CN112606402A - Product manufacturing platform applying multi-parameter analysis - Google Patents
Product manufacturing platform applying multi-parameter analysis Download PDFInfo
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- CN112606402A CN112606402A CN202011207434.0A CN202011207434A CN112606402A CN 112606402 A CN112606402 A CN 112606402A CN 202011207434 A CN202011207434 A CN 202011207434A CN 112606402 A CN112606402 A CN 112606402A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 238000011527 multiparameter analysis Methods 0.000 title abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000007639 printing Methods 0.000 claims abstract description 31
- 239000011521 glass Substances 0.000 claims abstract description 16
- 238000010146 3D printing Methods 0.000 claims abstract description 9
- 210000001747 pupil Anatomy 0.000 claims description 45
- 238000001514 detection method Methods 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 20
- 230000000007 visual effect Effects 0.000 claims description 20
- 238000012545 processing Methods 0.000 claims description 18
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- 230000008569 process Effects 0.000 description 15
- 230000001815 facial effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
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- 210000003128 head Anatomy 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
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Abstract
The invention relates to a product manufacturing platform applying multi-parameter analysis, which comprises: the parameter input equipment is used for inputting and receiving the lens width, the spectacle frame shape and the spectacle leg shape of the customized spectacle frame input by a worker under the control of the worker; real-time printing mechanism, with parameter input device connects for horizontal width, interpupillary distance, lens width, picture frame shape and the mirror leg shape based on the customization mirror holder that acquires adopt three-dimensional printing mode to realize the real-time printing of customization mirror holder, the horizontal width of customization mirror holder does the distance on the right edge of left side mirror holder to right side mirror holder is followed at the left side of customization mirror holder under the wearing state. The product manufacturing platform applying multi-parameter analysis has compact design, convenience and practicability. Because can accomplish the real-time printing of customization mirror holder based on horizontal width, interpupillary distance, lens width, picture frame shape and the mirror leg shape of customization mirror holder to the manufacturing procedure of glasses product has effectively been simplified.
Description
Technical Field
The invention relates to the field of product manufacturing, in particular to a product manufacturing platform applying multi-parameter analysis.
Background
The product manufacturing process refers to the whole process from the input of raw materials to the output of finished products, and generally comprises a technological process, an inspection process, a transportation process, a waiting and stopping process and a natural process. The process is the most essential part of the production process. The mechanical manufacturing process can be divided into three stages of blank manufacturing, part processing and product assembly.
The product manufacturing enterprise puts the materials into production until the product is finished, and the process of selling the finished product is called the production and management process. In the process, labor data and labor objects are consumed; not only the materialized labor consumption but also the living labor consumption. The production and management process is actually a labor-consuming process, and mainly comprises a material supply process, a product manufacturing process and a product sale process. The contents of the supply process accounting of the product manufacturing enterprise mainly include the settlement of the payment of the purchased various materials, the payment of taxes, the collection of the purchasing expenses, the calculation of the material purchasing cost and the like.
At present, in the manufacturing process of the glasses product, personalized product customization operation cannot be executed based on facial features of people who buy glasses before, or simple product customization operation can be completed, but each facial feature of people who buy glasses before needs to be manually detected, so that the whole product manufacturing process is complicated and complicated.
Disclosure of Invention
In order to solve the technical problem that the manufacturing process of the glasses is not simplified enough, the invention provides a product manufacturing platform applying multi-parameter analysis, which can analyze the transverse width, the interpupillary distance, the lens width, the mirror frame shape and the mirror leg shape of the customized mirror bracket, and further complete the real-time printing of the customized mirror bracket by adopting a three-dimensional printing mode, thereby effectively simplifying the manufacturing process of the glasses product.
For this reason, the present invention needs to have at least the following important points:
(1) the method comprises the steps that a real-time printing mechanism is used for achieving real-time printing of a customized spectacle frame by adopting a three-dimensional printing mode based on the obtained transverse width, interpupillary distance, lens width, spectacle frame shape and spectacle leg shape of the customized spectacle frame, wherein the transverse width of the customized spectacle frame is the distance from the left edge of a left spectacle frame to the right edge of a right spectacle frame of the customized spectacle frame in a wearing state;
(2) and a targeted visual measurement mechanism is adopted to carry out field measurement on the transverse width and the interpupillary distance of the customized spectacle frame respectively, so that key data are provided for the subsequent product manufacturing of the customized spectacle frame.
According to an aspect of the present invention, there is provided a product manufacturing platform applying multi-parameter resolution, the platform comprising:
and the parameter input equipment is used for inputting and receiving the lens width, the frame shape and the glasses leg shape of the customized glasses frame input by the staff under the control of the staff.
More specifically, in the product manufacturing platform applying multi-parameter resolution, the platform further comprises:
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism.
More specifically, in the product manufacturing platform applying multi-parameter resolution, the platform further comprises:
the real-time printing mechanism is connected with the parameter input equipment and is used for realizing real-time printing of the customized spectacle frame by adopting a three-dimensional printing mode based on the acquired transverse width, interpupillary distance, lens width, spectacle frame shape and spectacle leg shape of the customized spectacle frame, and the transverse width of the customized spectacle frame is the distance from the left edge of the left spectacle frame to the right edge of the right spectacle frame of the customized spectacle frame in a wearing state;
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism;
a threshold processing device connected with the visual detection mechanism and used for executing white balance processing based on dynamic threshold on the received field detection image to obtain a corresponding white balance processing image;
a signal removal mechanism, connected to the threshold processing device, for performing artifact removal processing on the received white balance processed image to obtain a signal removed image;
a width detection device, connected to the signal removal mechanism, configured to identify a face object with the shallowest depth of field in the signal-removed image and acquire, as a first reference number, a number of pixels occupied by a horizontal pixel row occupying the largest number of pixels among a plurality of horizontal pixel rows occupied by the face object with the shallowest depth of field in the signal-removed image, and acquire, as a reference depth value, a depth value corresponding to the face object with the shallowest depth of field;
the width detection equipment is also connected with the real-time printing mechanism and used for analyzing the transverse width of the customized mirror bracket based on the first reference quantity and the reference depth of field value and sending the transverse width of the customized mirror bracket to the real-time printing mechanism;
the pupil distance identification mechanism is respectively connected with the real-time printing mechanism, the width detection device and the signal removal mechanism and is used for extracting a left pupil pattern and a right pupil pattern from the signal removal image based on a preset pupil gray value distribution range, analyzing the minimum number of pixels occupied by the shortest distance between centroids of the left pupil pattern and the right pupil pattern to serve as a second reference number, and analyzing the pupil distance of the customized spectacle frame based on the second reference number and the reference depth value;
wherein resolving a lateral width of the custom frame based on the first reference number and the reference depth of field value comprises: the larger the numerical value of the first reference quantity is, the wider the analyzed transverse width of the customized mirror bracket is, and the deeper the reference depth of field value is, the wider the analyzed transverse width of the customized mirror bracket is;
wherein resolving the interpupillary distance of the customized eyeglass frame based on the second reference number and the reference depth of field value comprises: the larger the numerical value of the second reference quantity is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed, and the deeper the reference depth-of-field value is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed.
According to another aspect of the present invention, there is also provided a product manufacturing method applying multi-parameter analysis, the method comprising using a product manufacturing platform applying multi-parameter analysis as described above for implementing real-time printing of a customized frame in a three-dimensional printing mode based on the acquired lateral width, interpupillary distance, lens width, frame shape, and temple shape of the customized frame.
The product manufacturing platform applying multi-parameter analysis has compact design, convenience and practicability. Because can accomplish the real-time printing of customization mirror holder based on horizontal width, interpupillary distance, lens width, picture frame shape and the mirror leg shape of customization mirror holder to the manufacturing procedure of glasses product has effectively been simplified.
Drawings
Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram illustrating a visual detection mechanism of a product manufacturing platform applying multi-parameter resolution according to an embodiment of the present invention.
Detailed Description
Embodiments of a product manufacturing platform to which multi-parameter resolution is applied according to the present invention will be described in detail below with reference to the accompanying drawings.
In machine vision systems, it is important to obtain a high quality processable image. The system is successful by firstly ensuring good image quality and obvious characteristics. A machine vision project fails, mostly due to poor image quality and insignificant features. To ensure a good image, a suitable light source must be selected.
The basic elements of light source type selection are as follows: contrast ratio: contrast is very important for machine vision. The most important task of illumination for machine vision applications is to create maximum contrast between the features that need to be viewed and the image features that need to be ignored, thereby facilitating feature differentiation. Contrast is defined as a sufficient amount of grayscale differentiation between a feature and its surrounding area. Good illumination should ensure that the features to be detected stand out from other backgrounds. Brightness: when selecting two light sources, the best choice is to select the brighter one. When the light source is not bright enough, there may be three undesirable situations that arise. First, the signal-to-noise ratio of the camera is insufficient; since the brightness of the light source is insufficient, the contrast of the image is inevitably insufficient, and the possibility of noise appearing on the image is increased therewith. Secondly, the brightness of the light source is not enough, and the aperture is inevitably enlarged, thereby reducing the depth of field. In addition, when the brightness of the light source is insufficient, the influence of random light such as natural light on the system is the largest.
At present, in the manufacturing process of the glasses product, personalized product customization operation cannot be executed based on facial features of people who buy glasses before, or simple product customization operation can be completed, but each facial feature of people who buy glasses before needs to be manually detected, so that the whole product manufacturing process is complicated and complicated.
In order to overcome the defects, the invention builds a product manufacturing platform applying multi-parameter analysis, and can effectively solve the corresponding technical problem.
The product manufacturing platform applying multi-parameter resolution shown according to the embodiment of the invention comprises:
and the parameter input equipment is used for inputting and receiving the lens width, the frame shape and the glasses leg shape of the customized glasses frame input by the staff under the control of the staff.
Next, the specific structure of the product manufacturing platform to which the multi-parameter analysis is applied according to the present invention will be further described.
The product manufacturing platform applying multi-parameter analysis may further include:
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism;
as shown in fig. 1, the visual detection mechanism includes a detection head 4, a housing 3, a fixing member 1, and a rotary mounting member 2, and the fixing member 1 is fixed at a mounting position by rotation of the rotary mounting member 2.
The product manufacturing platform applying multi-parameter analysis may further include:
the real-time printing mechanism is connected with the parameter input equipment and is used for realizing real-time printing of the customized spectacle frame by adopting a three-dimensional printing mode based on the acquired transverse width, interpupillary distance, lens width, spectacle frame shape and spectacle leg shape of the customized spectacle frame, and the transverse width of the customized spectacle frame is the distance from the left edge of the left spectacle frame to the right edge of the right spectacle frame of the customized spectacle frame in a wearing state;
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism;
a threshold processing device connected with the visual detection mechanism and used for executing white balance processing based on dynamic threshold on the received field detection image to obtain a corresponding white balance processing image;
a signal removal mechanism, connected to the threshold processing device, for performing artifact removal processing on the received white balance processed image to obtain a signal removed image;
a width detection device, connected to the signal removal mechanism, configured to identify a face object with the shallowest depth of field in the signal-removed image and acquire, as a first reference number, a number of pixels occupied by a horizontal pixel row occupying the largest number of pixels among a plurality of horizontal pixel rows occupied by the face object with the shallowest depth of field in the signal-removed image, and acquire, as a reference depth value, a depth value corresponding to the face object with the shallowest depth of field;
the width detection equipment is also connected with the real-time printing mechanism and used for analyzing the transverse width of the customized mirror bracket based on the first reference quantity and the reference depth of field value and sending the transverse width of the customized mirror bracket to the real-time printing mechanism;
the pupil distance identification mechanism is respectively connected with the real-time printing mechanism, the width detection device and the signal removal mechanism and is used for extracting a left pupil pattern and a right pupil pattern from the signal removal image based on a preset pupil gray value distribution range, analyzing the minimum number of pixels occupied by the shortest distance between centroids of the left pupil pattern and the right pupil pattern to serve as a second reference number, and analyzing the pupil distance of the customized spectacle frame based on the second reference number and the reference depth value;
wherein resolving a lateral width of the custom frame based on the first reference number and the reference depth of field value comprises: the larger the numerical value of the first reference quantity is, the wider the analyzed transverse width of the customized mirror bracket is, and the deeper the reference depth of field value is, the wider the analyzed transverse width of the customized mirror bracket is;
wherein resolving the interpupillary distance of the customized eyeglass frame based on the second reference number and the reference depth of field value comprises: the larger the numerical value of the second reference quantity is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed, and the deeper the reference depth-of-field value is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed.
In the product manufacturing platform applying multi-parameter analysis:
the pupil distance is discerned the mechanism with width check out test set all is encapsulated in portable terminal's shell just the pupil distance is discerned the mechanism and still is used for with the pupil distance of customization mirror holder sends to real-time printing mechanism.
In the product manufacturing platform applying multi-parameter analysis:
the parameter input device, the threshold processing device and the signal removal mechanism are all enclosed within a housing of the portable terminal.
In the product manufacturing platform applying multi-parameter analysis:
the visual detection mechanism is arranged on a front panel of the portable terminal, and the real-time printing mechanism and the parameter input device are both internally provided with Bluetooth communication units for establishing a Bluetooth communication link between the real-time printing mechanism and the parameter input device.
The product manufacturing platform applying multi-parameter analysis may further include:
parallel data bus, respectively with the signal removes the mechanism width check out test set with the interpupillary distance is discerned the mechanism and is connected, is used for the signal removes the mechanism width check out test set with the interpupillary distance is discerned the mechanism and is provided input data and output data respectively.
The product manufacturing platform applying multi-parameter analysis may further include:
and the voice control mechanism is respectively connected with the signal removing mechanism, the width detection equipment and the pupil distance identifying mechanism and is used for respectively providing respective voice control commands for the signal removing mechanism, the width detection equipment and the pupil distance identifying mechanism.
In the product manufacturing platform applying multi-parameter analysis:
a counter is arranged in the pupil distance identification mechanism and is used for calculating and outputting the operation times of the pupil distance identification mechanism in unit time;
when the calculated operation times of the counter of the pupil distance identification mechanism are more than or equal to a preset time threshold value, an overload operation command is sent out;
and when the calculated operation times of the counter of the pupil distance identification mechanism is less than the preset time threshold, a normal load operation command is sent out.
Meanwhile, in order to overcome the defects, the invention also builds a product manufacturing method applying multi-parameter analysis, and the method comprises the step of using the product manufacturing platform applying multi-parameter analysis to realize the real-time printing of the customized spectacle frame by adopting a three-dimensional printing mode based on the acquired transverse width, interpupillary distance, lens width, spectacle frame shape and spectacle leg shape of the customized spectacle frame.
In the product manufacturing platform to which the multi-parameter analysis is applied, the Bluetooth communication unit may include Bluetooth (Bluetooth): the wireless technology standard can realize short-distance data exchange (using UHF radio waves of ISM wave band of 2.4-2.485 GHz) between fixed equipment, mobile equipment and a building personal area network. Bluetooth was originally created by telecommunications grand ericsson in 1994, as an alternative to RS232 data lines. Bluetooth can be connected with a plurality of devices, and the problem of data synchronization is solved. Bluetooth is currently managed by the Bluetooth Special Interest Group (SIG for short). The bluetooth consortium has over 25,000 member companies worldwide, which are distributed in multiple areas of telecommunications, computers, networks, and consumer electronics.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A product manufacturing platform applying multi-parameter resolution, the platform comprising:
and the parameter input equipment is used for inputting and receiving the lens width, the frame shape and the glasses leg shape of the customized glasses frame input by the staff under the control of the staff.
2. The product manufacturing platform applying multi-parameter resolution of claim 1, wherein the platform further comprises:
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism.
3. The product manufacturing platform applying multi-parameter resolution of claim 2, wherein the platform further comprises:
the real-time printing mechanism is connected with the parameter input equipment and is used for realizing real-time printing of the customized spectacle frame by adopting a three-dimensional printing mode based on the acquired transverse width, interpupillary distance, lens width, spectacle frame shape and spectacle leg shape of the customized spectacle frame, and the transverse width of the customized spectacle frame is the distance from the left edge of the left spectacle frame to the right edge of the right spectacle frame of the customized spectacle frame in a wearing state;
the visual detection mechanism is arranged in front of the person to be matched and used for shooting the face of the person to be matched to obtain a field detection image, and an image sensing unit is arranged in the visual detection mechanism;
a threshold processing device connected with the visual detection mechanism and used for executing white balance processing based on dynamic threshold on the received field detection image to obtain a corresponding white balance processing image;
a signal removal mechanism, connected to the threshold processing device, for performing artifact removal processing on the received white balance processed image to obtain a signal removed image;
a width detection device, connected to the signal removal mechanism, configured to identify a face object with the shallowest depth of field in the signal-removed image and acquire, as a first reference number, a number of pixels occupied by a horizontal pixel row occupying the largest number of pixels among a plurality of horizontal pixel rows occupied by the face object with the shallowest depth of field in the signal-removed image, and acquire, as a reference depth value, a depth value corresponding to the face object with the shallowest depth of field;
the width detection equipment is also connected with the real-time printing mechanism and used for analyzing the transverse width of the customized mirror bracket based on the first reference quantity and the reference depth of field value and sending the transverse width of the customized mirror bracket to the real-time printing mechanism;
the pupil distance identification mechanism is respectively connected with the real-time printing mechanism, the width detection device and the signal removal mechanism and is used for extracting a left pupil pattern and a right pupil pattern from the signal removal image based on a preset pupil gray value distribution range, analyzing the minimum number of pixels occupied by the shortest distance between centroids of the left pupil pattern and the right pupil pattern to serve as a second reference number, and analyzing the pupil distance of the customized spectacle frame based on the second reference number and the reference depth value;
wherein resolving a lateral width of the custom frame based on the first reference number and the reference depth of field value comprises: the larger the numerical value of the first reference quantity is, the wider the analyzed transverse width of the customized mirror bracket is, and the deeper the reference depth of field value is, the wider the analyzed transverse width of the customized mirror bracket is;
wherein resolving the interpupillary distance of the customized eyeglass frame based on the second reference number and the reference depth of field value comprises: the larger the numerical value of the second reference quantity is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed, and the deeper the reference depth-of-field value is, the larger the numerical value of the pupil distance of the customized eyeglass frame is analyzed.
4. The product manufacturing platform applying multi-parameter resolution of claim 3, wherein:
the pupil distance is discerned the mechanism with width check out test set all is encapsulated in portable terminal's shell just the pupil distance is discerned the mechanism and still is used for with the pupil distance of customization mirror holder sends to real-time printing mechanism.
5. The product manufacturing platform applying multi-parameter resolution of claim 4, wherein:
the parameter input device, the threshold processing device and the signal removal mechanism are all enclosed within a housing of the portable terminal.
6. The product manufacturing platform applying multi-parameter resolution of claim 5, wherein:
the visual detection mechanism is arranged on a front panel of the portable terminal, and the real-time printing mechanism and the parameter input device are both internally provided with Bluetooth communication units for establishing a Bluetooth communication link between the real-time printing mechanism and the parameter input device.
7. The product manufacturing platform applying multi-parameter resolution of claim 6, wherein the platform further comprises:
parallel data bus, respectively with the signal removes the mechanism width check out test set with the interpupillary distance is discerned the mechanism and is connected, is used for the signal removes the mechanism width check out test set with the interpupillary distance is discerned the mechanism and is provided input data and output data respectively.
8. The product manufacturing platform applying multi-parameter resolution of claim 7, wherein the platform further comprises:
and the voice control mechanism is respectively connected with the signal removing mechanism, the width detection equipment and the pupil distance identifying mechanism and is used for respectively providing respective voice control commands for the signal removing mechanism, the width detection equipment and the pupil distance identifying mechanism.
9. The multi-parameter resolution product manufacturing platform of claim 8, wherein:
a counter is arranged in the pupil distance identification mechanism and is used for calculating and outputting the operation times of the pupil distance identification mechanism in unit time;
when the calculated operation times of the counter of the pupil distance identification mechanism are more than or equal to a preset time threshold value, an overload operation command is sent out;
and when the calculated operation times of the counter of the pupil distance identification mechanism is less than the preset time threshold, a normal load operation command is sent out.
10. A method of product manufacturing using multi-parameter parsing, the method comprising providing a product manufacturing platform using multi-parameter parsing as claimed in any one of claims 1-9 for enabling real-time printing of a custom frame in a three-dimensional printing mode based on the acquired lateral width, interpupillary distance, lens width, frame shape and temple shape of the custom frame.
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