CN112588663A

CN112588663A - Ultrasonic cleaning device for bearing processing

Info

Publication number: CN112588663A
Application number: CN202011560953.5A
Authority: CN
Inventors: 虞丽祥
Original assignee: Lishui Yixiang Automation Co ltd
Current assignee: Lishui Yixiang Automation Co ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2021-04-02

Abstract

The invention relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning device for bearing processing, comprising a cleaning box, a support frame is welded on the lower surface of the cleaning box, and a drying oven is installed on the upper end of one outer surface of the cleaning box. Dry box, the upper surface of the cleaning box and the upper surface of the drying box are welded with a discharge support, the inner side of the discharge support is rotatably installed with a threaded rod, and the outer surface of the discharge support corresponds to the position of the threaded rod A first transmission motor is installed at the threaded rod, a sliding block is installed on the threaded rod, an electric telescopic rod is installed on the lower surface of the sliding block, an electromagnet is installed at the lower end of the electric telescopic rod, and the inside of the cleaning box is A net is installed at the lower end. The invention is provided with a drying structure and a cleaning liquid circulation structure. After the bearing is cleaned, the filtered impurities are flushed out by the pump in the reverse direction.

Description

Ultrasonic cleaning device for bearing processing

Technical Field

The invention relates to the technical field of ultrasonic cleaning, in particular to an ultrasonic cleaning device for bearing processing.

Background

The ultrasonic cleaning is to utilize the cavitation, acceleration and direct current action of ultrasonic waves in liquid to directly and indirectly act on liquid and dirt to disperse, emulsify and peel off a dirt layer so as to achieve the purpose of cleaning.

Chinese patent discloses a finished product bearing ultrasonic cleaning device, (No. CN 106423998A), however, the ultrasonic cleaning device of bearing processing in the current market generally does not dry the cleaned bearing, is not favorable to the recovery and storage of bearing, and the inside impurity is more after the operation of general device, influences abluent cleanliness factor, and in the general device bearing cleaning process, the bearing is static, leads to the contact surface of bearing and device not to wash, is not favorable to abluent cleanliness factor. Accordingly, one skilled in the art provides an ultrasonic cleaning apparatus for bearing machining to solve the problems set forth in the background art.

Disclosure of Invention

The present invention is directed to an ultrasonic cleaning apparatus for bearing machining, which solves the above problems of the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: an ultrasonic cleaning device for bearing processing comprises a cleaning box, wherein a support frame is welded on the lower surface of the cleaning box, a drying box is installed at the upper end of the outer surface of one side of the cleaning box, a discharging support is welded on the upper surface of the cleaning box and the upper surface of the drying box, a threaded rod is rotatably installed on the inner side of the discharging support, a first transmission motor is installed at the position, corresponding to the threaded rod, of the outer surface of the discharging support, a sliding block is rotatably installed on the threaded rod, an electric telescopic rod is installed on the lower surface of the sliding block, an electromagnet is installed at the lower end of the electric telescopic rod, an object placing net is installed at the lower end of the interior of the cleaning box, a cleaning brush is installed at the position above the object placing net inside the cleaning box, a stirring motor is installed at the position, corresponding to the cleaning, the lower surface of wasing the case link up and installs the downcomer, the water pump is installed to the lower extreme of downcomer, the rose box is installed to the one end of water pump, the one end of rose box link up the welding has the upper hose, the lower extreme of upper hose link up the welding has the drain pipe, the upper surface of stoving case link up the welding has the feeder hopper, the welding of stoving case other end hanging leads to has the discharge gate, the inside lower surface of wasing the case installs ultrasonic wave vibrator and heating rod, the lower surface of wasing the case installs the mouth of a river down, the inside lower surface of wasing the case installs the sprinkler bead, the front surface of wasing the case is provided.

As a further scheme of the invention: the sewer pipe, the water feeding pipe and the drain pipe are all provided with electromagnetic valves, and the filter box is internally provided with a filter layer and a filter disc.

As a still further scheme of the invention: the upper surface mounting of stoving case has the fan, the inside upper surface mounting of stoving case has shower nozzle and infrared stoving lamp, the upper surface mounting of stoving case has second drive motor, the inside rotation of stoving case installs the conveyer belt.

As a still further scheme of the invention: the water supply device is characterized in that the output end of the lower water opening is in through connection with the input end of the upper water pipe, the output end of the upper water pipe is in through connection with the input end of the water discharge pipe and the input end of the filter box, the output end of the filter box is in through connection with the input end of the water pump, the output end of the water pump is in through connection with the input end of the lower water pipe, and the output end of the lower water pipe is in through connection with.

As a still further scheme of the invention: the threaded rod is rotatably installed at the inner side position of the discharging support through a first transmission motor, the threaded rod and the first transmission motor are provided with two groups, and the two groups of threaded rods are correspondingly installed at the front end position and the rear end position of the inner side of the discharging support.

As a still further scheme of the invention: the cleaning brush is rotatably installed at the inner position of the cleaning box through a stirring motor, and the cleaning brush is a chemical fiber brush roller.

As a still further scheme of the invention: the output end electrode of the controller is connected with the input ends of the water pump, the ultrasonic vibrator, the heating rod, the first transmission motor, the electric telescopic rod, the electromagnet and the stirring motor, and the output end electrode of the controller is connected with the input end of the electrode component on the drying box.

As a still further scheme of the invention: the filter disc is a chemical fiber filter screen, and the filter layer is activated carbon filler.

As a still further scheme of the invention: the conveyer belt passes through second driving motor and rotates the inside position department of installing in the stoving case, the output of fan and the input through connection of wind-jet head.

Compared with the prior art, the invention has the beneficial effects that: the ultrasonic cleaning device for bearing processing is provided with the drying structure, the bearings after being cleaned are dried, the recovery and the storage of the bearings are facilitated, the cleaning solution circulating structure is arranged, the cleaning solution keeps clean in real time, the cleanliness is clean and tidy, impurities after the bearings are cleaned and filtered are reversely flushed out through the pump, the trouble of cleaning a filtering component is avoided, the cleaning efficiency is accelerated, the water liquid after circulation is sprayed back to the device through the water pump to stir the water liquid, the cleaning efficiency is improved, the stirring brush is arranged, pollutants on the bearings are brushed off through rotation, and the cleaning efficiency is further improved.

Drawings

FIG. 1 is a schematic structural diagram of an ultrasonic cleaning device for bearing machining;

FIG. 2 is a schematic view of a partial connection structure of a discharging bracket and a threaded rod in an ultrasonic cleaning device for bearing processing;

FIG. 3 is a partial schematic structural view of a cleaning tank of an ultrasonic cleaning apparatus for bearing machining;

FIG. 4 is a perspective view of a cleaning tank in an ultrasonic cleaning apparatus for bearing machining;

FIG. 5 is a partial perspective view of a cleaning tank in an ultrasonic cleaning apparatus for bearing machining;

fig. 6 is a perspective view of a drying box in an ultrasonic cleaning apparatus for bearing processing.

In the figure: 1. a cleaning tank; 2. a support frame; 3. a drying box; 4. a discharging support; 5. a threaded rod; 6. a first drive motor; 7. a slider; 8. an electric telescopic rod; 9. an electromagnet; 10. a window is penetrated; 11. a storage net; 12. cleaning the brush; 13. a stirring motor; 14. a water pump; 15. a filter box; 16. a sewer pipe; 17. a water feeding pipe; 18. a drain pipe; 19. a feed hopper; 20. a conveyor belt; 21. a discharge port; 22. a water outlet; 23. an ultrasonic vibrator; 24. a sprinkler head; 25. a heating rod; 26. an electromagnetic valve; 27. a filtering layer; 28. a filter disc; 29. a fan; 30. a blast head; 31. a second drive motor; 32. an infrared drying lamp; 33. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 6, in an embodiment of the present invention, an ultrasonic cleaning device for bearing processing includes a cleaning box 1, a support frame 2 is welded to a lower surface of the cleaning box 1, a drying box 3 is installed at an upper end of an outer surface of one side of the cleaning box 1, a discharging support 4 is welded to both an upper surface of the cleaning box 1 and an upper surface of the drying box 3, a threaded rod 5 is rotatably installed inside the discharging support 4, a first driving motor 6 is installed at a position of the outer surface of the discharging support 4 corresponding to the threaded rod 5, a sliding block 7 is rotatably installed on the threaded rod 5, an electric telescopic rod 8 is installed at a lower surface of the sliding block 7, an electromagnet 9 is installed at a lower end of the electric telescopic rod 8, an article-placing net 11 is installed at a lower end inside the cleaning box 1, a cleaning brush 12 is installed at a position above the article-placing net 11 inside the cleaning box, the lower surface of the cleaning box 1 is provided with a controller 33, the lower surface of the cleaning box 1 is provided with a sewer pipe 16 in a penetrating way, the lower end of the sewer pipe 16 is provided with a water pump 14, one end of the water pump 14 is provided with a filter box 15, one end of the filter box 15 is welded with a water feeding pipe 17 in a penetrating way, the lower end of the water feeding pipe 17 is welded with a drain pipe 18 in a penetrating way, the upper surface of the drying box 3 is welded with a feed hopper 19 in a penetrating way, the other end of the drying box 3 is welded with a discharge port 21 in a hanging way, the lower surface of the interior of the cleaning box 1 is provided with an ultrasonic vibrator 23 and a heating rod 25, the lower surface of the cleaning box 1 is provided with a water drainage port 22, the lower surface of the interior of the cleaning box 1 is provided with a water spraying head 24, the front surface of the cleaning box 1 is provided with a through window 10, the output end of a water pump 14 is communicated with the input end of a sewer pipe 16, the output end of the sewer pipe 16 is communicated with the input end of a water spraying head 24, a threaded rod 5 is rotatably arranged at the inner side position of a discharging support 4 through a first transmission motor 6, two groups of threaded rods 5 and the first transmission motor 6 are arranged, the two groups of threaded rods 5 and the first transmission motor 6 are correspondingly arranged at the front and rear end positions of the inner side of the discharging support 4, a cleaning brush 12 is rotatably arranged at the inner position of a cleaning box 1 through a stirring motor 13, the cleaning brush 12 is a chemical fiber brush roller, the output end electrode of a controller 33 is connected with the water pump 14, an ultrasonic vibrator 23, a heating rod 25, the first transmission motor 6, an electric telescopic rod 8, an electromagnet 9 and the input end of the stirring motor 13, the output end electrode of the controller 33 is connected with the input, the device is placed at a use position through a support frame 2, an input end of a device controller 33 is connected with a power supply, the cleaning solution is placed inside a cleaning box 1, then the device is started to use, the controller 33 starts to start the device, the controller 33 controls a heating rod 25 to operate, the heating rod 25 heats the cleaning solution inside the cleaning box 1, an ultrasonic vibrator 23 operates to shake the water inside the cleaning box 1, a bearing is put inside the cleaning box 1, a stirring motor 13 drives a cleaning brush 12 to rotate, pollutants on the bearing are cleaned, a water pump 14 operates, the water inside the cleaning box 1 enters the interior of an upper water pipe 17 through a lower water opening 22, the water inside the upper water pipe 17 enters the interior of a filter box 15, the filter box 15 is filtered and then led into the interior of a water spraying head 24 through a lower water pipe 16, the impurities are sprayed out of the filter box 15, and after cleaning, 8 operation promotion electro-magnets 9 of electric telescopic handle move down, the inside clean back bearing of case is washd to electro-magnets 9 circular telegram suction, electric telescopic handle 8 shifts up the material through electro-magnets 9, first drive motor 6 drives threaded rod 5 and rotates, slider 7 on the threaded rod 5 drives the material and removes, when the material removes the top of feeder hopper 19, electro-magnets 9 outage, the inside of feeder hopper 19 is dropped to the bearing on the electro-magnets 9, derive behind the inside bearing drying process of feeder hopper 19, finally, wash the inside water liquid endless loop of

case

1, 14 run backwards of water pump, wash the inside water liquid of case 1 inside through

sprinkler bead

24 and 16 leading-in water pump 14's of downcomer, discharge the inside impurity of rose box 15 along with the inside water liquid of washing case 1 through drain pipe 18.

In fig. 5: the electromagnetic valves 26 are respectively arranged on the sewer pipe 16, the water feeding pipe 17 and the water discharging pipe 18, the filtering layer 27 and the filtering sheet 28 are arranged in the filtering box 15, the filtering sheet 28 is a chemical fiber filtering screen, the filtering layer 27 is activated carbon filler, the electromagnetic valve 26 on the water discharging pipe 16 is opened when the water pump 14 operates, the electromagnetic valve 26 on the water feeding pipe 17 is opened, the water liquid in the cleaning box 1 enters the water feeding pipe 17 through the water discharging opening 22, the water liquid in the water feeding pipe 17 enters the filtering box 15, the filtering sheet 28 and the filtering layer 27 in the filtering box 15 are filtered and then led into the interior of the water spraying head 24 through the sewer pipe 16, impurities are sprayed out through the water spraying head 24 and blocked in the filtering box 15, finally, the water liquid in the cleaning box 1 stops circulating, the electromagnetic valve 26 on the sewer pipe 16 is opened, the electromagnetic valve 26 on the water discharging pipe 18 is opened, the water pump 14 reversely operates, the water liquid in the, the impurities inside the filtering tank 15 are discharged through the water discharge pipe 18 along with the water inside the cleaning tank 1.

In fig. 6: the upper surface mounting of stoving case 3 has fan 29, the inside upper surface mounting of stoving case 3 has shower nozzle 30 and infrared stoving lamp 32, the upper surface mounting of stoving case 3 has second drive motor 31, the inside rotation of stoving case 3 installs conveyer belt 20, conveyer belt 20 rotates through second drive motor 31 and installs in the inside position department of stoving case 3, the output of fan 29 and the input through-connection of shower nozzle 30, the inside bearing of feeder hopper 19 falls the upper surface of the inside conveyer belt 20 of stoving case 3, second drive motor 31 drives conveyer belt 20 and rotates, the bearing transmission, fan 29 moves and blows off gas through shower nozzle 30, air-dry the bearing, infrared stoving lamp 32 real-time running, the bearing on the stoving conveyer belt 20, the bearing after the processing is derived through discharge gate 21.

It should be noted that: first drive motor 6, agitator motor 13 and second drive motor 31 are (the model is TM 50), electric telescopic handle 8 (the model is ymd-601), electro-magnet 9 (the model is HX-P20-152.5 KG DC 12V), water pump 14 (the model is MD-40RM), ultrasonic vibrator 23 (the model is JK 00028), heating rod 25 (the model is SLE 1152), solenoid valve 26 (the model is US-20), fan 29 (the model is RB-72S-1), infrared drying lamp 32 (the model is KER-2TX 20).

The working principle of the invention is as follows: firstly, taking out the device, placing the device at a using position through a supporting frame 2, connecting an input end of a device controller 33 with a power supply, placing the cleaning solution in a cleaning box 1, starting to use the device, starting the device through the controller 33, controlling the operation of a heating rod 25 by the controller 33, heating the cleaning solution in the cleaning box 1 by the heating rod 25, operating an ultrasonic vibrator 23, vibrating the water liquid in the cleaning box 1, putting a bearing in the cleaning box 1, driving a cleaning brush 12 to rotate by a stirring motor 13, cleaning pollutants on the bearing, operating an electromagnetic valve 26 on a downcomer 16 by a water pump 14 to open, opening an electromagnetic valve 26 on a water feeding pipe 17, allowing the water liquid in the cleaning box 1 to enter the inside of the water feeding pipe 17 through a water outlet 22, allowing the water liquid in the water feeding pipe 17 to enter the inside of a filter box 15, and guiding the water into the inside of a water spraying head 24 through the downcomer 16 after filtering a filter disc 28 and a filter, through the spraying of the sprinkler head 24, the impurity choked flow is in the interior of the filtering box 15, after cleaning, the operation of the electric telescopic rod 8 pushes the electromagnet 9 to move downwards, the electromagnet 9 is electrified to suck out the cleaned bearing in the cleaning box 1, the electric telescopic rod 8 moves the material upwards through the electromagnet 9, the first transmission motor 6 drives the threaded rod 5 to rotate, the slide block 7 on the threaded rod 5 drives the material to move, when the material moves to the upper part of the feed hopper 19, the electromagnet 9 is powered off, the bearing on the electromagnet 9 drops into the interior of the feed hopper 19, the bearing in the interior of the feed hopper 19 drops onto the upper surface of the conveying belt 20 in the drying box 3, the second transmission motor 31 drives the conveying belt 20 to rotate, the bearing transmission is realized, the fan 29 runs to blow gas through the spray head 30, the bearing is dried, the infrared drying lamp 32 runs in real time, finally, the water liquid in the cleaning tank 1 stops circulating, the electromagnetic valve 26 on the sewer pipe 16 is opened, the electromagnetic valve 26 on the drain pipe 18 is opened, the water pump 14 runs in the reverse direction, the water liquid in the cleaning tank 1 is guided into the water pump 14 through the water spray head 24 and the sewer pipe 16, and impurities in the filter tank 15 are discharged through the drain pipe 18 along with the water liquid in the cleaning tank 1.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An ultrasonic cleaning device for bearing processing, comprising a cleaning box (1), characterized in that a support frame (2) is welded on the lower surface of the cleaning box (1), and a support frame (2) is welded on the lower surface of the cleaning box (1). A drying box (3) is installed on the upper end of the outer surface of one side, and a discharge bracket (4) is welded on the upper surface of the cleaning box (1) and the upper surface of the drying box (3), and the discharge bracket ( A threaded rod (5) is rotatably installed on the inner side of 4), and a first transmission motor (6) is installed on the outer surface of the discharge bracket (4) at the position corresponding to the threaded rod (5). The threaded rod (5) A sliding block (7) is installed in the upper rotation, an electric telescopic rod (8) is installed on the lower surface of the sliding block (7), and an electromagnet (9) is installed on the lower end of the electric telescopic rod (8). The inner lower end of the box (1) is provided with a storage net (11), and a cleaning brush (12) is installed at the upper position of the inner storage net (11) of the cleaning box (1). A stirring motor (13) is installed on the outer surface of one side corresponding to the position of the cleaning brush (12), a controller (33) is installed on the lower surface of the cleaning box (1), and the lower surface of the cleaning box (1) is installed with a controller (33). A drain pipe (16) is installed through the drain pipe, a water pump (14) is mounted on the lower end of the drain pipe (16), a filter box (15) is mounted on one end of the water pump (14), and one end of the filter box (15) is mounted An upper water pipe (17) is welded through and through, a drain pipe (18) is welded through and through the lower end of the upper water pipe (17), and a feeding hopper (19) is welded through and through the upper surface of the drying box (3). The other end of the drying box (3) is hung up and welded with a discharge port (21), an ultrasonic vibrator (23) and a heating rod (25) are installed on the inner lower surface of the cleaning box (1), and the cleaning box ( 1) A water outlet (22) is installed on the lower surface of the cleaning box (1), a water spray head (24) is installed on the inner lower surface of the cleaning box (1), and a transparent window (10) is arranged on the front surface of the cleaning box (1). .

2. An ultrasonic cleaning device for bearing processing according to claim 1, characterized in that a solenoid valve ( 26), a filter layer (27) and a filter disc (28) are installed inside the filter box (15).

3. The ultrasonic cleaning device for bearing processing according to claim 1, wherein a fan (29) is installed on the upper surface of the drying box (3), and the drying box (3) A shower head (30) and an infrared drying lamp (32) are installed on the inner upper surface of the drying box (3), and a second transmission motor (31) is installed on the upper surface of the drying box (3). A conveyor belt (20) is rotatably installed inside.

4 . The ultrasonic cleaning device for bearing machining according to claim 1 , wherein the output end of the water outlet ( 22 ) is in a through connection with the input end of the upper water pipe ( 17 ), and the upper water pipe The output end of (17) is connected through the drain pipe (18) and the input end of the filter box (15), and the output end of the filter box (15) is connected through the input end of the water pump (14). ) is connected throughly with the input end of the downpipe (16), and the output end of the downwater pipe (16) is throughly connected with the input end of the sprinkler head (24).

5 . The ultrasonic cleaning device for bearing processing according to claim 1 , wherein the threaded rod ( 5 ) is rotatably mounted on the inner side of the discharge bracket ( 4 ) through the first transmission motor ( 6 ). 6 . At the position, the threaded rod (5) and the first transmission motor (6) are provided with two groups, and the two groups of the threaded rod (5) and the first transmission motor (6) are correspondingly installed on the discharge bracket (4). Inside front and rear positions.

6 . The ultrasonic cleaning device for bearing processing according to claim 1 , wherein the cleaning brush ( 12 ) is rotatably installed at the inner position of the cleaning box ( 1 ) through a stirring motor ( 13 ). 7 . , the cleaning brush (12) is a chemical fiber brush roller.

7 . The ultrasonic cleaning device for bearing processing according to claim 1 , wherein the output electrode of the controller ( 33 ) is connected to a water pump ( 14 ), an ultrasonic vibrator ( 23 ), and a heating rod. 8 . (25), the input end of the first transmission motor (6), the electric telescopic rod (8), the electromagnet (9) and the stirring motor (13), the output end electrode of the controller (33) is connected to the drying box ( 3) The input end of the upper electrode member.

8 . The ultrasonic cleaning device for bearing processing according to claim 2 , wherein the filter plate ( 28 ) is a chemical fiber filter screen, and the filter layer ( 27 ) is an activated carbon filler. 9 .

9 . The ultrasonic cleaning device for bearing processing according to claim 3 , wherein the conveyor belt ( 20 ) is rotatably installed at the inner position of the drying box ( 3 ) through the second transmission motor ( 31 ). 10 . where the output end of the fan (29) is in a through connection with the input end of the blower head (30).