CN112593329B - Three-color towel fabric and weaving method thereof - Google Patents

Abstract

The application belongs to the field of textile products, and particularly provides a three-color towel fabric and a weaving method thereof, wherein the method embodies the pattern elements through a special threading method, the ground warp colors are consistent to be light colors, the wool warp colors are three colors, the proportion of towel terry warp yarns to ground warp yarns is designed to be 3:2, the introduction mode is that 2 wool warps penetrate into the same reed dent with 1 ground warp, and the other wool warps penetrate into the same reed dent with one ground warp, and the cycle is performed in such a way that two color wool warps in the three color wool warps enter into one reed dent; or 1 hair passes through 1 ground and penetrates into 1 dent, then 1 hair passes through 1 ground and penetrates into 1 dent, and 1 hair passes through 1 dent alone to circulate, namely 3 color hair passes through different dents of the terry fabric respectively, and finally the formed product has the characteristics of fluffy and soft hand feeling, three-color decorative effect, unique style and the like.

Description

Three-color towel fabric and weaving method thereof

Technical Field

The application belongs to the field of textile products, and particularly relates to a three-color towel fabric and a weaving method thereof.

Background

Towel products are daily textiles with a large range. The market of the masses of people is enriched by the increasing development of new design towels, the weaving mode of the existing towel product determines that the appearance of the towel product serving as a terry fabric is single and lacks variation, in order to meet the visual effect of people, unique appearance effects are required to be displayed by skillfully combining color collocation and fabric organization, the existing mode generally adopts a printing and jacquard mode to finish the effect that 3 or more colors are achieved in two directions of warp and weft, but the printing process is complex, the cost is high, the color fastness is poor, and the existing market demand is difficult to meet. The three-color product of the conventional jacquard process has the defects of sparse pure-color pattern looped pile yarns, poor effect, large gaps among the looped pile yarns, rough pattern and the like.

It is therefore an urgent need in the art to provide a terry towel fabric that is less costly and meets the market needs.

Disclosure of Invention

Aiming at the problems in the prior art, the application provides a three-color towel fabric and a weaving method thereof, wherein the method reflects pattern elements through a special threading method, the colors of ground warps are consistent to be light colors, the colors of hair warps are three colors, the proportion of towel terry warps to ground warps is designed to be 3:2, the introduction mode is that two hair warps penetrate into the same reed dent with one ground warp, and the other hair warp penetrates into the same reed dent with one ground warp, and the cycle is performed in such a way that two color hair warps in the three color hair warps enter into one reed dent; or 1 hair passes through 1 ground and penetrates into 1 dent, then 1 hair passes through 1 ground and penetrates into 1 dent, and 1 hair passes through 1 dent alone to circulate, namely 3 color hair passes through different dents of the terry fabric respectively, and finally the formed product has the characteristics of fluffy and soft hand feeling, three-color decorative effect, unique style and the like.

The application adopts the following technical scheme:

a three-color towel fabric and a weaving method thereof, wherein the selected ground warp color is consistent to be light color system, the wool warp color is three colors, the ratio of towel terry warp yarn to ground warp yarn is designed to be 3:2,

the terry warp and the ground warp are introduced in such a way that 2 wool warps and 1 ground warp penetrate into the same reed dent, and then 1 wool warp and 1 ground warp penetrate into the same reed dent, and the loop is formed in such a way that two wool warps in three colors enter into one reed dent; or another introducing mode is that 1 hair penetrates into the same dent through 1 ground, then 1 hair penetrates into the same dent through 1 ground, and the other 1 hair penetrates into the other dent independently, namely, the three color hair warps of the fabric enter into one dent independently, and the cycle is performed.

The technical scheme is the greatest difference between the application and the prior art, and the proportion of the pile warp yarns to the ground warp yarns in the prior art is designed to be 2:2, so that the density of the pile warp yarns is lower under the condition of the same gram weight, and when the pile warp yarns adopt color yarns under the condition of low density, the color yarns are sparse, the visual effect is poor, the hand feeling is poor, and the balance between color and hand feeling is difficult to achieve; if the knitting density is directly increased, the gram weight of the towel is greatly increased, and the warp yarn and the terry warp yarn are increased at the same time, so that the hand feeling of the towel is poorer; based on the above problems, the inventor adopts the technical scheme that only one pile warp yarn is added under the premise of basically not increasing the unit gram weight, and three pile warps are set to be different colors, three different colors can be displayed on the same towel fabric through accurate control during fluffing, towel products with completely different styles can be obtained by controlling the positions of the pile warps with different colors, and the quantity of the pile warps is increased, so that the hand feeling of the final product is fluffy and soft, the water absorption is good, and the consumer experience is good.

Further, the density of the ground warp yarn of the towel is 30 pieces/2.54 cm less than or equal to b less than or equal to 37 pieces/2.54 cm, and compared with the prior art, the density of the terry warp yarn is increased by 1.5 times.

The towel fabric adopting the structure can meet the production requirement only by adopting a conventional weaving process, and the equipment and the process of the towel fabric do not need special improvement, thereby being suitable for technical innovation of various textile enterprises.

In summary, the method provided by the application embodies the pattern elements through a special threading method, the ground warp colors are consistent to be light colors, the wool warp colors are three colors, the proportion of the towel terry warp yarns to the ground warp yarns is designed to be 3:2, and the final product obtained through the conventional weaving process has the characteristics of fluffy and soft hand feeling, three colors, unique style and the like, fills the blank in the field, and has better market prospect.

Drawings

FIG. 1 is a schematic diagram showing the introduction modes of hair warp and ground warp in example 1;

fig. 2 is a schematic diagram of the introduction modes of the hair warp and the ground warp in example 2.

Detailed Description

The following examples are presented for the purpose of illustrating the principles of the present application and are subject to various changes and modifications without departing from the spirit and scope of the application as hereinafter claimed. The scope of the application is indicated by the appended claims and their equivalents, and the processes, apparatuses and related agents in the following examples are all commonly practiced in the art.

Example 1

A three-color towel fabric and a weaving method thereof, wherein the selected ground warp color is consistent to be light color system, the wool warp color is three colors, the ratio of towel terry warp yarn to ground warp yarn is designed to be 3:2,

the two hair warps and one ground warp penetrate into the same dent, the arrangement sequence is hair, hair and ground, and the other hair warp and one ground warp penetrate into the same dent, and the cycle is performed in such a way that two hair warps in three colors are led into one dent, as shown in figure 1;

the specific weaving process adopts a weaving process to produce the three-color terry fabric, and the steps comprise: spinning, spooling, cone yarn dyeing, sectional warping, weaving, overflow drainage treatment, finishing and warehousing;

wherein the yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 27.7tex multiplied by 2, the weft yarn is 36.4tex, the wool warp uses 20.8tex multiplied by 2 weak twist yarn, and the ratio of the looped warp yarn to the ground warp yarn is 3:2;

the reed number is 52#, the weft density is 168 yarns/dm, the single yarn twist is 73 twists/10 cm, and the ply twist is 28 twists/10 cm; the height of the loops is controlled to be 9.4cm/10 loops; the weaving was performed using a G6300 loom.

In the weaving process, the woven towel product is put into cloth by a vertical dyeing and finishing machine according to the bath ratio of 1:10, the white background anti-sticking agent is 0.2g/L, the DF-530 softening agent is 5g/L for 50 minutes, the cloth is discharged after being circularly treated, and the finished product is finished after being dried by a tension-free loose dryer.

Example 2

A three-color towel fabric and a weaving method thereof, wherein the selected ground warp color is consistent to be light color system, the wool warp color is three colors, the ratio of towel terry warp yarn to ground warp yarn is designed to be 3:2,

the leading-in mode is that one hair warp penetrates into the same dent with one ground warp, the other hair penetrates into the same dent through one ground warp, the other hair penetrates into the other dent independently, the arrangement sequence is the ground, the ground and the hair, and the cycle is performed in such a way that the three color hair warp of the fabric penetrates into three different dents respectively, and the specific is shown in figure 2;

the specific weaving process adopts a weaving process to produce the three-color terry fabric, and the steps comprise: spinning, spooling, cone yarn dyeing, sectional warping, weaving, overflow drainage treatment, finishing and warehousing;

the yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 27.7tex multiplied by 2, the weft yarn is 36.4tex, and the wool warp uses 20.8tex multiplied by 2 weak twist yarn;

the reed number is 80#, the weft density is designed to be 168 yarns/dm, the single yarn twist is 73 twists/10 cm, and the ply twist is 28 twists/10 cm; the height of the loops is controlled to be 9.4cm/10 loops; the specific weaving adopts a G6200 loom.

In the weaving process, the woven towel product is put into cloth by a vertical dyeing and finishing machine according to the bath ratio of 1:25, the white background anti-sticking agent is 0.2g/L, the DT-530 softening agent is 5g/L for 50 minutes, the cloth is discharged after being circularly treated, and the finished product is finished after being dried by a tension-free loose dryer.

Claims (1)

1. A three-color terry cloth, characterized in that: the selected ground warp color is consistent with a light color system, the hair warp color is three colors, the ratio of the towel terry warp to the ground warp is designed to be 3:2,

the pile warp and the ground warp are introduced in such a way that one pile warp and one ground warp penetrate into the same reed dent, one pile warp penetrates into the same reed dent, the other pile warp independently penetrates into the other reed dent, the arrangement sequence is pile ground, pile ground and pile, and the circulation is performed in such a way that the three-color pile warp of the fabric penetrates into three different reed dents respectively;

the specific weaving process adopts a weaving process to produce the three-color terry fabric, and the steps comprise: spinning, spooling, cone yarn dyeing, sectional warping, weaving, overflow drainage treatment, finishing and warehousing;

the yarn is selected from: the yarn material is 100% cotton, the ground warp yarn is 27.7tex multiplied by 2, the weft yarn is 36.4tex, and the wool warp uses 20.8tex multiplied by 2 weak twist yarn;

the reed number is 80#, the weft density is designed to be 168 yarns/dm, the single yarn twist is 73 twists/10 cm, and the ply twist is 28 twists/10 cm; the height of the loops is controlled to be 9.4cm/10 loops; the specific weaving adopts a G6200 loom;

in the weaving process, the woven towel product is put into cloth by a vertical dyeing and finishing machine according to the bath ratio of 1:25, the white background anti-sticking agent is 0.2g/L, the DT-530 softening agent is 5g/L for 50 minutes, the cloth is discharged after being circularly treated, and the finished product is finished after being dried by a tension-free loose dryer.