CN112592811A - Coffee fresh fruit treatment system and process - Google Patents
Coffee fresh fruit treatment system and process Download PDFInfo
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Abstract
The invention discloses a system and a process for treating fresh coffee fruits, wherein the system comprises a fresh coffee fruit fermentation tank, a double-screw fresh coffee fruit extruding and kneading device, a fresh coffee fruit peel centrifugal separation device, a fresh coffee fruit peel and pulp fermentation tank and a fermentation strain storage tank. According to the invention, the natural wild yeast strains on the grape peel are inoculated in the fresh coffee fruit, so that the natural fermentation of the epicarp and the pulp of the fresh coffee fruit is promoted to generate wine aroma, the natural fermentation flavor of the obtained coffee bean is increased, and meanwhile, the high-valued utilization of the epicarp and the pulp of the fresh coffee fruit is carried out; the symmetrical double-screw forward and backward extrusion screw blades carry out bidirectional extrusion and kneading to separate the epicarp and the pulp of the fresh coffee fruit from the coffee beans with pectin, thereby effectively reducing or completely avoiding mechanical damage in the coffee bean processing process and greatly improving the quality stability of the coffee beans; in the treatment process, the epicarp, the pulp and the pectin are not in contact with air and oxidized, so that the high-valued utilization rate is improved, no chemical substance is added, and the environmental pollution is greatly reduced.
Description
Technical Field
The invention belongs to the technical field of agricultural product processing, and particularly relates to a system and a process for treating fresh coffee fruits.
Background
Fresh coffee fruits are mature fruits of plants, normally one fresh coffee fruit contains two coffee beans (only one coffee bean in a few fresh coffee fruits), and the fresh coffee fruit is divided into epicarp, pulp, pectin, endocarp and coffee beans from outside to inside. The processing of the fresh coffee fruits at present comprises three types, namely washing processing, honey processing and natural sun-drying processing, wherein the washing processing is a fresh coffee fruit processing method invented by Dutch, the processing amount is large, the coffee flavor is clean, the fresh coffee fruits are widely processed, firstly, epicarp, pulp and coffee beans with pectin (the pectin is adhered to inner shells of the coffee beans) are separated by mechanical extrusion stripping, then the coffee beans with the pectin are put into water for anaerobic fermentation treatment to remove the pectin, and the coffee beans with the pectin removed are sun-dried or auxiliary heating dehydration to reach the dryness (the water content is 10-12%) suitable for storage; the honey treatment is an improved fresh coffee fruit treatment method in recent years, firstly, the epicarp and the pulp are separated from the coffee beans with pectin (the pectin is adhered to inner shells of the coffee beans) through mechanical extrusion stripping, and then the coffee beans with the pectin are directly dried by sun or dehydrated by auxiliary heating to reach the dryness (the water content is 10-12%) suitable for storage; natural solarization is a traditional method for processing fresh coffee fruits, and the fresh coffee fruits are directly solarized by the sun or dehydrated by auxiliary heating to reach the dryness (the water content is 10-12%) suitable for storage. The exocarp and the pulp of the fresh coffee fruit are difficult to recover in the water washing treatment and the honey treatment, the environmental pollution is great, the quantity of the fresh coffee fruit subjected to natural sun-drying treatment is small, the dehydration time is long, and the labor cost for the treatment is high.
The exocarp and the pulp of the fresh coffee fruit contain a large amount of nutrient components such as sugar, vitamins, anthocyanin and the like, the environment is polluted by air rapid oxidation and decay after the exocarp and the pulp are separated from coffee beans, and water pollution is caused by pectin adhered to the inner shells of the coffee beans through anaerobic degumming treatment. How to reasonably recycle the epicarp, pulp and pectin of the fresh coffee fruit has been paid more and more attention by coffee enthusiasts and coffee researchers.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention mainly aims to provide a fresh coffee fruit processing system.
The invention also aims to provide a process for treating the fresh coffee fruits by using the system.
The invention inoculates natural wild yeast strains on grape pericarp to the fresh coffee fruit to promote the natural fermentation of the epicarp and pulp of the fresh coffee fruit so as to generate wine aroma and increase the natural fermentation flavor of coffee beans, and simultaneously carries out high-value utilization of the epicarp and pulp of the fresh coffee fruit.
The method has simple treatment process flow, can efficiently recover the epicarp and pulp of the fresh coffee fruit, and has large treatment capacity, stable quality of the produced coffee beans and rich flavor.
The purpose of the invention is realized by the following technical scheme:
a fresh coffee fruit treatment system comprises a fresh coffee fruit fermentation tank, a double-screw fresh coffee fruit extruding and kneading device, a fresh coffee fruit peel centrifugal separation device, a fresh coffee fruit peel and pulp fermentation tank and a fermentation strain storage tank;
the fermentation tank of the fresh coffee fruits is connected with the double-screw extrusion kneading device of the fresh coffee fruits through a pipeline and a valve, the double-screw extrusion kneading device of the fresh coffee fruits is connected with the centrifugal separation device of the fresh coffee fruit peels through a pipeline and a rotary joint, the centrifugal separation device of the fresh coffee fruit peels is connected with the fermentation tank of the fresh coffee fruit peels and the pulp through a pipeline and a valve, the fermentation tank of the fresh coffee fruit peels and the pulp is connected with the storage tank of fermentation strains through a pipeline and a valve, and the storage tank of the fermentation strains is also connected with the fermentation tank of the fresh coffee fruits through a pipeline and a valve.
Preferably, the fresh coffee fruit fermentation tank comprises a fresh coffee fruit inlet, a fermentation strain inlet and a fermented fresh coffee fruit outlet; the double-screw coffee fresh fruit extruding and kneading device comprises a double-screw driving motor, a fermented coffee fresh fruit inlet, a double-screw forward extruding helical blade, a double-screw backward extruding helical blade and a mixed material outlet; the centrifugal separation device for the fresh coffee fruit peel comprises a rotary joint, a mixed material inlet, a rotary centrifugal separation barrel, a coffee bean guide plate with pectin, a rotary centrifugal separation barrel driving motor, a coffee bean outlet with pectin, and fresh coffee fruit peel, pulp and pectin outlets; the fresh coffee fruit peel and pulp fermentation tank comprises fresh coffee fruit peel, pulp and pectin inlets, a coffee peel outlet, a fermentation strain outlet and a fermentation strain inlet; the fermentation strain storage tank comprises a fermentation strain inlet, a fermentation strain outlet and a nutrient solution inlet.
Preferably, a strain delivery pump is also arranged between the fermentation strain storage tank and the fresh coffee fruit peel and pulp fermentation tank.
More preferably, the twin-screw fresh coffee fruit extruding and kneading device further comprises a variable-diameter extruding and kneading chamber, wherein gaps among the components of the twin-screw driving motor, the twin-screw forward extruding helical blade, the twin-screw backward extruding helical blade and the variable-diameter extruding and kneading chamber can be adjusted to meet the requirements of the processing quantity and quality of different fresh coffee fruits.
More preferably, the guide plate for the coffee beans with pectin in the fresh coffee fruit pericarp centrifugal separation device is arranged in the rotary centrifugal separation barrel, the wall of the rotary centrifugal separation barrel is provided with holes or gaps for centrifugally separating and flowing out the fresh coffee fruit pericarp, the pulp and the pectin, and the size of the holes or gaps is matched with the treatment quantity and quality of the fresh coffee fruits.
A coffee fresh fruit treatment process adopts the coffee fresh fruit treatment system for treatment, and comprises the following steps:
(1) adding grapes with natural wild yeast strains on fresh coffee fruits and pericarps into a fresh coffee fruit fermentation tank, adding sterilized clear water to expel air in the fresh coffee fruit fermentation tank when the loading amount of the fresh coffee fruits and the grapes reaches 90-93% of the volume in the tank, closing an inlet valve to perform anaerobic fermentation on the fresh coffee fruits and the grapes, promoting the fresh coffee fruits to ferment to generate wine aromatic substances by using saccharomycetes, opening the valve when the fermentation reaches the alcoholic strength set by the process, and enabling the mixed material of the fresh coffee fruits subjected to the anaerobic fermentation to enter a double-screw fresh coffee fruit extrusion kneading device;
(2) the method comprises the following steps that (1) after the mixed materials of the fresh coffee fruits subjected to anaerobic fermentation treatment are subjected to bidirectional extrusion kneading in a double-screw fresh coffee fruit extrusion kneading device, the mixed materials enter a fresh coffee fruit peel centrifugal separation device, under the centrifugal action of a rotary centrifugal separation barrel, the exocarp, pulp and crushed grape particles of the fresh coffee fruits are thrown out through holes or gaps in the barrel wall of the rotary centrifugal separation barrel and then enter a fresh coffee fruit peel and pulp fermentation tank through coffee fruit peel, pulp and pectin outlets, and coffee beans with pectin are discharged through a coffee bean outlet under the action of a coffee bean guide plate arranged in the rotary centrifugal separation barrel and then enter a dehydration process;
(3) fermenting the epicarp, pulp and crushed grape particles of the fresh coffee fruit in a fresh coffee fruit pericarp and pulp fermenting tank, pumping the fermented bacteria liquid obtained by fermentation into a fermentation strain storage tank for storage for next circulation fermentation, and discharging the fresh coffee fruit pericarp, pulp and crushed grape particles from a coffee pericarp outlet after fermentation.
Preferably, the grapes with the natural wild yeast strains on the fresh coffee fruits and the peels in the step (1) are mixed according to the mass ratio of 1000: 31-33 adding a coffee fresh fruit fermentation tank.
Preferably, after the air in the fresh coffee fruit fermentation tank is forced out by adding the sterilized clear water in the step (1), part of the water can be discharged, and the zymogen liquid in the zymogen storage tank is supplemented to the fresh coffee fruit fermentation tank, wherein the volume of the discharged water accounts for 30% of the total volume of the added water.
Preferably, the fermentation time for the fermentation in the step (1) to reach the alcoholic strength set by the process is 108-168 hours (4.5-7 days).
And (3) carrying out bidirectional extrusion kneading on the fresh coffee fruits by the mixed material of the fresh coffee fruits subjected to the anaerobic fermentation treatment in a double-screw fresh coffee fruit extrusion kneading device through symmetrical double-screw forward extrusion spiral blades (the double-screw blades have forward thrust and transversely alternate operation extrusion force, so that longitudinal and transverse acting forces are provided), so that the epicarp and pulp of the fresh coffee fruits are separated from the coffee beans with pectin, and the friction force between the coffee beans with the pectin and the epicarp of the fresh coffee fruits is increased under the reverse thrust action of the variable-diameter extrusion kneading chamber and the double-screw reverse extrusion spiral blades, so that the pectin on the surface of the coffee beans with the pectin is removed by friction, and meanwhile, the epicarp and pulp of the fresh coffee fruits are extruded, kneaded, torn and dispersed so as to facilitate centrifugal separation. After extrusion and kneading, the mixture containing the epicarp, the pulp, the coffee beans with pectin and the crushed grape granules enters a fresh coffee fruit pericarp centrifugal separation device through a mixed material outlet of a double-screw fresh coffee fruit extrusion and kneading device.
Preferably, the dehydration process in the step (2) is sun exposure or auxiliary heating dehydration.
Preferably, the fermentation treatment in step (3) can be assisted by adding zymophyte generated by one-time fermentation according to different fermentation process requirements to promote fermentation, so that the fresh coffee cherry peel and pulp are converted into products with different purposes.
Preferably, the fermentation treatment time in the step (3) is 48-60 hours.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the invention, natural wild yeast strains on grape peel are inoculated in the fresh coffee fruit, so that the natural fermentation of the epicarp and the pulp of the fresh coffee fruit is promoted to generate wine aromatic substances, and the wine aromatic substances are absorbed by coffee beans in the fermentation process to increase the natural fermentation flavor of the coffee beans; the epicarp and pulp of the fresh coffee fruit are separated from the coffee beans with pectin, and then the natural fermentation treatment is continued, and the zymophyte generated by the last fermentation is added to promote the fermentation process and effectively improve the utilization rate of the epicarp and pulp of the fresh coffee fruit.
2. The fresh coffee fruits subjected to anaerobic treatment flow into a double-screw fresh coffee fruit extruding and kneading device, the symmetrical double-screw extruding and spiral blades carry out bidirectional extrusion and kneading on the fresh coffee fruits, so that epicarp and pulp of the fresh coffee fruits are separated from coffee beans with pectin, the periphery of the fresh coffee fruits is uniformly stressed by bidirectional extrusion and kneading, and mechanical extrusion damage of the coffee beans cannot be caused in the separation process; the friction force between the coffee beans with pectin and the epicarp of the fresh coffee fruit is increased by the reverse thrust action of the variable-diameter extrusion kneading chamber and the double-screw reverse extrusion helical blades, so that the pectin on the surface of the coffee beans with pectin is removed by friction, and the epicarp of the fresh coffee fruit is extruded, kneaded, torn and dispersed to facilitate centrifugal separation and subsequent enzymatic decomposition treatment.
3. The pectin on the surface of the inner shell of the coffee bean is degraded or the adhesive force is reduced by inoculating natural wild yeast strains for anaerobic fermentation, and the pectin is uniformly removed in the friction process with the outer peel of the fresh coffee bean, so that the dehydration efficiency is greatly improved in the process of dehydrating the coffee bean by sun exposure or auxiliary heating, and the treatment amount of the fresh coffee fruit and the quality stability of the coffee bean are effectively improved; inoculating natural wild yeast to naturally degrade or convert nutrient components such as epicarp, pulp, pectin and the like of the fresh coffee fruit, wherein the epicarp, the pulp and the pectin are not in contact with air and oxidized in the treatment process, so that the high-valued utilization rate can be improved, no chemical substance is added, and the environmental pollution is greatly reduced.
Drawings
FIG. 1 is a schematic structural diagram of a system for processing fresh coffee fruits according to the present invention, wherein 1 is a fermentation tank for fresh coffee fruits; 101 is an inlet of a fresh coffee fruit; 102 is an outlet of the fermented coffee fresh fruit; 103 is an inlet of a fermentation strain; 2, a double-screw extruding and kneading device for the fresh coffee fruits; 201 is a double-screw driving motor; 202 is an inlet of fermented coffee fresh fruits; 203 is a double-screw forward extrusion helical blade; 204 is a double-screw backward extrusion helical blade; 205 is a mixed material outlet; 3 is a centrifugal separation device for the fresh coffee fruit peel; 301 is a rotary joint; 302 is a mixed material inlet; 303 is a coffee bean deflector with pectin; 304 is a rotating centrifugal separation barrel; 305 is a coffee bean outlet with pectin; 306 is the fresh coffee fruit peel, pulp and pectin outlet; 307, a driving motor for rotating the centrifugal separation barrel; 4 is a valve; 5 is a fermentation tank for the peel and pulp of the fresh coffee fruit; 501, importing fresh coffee fruit peel, pulp and pectin; 502 is the coffee cherry peel exit; 503 is a fermentation strain outlet; 504 is an inlet of a fermentation strain; 6 is a fermentation strain delivery pump; 7 is a fermentation strain storage tank; 701 is an inlet of a fermentation strain; 702 is a nutrient solution inlet; 703 is the outlet of the fermentation strain.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the embodiments of the present invention are not limited thereto.
Those who do not specify specific conditions in the examples of the present invention follow conventional conditions or conditions recommended by the manufacturer. The raw materials, reagents and the like which are not indicated for manufacturers are all conventional products which can be obtained by commercial purchase.
The water washing treatment mentioned in the embodiment of the invention is to separate the epicarp and pulp of the fresh coffee fruit from the coffee bean with pectin (the pectin is adhered to the inner shell of the coffee bean) by mechanical extrusion stripping, then to put the coffee bean with pectin into water for anaerobic fermentation treatment to remove the pectin, the coffee bean with the pectin removed is dehydrated by sun exposure or auxiliary heating to reach the dryness (the water content is 10-12%) suitable for storage, the honey treatment is to separate the epicarp and pulp of the fresh coffee fruit from the coffee bean with the pectin (the pectin is adhered to the inner shell of the coffee bean) by mechanical extrusion stripping, and then to directly sun exposure or auxiliary heating to dehydrate the coffee bean with the pectin to reach the dryness (10-12%) suitable for storage.
The invention relates to a fresh coffee fruit treatment system which comprises a fresh coffee fruit fermentation tank (1), a double-screw fresh coffee fruit extruding and kneading device (2), a fresh coffee fruit peel centrifugal separation device (3), a fresh coffee fruit peel and pulp fermentation tank (5) and a fermentation strain storage tank (7).
The fresh coffee fruit fermentation tank (1) is connected with the double-screw fresh coffee fruit extruding and kneading device (2) through a pipeline and a valve, the double-screw fresh coffee fruit extruding and kneading device (2) is connected with the fresh coffee fruit peel centrifugal separation device (3) through a pipeline and a rotary joint (301), the fresh coffee fruit peel centrifugal separation device (3) is connected with the fresh coffee fruit peel and the pulp fermentation tank (5) through a pipeline and a valve, the fresh coffee fruit peel and the pulp fermentation tank (5) are connected with the fermentation strain storage tank (7) through a pipeline and a valve, and the fermentation strain storage tank (7) is further connected with the fresh coffee fruit fermentation tank (1) through a pipeline and a valve.
The fresh coffee fruit fermentation tank (1) comprises a fresh coffee fruit inlet (101), a fermentation strain inlet (103) and a fermented fresh coffee fruit outlet (102); the double-screw coffee fresh fruit extruding and kneading device (2) comprises a double-screw driving motor (201), a fermented coffee fresh fruit inlet (202), a double-screw forward extruding spiral blade (203), a double-screw backward extruding spiral blade (204) and a mixed material outlet (205); the fresh coffee fruit peel centrifugal separation device (3) comprises a rotary joint (301), a mixed material inlet (302), a coffee bean guide plate (303) with pectin, a rotary centrifugal separation barrel (304), a rotary centrifugal separation barrel driving motor (307), a coffee bean outlet (305) with pectin and a fresh coffee fruit peel, pulp and pectin outlet (306); the fresh coffee fruit peel and pulp fermentation tank (5) comprises a fresh coffee fruit peel, pulp and pectin inlet (501), a coffee peel outlet (502), a fermentation strain outlet (503) and a fermentation strain inlet (504); the fermentation strain storage tank (7) comprises a fermentation strain inlet (701), a fermentation strain outlet (703) and a nutrient solution inlet (702). And a strain delivery pump (6) is also arranged between the fermentation strain storage tank (7) and the fresh coffee fruit peel and pulp fermentation tank (5).
The double-screw fresh coffee fruit extruding and kneading device (2) further comprises a variable-diameter extruding and kneading chamber, wherein gaps among components of the double-screw driving motor (201), the double-screw forward extruding helical blade (203), the double-screw backward extruding helical blade (204) and the variable-diameter extruding and kneading chamber can be adjusted to meet the requirements of the processing quantity and quality of different fresh coffee fruits.
The coffee bean guide plate (303) with pectin in the fresh coffee fruit peel centrifugal separation device (3) is arranged in the rotary centrifugal separation barrel (304), the wall of the rotary centrifugal separation barrel (304) is provided with holes or gaps for centrifugally separating and flowing out the fresh coffee fruit epicarp, pulp and pectin, and the size of the holes or gaps is matched with the treatment quantity and quality of the fresh coffee fruits.
Example one
In a Miscant Zhenba coffee primary processing plant in Menglian county of Yunnan province, 1000 kilograms (divided into 4 batches and added from a coffee fresh fruit inlet (101)) of coffee fresh fruits and 33 kilograms of grapes (divided into 3 batches and added from the coffee fresh fruit inlet (101)) with natural wild yeast strains on peels are alternately poured into a coffee fresh fruit fermentation tank (1) in batches, the loading amount of the coffee fresh fruits and the grapes reaches 93 percent of the volume in the tank, sterilized clear water is added into the coffee fresh fruit inlet (101) with water overflow to expel the air in the tank, then a valve is closed, the coffee fresh fruits and the grapes enter an anaerobic fermentation process, saccharomycetes promote the coffee fresh fruits to ferment to generate wine aromatic substances, a sample is taken after 72 hours of fermentation to obtain a light fermented wine aroma (without unpleasant odor), a sample is taken after 36 hours of fermentation to obtain an obvious fermented wine aroma (without unpleasant odor), after the fermentation is continued for 36 hours, a sample is taken and the obvious smell of the fermented wine (no unpleasant smell) is smelled, the concentration of the smell of the fermented wine is increased but slowly increased, the fermentation meets the process setting requirement, and a valve is opened to ensure that the fermented coffee fresh fruit mixture subjected to anaerobic fermentation flows into a double-screw coffee fresh fruit extruding and kneading device (2) from a coffee fresh fruit outlet (102).
After being fermented, a fresh coffee fruit mixture subjected to anaerobic fermentation treatment flows into a double-screw fresh coffee fruit extruding and kneading device (2) from a fresh coffee fruit inlet (202), and under the driving of a double-screw driving motor (201), the fresh coffee fruit is subjected to bidirectional extruding and kneading by symmetrical double-screw forward extruding spiral blades (203), so that epicarp and pulp of the fresh coffee fruit are separated from coffee beans with pectin, and the friction force between the coffee beans with pectin and the epicarp of the fresh coffee fruit is increased under the reverse thrust action of a variable-diameter extruding and kneading chamber and the double-screw reverse extruding spiral blades (204), so that the removal of the pectin on the surface of the coffee beans with pectin is promoted, and meanwhile, the epicarp of the fresh coffee fruit is extruded, kneaded, torn and dispersed to facilitate centrifugal separation. After extrusion and kneading, the mixture containing the epicarp, the pulp, the coffee beans with pectin and the crushed grape granules enters a fresh coffee fruit pericarp centrifugal separation device (3) through a mixed material outlet (205) of a double-screw fresh coffee fruit extrusion and kneading device (2).
The mixture containing the exocarp, the pulp, the coffee beans with pectin and the crushed grape particles enters a centrifugal separation device (3) of the exocarp and the pulp of the fresh coffee fruit through a mixed material inlet (302), the mixed material is centrifugally separated through a rotating centrifugal separation barrel (304) with adjustable speed, the exocarp and the pulp of the fresh coffee fruit and the crushed grape particles are thrown out through holes or gaps on the barrel wall of the rotating centrifugal separation barrel (304) under the action of centrifugal force, and then flow into a fermentation tank (5) of the pericarp and the pulp of the fresh coffee fruit through a coffee pericarp, pulp and pectin outlet (306) of the fresh coffee fruit centrifugal separation device (3); the coffee beans with pectin are discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304) and then enter a dehydration procedure.
The exocarp and the pulp of the fresh coffee fruit and crushed grape particles flow into a fresh coffee fruit pericarp and pulp fermentation tank (5) and then are continuously fermented, samples are taken after 24 hours of fermentation to smell the fragrance of the fermented wine (no unpleasant smell), samples are taken after 36 hours of fermentation to smell the fragrance of the fermented wine (no unpleasant smell), the fermented bacteria liquid containing high-density zymophyte after the fermentation is finished is pumped into a fermentation strain storage tank (7) for the next circulation fermentation, and the fresh coffee fruit pericarp and the pulp mixture are mixed with feed (forage) at the green part of a cattle farm according to the mass ratio of 1:5 and then fed to cattle.
The coffee beans with pectin are irradiated by the sun after being discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304)The moisture content of the coffee beans is reduced to 10-12% by natural dehydration (suitable for long-term storage), the dehydration rate of the coffee beans with shells is improved by 13% compared with that of the coffee beans with shells which are processed by water washing of fresh coffee fruits of the same grade, the dehydration rate of the coffee beans with shells is improved by 21% compared with that of the coffee beans with shells which are processed by honey, and the coffee beans obtained by processing have obvious aroma (no unpleasant smell).
Example two
In a Miscanthus town coffee primary processing plant in Menglian county of Yunnan province, 1600 kilograms (divided into 4 batches and added from a coffee fresh fruit inlet (101)) of coffee fresh fruits and 53 kilograms of grapes (divided into 3 batches and added from the coffee fresh fruit inlet (101)) with natural wild yeast strains on peels are alternately poured into a coffee fresh fruit fermentation tank (1) in batches, the filling amount of the coffee fresh fruits and the grapes reaches 91 percent of the volume in the tank, sterilized clear water is added into the filling coffee fresh fruit inlet (101) to overflow water, a valve is closed after the air in the tank is forced out, 30 percent of water in the tank is discharged, fermentation liquid containing high-density fermentation bacteria is added into the tank from a fermentation strain inlet (103) to supplement the liquid in the tank to squeeze out the air, the coffee fresh fruits and the grapes enter an anaerobic fermentation process, yeast promotes the coffee fresh fruits to ferment to generate aromatic substances, and a sample is taken after 36 hours of fermentation liquor to smell (without unpleasant smell), and sampling and smelling obvious fermented wine aroma (no unpleasant smell) after fermenting for 36 hours, sampling and smelling obvious fermented wine aroma (no unpleasant smell) after continuing fermenting for 36 hours, increasing the concentration of the fermented wine aroma slowly, fermenting to meet the set requirement of the process, opening a valve, and allowing the fermented coffee fresh fruit mixture subjected to anaerobic fermentation treatment to flow into a twin-screw coffee fresh fruit extruding and kneading device (2) through a coffee fresh fruit outlet (102).
After being fermented, a fresh coffee fruit mixture subjected to anaerobic fermentation treatment flows into a double-screw fresh coffee fruit extruding and kneading device (2) from a fresh coffee fruit inlet (202), and under the driving of a double-screw driving motor (201), the fresh coffee fruit is subjected to bidirectional extruding and kneading by symmetrical double-screw forward extruding spiral blades (203), so that epicarp and pulp of the fresh coffee fruit are separated from coffee beans with pectin, and the friction force between the coffee beans with pectin and the epicarp of the fresh coffee fruit is increased under the reverse thrust action of a variable-diameter extruding and kneading chamber and the double-screw reverse extruding spiral blades (204), so that the removal of the pectin on the surface of the coffee beans with pectin is promoted, and meanwhile, the epicarp of the fresh coffee fruit is extruded, kneaded, torn and dispersed to facilitate centrifugal separation. After extrusion and kneading, the mixture containing the epicarp, the pulp, the coffee beans with pectin and the crushed grape granules enters a fresh coffee fruit pericarp centrifugal separation device (3) through a mixed material outlet (205) of a double-screw fresh coffee fruit extrusion and kneading device (2).
The mixture containing the exocarp, the pulp, the coffee beans with pectin and the crushed grape particles enters a centrifugal separation device (3) of the exocarp and the pulp of the fresh coffee fruit through a mixed material inlet (302), the mixed material is centrifugally separated through a rotating centrifugal separation barrel (304) with adjustable speed, the exocarp and the pulp of the fresh coffee fruit and the crushed grape particles are thrown out through holes or gaps on the barrel wall of the rotating centrifugal separation barrel (304) under the action of centrifugal force, and then flow into a fermentation tank (5) of the pericarp and the pulp of the fresh coffee fruit through a coffee pericarp, pulp and pectin outlet (306) of the fresh coffee fruit centrifugal separation device (3); the coffee beans with pectin are discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304) and then enter a dehydration procedure.
The epicarp, pulp and crushed grape granules of the fresh coffee fruit flow into a fermentation tank (5) of the epicarp and the pulp of the fresh coffee fruit, fermentation treatment is continued, samples are taken after 24 hours of continuous fermentation to smell the fragrance of the fermented wine (without unpleasant smell), and the samples are taken after the fermentation is finished to smell the fragrance of the fermented wine (without unpleasant smell)Pumping the fermentation liquor containing the high-density zymophyte into a fermentation strain storage tank (7) for the next circular fermentation; the obtained mixture of fresh coffee fruit peel and pulp has stable quality, strong fragrance of fermented wine (no unpleasant odor), and reduced water content by auxiliary heating and oven drying(suitable for long-term storage), and grinding into fine powder for preparing edible fiber.
The coffee beans with pectin are irradiated by the sun after being discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304)Dewatering to reduce water content of coffee beanThe dehydration rate is improved by 16 percent compared with that of the fresh coffee beans with shells processed by water washing of the same grade, and is improved by 23 percent compared with that of the fresh coffee beans with shells processed by honey, and the fermented coffee beans obtained by processing have strong aroma and smell (no unpleasant smell).
EXAMPLE III
In a Miscanthus town coffee primary processing plant in Menglian county of Yunnan province, 2000 kilograms (divided into 4 batches and added from a coffee fresh fruit inlet (101)) of coffee fresh fruits and 67 kilograms of grapes (divided into 3 batches and added from the coffee fresh fruit inlet (101)) with natural wild yeast strains on peels are alternately poured into a coffee fresh fruit fermentation tank (1) in batches, the filling amount of the coffee fresh fruits and the grapes reaches 90 percent of the volume in the tank, sterilized clear water is added into the filling coffee fresh fruit inlet (101) to overflow water, a valve is closed after the air in the tank is forced out, 30 percent of water in the tank is discharged, fermentation liquid containing high-density zymophyte is added from a fermentation strain inlet (103) to be supplemented into the liquid full tank in the tank to be extruded out the air, the coffee fresh fruits and the grapes enter an anaerobic fermentation process, saccharomycetes promote the fermentation of the coffee fresh fruits to generate aromatic substances, and a sample is taken after 43 hours of fermentation liquor to smell (without unpleasant smell), and sampling and smelling obvious fermented wine aroma (no unpleasant smell) after fermenting for 39 hours, sampling and smelling obvious fermented wine aroma (no unpleasant smell) after continuing fermenting for 36 hours, increasing the fermented wine aroma but slowly increasing the fermented wine aroma, fermenting to meet the set requirement of the process, and opening a valve to enable the fermented coffee fresh fruit mixture to flow into a double-screw coffee fresh fruit extruding and kneading device (2) from a coffee fresh fruit outlet (102) after fermenting.
After being fermented, a fresh coffee fruit mixture subjected to anaerobic fermentation treatment flows into a double-screw fresh coffee fruit extruding and kneading device (2) from a fresh coffee fruit inlet (202), and under the driving of a double-screw driving motor (201), the fresh coffee fruit is subjected to bidirectional extruding and kneading by symmetrical double-screw forward extruding spiral blades (203), so that epicarp and pulp of the fresh coffee fruit are separated from coffee beans with pectin, and the friction force between the coffee beans with pectin and the epicarp of the fresh coffee fruit is increased under the reverse thrust action of a variable-diameter extruding and kneading chamber and the double-screw reverse extruding spiral blades (204), so that the removal of the pectin on the surface of the coffee beans with pectin is promoted, and meanwhile, the epicarp of the fresh coffee fruit is extruded, kneaded, torn and dispersed to facilitate centrifugal separation. After extrusion and kneading, the mixture containing the epicarp, the pulp, the coffee beans with pectin and the crushed grape granules enters a fresh coffee fruit pericarp centrifugal separation device (3) through a mixed material outlet (205) of a double-screw fresh coffee fruit extrusion and kneading device (2).
The mixture containing the exocarp, the pulp, the coffee beans with pectin and the crushed grape particles enters a centrifugal separation device (3) of the exocarp and the pulp of the fresh coffee fruit through a mixed material inlet (302), the mixed material is centrifugally separated through a rotating centrifugal separation barrel (304) with adjustable speed, the exocarp and the pulp of the fresh coffee fruit and the crushed grape particles are thrown out through holes or gaps on the barrel wall of the rotating centrifugal separation barrel (304) under the action of centrifugal force, and then flow into a fermentation tank (5) of the pericarp and the pulp of the fresh coffee fruit through a coffee pericarp, pulp and pectin outlet (306) of the fresh coffee fruit centrifugal separation device (3); the coffee beans with pectin are discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304) and then enter a dehydration procedure.
The exocarp and the pulp of the fresh coffee fruit and crushed grape particles flow into a fresh coffee fruit pericarp and pulp fermentation tank (5) and then are continuously fermented, samples are taken to smell the fragrance of the fermented wine (without unpleasant odor) after the fermentation is continued for 27 hours, samples are taken to smell the fragrance of the fermented wine (without unpleasant odor) after the fermentation is continued for 31 hours, and the fermented liquid containing high-density zymophyte is pumped into a fermentation strain storage tank (7) for the next circulation fermentation; the obtained mixture of fresh coffee fruit peel and pulp has stable quality, strong fragrance of fermented wine (no unpleasant odor), and reduced water content by auxiliary heating and oven drying(suitable for long-term storage), and then screening to remove powder for preparing flower and fruit tea (tea bag).
The coffee beans with pectin are irradiated by the sun after being discharged from a coffee bean outlet (305) with pectin under the action of a coffee bean guide plate (303) with pectin arranged in a rotary centrifugal separation barrel (304)Dewatering to reduce water content of coffee beanThe dehydration rate of the fresh coffee beans with shells after water washing treatment is improved by 17 percent compared with that of the fresh coffee fruits with shells after water washing treatment, the dehydration rate of the fresh coffee fruits with shells after honey treatment is improved by 22 percent compared with that of the fresh coffee fruits with shells after honey treatment, and the fermented coffee beans obtained by treatment have strong aroma and smell (have no unpleasant smell).
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
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