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CN112615489A - Installation method of energy storage flywheel - Google Patents

Installation method of energy storage flywheel Download PDF

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Publication number
CN112615489A
CN112615489A CN202011518312.3A CN202011518312A CN112615489A CN 112615489 A CN112615489 A CN 112615489A CN 202011518312 A CN202011518312 A CN 202011518312A CN 112615489 A CN112615489 A CN 112615489A
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China
Prior art keywords
flywheel
test
power
assembly
rotor
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Application number
CN202011518312.3A
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Chinese (zh)
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CN112615489B (en
Inventor
吴文谊
李述涛
董志华
高琳
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National Academy of Defense Engineering of PLA Academy of Military Science
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National Academy of Defense Engineering of PLA Academy of Military Science
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Priority to CN202011518312.3A priority Critical patent/CN112615489B/en
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/30—Flywheels
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/30—Flywheels
    • F16F15/315—Flywheels characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft
    • F16F15/3156—Arrangement of the bearings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/02—Additional mass for increasing inertia, e.g. flywheels
    • H02K7/025—Additional mass for increasing inertia, e.g. flywheels for power storage
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08—Structural association with bearings
    • H02K7/09—Structural association with bearings with magnetic bearings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种储能飞轮的安装方法，涉及储能飞轮技术领域，通过本发明加工的储能飞轮在调整保护间隙、抽真空、电性能参数检测等步骤进行了优化，要求30min内抽至10Pa以下，进一步，利用水平仪测量飞轮安装的水平度；纵向水平倾斜不大于6°，横向水平倾斜不大于5°等，利用本发明加工的储能飞轮为储能飞轮其他部件的结构设计提供参考依据，为储能飞轮工业化、产品化提供帮助等，本发明具有操作简单，制造成本低等特点，适合大范围的推广和应用。An installation method of an energy storage flywheel, which relates to the technical field of energy storage flywheels. The energy storage flywheel processed by the present invention is optimized in the steps of adjusting the protection gap, vacuuming, and detecting electrical performance parameters, and it is required to be pumped to less than 10Pa within 30 minutes, Further, use a spirit level to measure the level of the flywheel installation; the vertical horizontal inclination is not more than 6°, the horizontal horizontal inclination is not more than 5°, etc., and the energy storage flywheel processed by the present invention provides a reference basis for the structural design of other parts of the energy storage flywheel, which is The energy storage flywheel provides assistance for industrialization and productization, etc. The invention has the characteristics of simple operation, low manufacturing cost, etc., and is suitable for wide-scale promotion and application.

Description

Installation method of energy storage flywheel
Technical Field
The invention relates to the technical field of energy storage flywheels, in particular to an installation method of an energy storage flywheel.
Background
As is known, the flywheel energy storage technology has been applied to the fields of power grid frequency modulation, peak clipping and valley filling, wind power and photovoltaic power generation grid connection, light rail braking kinetic energy regeneration, Uninterruptible Power Supply (UPS), high power pulse power supply, satellite energy storage/attitude control, and the like of a power system, and developed countries such as the united states, germany, japan, and the like have many developments and applications of the flywheel energy storage technology. The frequency conversion speed regulation flywheel energy storage power generation system with the maximum capacity in the world is manufactured in Japan (the capacity is 26.5MVA, the voltage is 1100V, the rotating speed is 510690r/min, and the rotating inertia is 710 t.m 2). The university of maryland, usa, has also developed a 24kwh electromagnetically levitated flywheel system for electrical peak shaving. The flywheel weighs 172.8kg, the working rotating speed range is 11,610-46,345 rpm, the destruction rotating speed is 48,784rpm, the system output constant voltage is 110V and 240V, and the whole process efficiency is 81%. Economic analysis showed that operating for 3 years can recover the full cost. Flywheel energy storage technology has matured in the united states and they have produced a device with energy losses of up to 0.1% per hour at idle. The research on the flywheel energy storage system of the high-temperature superconducting magnetic suspension bearing is being developed by the French national research center in Europe, the German institute of physical high technology, and the Italy SISE.
The research of China in the aspect of flywheel energy storage starts late, the technical difficulty of flywheel energy storage is mainly focused on the aspects of rotor materials, manufacturing, electromagnetic bearings and the like at present, except that colleges and universities such as Qinghua university and the like have some research and progress in the aspects of rotors and electromagnetic bearings, some enterprises have the capability of producing related products after purchasing foreign companies, and the technology is supported by foreign technology teams seriously, so that the weaknesses of the companies in the aspect of autonomous technology are caused, and some materials are also required to be imported seriously, hidden dangers are buried for later-period actual product operation, maintenance and the like.
Therefore, it is very important to provide a flywheel energy storage technology completely having proprietary intellectual property rights, and in the flywheel energy storage technology, the energy storage flywheel is one of the key components, so that it becomes a long-term technical appeal for those skilled in the art how to provide an installation method of the energy storage flywheel.
Disclosure of Invention
In order to overcome the defects in the background art, the invention provides the method for installing the energy storage flywheel, provides a reference basis for the structural design of other parts of the energy storage flywheel, provides help for industrialization and productization of the energy storage flywheel and the like.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an installation method of an energy storage flywheel specifically comprises the following steps:
first step, preparing a file:
1) preparing a production work order and a quality detection record file;
2) confirming an assembly drawing, the version of a BOM file and change items needing special attention;
step two, preparing auxiliary tools and labor protection articles:
1) preparing a tool required by a process file;
2) wear necessary safety protection articles;
step three, preparing materials:
1) confirming that the appearance of the material is not collided and scratched, and the color is consistent or has no other abnormity;
2) cleaning and wiping the materials with alcohol;
step four, assembling a base:
1) assembling the bottom plate and the support together;
2) lifting the base, placing the base on the bottom plate, and fastening the base;
3) the base is lifted and falls on the tool bracket, and the base is firmly fastened;
fifthly, mounting a flywheel rotor assembly:
1) the long shaft end of the rotor component is lifted and placed into the base component, the distance from the end face of the rotor to the end face of the base is measured by a depth caliper, and a record is made;
2) measuring the assembly dimension distance B of the upper axial magnetic bearing component;
3) and calculating: A-B =2.6, the dimensional tolerance is within-0.1-0 mm, and the outside range is exceeded, the bearing assembly is repaired, and the difference value is ensured to be within the tolerance range;
sixthly, mounting an upper axial magnetic bearing component:
1) coating vacuum sealing grease on the sealing ring, sleeving the sealing ring from the upper end of the rotor, and dropping the sealing ring into the sealing groove of the base;
2) two lifting rings are installed in the opposite angles of the second ring of threaded holes of the axial magnetic bearing assembly at the upper end, and the lifting rings are lifted to the upper space of the rotor by a crane;
3) wrapping the magnetic steel sheath part of the flywheel rotor by using a copper sheet, and slowly descending the crown block to enable the upper end axial magnetic bearing component to be sleeved into the flywheel rotor;
4) fastening the upper axial magnetic bearing component by using a screw;
seventh step, mounting the motor stator housing assembly:
1) sleeving a magnetic isolation protective aluminum sleeve on a flywheel rotor, coating vacuum sealing grease on a sealing ring, sleeving the sealing ring from the upper end of the rotor, and dropping the sealing ring into a sealing groove of an axial magnetic bearing assembly at the upper end;
2) placing the motor stator shell assembly on the axial magnetic bearing assembly at the upper end, assembling and placing the reference hole, drawing out the magnetic isolation protective aluminum sleeve, and screwing a connecting screw;
eighth, assembling an upper radial magnetic bearing component:
1) lifting the large end face of the upper-end radial magnetic bearing upwards to the upper part of the motor stator housing assembly, slowly descending, and aligning the mark Y of the upper-end radial magnetic bearing with the assembly process hole of the upper radial shaft magnetic bearing assembly;
2) coating uniform vacuum grease on the O-shaped ring, putting the O-shaped ring into an MX23 plug seat sealing seat, sleeving the O-shaped ring into an MX23-12 vacuum sealing socket, connecting the O-shaped ring to a base through a screw, and screwing down the screw;
ninth, matching an upper end radial sensor assembly:
1) placing the upper end radial sensor on the upper end radial magnetic bearing component, and fixing the upper end radial sensor by using a screw;
2) coating uniform vacuum grease on the O-shaped ring, putting the O-shaped ring into an MX15 plug seat sealing seat, sleeving the O-shaped ring into an MX15-8 vacuum sealing socket, connecting the O-shaped ring to a base through a screw, and screwing down the screw;
3) the thermoplastic tube is arranged on a lead of the radial magnetic bearing stator seat, after wire bonding, the contracted tube is placed at a welding position for heat sealing, the cable is smoothed out, and the cable is fixed by a wire pressing clamp;
tenth step, assembling an upper end protection bearing seat assembly:
1) the upper end of the hoisting crane protects the bearing seat assembly, and the O-shaped sealing ring is coated with vacuum sealing grease and then sleeved on the bearing seat assembly;
2) slowly placing the stator housing of the motor on a stator, wherein the plug connector is aligned between two plug connectors of the stator housing;
3) mounting the rotary transformer to the end of the rotor, fastening the rotor by using a screw, and mounting and fastening a stator pressing cover of the rotary transformer on the rotary transformer;
step ten, adjusting a protection gap:
1) and measuring the clearance between the lower end of the rotor and a bearing seat at the lower end, measuring A-B, recording the absolute value of the theoretical difference value of 0.15 mm: A-B <0.15, the amount of 0.15- (B-A) needs to be removed from the designated surface of the lower end protection bearing end cover, when A-B >0.15, the lower end protection bearing end cover with the thickness meeting A-B <0.15 needs to be selected for replacement, and then the adjustment is carried out according to the method of A-B < 0.15;
2) adjusting the clearance between the lower axial magnetic bearing component and the rotor to be 1.3 mm;
3) adjusting the total value of the protection clearance to be 1.4 mm;
4) adjusting the gap between the flywheel rotor and a sealing end cover at the bottom of a lower protection bearing to be 1 mm;
step ten, mounting a lower end protection bearing seat assembly;
step eleven, vacuum pumping: pumping to below 10Pa within 30min, if not, detecting leakage with a leakage detector, finding out leakage point, and reporting to quality department;
fourteenth, checking the flywheel body:
1) checking the appearance;
2) the method comprises the following steps of (1) carrying out static floating test, connecting a USBCAN (Universal Serial bus controller) with a magnetic bearing control box and a computer, electrifying the magnetic bearing control box, opening an upper computer of the magnetic bearing, clicking an operation button and setting related parameters;
fifteenth step, assembling a control cabinet:
the flywheel is arranged in a control cabinet, a flywheel mounting square pipe hole is aligned with a base hole, the flywheel mounting square pipe hole is fastened by a screw, a vacuum pump pipe is connected, a circuit is connected according to a wiring design drawing, and an air duct baffle is mounted;
sixthly, detecting electrical property parameters:
1) and testing levelness: measuring the levelness of the flywheel installation by using a level meter; the longitudinal horizontal inclination is not more than 6 degrees, and the transverse horizontal inclination is not more than 5 degrees;
2) and verifying a test loop:
A. determining a ground connection;
B. determining that the phase sequence of the primary alternating current loop is correct and no short circuit or open circuit is caused, and determining that the connection is tight;
C. determining that the phase sequence of the secondary alternating current loop is correct and no short circuit or open circuit occurs, and determining that the connection is tight;
D. determining that the direct current loop is correct in wiring and has no conditions of reverse positive and negative connection, short circuit and open circuit, and determining that the connection is tight;
E. determining that the communication loop is connected correctly and has no short circuit or open circuit, and determining that the connection is tight;
3) and power-on verification:
A. step-by-step power-on, closing a 380V circuit breaker at a power supply, and measuring whether output voltage is normal by using a multimeter and an oscilloscope;
B. closing the secondary alternating current switch, and checking whether the fan, the UPS, the switching power supply and the like work normally or not;
C. checking whether each board card works normally after being electrified;
D. starting an upper computer monitoring system, checking whether communication is normal or not and whether data transmission is normal or not;
E. closing a superior switch of the transformer, and checking whether the output voltage of the transformer is normal;
F. closing an upper switch of the rectifier bridge, and checking whether the direct current output is normal;
G. and operating the system to observe whether the flywheel and the test cabinet work normally.
4) And flywheel charge-discharge test:
A. the USBCAN is connected with the motor control board and the computer, the flywheel motor control upper computer is started, the operation button is clicked, and relevant parameters are set;
B. clicking to start operation, controlling charging, and waiting for the rotating speed to reach the rated rotating speed;
when the rated rotating speed is reached, the commercial power switch is cut off, the flywheel automatically detects the commercial power failure, and the flywheel discharges;
5) and testing the back electromotive force of the rated rotating speed of the flywheel:
A. stopping charging the flywheel after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. measuring the discharge voltage (AC) of the flywheel by using a multimeter, wherein the discharge voltage is not less than 430V;
6) and testing the charging time of the flywheel:
A. after the flywheel continuously and stably operates for a period of time; adjusting the charging power to a UPS charging mode, and recording the charging time of the flywheel;
B. charging to a rated rotating speed, and recording charging time;
7) testing the rated power continuous discharge time of the flywheel:
A. stopping charging the flywheel after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. adjusting the power of an adjustable load connected with the output end of the flywheel to a rated power, and recording the discharge time of the flywheel;
C. discharging to a discharge limit rotating speed, and recording the discharge time;
8) and testing the charging switching time of the flywheel:
connecting an oscilloscope with the input end of the flywheel, adjusting the charging power to a UPS charging mode, charging, and recording the charging switching time of the flywheel;
9) testing the rated power discharge switching time of the flywheel:
A. after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. connecting an oscilloscope with the output end of the flywheel, adjusting the load power to the rated power, discharging, and recording the discharge switching time of the flywheel;
10) testing the rated rotating speed and temperature of the flywheel:
A. rotating the flywheel to a rated rotating speed, and monitoring flywheel data through a temperature monitoring system;
B. recording temperature data of the magnetic bearing and the motor of the flywheel which continuously operates for 72 hours;
11) testing rated rotating speed noise and vibration of the flywheel:
A. in the process of continuously testing the flywheel at the rated rotation speed, testing the noise value of the flywheel, wherein the testing times are not less than 10, and the noise value is less than 80 dB;
B. monitoring and recording the vibration data of the flywheel through a vibration test system, wherein the vibration amplitude is less than or equal to 0.9;
12) and overload capacity testing:
A. after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. recording power data by using an oscilloscope and upper computer software, adjusting the load power to 110 percent of rated power for discharging for 10 minutes, adjusting the load power to 120 percent of rated power for discharging for 1 minute;
13) and capacity test at different temperatures:
A. the discharge tests are respectively carried out on the flywheels with full power and rated rotating speed for 5 times under the conditions of 55 ℃, 25 ℃, 15 ℃ and 35 ℃, and the flywheels are all discharged to the discharging limit rotating speed;
B. respectively recording the discharge time and calculating the flywheel capacity;
C. the capacity is more than 90% at 55 ℃, equal to 100% at 25 ℃, more than 90% at-15 ℃ and more than 80% at-35 ℃;
14) and continuous operation test:
A. starting and adjusting the test system under a rated working condition;
B. after stabilization, recording power, voltage, current, power factor, frequency, box temperature, flywheel temperature, ambient temperature, air relative humidity and atmospheric pressure;
C. recording the above parameters 1 time every 30 minutes;
D. running for 10min after overload of 10% 10min before the specified continuous running is finished;
E. observing whether abnormal phenomena such as overhigh temperature, air leakage and the like occur in the test process, and recording the result;
15) and controlling and protecting system function test:
starting a system, detecting whether the communication function is normal or not by connecting a test upper computer with the system RS485, adjusting the values of a protection system such as pressure, temperature and current and detecting whether the system takes treatment and emergency measures or not;
seventeenth, archiving and warehousing:
1) after the test is qualified, the test file is audited and filed;
2) carrying out necessary cleaning and mechanical fastening on the flywheel product;
3) protecting and packaging;
4) and entering a finished product warehouse.
In the method for mounting the energy storage flywheel, when the gap between the lower end axial magnetic bearing assembly and the rotor is adjusted to be 1.3mm in the tenth step, a dial indicator is firstly used for pressing the top surface of the rotary transformer tool, the lower end protection bearing seat assembly is mounted on the flywheel and fastened, the numerical value change of the dial indicator in the process is observed, the final change value is recorded, when the change value is larger than 0.45mm, the amount of the change value of minus 0.45 needs to be removed from the designated surface of the lower end protection bearing seat, and when the change value is smaller than 0.45mm, the amount of the change value of minus 0.45 needs to be removed from the designated surface of the lower end protection bearing seat.
In the method for installing the energy storage flywheel, when the total value of the protection clearance is adjusted to be 1.4mm in the tenth step, a lower end protection bearing seat assembly is installed on the flywheel and fastened, an M32X1.5 tightening nut is fastened on a rotor, a dial indicator is used for pressing the top surface of a rotary transformer tool, a PSW type power supply is used for electrifying an axial magnetic bearing, and a voltage and current reference value is set: and (5) starting a power supply at 55V and 2.6A, observing the numerical change of the dial indicator, finally recording the change value, and removing the change value of-1.4 on the binding surface of the locking nut.
In the method for installing the energy storage flywheel, when the gap between the flywheel rotor and the bottom sealing end cover of the lower protection bearing is adjusted to be 1mm in the tenth step, when A-B is less than 0.15, the amount of 0.15- (B-A) needs to be removed from the designated surface of the bottom sealing cover of the lower protection bearing, and when A-B is more than 0.15, the amount of 0.15- (A-B) needs to be removed from the designated surface of the bottom sealing cover of the lower protection bearing.
In the installation method of the energy storage flywheel, in the fourteenth step, the axial suspension test is to click "plus 1" of the Z _ P, the green indicator light is turned on, click "plus 1" of the Z end, the green indicator light is turned on, and the axial green suspension indicator line stays at the position of 0; radial suspension test is "add 1" of clicking AB _ P, and the preceding green pilot lamp of AB _ P lights, clicks "add 1" of A end, and its green pilot lamp lights, clicks "add 1" of B end, and its green pilot lamp lights, and upper and lower radial suspension pilot point all stabilizes at circle central point.
By adopting the technical scheme, the invention has the following advantages:
the energy storage flywheel processed by the method is optimized in the steps of adjusting a protection gap, vacuumizing, detecting electrical performance parameters and the like, the energy storage flywheel is required to be pumped to below 10Pa within 30min, and further, a levelness of the flywheel installation is measured by using a level meter; the longitudinal horizontal inclination is not more than 6 degrees, the transverse horizontal inclination is not more than 5 degrees, and the like, the energy storage flywheel processed by the method provides reference for the structural design of other parts of the energy storage flywheel, and provides help for industrialization and productization of the energy storage flywheel.
Detailed Description
The present invention will be explained in more detail by the following examples, which are not intended to limit the invention;
the invention relates to an installation method of an energy storage flywheel, which specifically comprises the following steps:
first step, preparing a file:
1) preparing a production work order and a quality detection record file;
2) confirming an assembly drawing, the version of a BOM file and change items needing special attention;
step two, preparing auxiliary tools and labor protection articles:
1) preparing a tool required by a process file;
2) wear necessary safety protection articles;
step three, preparing materials:
1) confirming that the appearance of the material is not collided and scratched, and the color is consistent or has no other abnormity;
2) cleaning and wiping the materials with alcohol;
step four, assembling a base:
1) assembling the bottom plate and the support together;
2) lifting the base, placing the base on the bottom plate, and fastening the base;
3) the base is lifted and falls on the tool bracket, and the base is firmly fastened;
fifthly, mounting a flywheel rotor assembly:
1) the long shaft end of the rotor component is lifted and placed into the base component, the distance from the end face of the rotor to the end face of the base is measured by a depth caliper, and a record is made; note that: a. the descending process of the rotor must be slow and cannot collide with the base; b. when the rotor is in a stuck state in the descending process, the rotor is required to be lifted in time, and the rotor is placed after the position is determined again;
2) measuring the assembly dimension distance B of the upper axial magnetic bearing component; note that: dimension B, etc. are detailed in "quality inspection record";
3) and calculating: A-B =2.6, the dimensional tolerance is within-0.1-0 mm, and the outside range is exceeded, the bearing assembly is repaired, and the difference value is ensured to be within the tolerance range;
sixthly, mounting an upper axial magnetic bearing component:
1) coating vacuum sealing grease on the sealing ring, sleeving the sealing ring from the upper end of the rotor, and dropping the sealing ring into the sealing groove of the base; note that: coating vacuum sealing grease for one circle around the sealing ring uniformly at one time;
2) two lifting rings are installed in the opposite angles of the second ring of threaded holes of the axial magnetic bearing assembly at the upper end, and the lifting rings are lifted to the upper space of the rotor by a crane;
3) wrapping the magnetic steel sheath part of the flywheel rotor by using a copper sheet, and slowly descending the crown block to enable the upper end axial magnetic bearing component to be sleeved into the flywheel rotor; note that: the upper axial magnetic bearing assembly reference hole is aligned with the base assembly reference hole.
4) Fastening the upper axial magnetic bearing component by using a screw; note that: the end of the screw thread is coated with proper Lontai thread glue before the screw is installed. The gluing process is subject to relevant process rules.
Seventh step, mounting the motor stator housing assembly:
1) sleeving a magnetic isolation protective aluminum sleeve on a flywheel rotor, coating vacuum sealing grease on a sealing ring, sleeving the sealing ring from the upper end of the rotor, and dropping the sealing ring into a sealing groove of an axial magnetic bearing assembly at the upper end; note that: and uniformly coating vacuum sealing grease for one circle around the sealing ring at one time.
2) Placing the motor stator shell assembly on the axial magnetic bearing assembly at the upper end, assembling and placing the reference hole, drawing out the magnetic isolation protective aluminum sleeve, and screwing a connecting screw;
eighth, assembling an upper radial magnetic bearing component:
1) lifting the large end face of the upper-end radial magnetic bearing upwards to the upper part of the motor stator housing assembly, slowly descending, and aligning the mark Y of the upper-end radial magnetic bearing with the assembly process hole of the upper radial shaft magnetic bearing assembly;
2) coating uniform vacuum grease on the O-shaped ring, putting the O-shaped ring into an MX23 plug seat sealing seat, sleeving the O-shaped ring into an MX23-12 vacuum sealing socket, connecting the O-shaped ring to a base through a screw, and screwing down the screw; note that: and coating a loctite 243 at the end of the screw before fastening on a lead of the radial magnetic bearing stator seat, and after wire welding, placing the contracted pipe at the welding position for heat sealing. The lead is plugged into the side groove. Before welding a wire, a gap between the rotor and the stator seat is plugged by wiping paper; the wire ends are required to be in one-to-one correspondence when being welded; the cable cannot be bent.
Ninth, matching an upper end radial sensor assembly:
1) placing the upper end radial sensor on the upper end radial magnetic bearing component, and fixing the upper end radial sensor by using a screw; note that: a. the positions of the four sensors are in one-to-one correspondence with the positions of the lower sensors. Upper X + to lower X +, upper X-to lower X-, upper Y + to lower Y +, upper Y-to lower Y-.
b. The falling is slow, so that the sensor is ensured not to collide in the falling process;
c. the end of the screw is coated with loctite 243 before fastening.
2) Coating uniform vacuum grease on the O-shaped ring, putting the O-shaped ring into an MX15 plug seat sealing seat, sleeving the O-shaped ring into an MX15-8 vacuum sealing socket, connecting the O-shaped ring to a base through a screw, and screwing down the screw;
3) the thermoplastic tube is arranged on a lead of the radial magnetic bearing stator seat, after wire bonding, the contracted tube is placed at a welding position for heat sealing, the cable is smoothed out, and the cable is fixed by a wire pressing clamp; note that: a. before welding a wire, a gap between the rotor and the stator seat is plugged by wiping paper;
b. the wire ends are required to be in one-to-one correspondence when being welded;
c. the cable cannot be bent;
d. the screw is screwed down after coating with loctite 243.
Tenth step, assembling an upper end protection bearing seat assembly:
1) the upper end of the hoisting crane protects the bearing seat assembly, and the O-shaped sealing ring is coated with vacuum sealing grease and then sleeved on the bearing seat assembly;
2) slowly placing the stator housing of the motor on a stator, wherein the plug connector is aligned between two plug connectors of the stator housing;
3) mounting the rotary transformer to the end of the rotor, fastening the rotor by using a screw, and mounting and fastening a stator pressing cover of the rotary transformer on the rotary transformer;
step ten, adjusting a protection gap:
1) and measuring the clearance between the lower end of the rotor and a bearing seat at the lower end, measuring A-B, recording the absolute value of the theoretical difference value of 0.15 mm: A-B <0.15, the amount of 0.15- (B-A) needs to be removed from the designated surface of the lower end protection bearing end cover, when A-B >0.15, the lower end protection bearing end cover with the thickness meeting A-B <0.15 needs to be selected for replacement, and then the adjustment is carried out according to the method of A-B < 0.15;
2) adjusting the clearance between the lower axial magnetic bearing component and the rotor to be 1.3 mm; firstly, a dial indicator is used for pressing the top surface of the rotary transformer tool. And mounting the lower end protection bearing seat assembly on the flywheel and fastening. The change in value of the dial indicator during the process was observed and the resulting change was recorded.
When the variation value is larger than 0.45mm, the designated surface of the bearing seat needs to be protected at the lower end by removing (the variation value is-0.45).
When the variation value is less than 0.45mm, the designated surface of the bearing seat needs to be protected at the lower end by the amount (0.45-variation value) removed.
3) Adjusting the total value of the protection clearance to be 1.4 mm; and mounting and fastening the lower end protection bearing seat assembly on the flywheel. M32X1.5 tightening nuts are fastened to the rotor. And pressing the dial indicator on the top surface of the rotary transformer tool. Setting a voltage current reference value by using an axial magnetic bearing powered by a PSW type power supply: 55V, 2.6A. And starting a power supply, observing the numerical value change of the dial indicator, and finally recording the change value. The amount of removal (variation-1.4) at the abutment surface of the locking nut.
4) Adjusting the gap between the flywheel rotor and a sealing end cover at the bottom of a lower protection bearing to be 1 mm; when A-B is less than 0.15, the designated surface of the sealing cover at the bottom of the lower end protection bearing needs to be removed by 0.15- (B-A).
When A-B is greater than 0.15, the specified surface of the sealing cover at the bottom of the lower end protection bearing needs to be removed by 0.15- (A-B).
Step ten, mounting a lower end protection bearing seat assembly;
step eleven, vacuum pumping: pumping to below 10Pa within 30min, if not, detecting leakage with a leakage detector, finding out leakage point, and reporting to quality department;
fourteenth, checking the flywheel body:
1) checking the appearance;
2) the method comprises the following steps of (1) carrying out static floating test, connecting a USBCAN (Universal Serial bus controller) with a magnetic bearing control box and a computer, electrifying the magnetic bearing control box, opening an upper computer of the magnetic bearing, clicking an operation button and setting related parameters; axial suspension test
Clicking 'plus 1' of Z _ P, lighting a green indicator lamp of the Z _ P, clicking 'plus 1' of the Z end, lighting a green indicator lamp of the Z _ P, and stopping an axial green suspension indicator line at the position of 0.
Radial suspension test
Click "plus 1" of AB _ P, the preceding green pilot lamp of AB _ P lights, click "plus 1" of A end, its green pilot lamp lights, click "plus 1" of B end, its green pilot lamp lights, upper and lower radial suspension pilot point all stabilizes at circle central point.
Fifteenth step, assembling a control cabinet:
the flywheel is arranged in a control cabinet, a flywheel mounting square pipe hole is aligned with a base hole, the flywheel mounting square pipe hole is fastened by a screw, a vacuum pump pipe is connected, a circuit is connected according to a wiring design drawing, and an air duct baffle is mounted;
sixthly, detecting electrical property parameters:
1) and testing levelness: measuring the levelness of the flywheel installation by using a level meter; the longitudinal horizontal inclination is not more than 6 degrees, and the transverse horizontal inclination is not more than 5 degrees;
2) and verifying a test loop:
A. determining a ground connection;
B. determining that the phase sequence of the primary alternating current loop is correct and no short circuit or open circuit is caused, and determining that the connection is tight;
C. determining that the phase sequence of the secondary alternating current loop is correct and no short circuit or open circuit occurs, and determining that the connection is tight;
D. determining that the direct current loop is correct in wiring and has no conditions of reverse positive and negative connection, short circuit and open circuit, and determining that the connection is tight;
E. determining that the communication loop is connected correctly and has no short circuit or open circuit, and determining that the connection is tight;
3) and power-on verification:
A. step-by-step power-on, closing a 380V circuit breaker at a power supply, and measuring whether output voltage is normal by using a multimeter and an oscilloscope;
B. closing the secondary alternating current switch, and checking whether the fan, the UPS, the switching power supply and the like work normally or not;
C. checking whether each board card works normally after being electrified;
D. starting an upper computer monitoring system, checking whether communication is normal or not and whether data transmission is normal or not;
E. closing a superior switch of the transformer, and checking whether the output voltage of the transformer is normal;
F. closing an upper switch of the rectifier bridge, and checking whether the direct current output is normal;
G. and operating the system to observe whether the flywheel and the test cabinet work normally.
4) And flywheel charge-discharge test:
A. the USBCAN is connected with the motor control board and the computer, the flywheel motor control upper computer is started, the operation button is clicked, and relevant parameters are set;
B. clicking to start operation, controlling charging, and waiting for the rotating speed to reach the rated rotating speed;
when the rated rotating speed is reached, the commercial power switch is cut off, the flywheel automatically detects the commercial power failure, and the flywheel discharges;
5) and testing the back electromotive force of the rated rotating speed of the flywheel:
A. stopping charging the flywheel after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. measuring the discharge voltage (AC) of the flywheel by using a multimeter, wherein the discharge voltage is not less than 430V;
6) and testing the charging time of the flywheel:
A. after the flywheel continuously and stably operates for a period of time; adjusting the charging power to a UPS charging mode, and recording the charging time of the flywheel;
B. charging to a rated rotating speed, and recording charging time;
7) testing the rated power continuous discharge time of the flywheel:
A. stopping charging the flywheel after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. adjusting the power of an adjustable load connected with the output end of the flywheel to a rated power, and recording the discharge time of the flywheel;
C. discharging to a discharge limit rotating speed, and recording the discharge time;
8) and testing the charging switching time of the flywheel:
connecting an oscilloscope with the input end of the flywheel, adjusting the charging power to a UPS charging mode, charging, and recording the charging switching time of the flywheel;
9) testing the rated power discharge switching time of the flywheel:
A. after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. connecting an oscilloscope with the output end of the flywheel, adjusting the load power to the rated power, discharging, and recording the discharge switching time of the flywheel;
10) testing the rated rotating speed and temperature of the flywheel:
A. rotating the flywheel to a rated rotating speed, and monitoring flywheel data through a temperature monitoring system;
B. recording temperature data of the magnetic bearing and the motor of the flywheel which continuously operates for 72 hours;
11) testing rated rotating speed noise and vibration of the flywheel:
A. in the process of continuously testing the flywheel at the rated rotation speed, testing the noise value of the flywheel, wherein the testing times are not less than 10, and the noise value is less than 80 dB;
B. monitoring and recording the vibration data of the flywheel through a vibration test system, wherein the vibration amplitude is less than or equal to 0.9;
12) and overload capacity testing:
A. after the flywheel reaches the rated rotating speed and continuously and stably operates for a period of time;
B. recording power data by using an oscilloscope and upper computer software, adjusting the load power to 110 percent of rated power for discharging for 10 minutes, adjusting the load power to 120 percent of rated power for discharging for 1 minute;
13) and capacity test at different temperatures:
A. the discharge tests are respectively carried out on the flywheels with full power and rated rotating speed for 5 times under the conditions of 55 ℃, 25 ℃, 15 ℃ and 35 ℃, and the flywheels are all discharged to the discharging limit rotating speed;
B. respectively recording the discharge time and calculating the flywheel capacity;
C. the capacity is more than 90% at 55 ℃, equal to 100% at 25 ℃, more than 90% at-15 ℃ and more than 80% at-35 ℃;
14) and continuous operation test:
A. starting and adjusting the test system under a rated working condition;
B. after stabilization, recording power, voltage, current, power factor, frequency, box temperature, flywheel temperature, ambient temperature, air relative humidity and atmospheric pressure;
C. recording the above parameters 1 time every 30 minutes;
D. running for 10min after overload of 10% 10min before the specified continuous running is finished;
E. observing whether abnormal phenomena such as overhigh temperature, air leakage and the like occur in the test process, and recording the result;
15) and controlling and protecting system function test:
starting a system, detecting whether the communication function is normal or not by connecting a test upper computer with the system RS485, adjusting the values of a protection system such as pressure, temperature and current and detecting whether the system takes treatment and emergency measures or not;
seventeenth, archiving and warehousing:
1) after the test is qualified, the test file is audited and filed;
2) carrying out necessary cleaning and mechanical fastening on the flywheel product;
3) protecting and packaging;
4) and entering a finished product warehouse.
The present invention is not described in detail in the prior art.
The embodiments selected for the purpose of disclosing the invention, are presently considered to be suitable, it being understood, however, that the invention is intended to cover all variations and modifications of the embodiments which fall within the spirit and scope of the invention.

Claims (5)

1.一种储能飞轮的安装方法，其特征是：所述安装方法具体包括如下步骤：1. an installation method of an energy storage flywheel, is characterized in that: described installation method specifically comprises the steps: 第一步、准备文件：The first step, prepare the documents: 1）、准备生产工单、质量检测记录文件；1) Prepare production work orders and quality inspection record files; 2）、确认装配图，BOM文件的版本，及需要特别注意的变更事项；2) Confirm the assembly drawing, the version of the BOM file, and the changes that need special attention; 第二步、准备辅具、劳保用品：The second step, prepare auxiliary equipment and labor protection supplies: 1）、准备工艺文件要求的工具；1), prepare the tools required by the process documents; 2）、佩戴必要的安全防护用品；2), wear the necessary safety protective equipment; 第三步、准备物料：The third step, prepare materials: 1）、确认物料外观无磕碰划伤、颜色一致或无其它异常；1) Confirm that the appearance of the material is free of bumps and scratches, the same color or no other abnormalities; 2）、用酒精将物料清理和擦拭干净；2), clean and wipe the material with alcohol; 第四步、组装底座：Step 4: Assemble the base: 1）、将底板与支座组装在一起；1) Assemble the bottom plate and the support together; 2）、将底座起吊，放置在底板上，并进行紧固；2) Lift the base, place it on the bottom plate, and fasten it; 3）、起吊底座，将其落在工装支架上，并紧固牢靠；3) Lift the base, drop it on the tooling bracket, and fasten it firmly; 第五步、安装飞轮转子组件：The fifth step, install the flywheel rotor assembly: 1）、起吊转子组件的长轴端，放入底座组件中，用深度卡尺测量转子端面到底座端面的距离，并做好记录；1) Lift the long shaft end of the rotor assembly, put it into the base assembly, measure the distance from the end face of the rotor to the end face of the base with a depth caliper, and make a record; 2）、测量上端轴向磁轴承组件的装配尺寸距离B；2) Measure the assembly dimension distance B of the upper axial magnetic bearing assembly; 3）、计算：A-B=2.6，尺寸公差在-0.1～0mm内，超出范围，对轴承组件进行机加修配 ，确保差值在公差范围之内；3) Calculation: A-B=2.6, the dimensional tolerance is within -0.1~0mm, if it exceeds the range, machine the bearing assembly to ensure that the difference is within the tolerance range; 第六步、安装上端轴向磁轴承组件：The sixth step, install the upper axial magnetic bearing assembly: 1）、取密封圈涂真空密封脂，从转子上端套入，落在底座的密封槽中；1) Take the sealing ring and apply vacuum sealing grease, insert it from the upper end of the rotor, and drop it into the sealing groove of the base; 2）、在上端轴向磁轴承组件第二圈螺纹孔对角选两孔安装吊环，用天车将其起吊到转子上空；2) Select two diagonal holes in the second threaded hole of the upper end of the axial magnetic bearing assembly to install the lifting ring, and use the crane to lift it above the rotor; 3）、用铜皮包裹住飞轮转子磁钢护套部分，将天车缓慢下降，使得上端轴向磁轴承组件套入飞轮转子；3) Wrap the magnetic steel sheath part of the flywheel rotor with copper skin, and slowly lower the crane to make the upper axial magnetic bearing assembly fit into the flywheel rotor; 4）、用螺钉紧固上端轴向磁轴承组件；4) Fasten the upper axial magnetic bearing assembly with screws; 第七步、安装电机定子外壳组件：The seventh step, install the motor stator housing components: 1）、将隔磁防护铝套套在飞轮转子上，取密封圈涂真空密封脂，从转子上端套入，落在上端轴向磁轴承组件的密封槽中；1) Put the magnetic shielding aluminum sleeve on the flywheel rotor, take the sealing ring and apply vacuum sealing grease, insert it from the upper end of the rotor, and drop it into the sealing groove of the upper axial magnetic bearing assembly; 2）、将电机定子外壳组件放至上端轴向磁轴承组件上，基准孔位置装配放置，抽出隔磁防护铝套，拧紧连接螺钉；2) Put the motor stator shell assembly on the upper axial magnetic bearing assembly, assemble and place the reference hole position, pull out the magnetic shielding aluminum sleeve, and tighten the connecting screws; 第八步、装配上端径向磁轴承组件：The eighth step, assemble the upper radial magnetic bearing assembly: 1）、将上端径向磁轴承大端面向上，起吊到电机定子外壳组件上方，缓慢下降，上端径向磁轴承标记Y处对齐上径向轴磁轴承组件的装配工艺孔；1) Turn the big end of the upper radial magnetic bearing upward, lift it to the top of the motor stator housing assembly, and slowly lower it. The upper radial magnetic bearing mark Y is aligned with the assembly process hole of the upper radial shaft magnetic bearing assembly; 2）、将O型圈涂抹均匀真空脂，放入MX23插头座密封座内，将其套入MX23-12真空密封插座，后用螺钉连接到底座上，拧紧螺钉；2) Apply the O-ring evenly with vacuum grease, put it into the sealing seat of the MX23 plug socket, put it into the MX23-12 vacuum sealing socket, then connect it to the base with screws, and tighten the screws; 第九步、配上端径向传感器组件：The ninth step, with the radial sensor assembly on the upper end: 1）、将上端径向传感器放入上端径向磁轴承组件上，用螺钉固定好；1) Put the upper radial sensor on the upper radial magnetic bearing assembly and fix it with screws; 2）、将O型圈涂抹均匀真空脂，放入MX15插头座密封座内，将其套入MX15-8真空密封插座，后用螺钉连接到底座上，拧紧螺钉；2) Apply the O-ring evenly with vacuum grease, put it into the sealing seat of the MX15 plug socket, put it into the MX15-8 vacuum sealing socket, connect it to the base with screws, and tighten the screws; 3）、穿热塑管在径向磁轴承定子座的引线上，焊线后，缩管放到焊接处进行热封，将线缆捋顺，用压线卡子进行固定；3) Put the thermoplastic tube on the lead wire of the stator seat of the radial magnetic bearing. After welding the wire, shrink the tube to the welding place for heat sealing, smooth the cable, and fix it with a crimping clip; 第十步、装配上端保护轴承座组件：The tenth step, assemble the upper end protection bearing seat assembly: 1）、起吊上端保护轴承座组件，将O型密封圈涂真空密封脂后套在轴承座组件上；1) Lift the upper end to protect the bearing seat assembly, coat the O-ring with vacuum sealing grease and then put it on the bearing seat assembly; 2）、将其缓慢放到电机定子外壳上，插头座对齐在定子外壳两个插头座的中间；2), slowly put it on the motor stator shell, the plug socket is aligned in the middle of the two socket sockets of the stator shell; 3）、安装旋变到转子端头，用螺钉紧固，接着将旋转变压器定子压紧盖安装到旋变上，并紧固；3) Install the resolver to the rotor end, fasten it with screws, and then install the resolver stator compression cover on the resolver and fasten it; 第十一步、调整保护间隙：The eleventh step, adjust the protection gap: 1）、转子下端与下端轴承座的间隙，测量A-B，理论差值0.15mm，记录A-B差值绝对值：A－B<0.15，需在下端保护轴承端盖的指定面去除0.15－（B－A）的量，当A-B>0.15，需选择厚度能满足A－B<0.15的下端保护轴承端盖进行更换，然后按照A－B<0.15的方法进行调整；1), the gap between the lower end of the rotor and the lower end bearing seat, measure A-B, the theoretical difference is 0.15mm, record the absolute value of the A-B difference: A-B<0.15, need to protect the designated surface of the bearing end cover at the lower end to remove 0.15-(B- The amount of A), when A-B>0.15, it is necessary to select the lower end protection bearing end cover with a thickness that can meet A-B<0.15 for replacement, and then adjust according to the method of A-B<0.15; 2）、调整下端轴向磁轴承组件与转子的间隙为1.3mm；2), adjust the gap between the lower axial magnetic bearing assembly and the rotor to 1.3mm; 3）、调整保护间隙的总值1.4mm；3), adjust the total value of the protection gap to 1.4mm; 4）、调整飞轮转子与下保护轴承轴承底部密封端盖间隙1mm；4) Adjust the clearance between the flywheel rotor and the bottom seal end cover of the lower protection bearing to 1mm; 第十二步、安装下端保护轴承座组件；The twelfth step, install the lower end protection bearing seat assembly; 第十三步、抽真空：要求30min内抽至10Pa以下，如不满足要求，使用检漏仪进行检漏，找出漏点，向质量部门汇报；The thirteenth step, vacuuming: it is required to be pumped to less than 10Pa within 30 minutes. If the requirements are not met, use a leak detector for leak detection, find the leak point, and report to the quality department; 第十四步、飞轮本体检查：The fourteenth step, flywheel body inspection: 1）、检查外观；1), check the appearance; 2）、静浮测试，USBCAN连接磁轴承控制箱和电脑，给磁轴承控制箱上电，打开磁轴承上位机，点击运行按钮，设置相关参数；2), static floating test, USBCAN is connected to the magnetic bearing control box and the computer, power on the magnetic bearing control box, turn on the magnetic bearing host computer, click the run button, and set the relevant parameters; 第十五步、组装控制柜：The fifteenth step, assemble the control cabinet: 飞轮装入控制柜，将飞轮安装方管孔与底座孔对齐，用螺钉紧固，连接真空泵管，并按接线设计图连接线路，安装风道挡板；Install the flywheel into the control cabinet, align the square pipe hole of the flywheel with the base hole, fasten it with screws, connect the vacuum pump pipe, connect the line according to the wiring design diagram, and install the air duct baffle; 第十六步、检测电性能参数：The sixteenth step, testing electrical performance parameters: 1）、水平度测试：利用水平仪测量飞轮安装的水平度；纵向水平倾斜不大于6°，横向水平倾斜不大于5°；1) Levelness test: use a level to measure the levelness of the flywheel installation; the vertical horizontal inclination is not more than 6°, and the horizontal horizontal inclination is not more than 5°; 2）、测试回路验证：2), test loop verification: A、确定地线连接；A. Determine the ground wire connection; B、确定一次交流回路相序正确，且无短路、开路情况，确定连接紧固；B. Make sure that the phase sequence of the primary AC circuit is correct, and there is no short circuit or open circuit, and make sure the connection is tight; C、确定二次交流回路相序正确，且无短路、开路情况，确定连接紧固；C. Make sure that the phase sequence of the secondary AC circuit is correct, and there is no short circuit or open circuit, and make sure the connection is tight; D、确定直流回路接线正确，无正负接反、短路、开路情况，确定连接紧固；D. Make sure that the DC circuit wiring is correct, there is no positive and negative connection, short circuit, open circuit, and make sure the connection is tight; E、确定通讯回路连线正确，且无短路、开路情况，确定连接紧固；E. Make sure that the communication loop is connected correctly, and there is no short circuit or open circuit, and make sure the connection is tight; 3）、通电验证：3) Power-on verification: A、逐级上电，闭合电源处380V断路器，用万用表和示波器测量输出电压是否正常；A. Power on step by step, close the 380V circuit breaker at the power source, and use a multimeter and an oscilloscope to measure whether the output voltage is normal; B、闭合二次交流开关，检查风机、UPS、开关电源等是否工作正常；B. Close the secondary AC switch to check whether the fan, UPS, switching power supply, etc. are working normally; C、检查上电后各个板卡是否工作正常；C. Check whether each board is working normally after power-on; D、启动上位机监控系统，检查通讯是否正常，数据传输是否正常；D. Start the upper computer monitoring system to check whether the communication is normal and whether the data transmission is normal; E、闭合变压器上级开关，检查变压器输出电压是否正常；E. Close the upper-level switch of the transformer to check whether the output voltage of the transformer is normal; F、闭合整流桥上级开关，检查直流输出是否正常；F. Close the upper-level switch of the rectifier bridge to check whether the DC output is normal; G、运行系统，观察飞轮、测试柜是否正常工作；G. Run the system and observe whether the flywheel and test cabinet work normally; 4）、飞轮充放电测试：4) Flywheel charge and discharge test: A、 USBCAN连接电机控制板和电脑，打开飞轮电机控制上位机，点击运行按钮，设置相关参数；A. Connect the motor control board and the computer via USBCAN, turn on the flywheel motor to control the upper computer, click the run button, and set the relevant parameters; B、点击启动运行，充电控制，等待转速到达额定转速；B. Click to start running, charge control, wait for the speed to reach the rated speed; 到达额定转速，切断市电开关，飞轮自动检测市电掉电，飞轮进行放电；When the rated speed is reached, cut off the mains switch, the flywheel will automatically detect the mains power failure, and the flywheel will discharge; 5）、飞轮额定转速反电动势测试：5), flywheel rated speed back EMF test: A、飞轮达到额定转速并持续稳定运行一段时间后，停止对飞轮充电；A. After the flywheel reaches the rated speed and continues to run stably for a period of time, stop charging the flywheel; B、用万用表测量飞轮的放电电压（AC），放电电压应不小于430V；B. Use a multimeter to measure the discharge voltage (AC) of the flywheel, and the discharge voltage should not be less than 430V; 6）、飞轮充电时间测试：6) Flywheel charging time test: A、飞轮持续稳定运行一段时间后；将充电功率调整为UPS充电模式，记录飞轮充电时间；A. After the flywheel runs stably for a period of time; adjust the charging power to UPS charging mode, and record the charging time of the flywheel; B、充电至额定转速，记录充电时间；B. Charge to the rated speed and record the charging time; 7）、飞轮额定功率持续放电时间测试：7) Continuous discharge time test of flywheel rated power: A、飞轮达到额定转速并持续稳定运行一段时间后，停止对飞轮充电；A. After the flywheel reaches the rated speed and continues to run stably for a period of time, stop charging the flywheel; B、将与飞轮输出端连接的可调负载功率调至额定功率，记录飞轮放电时间；B. Adjust the adjustable load power connected to the output end of the flywheel to the rated power, and record the discharge time of the flywheel; C、放电至放电限值转速，记录放电时间；C. Discharge to the discharge limit speed, and record the discharge time; 8）、飞轮充电切换时间测试：8), flywheel charging switching time test: 将示波器接飞轮输入端，将充电功率调至UPS充电模式，进行充电，记录飞轮充电切换时间；Connect the oscilloscope to the input of the flywheel, adjust the charging power to the UPS charging mode, perform charging, and record the switching time of the flywheel charging; 9）、飞轮额定功率放电切换时间测试：9), Flywheel rated power discharge switching time test: A、飞轮达到额定转速并持续稳定运行一段时间后；A. After the flywheel reaches the rated speed and continues to run stably for a period of time; B、将示波器接飞轮输出端，将负载功率调至额定功率，进行放电，记录飞轮放电切换时间；B. Connect the oscilloscope to the flywheel output, adjust the load power to the rated power, discharge, and record the flywheel discharge switching time; 10）、飞轮额定转速温度测试：10), flywheel rated speed temperature test: A、将飞轮转至额定转速，通过温度监测系统监测飞轮数据；A. Turn the flywheel to the rated speed, and monitor the flywheel data through the temperature monitoring system; B、记录飞轮持续运行72小时的磁轴承与电机的温度数据；B. Record the temperature data of the magnetic bearing and the motor of the flywheel running continuously for 72 hours; 11）、飞轮额定转速噪声及振动测试：11), flywheel rated speed noise and vibration test: A、飞轮额定转速下持续测试过程中，测试其噪声值，测试次数应不小于10次，噪声值应﹤80dB；A. During the continuous test process at the rated speed of the flywheel, test its noise value, the number of tests should not be less than 10 times, and the noise value should be <80dB; B、通过振动测试系统对飞轮震动数据进行监测并记录，振动幅值应≤0.9；B. Monitor and record the vibration data of the flywheel through the vibration test system, and the vibration amplitude should be less than or equal to 0.9; 12）、过载能力测试：12), overload capacity test: A、飞轮达到额定转速并持续稳定运行一段时间后；A. After the flywheel reaches the rated speed and continues to run stably for a period of time; B、用示波器和上位机软件记录功率数据，将负载功率调至110%额定功率放电，并持续10分钟，将负载功率调至120%额定功率放电，并持续1分钟；B. Use the oscilloscope and the host computer software to record the power data, adjust the load power to 110% of the rated power to discharge for 10 minutes, and adjust the load power to 120% of the rated power to discharge for 1 minute; 13）、不同温度下容量测试：13) Capacity test at different temperatures: A、在55℃、25℃、-15℃、-35℃的条件下对满功率，额定转速的飞轮各进行5次放电试验，均放电至放电限值转速；A. Under the conditions of 55°C, 25°C, -15°C, and -35°C, conduct 5 discharge tests on the flywheel with full power and rated speed, and discharge to the discharge limit speed; B、分别记录放电时间，计算飞轮容量；B. Record the discharge time separately and calculate the flywheel capacity; C、在55℃时容量大于90%，在25℃时容量等于100%，在-15℃时容量大于90%，在-35℃时容量大于80%；C. The capacity is greater than 90% at 55°C, the capacity is equal to 100% at 25°C, the capacity is greater than 90% at -15°C, and the capacity is greater than 80% at -35°C; 14）、连续运行试验：14), continuous running test: A、启动并调整测试系统在额定工况下；A. Start and adjust the test system under rated conditions; B、稳定后，记录功率、电压、电流、功率因数、频率、箱体温度及飞轮温度、环境温度、空气相对湿度、大气压力；B. After stabilization, record power, voltage, current, power factor, frequency, box temperature and flywheel temperature, ambient temperature, air relative humidity, and atmospheric pressure; C、每隔30分钟记录1次上述参数；C. Record the above parameters every 30 minutes; D、在规定的连续运行结束前的10min，进行过载10%运行10min；D. 10min before the end of the specified continuous operation, carry out overload 10% operation for 10min; E、观察试验过程中是否出现温度过高、漏气等不正常现象，记录结果；E. Observe whether there are abnormal phenomena such as excessive temperature and air leakage during the test, and record the results; 15）、控制及保护系统功能测试：15), control and protection system function test: 启动系统，通过测试上位机与系统RS485连接，检测通讯功能是否正常，调整压力、温度、电流等保护系统值，检测系统是否采取处理和应急措施；Start the system, check whether the communication function is normal by testing the connection between the host computer and the system RS485, adjust the pressure, temperature, current and other protection system values, and check whether the system has taken treatment and emergency measures; 第十七步、存档与入库：The seventeenth step, archiving and storage: 1）、测试合格后、对测试文件进行审核并存档；1) After passing the test, review and archive the test documents; 2）、对飞轮产品进行必要的清理、和机械紧固；2) Carry out necessary cleaning and mechanical tightening of flywheel products; 3）、防护、包装；3), protection, packaging; 4）、入成品库。4), into the finished product warehouse. 2.根据权利要求1所述的储能飞轮的安装方法，其特征是：所述第十一步中调整下端轴向磁轴承组件与转子的间隙为1.3mm时，先用百分表压表在旋变工装顶面，将下端保护轴承座组件安装到飞轮上，并紧固，观察此过程百分表的数值变化，并记录最终的变化值，当变化值 >0.45mm，需在下端保护轴承座的指定面去除变化值-0.45的量，当变化值 <0.45mm,需在下端保护轴承座的指定面去除0.45-变化值的量。2. The installation method of the energy storage flywheel according to claim 1, characterized in that: in the eleventh step, when the gap between the lower end axial magnetic bearing assembly and the rotor is adjusted to be 1.3mm, first use a dial gauge pressure gauge. On the top surface of the resolver, install the lower end protection bearing seat assembly on the flywheel, and tighten it, observe the numerical change of the dial indicator during this process, and record the final change value. When the change value is greater than 0.45mm, it needs to be protected at the lower end. The specified surface of the bearing housing should be removed by the amount of the change value of -0.45. When the change value is less than 0.45mm, the specified surface of the bearing housing should be protected at the lower end by the amount of 0.45-change value. 3.根据权利要求1所述的储能飞轮的安装方法，其特征是：所述第十一步中调整保护间隙的总值1.4mm时，安装下端保护轴承座组件到飞轮上，并紧固，将M32X1.5缩紧母紧固到转子上，用百分表压表在旋变工装顶面，用PSW型号电源通电上轴向磁轴承，设定电压电流参考值：55V，2.6A，启动电源，观察百分表的数值变化，并最终记录变化值，在锁紧母的贴合面去除变化值-1.4的量。3. The installation method of the energy storage flywheel according to claim 1 is characterized in that: in the eleventh step, when the total value of the protection gap is adjusted to 1.4mm, install the lower end protection bearing seat assembly on the flywheel, and fasten it. , fasten the M32X1.5 tightening mother to the rotor, use a dial gauge pressure gauge on the top surface of the resolver, and use the PSW type power supply to energize the axial magnetic bearing, set the reference value of voltage and current: 55V, 2.6A, Turn on the power, observe the value change of the dial indicator, and finally record the change value, and remove the change value of -1.4 from the fitting surface of the locking nut. 4.根据权利要求1所述的储能飞轮的安装方法，其特征是：所述第十一步中调整飞轮转子与下保护轴承轴承底部密封端盖间隙1mm时，当A-B < 0.15，需在下端保护轴承底部密封盖的指定面去除0.15-（B-A）的量，当A-B > 0.15，需在下端保护轴承底部密封盖的指定面去除0.15-（A-B）的量。4. the installation method of energy storage flywheel according to claim 1, is characterized in that: in the described eleventh step, when adjusting flywheel rotor and lower protection bearing bearing bottom seal end cover gap 1mm, when A-B＜0.15, need to be in the 0.15-(B-A) shall be removed from the designated surface of the sealing cover at the bottom of the lower end protection bearing. When A-B > 0.15, the designated surface of the sealing cover at the bottom of the lower end protection bearing shall be removed by an amount of 0.15-(A-B). 5.根据权利要求1所述的储能飞轮的安装方法，其特征是：所述第十四步中静浮测试时轴向悬浮测试为点击Z_P的“加1”，其绿色指示灯点亮，点击Z端的“加1”，其绿色指示灯点亮，轴向绿色悬浮指示线停留在0位置；径向悬浮测试为点击AB_P的“加1”，AB_P前绿色指示灯点亮，点击A端的“加1”，其绿色指示灯点亮，点击B端的“加1”，其绿色指示灯点亮，上下径向的悬浮指示点均稳定在圆中心位置。5. The installation method of energy storage flywheel according to claim 1, it is characterized in that: in the fourteenth step, during the static floating test, the axial suspension test is to click "plus 1" of Z_P, and its green indicator light is on , click "Add 1" at the Z end, the green indicator light is on, and the axial green suspension indicator line stays at the 0 position; the radial suspension test is to click "Add 1" of AB_P, the green indicator light before AB_P is on, click A "Add 1" on the B side, the green indicator lights up, click "Add 1" on the B side, the green indicator lights up, and the floating indicator points in the upper and lower radial directions are stable at the center of the circle.
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CN101573855A (en) * 2006-09-25 2009-11-04 詹姆斯·夸克 Energy storage device and method of use
CN103208880A (en) * 2013-03-18 2013-07-17 哈尔滨工程大学 Magnetic suspension flywheel energy storage device and fault diagnosis method thereof
EP2763292A1 (en) * 2013-01-31 2014-08-06 Skf Magnetic Mechatronics High speed flywheel on magnetic bearings
US20170163123A1 (en) * 2014-12-12 2017-06-08 William P. Fung Method and Apparatus to Drive a Rotor and Generate Electrical Power
CN109995065A (en) * 2019-04-04 2019-07-09 上海电力学院 Capacity configuration method of flywheel energy storage system for electric vehicle DC fast charging station
CN110488113A (en) * 2019-07-10 2019-11-22 平高集团有限公司 A kind of flywheel energy storage system experimental test platform
CN112072840A (en) * 2020-08-27 2020-12-11 南通大学 Flywheel integrated type 48V electromechanical coupling driving device for electric automobile and using method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101573855A (en) * 2006-09-25 2009-11-04 詹姆斯·夸克 Energy storage device and method of use
EP2763292A1 (en) * 2013-01-31 2014-08-06 Skf Magnetic Mechatronics High speed flywheel on magnetic bearings
CN103208880A (en) * 2013-03-18 2013-07-17 哈尔滨工程大学 Magnetic suspension flywheel energy storage device and fault diagnosis method thereof
US20170163123A1 (en) * 2014-12-12 2017-06-08 William P. Fung Method and Apparatus to Drive a Rotor and Generate Electrical Power
CN109995065A (en) * 2019-04-04 2019-07-09 上海电力学院 Capacity configuration method of flywheel energy storage system for electric vehicle DC fast charging station
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