the water content is below 0.03%, and then add the PC resin, brominated flame retardants, toughening agents and additives to the high-speed mixer according to the corresponding weight percentages. mix; S2.熔融挤出:将混合好的物料加入双螺杆挤出机中熔融挤出,挤出温度在245-270℃之间,螺杆转速为350转/分;S2. Melt extrusion: add the mixed material into the twin-screw extruder for melt extrusion, the extrusion temperature is between 245-270°C, and the screw speed is 350 rpm; S3.造粒及后处理:对挤出的物料依次进行冷却、风干、切粒、过强磁和包装,即得所述高温耐油阻燃聚碳酸酯材料。S3. Pelletizing and post-processing: the extruded materials are sequentially cooled, air-dried, pelletized, over-magnetized and packaged to obtain the high-temperature oil-resistant and flame-retardant polycarbonate material.
CN202011032971.6A 2020-09-27 2020-09-27 High-temperature oil-resistant flame-retardant bio-based polycarbonate material and preparation method thereof Pending CN112646340A (en)

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CN104761878A (en) * 2015-04-08 2015-07-08 中国科学院化学研究所 Polycarbonate composite material and preparation method thereof
CN107141755A (en) * 2017-05-26 2017-09-08 合肥会通新材料有限公司 A kind of bloom exempts from sprayed on material and preparation method thereof
CN107849344A (en) * 2015-07-31 2018-03-27 华东理工大学 Polycarbonate resin compound
US20180163046A1 (en) * 2015-05-27 2018-06-14 Kingfa Sci. & Tech. Co., Ltd. Polycarbonate composition and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110306712A1 (en) * 2009-03-03 2011-12-15 Sony Corporation Aromatic polycarbonate resin composition and molded product of the same
CN102712804A (en) * 2009-12-10 2012-10-03 三菱化学株式会社 Polycarbonate resin composition and molded article
CN102712805A (en) * 2009-12-10 2012-10-03 三菱化学株式会社 Polycarbonate resin composition and molded article
CN104761878A (en) * 2015-04-08 2015-07-08 中国科学院化学研究所 Polycarbonate composite material and preparation method thereof
US20180163046A1 (en) * 2015-05-27 2018-06-14 Kingfa Sci. & Tech. Co., Ltd. Polycarbonate composition and preparation method thereof
CN107849344A (en) * 2015-07-31 2018-03-27 华东理工大学 Polycarbonate resin compound
CN107141755A (en) * 2017-05-26 2017-09-08 合肥会通新材料有限公司 A kind of bloom exempts from sprayed on material and preparation method thereof

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Application publication date: 20210413