CN112606876B - Urban rail train obstacle detection device - Google Patents
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- B61L23/00—Control, warning or like safety means along the route or between vehicles or trains
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Abstract
Description
技术领域technical field
本发明涉及城市轨道列车技术领域,具体涉及一种城市轨道列车障碍物检测装置。The invention relates to the technical field of urban rail trains, in particular to an obstacle detection device for urban rail trains.
背景技术Background technique
随着城市化进程加快,城市交通运输需求量不断增大,城市轨道交通在公共交通领域发挥着愈加重要的作用。随着城市轨道交通的发展,考虑到高效运营和安全需要,伴随运行线路上障碍物的危害极大,当遇到障碍物,轻则发生破坏性碰撞,重则引发脱轨等重大事故,因此,在轨障碍物检测研究成为必要。With the acceleration of urbanization, the demand for urban transportation continues to increase, and urban rail transit plays an increasingly important role in the field of public transportation. With the development of urban rail transit, taking into account the needs of efficient operation and safety, obstacles on the running line are extremely harmful. When obstacles are encountered, destructive collisions will occur at light, and major accidents such as derailment will be caused at worst. Therefore, On-orbit obstacle detection research becomes necessary.
目前,国内外有研究出非接触式检测装置,其作为障碍物检测的未来方向,但由于现有技术有限,可靠性不足等原因,还无法广泛应用,同时考虑到城市轨道交通运输特点,即列车行驶速度在0-100km/h范围内,非接触式检测方式的可靠性欠缺,考虑采用接触式检测装置更突出其可靠性,当遇到障碍物较轻时,检测装置可通过轻微碰撞将障碍物弹出行驶轨面,当遇到障碍物较重时,则可启动正常的触发机制,触发列车制动,避免事故发生或恶化。At present, non-contact detection devices have been developed at home and abroad as the future direction of obstacle detection. However, due to the limited existing technology and insufficient reliability, they cannot be widely used. At the same time, considering the characteristics of urban rail transit, that is, The train travel speed is in the range of 0-100km/h, and the reliability of the non-contact detection method is lacking. Considering the use of the contact detection device to highlight its reliability, when the obstacle is relatively light, the detection device can be detected by a slight collision. Obstacles pop out of the running track surface. When encountering heavy obstacles, the normal trigger mechanism can be activated to trigger train braking to avoid accidents or deterioration.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提出一种满足地铁列车安全行驶需要的应对障碍物碰撞和检测的装置,本装置采用接触式障碍物检测方式,通过轻碰撞清除小型障碍物,且不影响列车行驶,并通过重碰撞检测大型障碍物,有效触发列车制动,及时遏制事故发生或恶化。In view of the deficiencies of the prior art, the present invention proposes a device for dealing with and detecting obstacle collisions that meets the needs of safe running of subway trains. The device adopts a contact obstacle detection method to remove small obstacles through light collisions without affecting the train. Driving, and detect large obstacles through heavy collisions, effectively trigger train braking, and timely curb the occurrence or deterioration of accidents.
本发明所采用的技术方案是城市轨道列车障碍物检测装置,包括控制单元和障碍物检测设备单元,所述的控制单元安装于车厢内部,障碍物检测设备单元安装于车头或车尾的转向架前端;障碍物检测装置直接或间接与列车控制和管理系统TCMS及制动环线相连,用以指令信息传递或控制命令;所述的障碍物检测设备单元包含固定与高度调节机构,限位触发装置,缓冲吸振机构,检测横梁,电阻板,安全牵引绳索;障碍物检测设备单元与控制单元采用电缆连接,其电气连接接口分别位于限位触发装置和电阻板上,所述的检测横梁与轨面平行有间距设置。The technical solution adopted in the present invention is an obstacle detection device for urban rail trains, including a control unit and an obstacle detection equipment unit, the control unit is installed inside the carriage, and the obstacle detection equipment unit is installed on the bogie at the front or rear of the train The front end; the obstacle detection device is directly or indirectly connected with the train control and management system TCMS and the brake loop to transmit information or control commands; the obstacle detection equipment unit includes a fixed and height adjustment mechanism, a limit trigger device , buffer vibration absorption mechanism, detection beam, resistance plate, safety traction rope; the obstacle detection equipment unit and the control unit are connected by cables, and their electrical connection interfaces are located on the limit trigger device and the resistance plate respectively. The detection beam and the rail surface Parallel with spacing settings.
进一步地,所述的固定与高度调节机构包含两组,分别设置在检测横梁两侧的相对位置,固定与高度调节机构将转向架与障碍物检测设备单元机体连接,所述的固定与高度调节机构包含转向架安装接口板、障碍物检测单元安装板,二者采用螺栓螺母连接。Further, the fixation and height adjustment mechanism includes two groups, which are respectively arranged at the relative positions on both sides of the detection beam. The fixation and height adjustment mechanism connects the bogie with the body of the obstacle detection equipment unit. The fixation and height adjustment The mechanism includes a bogie installation interface board and an obstacle detection unit installation board, which are connected by bolts and nuts.
进一步地,所述的障碍物检测单元安装板上开有腰型孔,用于设备的上下标高调节,所述的转向架安装接口板和障碍物检测单元安装板其结构上采用楔形齿结构,用于竖直方向上的连接互锁。Further, a waist-shaped hole is opened on the installation plate of the obstacle detection unit, which is used for the upper and lower elevation adjustment of the equipment, and the structure of the bogie installation interface plate and the installation plate of the obstacle detection unit adopts a wedge-shaped tooth structure, For connection interlocking in vertical direction.
进一步地,所述的缓冲吸振机构包括1个非金属端头,2个直线轴承,2个长套筒,2个缓冲吸振弹簧,非金属端头与检测横梁采用螺栓螺母紧固连接,非金属端头上开孔端面平齐嵌装两个直线轴承并采用螺钉紧固,两个长套筒分别穿入直线轴承并凸出直线轴承的安装端面设定距离,长套筒外壁与直线轴承内壁为间隙配合,两个缓冲弹簧分别套在两个长套筒凸出轴壁上,一端轴向受直线轴承或非金属端头的端面限位,两组长螺栓分别穿过套筒,并串接穿连至安装板对应过孔中,过孔背面通过螺母锁紧,套筒一端轴向端面受安装板壁面的限位,另一端轴向端面受长螺栓帽端面或垫片限位,缓冲弹簧的另一端轴向受安装板壁面限位。Further, the buffer vibration absorption mechanism includes 1 non-metallic end, 2 linear bearings, 2 long sleeves, and 2 buffer vibration absorption springs. The end face of the opening hole on the end is flush with two linear bearings and fastened with screws. The two long sleeves respectively penetrate the linear bearing and protrude from the installation end face of the linear bearing to set a distance. The outer wall of the long sleeve and the inner wall of the linear bearing For clearance fit, the two buffer springs are respectively sleeved on the protruding shaft walls of the two long sleeves, one end is axially limited by the linear bearing or the end face of the non-metal end, and the two sets of long bolts pass through the sleeves respectively and are connected in series. It is connected to the corresponding via hole of the mounting plate, the back side of the via hole is locked by the nut, the axial end face of one end of the sleeve is limited by the wall surface of the mounting plate, and the axial end face of the other end is limited by the end face of the long bolt cap or the gasket, buffering The other end of the spring is axially limited by the wall of the mounting plate.
进一步地,所述的非金属端头为聚四氟乙烯材质。Further, the non-metal end head is made of polytetrafluoroethylene.
进一步地,所述的检测横梁采用截面尺寸为120*60*3的矩形铝型材折弯而成,其整体为对称折弯形状,中间部位前凸,中间采用曲线过度。Further, the detection beam is formed by bending a rectangular aluminum profile with a cross-sectional size of 120*60*3, and the whole is a symmetrical bending shape, the middle part is convex, and the middle is over-curved.
进一步地,限位触发装置包含3组冗余限位开关,所述的限位开关设置有限位杆,所述的限位触发装置固定在障碍物检测单元安装板上,限位杆探出装置盒,所述的限位杆与前端检测横梁后壁面保持有效触发的计算距离,当出现障碍物碰撞时,检测横梁受撞击力向后位移,压缩缓冲弹簧后碰触限位杆,触发障碍物检测保障机制,3组限位开关采用3取2表决机制,当有2组限位开关被同时触发后,则触发信号有效。Further, the limit trigger device includes 3 sets of redundant limit switches, the limit switches are provided with limit rods, the limit trigger device is fixed on the installation plate of the obstacle detection unit, and the limit rod protruding device Box, the limit rod and the front-end detection beam back wall maintain an effective trigger calculation distance, when an obstacle collides, the detection beam is displaced backward by the impact force, and the buffer spring is compressed and touches the limit rod to trigger the obstacle. Detection guarantee mechanism, 3 groups of limit switches adopt 3 out of 2 voting mechanism, when two groups of limit switches are triggered at the same time, the trigger signal is valid.
进一步地,所述的障碍物检测设备单元采用接触式碰撞检测。Further, the obstacle detection equipment unit adopts contact collision detection.
进一步地,还包括脱轨检测设备单元,所述的脱轨检测设备单元包括2个电阻板,所述的电阻板与控制单元通过电缆连接,所述的2个电阻板分别安装于检测横梁下部位置两端。Further, also include derailment detection equipment unit, described derailment detection equipment unit includes 2 resistance plates, described resistance plates and control unit are connected by cables, and described 2 resistance plates are respectively installed in the lower part of the detection beam. end.
本发明的有益效果是:本发明的列车障碍物检测装置能为轨道交通营运车辆带来运行安全保障,避免因碰撞引发重大事故,进而避免造成乘客人员伤亡和重大经济损失,能够保障市民交通安全,提升运营单位的经济效益。The beneficial effects of the present invention are as follows: the train obstacle detection device of the present invention can bring operational safety guarantee to rail transit operating vehicles, avoid major accidents caused by collisions, thereby avoid casualties of passengers and major economic losses, and can ensure the traffic safety of citizens , to improve the economic efficiency of the operating unit.
附图说明Description of drawings
图1为本发明城市轨道列车障碍物检测装置主控制器母板示意图。FIG. 1 is a schematic diagram of the main controller motherboard of the obstacle detection device for urban rail trains according to the present invention.
图2为本发明城市轨道列车障碍物检测装置脱轨检测设备单元结构图。FIG. 2 is a structural diagram of the derailment detection equipment unit of the obstacle detection device for urban rail trains according to the present invention.
图3为本发明城市轨道列车障碍物检测装置缓冲减震机构结构图。FIG. 3 is a structural diagram of the buffering and shock absorbing mechanism of the obstacle detection device for urban rail trains according to the present invention.
图4为图3的A-A方向视图。FIG. 4 is a view taken along the line A-A of FIG. 3 .
图5为本发明城市轨道列车障碍物检测装置限位触发装置结构图。FIG. 5 is a structural diagram of a limit triggering device of an obstacle detection device for an urban rail train according to the present invention.
图中标记:1-固定与高度调节机构,2-限位触发装置,3-缓冲吸振机构,4-检测横梁,5-电阻板,6-安全牵引绳索,7-非金属端头,8-直线轴承,9-长套筒,10-缓冲弹簧,11-长螺栓,12-限位开关,13-限位杆。Markings in the figure: 1-Fixing and height adjustment mechanism, 2-Limit trigger device, 3-Buffer vibration absorption mechanism, 4-Detection beam, 5-Resistance plate, 6-Safety traction rope, 7-Non-metal end, 8- Linear bearing, 9-long sleeve, 10-buffer spring, 11-long bolt, 12-limit switch, 13-limit rod.
具体实施方式Detailed ways
现结合附图1至附图5对发明做进一步的说明,本发明公开了一种城市轨道列车障碍物检测装置,该装置包含控制单元和障碍物检测设备单元,控制单元安装于车厢内部,障碍物检测设备单元安装于车头转向架前端;整车可采用双套系统,分别安装于车头和车尾对应位置;该障碍物检测装置直接或间接与列车控制和管理系统TCMS及制动环线相连,用以指令信息传递或控制命令;The invention will now be further described with reference to Figures 1 to 5. The present invention discloses an obstacle detection device for urban rail trains. The device includes a control unit and an obstacle detection equipment unit. The control unit is installed inside the carriage, and the obstacle The object detection equipment unit is installed at the front end of the front bogie; the whole vehicle can adopt two sets of systems, which are respectively installed at the corresponding positions of the front and rear of the vehicle; the obstacle detection device is directly or indirectly connected with the train control and management system TCMS and the brake loop. To instruct information transmission or control commands;
障碍物检测设备单元包含固定与高度调节机构1,限位触发装置2,缓冲吸振机构3,检测横梁4,电阻板5,安全牵引绳索6;障碍物检测设备单元与控制单元采用电缆连接,其电气连接接口分别位于限位触发装置2和电阻板5上。The obstacle detection equipment unit includes a fixed and height adjustment mechanism 1, a
本障碍物检测设备单元采用接触式碰撞检测。当列车行驶中遇到轻量型障碍物时,障碍物与检测横梁4碰撞接触,障碍物检测设备的检测横梁4和缓冲吸振机构3共同作用,缓冲障碍物碰撞力,同时将障碍物弹出行驶轨面,且不影响列车行驶,保证列车及检测设备安全。The obstacle detection equipment unit adopts contact collision detection. When the train encounters a lightweight obstacle, the obstacle collides with the detection beam 4, and the detection beam 4 of the obstacle detection device and the buffer vibration absorption mechanism 3 work together to buffer the collision force of the obstacle, and at the same time, the obstacle is ejected for driving. Rail surface, and does not affect the train running, to ensure the safety of the train and testing equipment.
当列车行驶中遇到大型障碍物时,障碍物检测设备的检测横梁4和缓冲吸振机构3无法全部吸收碰撞力,当缓冲吸振机构3内的缓冲弹簧10被压缩至设定行程后,检测横梁4壁面接触到限位触发装置2,产生电控触发信号,触发制动环线紧急制动,控制单元接收信号并上报列车TCMS系统,各控制单元做出对应制动控制,保障行车安全;When the train encounters a large obstacle, the detection beam 4 and the buffer vibration absorption mechanism 3 of the obstacle detection device cannot fully absorb the collision force. When the
本障碍物检测设备单元兼顾脱轨检测功能,主要检测组件为电阻板5,电阻板5与控制单元通过电缆连接,两个电阻板5分别安装于检测横梁4下部位置两端,检测横梁4与轨面平行并保持设定距离,当列车发生脱轨后,检测横梁4必然接触到轨面,同时接触到电阻板5,电阻板5与铁轨形成导通电流,主控单元检测到电流信号,辨识出车辆脱轨,并及时触发紧急制动和上报列车TCMS系统,避免列车发生更大事故;The obstacle detection equipment unit also takes into account the derailment detection function. The main detection component is a
控制单元包含电源模块一,电源模块二,传感器输入板,传感器处理板,DI干接点板,工作背板,结构机箱等,所述的控制单元包含功能有障碍物碰撞检测与处理功能,接触式脱轨检测,在轨检测,自诊断及故障保护,数据记录,MVB、DI、EB干接点,通信,冗余、PTU等基本功能。所述的MVB、DI、EB干接点与TCMS进行通信,传输指令、状态及故障数据。控制单元通过EB干接点串入整车制动环线,保证障碍物检测检测系统能够直接控制车辆紧急制动。The control unit includes power module 1,
主机电源模块采用双热备冗余架构,可实现电源冗余功能。当单电源故障时可自动切换备用电源,故障切换时不影响系统的正常工作。障碍物检测设备单元的固定与高度调节机构1包含两组,分别位于检测横梁4两侧的相对位置,其作为中间环节将转向架与障碍物检测设备单元机体进行有效连接,单组固定与高度调节机构1包含转向架安装接口板,障碍物检测单元安装板,二者采用螺栓螺母连接,安装板上开有腰型孔可实现设备的上下标高调节,接口板和安装板其结构上采用楔形齿结构,实现竖直方向上的连接互锁,保证转向架安装接口板与障碍物检测单元安装板的连接稳固,The mainframe power module adopts a dual hot-standby redundant architecture, which can realize the power supply redundancy function. When the single power supply fails, the backup power supply can be automatically switched, and the normal operation of the system will not be affected during the failover. The fixation and height adjustment mechanism 1 of the obstacle detection equipment unit includes two groups, which are respectively located at the relative positions on both sides of the detection beam 4. As an intermediate link, the bogie is effectively connected with the body of the obstacle detection equipment unit. Adjustment mechanism 1 includes a bogie mounting interface plate and an obstacle detection unit mounting plate. The two are connected by bolts and nuts. The mounting plate is provided with a waist-shaped hole to realize the upper and lower elevation adjustment of the equipment. The interface plate and the mounting plate are wedge-shaped in structure. The tooth structure realizes the connection and interlock in the vertical direction, and ensures the stable connection between the bogie installation interface board and the obstacle detection unit installation board.
障碍物检测设备单元的限位触发装置2包含3组冗余限位开关12,限位触发装置2固定在障碍物检测单元安装板上,限位杆13探出装置盒,限位开关12的限位杆13与前端检测横梁4后壁面保持有效触发的计算距离,当出现障碍物碰撞时,检测横梁4受撞击力向后位移,压缩缓冲弹簧10后碰触限位开关12的限位杆13,触发障碍物检测保障机制,3组限位开关12采用3取2表决机制,当有2组限位开关12被同时触发(NC信号断开,NO信号闭合)后,则触发信号有效。The
限位开关12为通用的已触发功能为基础的开关,如微动开关。The
障碍物检测单元安装板上设有限位开关12保护凸台,凸台为计算设定高度,在超限碰撞力情况下既能保证限位开关12的有效触发,同时能保护限位开关12不受检测横梁4的碰撞损伤;The installation board of the obstacle detection unit is provided with a
障碍物检测设备单元的缓冲吸振机构3包含两组,分别位于检测横梁4两侧的相对位置,其作为中间环节将安装板和检测横梁4进行有效连接,单组缓冲吸振机构3包括1个非金属端头7,2个直线轴承8,2个长套筒9,2个缓冲吸振弹簧,附属紧固螺栓螺母及垫片等,非金属端头7与检测横梁4采用螺栓螺母紧固连接,非金属端头7上开孔端面平齐嵌装两个直线轴承8并采用螺钉紧固,两个长套筒9分别穿入直线轴承8并凸出直线轴承8的安装端面设定距离,长套筒9外壁与直线轴承8内壁为间隙配合保留轴向自由度,满足直线轴承在长套筒9上有轴向滑动位移,两个缓冲弹簧10分别套在两个长套筒9凸出轴壁上,一端轴向受直线轴承8或非金属端头7的端面限位,两组长螺栓分别穿过套筒,并串接穿连至安装板对应过孔中,过孔背面通过螺母锁紧,套筒一端轴向端面受安装板壁面的限位,另一端轴向端面受长螺栓11帽端面或垫片限位,缓冲弹簧10的另一端轴向受安装板壁面限位,结构上满足检测横梁4携直线轴承8在套筒上轴向滑动,并压缩缓冲弹簧10,直线轴承8长度及缓冲弹簧10的参数由设计计算确定。缓冲吸振机构3通过非金属端头7的有效变形及弹簧压缩实现缓冲吸振功能,缓冲吸振能力由计算确定。The buffer vibration absorption mechanism 3 of the obstacle detection equipment unit includes two groups, which are located at the relative positions on both sides of the detection beam 4, which effectively connect the mounting plate and the detection beam 4 as an intermediate link.
障碍物检测设备单元的检测横梁4两端分别与两侧的非金属端头7螺栓紧固连接,检测横梁4采用截面尺寸为120*60*3的矩形铝型材折弯而成,其整体为对称折弯形状,中间部位前凸设定尺寸,中间采用曲线过度,结构形式满足碰撞吸振能力和碰撞力的传递。非金属端头7为聚四氟乙烯材质,具有足够的强度和塑性,与检测横梁4刚性连接,受到碰撞后二者共同变形作用,有效的达到碰撞力传递和变形吸振的平衡。The two ends of the detection beam 4 of the obstacle detection equipment unit are respectively connected with the non-metallic end heads 7 on both sides by bolts. Symmetrical bending shape, the middle part is convex to set the size, and the middle adopts excessive curve, and the structural form meets the collision vibration absorption capacity and the transmission of the collision force. The non-metal end 7 is made of polytetrafluoroethylene, has sufficient strength and plasticity, and is rigidly connected with the detection beam 4. After the collision, the two together deform together, effectively achieving a balance between collision force transmission and deformation vibration absorption.
障碍物检测设备单元的安全牵引绳索6作为列车和障碍物检车设备的二次保护机制,当障碍物检测设备因特殊因素导致掉落后,起到垂吊牵制作用,防止其设备掉落轨面造成更大事故。The safety traction rope 6 of the obstacle detection equipment unit is used as a secondary protection mechanism for the train and obstacle detection equipment. When the obstacle detection equipment falls due to special factors, it plays the role of hanging and restraining, preventing its equipment from falling off the rail. cause more accidents.
本障碍物检测设备单元集成脱轨检测功能,主要检测组件为电涡流传感器,电涡流传感器与控制单元通过电缆连接,两个电涡流传感器分别安装于检测横梁下部位置两端,检测横梁与轨面平行并保持设定距离,主控单元实时监测电涡流状态信号,当列车发生脱轨后,检测横梁下部的电涡流传感器必然接触到轨面,导致电涡流传感器涡流值发生变化,主控单元检测到有效变化信号,辨识出车辆出现脱轨,立即上报列车控制和管理系统TCMS系统和并触发紧急制动环线,施加紧急制动避免列车发生更大事故。The obstacle detection equipment unit integrates the derailment detection function. The main detection component is an eddy current sensor. The eddy current sensor is connected to the control unit by a cable. The two eddy current sensors are installed at both ends of the lower part of the detection beam. And keep the set distance, the main control unit monitors the eddy current status signal in real time. When the train derails, the eddy current sensor at the lower part of the detection beam will inevitably contact the rail surface, causing the eddy current value of the eddy current sensor to change. Change the signal, identify the derailment of the vehicle, immediately report to the TCMS system of the train control and management system and trigger the emergency braking loop, and apply emergency braking to avoid a larger train accident.
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