CN112625696B - Coal charging hole/smoke guiding hole and ascending pipe hole structure of coke oven top - Google Patents
Coal charging hole/smoke guiding hole and ascending pipe hole structure of coke oven top Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B27/00—Arrangements for withdrawal of the distillation gases
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Abstract
Description
技术领域Technical Field
本发明涉及焦炉技术领域,尤其涉及一种焦炉炉顶的装煤孔/导烟孔及上升管孔结构。The invention relates to the technical field of coke ovens, and in particular to a coal loading hole/smoke guide hole and a riser hole structure on a coke oven top.
背景技术Background technique
大型焦炉的焦炉本体由蓄热室、斜道、燃烧室/炭化室和炉顶组成,炉顶在燃烧室/炭化室的上部。顶装焦炉的炉顶一般设有4个装煤孔和1个上升管孔,捣固焦炉的炉顶一般设有导烟孔、除石墨孔和1个上升管孔。炭化室中对应装煤高度的装煤线与炉顶下部的跨顶砖之间的区域为炉顶空间,炼焦过程中产生的荒煤气和烟尘经过炉顶空间及装煤孔流通空间导入到上升管,然后通过上升管导出焦炉外。The main body of a large coke oven consists of a heat storage chamber, a ramp, a combustion chamber/carbonization chamber and a furnace roof, and the furnace roof is located above the combustion chamber/carbonization chamber. The furnace roof of a top-loading coke oven is generally equipped with four coal loading holes and one riser hole, and the furnace roof of a ramming coke oven is generally equipped with a smoke guide hole, a graphite removal hole and one riser hole. The area between the coal loading line corresponding to the coal loading height in the carbonization chamber and the cross-roof brick at the bottom of the furnace roof is the furnace roof space. The raw coal gas and smoke generated during the coking process are introduced into the riser through the furnace roof space and the coal loading hole circulation space, and then exported out of the coke oven through the riser.
目前,焦炉顶部的装煤孔/导烟孔及上升管孔大多采用平脚喇叭口式的“八”字结构,这种结构可以对焦炉装煤过程中产生的焦炉荒煤气和烟尘、以及出焦过程中产生的烟尘,进行集中收集再处理。而实际生产中,为了增加焦炭产量,焦炉超额生产已经成为常态,装煤量增多使焦炉产生的荒煤气和烟尘量也增多,炉顶装煤孔流通空间不能满足生产时的炉顶压力要求,使烟尘外逸现象加重;甚至炉顶会出现冒烟冒火现象,造成了环境污染和安全隐患,同时也严重恶化了炉顶操作区的环境。At present, the coal loading holes/smoke guide holes and riser holes on the top of the coke oven mostly adopt a flat-footed trumpet-shaped "eight" structure, which can collect and reprocess the coke oven raw gas and smoke generated during the coke loading process and the smoke generated during the coke discharge process. In actual production, in order to increase the coke output, overproduction of coke ovens has become the norm. The increase in coal loading has also increased the amount of raw gas and smoke generated by the coke oven. The circulation space of the coal loading holes on the top of the furnace cannot meet the pressure requirements of the furnace top during production, which aggravates the smoke and dust escape phenomenon; even smoke and fire may appear on the top of the furnace, causing environmental pollution and safety hazards, and also seriously deteriorating the environment of the furnace top operation area.
从焦炉生产实际出发,通过改善炉体结构降低荒煤气和烟尘的排放,从源头上治理污染始终是焦炉装备研发人员的努力方向。Based on the actual coke oven production, the coke oven equipment R&D personnel have always been working hard to reduce the emission of raw coal gas and smoke by improving the furnace structure and controlling pollution at the source.
发明内容Summary of the invention
本发明提供了一种焦炉炉顶的装煤孔/导烟孔及上升管孔结构,通过设置旁通孔,增大了装煤孔/导烟孔和上升管处的气流流通面积,减小气体流通的系统阻力,从而有效提高上升管和导烟孔对荒煤气和烟尘的收集效率,减少污染源并降低有害气体排放,使焦化生产实现绿色节能运行。The present invention provides a structure of coal loading holes/smoke guiding holes and riser holes on the roof of a coke oven. By arranging bypass holes, the air flow area at the coal loading holes/smoke guiding holes and the riser is increased, and the system resistance of gas flow is reduced, thereby effectively improving the collection efficiency of the riser and the smoke guiding holes for raw coal gas and smoke, reducing pollution sources and reducing harmful gas emissions, so as to achieve green and energy-saving operation of coking production.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions:
一种焦炉炉顶的装煤孔/导烟孔及上升管孔结构,焦炉炉顶设有多个装煤孔/导烟孔,靠近机侧或焦侧的焦炉炉顶设上升管孔;所述装煤孔/导烟孔、上升管孔分别设有旁通孔,旁通孔的上端与对应的装煤孔/导烟孔、上升管孔连通,旁通孔的下端与炭化室连通。A structure of coal loading holes/smoke guide holes and riser holes on the roof of a coke oven. The roof of the coke oven is provided with a plurality of coal loading holes/smoke guide holes, and the roof of the coke oven close to the machine side or the coke side is provided with a riser hole; the coal loading holes/smoke guide holes and the riser holes are respectively provided with bypass holes, the upper ends of the bypass holes are communicated with the corresponding coal loading holes/smoke guide holes and the riser holes, and the lower ends of the bypass holes are communicated with a carbonization chamber.
所述装煤孔/导烟孔在对应炭化室长向的两侧分别设旁通孔一和旁通孔二。The coal loading hole/smoke guiding hole is respectively provided with a bypass hole 1 and a bypass hole 2 on both sides corresponding to the length direction of the carbonization chamber.
所述上升管孔在朝向炭化室内的一侧设旁通孔三。The riser hole is provided with a bypass hole three on the side facing the carbonization chamber.
所述旁通孔在焦炉炉顶砌筑或浇筑过程中与对应的装煤孔/导烟孔、上升管孔一体成型。The bypass hole is integrally formed with the corresponding coal loading hole/smoke guide hole and riser hole during the process of building or pouring the coke oven roof.
所述旁通孔的横截面形状为圆形或多边形。The cross-sectional shape of the bypass hole is circular or polygonal.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
通过设置旁通孔,增大了装煤孔/导烟孔和上升管处的气流流通面积,减小气体流通的系统阻力,从而有效提高上升管和导烟孔对荒煤气和烟尘的收集效率,减少污染源并降低有害气体排放,使焦化生产实现绿色节能运行。By setting bypass holes, the air flow area at the coal loading hole/smoke guide hole and the riser is increased, and the system resistance of gas circulation is reduced, thereby effectively improving the collection efficiency of the riser and smoke guide hole for raw coal gas and smoke, reducing pollution sources and reducing harmful gas emissions, so that coking production can achieve green and energy-saving operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例1中焦炉炉顶的装煤孔及上升管孔结构示意图。FIG. 1 is a schematic diagram of the structure of the coal loading hole and the riser hole of the coke oven roof in Example 1 of the present invention.
图2是本发明实施例2中焦炉炉顶的导烟孔及上升管孔结构示意图。2 is a schematic diagram of the structure of the smoke guide holes and riser holes of the coke oven top in Example 2 of the present invention.
图中:1.炭化室 2.焦炉炉顶 3.装煤孔 4.导烟孔 5.上升管孔 6.装煤线一 7.装煤线二 8.气流流通方向 9.旁通孔一 10.旁通孔二 11.旁通孔三In the figure: 1. Carbonization chamber 2. Coke oven top 3. Coal loading hole 4. Smoke guide hole 5. Riser hole 6. Coal loading line 1 7. Coal loading line 2 8. Air flow direction 9. Bypass hole 1 10. Bypass hole 2 11. Bypass hole 3
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1、图2所示,本发明所述一种焦炉炉顶的装煤孔/导烟孔及上升管孔结构,焦炉炉顶2设有多个装煤孔3/导烟孔4,靠近机侧或焦侧的焦炉炉顶2设上升管孔5;所述装煤孔3/导烟孔4、上升管孔5分别设有旁通孔,旁通孔的上端与对应的装煤孔3/导烟孔4、上升管孔5连通,旁通孔的下端与炭化室1连通。As shown in Figures 1 and 2, the present invention relates to a structure of coal loading holes/smoke guide holes and riser holes on the roof of a coke oven. The coke oven roof 2 is provided with a plurality of coal loading holes 3/smoke guide holes 4, and the coke oven roof 2 close to the machine side or the coke side is provided with a riser hole 5; the coal loading holes 3/smoke guide holes 4 and the riser holes 5 are respectively provided with bypass holes, the upper ends of the bypass holes are connected to the corresponding coal loading holes 3/smoke guide holes 4 and the riser holes 5, and the lower ends of the bypass holes are connected to the carbonization chamber 1.
所述装煤孔3/导烟孔4在对应炭化室1长向的两侧分别设旁通孔一和旁通孔二。The coal loading hole 3/smoke guiding hole 4 is provided with bypass hole 1 and bypass hole 2 respectively on both sides corresponding to the length direction of the carbonization chamber 1.
所述上升管孔5在朝向炭化室1内的一侧设旁通孔三。The riser hole 5 is provided with a bypass hole 3 on the side facing the carbonization chamber 1 .
所述旁通孔在焦炉炉顶2砌筑或浇筑过程中与对应的装煤孔3/导烟孔4、上升管孔5一体成型。The bypass hole is integrally formed with the corresponding coal loading hole 3/smoke guide hole 4 and riser hole 5 during the process of masonry or casting of the coke oven roof 2.
所述旁通孔的横截面形状为圆形或多边形。The cross-sectional shape of the bypass hole is circular or polygonal.
以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are implemented on the premise of the technical solution of the present invention, and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
【实施例1】[Example 1]
如图1所示,本实施例中,焦炉为顶装焦炉,焦炉炉顶2沿炭化室1长向设4个装煤孔3,在靠近机侧处设1个上升管孔5.所述装煤孔3、上升管孔5分别设有旁通孔。As shown in FIG1 , in this embodiment, the coke oven is a top-loading coke oven, and four coal loading holes 3 are arranged on the coke oven top 2 along the length of the carbonization chamber 1, and one riser hole 5 is arranged near the machine side. The coal loading hole 3 and the riser hole 5 are respectively provided with bypass holes.
本实施例中,装煤孔3在对应炭化室1长向的两侧对称设旁通孔一9和旁通孔二10,上升管孔5在朝向炭化室1内的一侧设旁通孔三11。旁通孔一9、旁通孔二10及旁通孔三11均倾斜设置,上端与对应的装煤孔3、上升管孔5的连通,下端与炭化室1连通。In this embodiment, the coal loading hole 3 is symmetrically provided with bypass hole 1 9 and bypass hole 2 10 on both sides corresponding to the length direction of the carbonization chamber 1, and the riser hole 5 is provided with bypass hole 3 11 on the side facing the carbonization chamber 1. The bypass hole 1 9, the bypass hole 2 10 and the bypass hole 3 11 are all arranged obliquely, and the upper ends are connected with the corresponding coal loading hole 3 and the riser hole 5, and the lower ends are connected with the carbonization chamber 1.
旁通孔一9、旁通孔二10、旁通孔三11的横截面均为圆形,在焦炉炉顶2砌筑时与对应的装煤孔3、上升管孔5一体砌筑成型。The cross sections of bypass hole 1 9 , bypass hole 2 10 and bypass hole 3 11 are all circular, and are integrally formed with the corresponding coal loading hole 3 and riser hole 5 when the coke oven roof 2 is built.
焦炉生产时,通过装煤孔3装煤至装煤线一6,装煤线一6与焦炉炉顶2底部形成炉顶空间,装煤结焦期间产生的荒煤气和烟尘在炉顶空间内按气流方向8流动,通过旁通孔一9和旁通孔二10进入装煤孔中,由于增加了旁通孔一9和旁通孔10,装煤孔3底部入口处气流的流通截面增大,从而减低了气流流动系统的阻力,有效引导荒煤气和烟尘到达上升管孔5处。During coke oven production, coal is loaded to the coal loading line 6 through the coal loading hole 3. The coal loading line 6 and the bottom of the coke oven roof 2 form a furnace roof space. The raw coal gas and smoke generated during coal loading and coking flow in the furnace roof space in the direction of airflow 8 and enter the coal loading hole through the bypass hole 1 9 and the bypass hole 2 10. Due to the addition of the bypass hole 1 9 and the bypass hole 10, the flow cross-section of the airflow at the bottom entrance of the coal loading hole 3 is increased, thereby reducing the resistance of the airflow flow system and effectively guiding the raw coal gas and smoke to the riser hole 5.
同样,由于增加了旁通孔三11,使上升管孔5的底部入口处气流的流通截面增大,同样能够减低气流流动系统阻力,从而将荒煤气和烟尘有效导入上升管孔5内。Similarly, due to the addition of the bypass hole 11, the flow cross-section of the airflow at the bottom entrance of the riser hole 5 is increased, which can also reduce the resistance of the airflow system, thereby effectively introducing the raw gas and smoke into the riser hole 5.
【实施例2】[Example 2]
如图2所示,本实施例中,焦炉为捣固焦炉,焦炉炉顶2沿炭化室1长向设2个导烟孔3,在靠近焦侧处设1个上升管孔5.所述导烟孔4、上升管孔5分别设有旁通孔。As shown in FIG2 , in this embodiment, the coke oven is a ramming coke oven, and the coke oven top 2 is provided with two smoke guide holes 3 along the length of the carbonization chamber 1, and a riser hole 5 is provided near the coke side. The smoke guide hole 4 and the riser hole 5 are respectively provided with bypass holes.
本实施例中,导烟孔4在对应炭化室1长向的两侧对称设旁通孔一9和旁通孔二10,上升管孔5在朝向炭化室1内的一侧设旁通孔三11。旁通孔一9、旁通孔二10及旁通孔三11均倾斜设置,上端与对应的装煤孔3、上升管孔5的连通,下端与炭化室1连通。In this embodiment, the smoke guide hole 4 is symmetrically provided with bypass hole 1 9 and bypass hole 2 10 on both sides corresponding to the length direction of the carbonization chamber 1, and the riser hole 5 is provided with bypass hole 3 11 on the side facing the carbonization chamber 1. The bypass hole 1 9, the bypass hole 2 10 and the bypass hole 3 11 are all arranged obliquely, and the upper ends are connected with the corresponding coal loading hole 3 and the riser hole 5, and the lower ends are connected with the carbonization chamber 1.
旁通孔一9、旁通孔二10、旁通孔三11的横截面均为圆形,在焦炉炉顶2砌筑时与对应的导烟孔4、上升管孔5一体砌筑成型。The cross sections of bypass hole 1 9 , bypass hole 2 10 and bypass hole 3 11 are all circular, and are integrally formed with the corresponding smoke guide hole 4 and riser hole 5 when the coke oven roof 2 is built.
焦炉生产时,装煤至装煤线二7,装煤线二7与焦炉炉顶2底部形成炉顶空间,装煤期间炉顶导烟车通过导烟孔4将产生的荒煤气和烟尘导出;荒煤气和烟尘在炉顶空间内按气流方向8流动,进入到导烟孔4的底部入口;其中一部分是通过旁通孔一9和旁通孔二10进入导烟孔的;由于增加了旁通孔一9和旁通孔10,导烟孔4底部入口处气流的流通截面增大,从而减低了气流流动系统的阻力,有效引导荒煤气和烟尘到达导烟孔。When the coke oven is in production, coal is loaded onto the coal loading line 2 7, and the coal loading line 2 7 and the bottom of the coke oven roof 2 form a furnace roof space. During the coal loading, the furnace roof smoke guide vehicle guides the generated raw coal gas and smoke through the smoke guide hole 4; the raw coal gas and smoke flow in the furnace roof space according to the airflow direction 8 and enter the bottom entrance of the smoke guide hole 4; a part of them enters the smoke guide hole through the bypass hole 1 9 and the bypass hole 2 10; due to the addition of the bypass hole 1 9 and the bypass hole 10, the flow cross-section of the airflow at the bottom entrance of the smoke guide hole 4 is increased, thereby reducing the resistance of the airflow flow system and effectively guiding the raw coal gas and smoke to the smoke guide hole.
结焦期间,荒煤气和烟尘在炉顶空间内按气流方向8流动,进入到上升管孔5的底部入口,其中一部分荒煤气和烟尘通过旁通孔三11进入到上升管孔5中,因增加了旁通孔三11,而上升管孔5的底部入口处气流的流通截面增大,减低了气流流动系统阻力,从而能够将荒煤气和烟尘有效导入上升管孔5内。During the coking period, the raw gas and smoke flow in the furnace top space in the air flow direction 8 and enter the bottom entrance of the riser hole 5. A part of the raw gas and smoke enter the riser hole 5 through the bypass hole three 11. Due to the addition of the bypass hole three 11, the flow cross-section of the airflow at the bottom entrance of the riser hole 5 is increased, reducing the resistance of the airflow system, so that the raw gas and smoke can be effectively introduced into the riser hole 5.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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CN215250603U (en) * | 2020-12-30 | 2021-12-21 | 中冶焦耐(大连)工程技术有限公司 | Coke oven top structure for realizing smokeless coal charging |
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