Disclosure of Invention
The main object of the present invention is to provide a strained GeSiOI substrate with a silicon nitride spacer structure added to Ge1-xSixThe semiconductor layer introduces uniform stress, and the performance of the device is improved.
A second object of the present invention is to provide a method for fabricating the strained GeSiOI substrate, which introduces stress to the semiconductor layer by forming a silicon nitride spacer structure on the support substrate and bonding the donor substrate, thereby avoiding stress weakening problems due to layer transfer and thinning when the donor substrate introduces stress.
In order to achieve the above object, the present invention provides the following technical solutions.
A strained GeSiOI substrate comprises, stacked in sequence from bottom to top:
a silicon substrate, a silicon substrate and a silicon substrate,
a first silicon oxide layer formed on the first silicon oxide layer,
the silicon nitride separation strips are distributed on the surface of the first silicon oxide layer at intervals;
the second silicon dioxide layer fills gaps among the separation strips and covers the separation strips;
Ge1-xSixa layer;
wherein x is more than 0 and less than 1.
In addition, in the second silicon dioxide layer and the Ge1-xSixA high-k dielectric layer may also be added between the layers.
A method for fabricating a strained GeSiOI substrate includes:
manufacturing a support substrate:
providing a first silicon substrate, and depositing a first silicon oxide layer and a silicon nitride layer on the first silicon substrate in sequence; patterning the silicon nitride layer to form a plurality of discrete silicon nitride separation strips, wherein a groove is formed between every two adjacent silicon nitride separation strips and penetrates through the silicon nitride layer; then forming a second silicon dioxide layer, wherein the second silicon dioxide layer fills the groove and covers the upper surface of the silicon nitride separation strip;
making a donor substrate:
providing a second silicon substrate and epitaxially growing Ge on said second silicon substrate1-xSixLayer, x is more than 0 and less than 1;
bonding:
with said second silicon oxide layer and said Ge1-xSixThe layer being a bonding face, bonding the support substrate and the donor substrate, and then removing the second silicon substrate, optionally for Ge1-xSixAnd thinning the layer to obtain the strain GeSiOI substrate.
Compared with the prior art, the invention achieves the following technical effects:
(1) in one aspect, the invention adds a silicon nitride spacer structure between two layers of silicon oxide, which acts as a spacerMay be Ge-doped for buffer layer1-xSixThe semiconductor layer introduces uniform stress, the performance of the device is improved, and the substrate can be used for devices which need thin semiconductor layers such as Fully-depleted (FD) devices and the like;
(2) on the other hand, the silicon nitride division bar structure is introduced into the supporting substrate, and the second substrate is etched after bonding, so that the silicon nitride division bar in the supporting substrate is not influenced, the strain introduced by the silicon nitride division bar is not weakened, and the stress can be maintained to a greater extent compared with the traditional process;
(3) the addition of the high-k dielectric layer can reduce interface defects, enhance adhesion and improve device characteristics.
Detailed Description
Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. It should be understood that the description is illustrative only and is not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure.
Various structural schematics according to embodiments of the present disclosure are shown in the figures. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers, and relative sizes and positional relationships therebetween shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, as actually required.
In the context of the present disclosure, when a layer/element is referred to as being "on" another layer/element, it can be directly on the other layer/element or intervening layers/elements may be present. In addition, if a layer/element is "on" another layer/element in one orientation, then that layer/element may be "under" the other layer/element when the orientation is reversed.
The difference between the method for introducing stress when manufacturing the strain GeSiOI substrate and the traditional process is as follows: the invention is introduced into a supporting substrate instead of a donor substrate, the GeSiOI substrate formed by the process has larger strain force, and the manufactured device has more excellent electrical characteristics, and the basic structure of the substrate comprises the following components which are stacked from bottom to top in sequence:
a silicon substrate, a silicon substrate and a silicon substrate,
a first silicon oxide layer formed on the first silicon oxide layer,
the silicon nitride separation strips are distributed on the surface of the first silicon oxide layer at intervals;
the second silicon dioxide layer fills gaps among the separation strips and covers the separation strips;
Ge1-xSixa layer;
wherein x is more than 0 and less than 1.
In the strained substrate, the crystal orientation of the silicon substrate is arbitrary, and examples thereof include a silicon (100) substrate, a silicon (110) substrate, and the like.
The thicknesses of the first silicon oxide layer and the second silicon oxide layer are arbitrarily adjusted as required.
The size (height, width, etc.) and the interval of the silicon nitride dividing strips are adjusted arbitrarily according to needs.
May also be on the second silicon dioxide layer and the Ge1-xSixA high-k dielectric layer is added between the layers, so that interface defects can be reduced and adhesion can be enhanced. Especially when the content of Ge in Ge is higher, x is more than 0 and less than or equal to 0.3, the high-k dielectric layer is more suitable to be increased. When x is more than or equal to 0.3, a high-k dielectric layer can be grown or not grown. High-k dielectrics generally refer to dielectric materials having a k greater than the dielectric constant of silicon oxide, such as metal oxides or nitrides (Si)3N4SiON, etc.), preferably aluminum oxide Al2O3。
The basic process for manufacturing the strain GeSiOI substrate comprises the following steps: making a support substrate → making a donor substrate → bonding → removing the sacrificial layer, as detailed below.
When there is no high-k dielectric layer, it includes:
manufacturing a support substrate:
providing a first silicon substrate, and depositing a first silicon oxide layer and a silicon nitride layer on the first silicon substrate in sequence; patterning the silicon nitride layer to form a plurality of discrete silicon nitride separation strips, wherein a groove is formed between every two adjacent silicon nitride separation strips and penetrates through the silicon nitride layer; then forming a second silicon dioxide layer, wherein the second silicon dioxide layer fills the groove and covers the upper surface of the silicon nitride separation strip;
making a donor substrate:
epitaxial Ge on second silicon substrate1-xSixLayer, x is more than 0 and less than 1;
with said second silicon oxide layer and said Ge1-xSixThe layer being a bonding face, bonding the support substrate and the donor substrate, and then removing the second silicon substrate, optionally with Ge1-xSixAnd thinning the layer to obtain the strain GeSiOI substrate.
When containing the high-k dielectric layer, the high-k dielectric layer comprises:
manufacturing a support substrate:
providing a first silicon substrate, and depositing a first silicon oxide layer and a silicon nitride layer on the first silicon substrate in sequence; patterning the silicon nitride layer to form a plurality of discrete silicon nitride separation strips, wherein a groove is formed between every two adjacent silicon nitride separation strips and penetrates through the silicon nitride layer; then forming a second silicon dioxide layer, wherein the second silicon dioxide layer fills the groove and covers the upper surface of the silicon nitride separation strip;
making a donor substrate:
epitaxial Ge on second silicon substrate1-xSixLayer, x is more than 0 and less than 1; then depositing a high-k dielectric layer;
bonding the support substrate and the donor substrate by using the second silicon dioxide layer and the high-K dielectric layer as bonding surfaces,followed by removal of the second silicon substrate, optionally for Ge1-xSixAnd thinning the layer to obtain the strain GeSiOI substrate.
In the above two methods, the deposition and etching means is arbitrary, for example, polishing (Grading) back thinning, Chemical Mechanical Polishing (CMP), wet etching, dry etching, Atomic Layer Etching (ALE) (dry or wet), gas oxidation + wet etching, etc. are performed by using typical APCVD, UHVCVD, LPCVD, RTCVD, PECVD, or oxide growth, etc. When the silicon nitride is etched to form a groove, patterning means such as a photoresist mask and the like are required to be introduced.
In addition, after the silicon nitride layer is etched, annealing treatment (RTN) can be carried out on the silicon nitride to eliminate defects generated by etching.
One of the preferred embodiments of the present invention is as follows.
Example fabrication of strained GeSiOI substrate
Forming a support substrate
A first step of providing a first Si (100) substrate 101; depositing a first silicon oxide layer 102 on a first Si (100) substrate 101 resulting in the structure shown in fig. 1;
secondly, depositing a silicon nitride layer 103 on the first silicon oxide layer 102 to obtain the structure shown in fig. 2; means of deposition include, but are not limited to, APCVD, UHVCVD, LPCVD, RTCVD, PECVD, or oxide growth, among others;
thirdly, etching the silicon nitride layer 103 to form a structure as shown in fig. 3, forming a plurality of grooves 103b, penetrating the silicon nitride, dividing the silicon nitride into a plurality of separating strips 103a, and then annealing to eliminate defects and the like generated by etching;
and fourthly, depositing a second silicon oxide layer again, filling the groove and covering the silicon nitride, wherein the shape of the donor substrate structure is as shown in the figure 4, the deposition method is not limited in the present, and the deposition method can be selectively growing a silicon oxide layer, or can be depositing silicon oxide and then performing surface smoothing (such as CMP and the like).
Forming a donor substrate
A first step, as shown in fig. 5, of providing a second Si (100) substrate 201; epitaxial silicon germanium (Ge) on a second Si (100) substrate 2011-xSix(0 < x < 1)) layer 202;
second, Al is grown on the epitaxial SiGe layer 2022O3Layer 203 (or other high-k dielectric with a dielectric constant higher than that of silicon oxide, which may primarily reduce interfacial defects and enhance adhesion) forms a donor substrate as shown in fig. 5.
Bonding and thinning
With the second silicon oxide layer 104 and Al2O3Layer 203 is a bonding surface, and the support substrate and the donor substrate are bonded to obtain the structure shown in fig. 6; then removing the silicon substrate of the donor substrate, and removing the Ge1-xSixThinning the layer to obtain a strained GeSiOI substrate, such as the structure shown in FIG. 7; the thinning of the Si substrate layer is not limited, and the combination of Grading (grinding and polishing), a dry method, a wet method and CMP is preferred; ge thinning is not limited, and dry or wet Atomic Layer Etching (ALE), dry and wet methods and the like can be adopted.
The embodiments of the present disclosure have been described above. However, these examples are for illustrative purposes only and are not intended to limit the scope of the present disclosure. The scope of the disclosure is defined by the appended claims and equivalents thereof. Various alternatives and modifications can be devised by those skilled in the art without departing from the scope of the present disclosure, and such alternatives and modifications are intended to be within the scope of the present disclosure.