CN112588211B - Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method - Google Patents
Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method Download PDFInfo
- Publication number
- CN112588211B CN112588211B CN202110063668.0A CN202110063668A CN112588211B CN 112588211 B CN112588211 B CN 112588211B CN 202110063668 A CN202110063668 A CN 202110063668A CN 112588211 B CN112588211 B CN 112588211B
- Authority
- CN
- China
- Prior art keywords
- quartz tube
- furnace
- heating furnace
- top cover
- reactor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000005660 chlorination reaction Methods 0.000 title claims abstract description 50
- 238000009835 boiling Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000004408 titanium dioxide Substances 0.000 title claims abstract description 20
- 238000004088 simulation Methods 0.000 title claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title abstract description 9
- 229910052799 carbon Inorganic materials 0.000 title abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 93
- 239000010453 quartz Substances 0.000 claims abstract description 90
- 238000010438 heat treatment Methods 0.000 claims abstract description 75
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000002245 particle Substances 0.000 claims description 46
- 239000007789 gas Substances 0.000 claims description 27
- 239000002006 petroleum coke Substances 0.000 claims description 26
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 23
- 239000011261 inert gas Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 230000004580 weight loss Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000376 reactant Substances 0.000 claims description 6
- 238000009827 uniform distribution Methods 0.000 claims description 6
- 230000035484 reaction time Effects 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 3
- 238000003763 carbonization Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims description 2
- 239000002775 capsule Substances 0.000 claims 2
- 230000006978 adaptation Effects 0.000 claims 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 229910001873 dinitrogen Inorganic materials 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 238000005243 fluidization Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012932 thermodynamic analysis Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1836—Heating and cooling the reactor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1809—Controlling processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/02—Halides of titanium
- C01G23/022—Titanium tetrachloride
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明涉及一种二氧化钛加碳沸腾氯化模拟反应器及模拟方法,反应器包括加热炉和反应器本体;反应器本体包括竖向的石英管,石英管具有扩口的底端,石英管内横设有下筛板,石英管顶端配设有倒置的漏斗形的顶盖,顶盖通过其扩口的下部扣合于石英管顶端,顶盖的内腔竖向贯通,顶盖的上部内横设有上筛板;加热炉底部开设有炉进口并通过伸缩杆连接一底座,底座上凸起设有与炉进口适配的炉盖座;石英管置于炉盖座上,贯穿底座和炉盖座设有进气通道,进气通道的内端连通石英管,加热炉的顶部贯穿设有竖向高度可调的排气管,排气管的内端位于顶盖的正上方且适配于顶盖的顶端。反应器便于模拟二氧化钛加碳沸腾氯化反应过程和获取更多有参考价值的参数。
The invention relates to a titania carbon-added boiling chlorination simulation reactor and a simulation method. The reactor comprises a heating furnace and a reactor body; the reactor body comprises a vertical quartz tube, the quartz tube has a flared bottom end, and the inner side of the quartz tube is horizontal There is a lower sieve plate, the top of the quartz tube is equipped with an inverted funnel-shaped top cover, the top cover is fastened to the top of the quartz tube through its flared lower part, the inner cavity of the top cover is vertically penetrated, and the upper part of the top cover is horizontally There is an upper sieve plate; a furnace inlet is opened at the bottom of the heating furnace and is connected to a base through a telescopic rod, and a furnace cover seat that is adapted to the furnace inlet is raised on the base; the quartz tube is placed on the furnace cover seat and penetrates through the base and the furnace. The cover base is provided with an air inlet channel, the inner end of the air inlet channel is connected with the quartz tube, and the top of the heating furnace is provided with an exhaust pipe with adjustable vertical height, and the inner end of the exhaust pipe is located directly above the top cover and is suitable for on top of the top cover. The reactor is convenient for simulating the reaction process of titanium dioxide adding carbon boiling chlorination and obtaining more valuable parameters.
Description
技术领域technical field
本发明属于冶金类中固废处理回收的技术领域,具体涉及一种二氧化钛加碳沸腾氯化模拟反应器及模拟方法。The invention belongs to the technical field of solid waste treatment and recovery in metallurgy, and particularly relates to a titanium dioxide carbon-added boiling chlorination simulation reactor and a simulation method.
背景技术Background technique
钛氧化物,特别是二氧化钛(TiO2),不能直接与氯气反应,加碳可以显著提高TiO2的氯化反应进程。基于此,富含TiO290%的高钛渣配加石油焦(C),在高温下沸腾氯化,已经成为制备四氯化钛(TiCl4)的主流工艺技术。该工艺过程是一个气固多相相互掺混的复杂多相反应,国内外专家学者对其进行了大量研究,先后提出了诸多基于热力学分析解释这种宏观现象的观点和推测,但不能有效揭示TiO2在加碳氯化过程中多物相间的复杂相互作用及各因素对氯化反应速率的影响规律,未能很好地研究该反应进程和积累技术参考数据。Titanium oxides, especially titanium dioxide (TiO 2 ), cannot react directly with chlorine gas, and the addition of carbon can significantly improve the progress of the chlorination reaction of TiO 2 . Based on this, high-titanium slag rich in TiO 2 90% is mixed with petroleum coke (C) and boiled and chlorinated at high temperature, which has become the mainstream technology for preparing titanium tetrachloride (TiCl 4 ). The process is a complex multiphase reaction in which gas-solid multiphase is mixed with each other. Experts and scholars at home and abroad have conducted a lot of research on it, and have successively put forward many views and speculations based on thermodynamic analysis to explain this macroscopic phenomenon, but they cannot effectively reveal In the process of carbonization and chlorination of TiO 2 , the complex interaction between multiple phases and the influence of various factors on the chlorination reaction rate have not been well studied and the technical reference data have not been well studied.
发明内容SUMMARY OF THE INVENTION
针对现有技术的上述不足,本发明要解决的技术问题是提供一种二氧化钛加碳沸腾氯化模拟反应器及模拟方法,可实现对TiO2加碳沸腾氯化过程中多物相掺混作用的模拟,便于研究TiO2加碳氯化多物相间的相互作用、揭示影响氯化反应速率的作用规律和调节控制氯化反应进程的方法,主要是在850℃~1050℃高温沸腾氯化工艺条件下,研究影响TiO2氯化反应速率的因素和调节控制方法,为理解和掌握低成本、高效制备TiCl4奠定技术基础。In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a titanium dioxide carbon-added boiling chlorination simulation reactor and a simulation method, which can realize the multi-phase blending effect in the carbon-added boiling chlorination process of TiO 2 It is convenient to study the interaction between TiO 2 and carbon-chlorinated multi-phase, reveal the law of action affecting the rate of chlorination reaction, and adjust and control the method of chlorination reaction process, mainly in the high temperature boiling chlorination process at 850℃~1050℃ Under the conditions, the factors affecting the chlorination reaction rate of TiO 2 and the adjustment and control methods are studied to lay a technical foundation for understanding and mastering the low-cost and high-efficiency preparation of TiCl 4 .
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
二氧化钛加碳沸腾氯化模拟反应器,包括加热炉和可置于所述加热炉中的反应器本体;所述反应器本体包括竖向的石英管,所述石英管具有扩口的底端且底端下表面的口部边沿均位于一水平面上以便平稳放置,石英管内横设有下筛板以用于承载反应物;石英管的顶端配设有倒置的漏斗形的顶盖,所述顶盖通过其扩口的下部对应扣合于石英管的顶端,顶盖的内腔呈竖向贯通以便气体的通过,顶盖的上部内横设有上筛板以避免反应物流出;所述加热炉的底部开设有炉进口;加热炉的底部还通过伸缩机构的伸缩杆连接一底座,底座的上表面与加热炉的下表面对应,以便在伸缩杆的带动下可靠近贴合于加热炉的下表面或远离加热炉;底座上还凸起设有与所述炉进口适配的炉盖座,以便在底座贴合于加热炉的下表面时还可以通过炉盖座封闭炉进口;石英管置于所述炉盖座上,贯穿所述底座和炉盖座设有进气通道,进气通道的内端连通石英管,加热炉的顶部贯穿设有竖向高度可调的排气管,排气管的内端位于顶盖的正上方,排气管的内端扩口且适配于顶盖的顶端以在下降时可压紧扣合并连通顶盖。A titania plus carbon boiling chlorination simulation reactor includes a heating furnace and a reactor body that can be placed in the heating furnace; the reactor body includes a vertical quartz tube, the quartz tube has a flared bottom end and The edge of the mouth on the lower surface of the bottom end is located on a horizontal plane for stable placement, and a lower sieve plate is transversely arranged in the quartz tube to carry the reactants; the top of the quartz tube is equipped with an inverted funnel-shaped top cover, the top The cover is correspondingly buckled to the top of the quartz tube through its flared lower part, the inner cavity of the top cover is vertically penetrated to facilitate the passage of gas, and the upper part of the top cover is horizontally provided with an upper sieve plate to avoid the outflow of reactants; the heating The bottom of the furnace is provided with a furnace inlet; the bottom of the heating furnace is also connected to a base through the telescopic rod of the telescopic mechanism, and the upper surface of the base corresponds to the lower surface of the heating furnace, so that it can be close to the bottom surface of the heating furnace under the driving of the telescopic rod. The lower surface or away from the heating furnace; the base is also protruded with a furnace cover seat adapted to the furnace inlet, so that when the base is attached to the lower surface of the heating furnace, the furnace inlet can also be closed by the furnace cover seat; the quartz tube It is placed on the furnace cover seat, and an air intake channel is arranged through the base and the furnace cover seat, the inner end of the air intake channel is connected with a quartz tube, and the top of the heating furnace is provided with an exhaust pipe with adjustable vertical height. The inner end of the exhaust pipe is located just above the top cover, and the inner end of the exhaust pipe is flared and adapted to the top end of the top cover so as to be pressed and fastened and communicated with the top cover when descending.
进一步完善上述技术方案,加热炉的壁上设有透明的观察窗。To further improve the above technical solution, a transparent observation window is provided on the wall of the heating furnace.
进一步地,加热炉设有用于监测炉内温度的热电偶。Further, the heating furnace is provided with a thermocouple for monitoring the temperature in the furnace.
进一步地,所述下筛板和上筛板均为400目的石英砂烧结板。Further, the lower sieve plate and the upper sieve plate are both 400 mesh quartz sand sintered plates.
进一步地,顶盖扩口的下部的内壁与对应的石英管的顶端部分均为磨砂面以提升扣合连接时的密封性。Further, the inner wall of the lower part of the flaring of the top cover and the top part of the corresponding quartz tube are both frosted surfaces to improve the tightness during snap-fit connection.
进一步地,炉盖座的上表面开设有适配于石英管底端下表面的口部边沿的环槽,石英管的底端下表面的口部边沿落在所述环槽内。Further, the upper surface of the furnace cover seat is provided with a ring groove adapted to the edge of the mouth of the lower surface of the bottom end of the quartz tube, and the edge of the mouth of the lower surface of the bottom end of the quartz tube falls into the ring groove.
进一步地,下筛板至石英管底端下表面具有一定距离且下筛板以下的石英管内部空间形成为进气预热均布区。Further, there is a certain distance from the lower sieve plate to the lower surface of the bottom end of the quartz tube, and the inner space of the quartz tube below the lower sieve plate is formed as an air intake preheating uniform distribution area.
进一步地,排气管竖向贯穿加热炉的顶部,排气管的外侧壁加热炉的壁为相互适配的螺纹结构以便通过转动调节竖向高度。Further, the exhaust pipe vertically penetrates the top of the heating furnace, and the outer side wall of the exhaust pipe has a wall of the heating furnace with a screw structure adapted to each other so that the vertical height can be adjusted by rotation.
本发明还涉及一种二氧化钛加碳沸腾氯化模拟方法,本方法基于上述的二氧化钛加碳沸腾氯化模拟反应器而进行;进气通道的外端连接三通,所述三通还分别通过截止阀连接惰性气体气源和氯气气源;本方法包括如下步骤:The present invention also relates to a method for simulating the boiling and chlorination of titanium dioxide by adding carbon. The valve connects the inert gas source and the chlorine gas source; the method includes the following steps:
1)取得反应器本体;1) Obtain the reactor body;
打开顶盖,将TiO2颗粒物和石油焦颗粒物分别称重后加入石英管内并由下筛板承载,扣上顶盖;Open the top cover, weigh the TiO 2 particles and the petroleum coke particles respectively, add them into the quartz tube and be carried by the lower sieve plate, and fasten the top cover;
2)将石英管置于通过伸缩杆打开的底座上的炉盖座上,保证进气通道的内端与石英管连通;2) Put the quartz tube on the furnace cover seat on the base opened by the telescopic rod to ensure that the inner end of the air inlet channel is connected to the quartz tube;
3)将排气管的高度调高;然后通过伸缩杆使底座贴合于加热炉的下表面,炉盖座封闭炉进口,石英管被送入加热炉内;3) Increase the height of the exhaust pipe; then make the base fit on the lower surface of the heating furnace through the telescopic rod, the furnace cover seat closes the furnace inlet, and the quartz tube is sent into the heating furnace;
4)将排气管的高度降低,通过排气管扩口的内端压紧扣合于顶盖上;4) Lower the height of the exhaust pipe, press and fasten it on the top cover through the inner end of the flared exhaust pipe;
5)加热炉升温,升温阶段按设计气速通入惰性气体,使石英管内由TiO2颗粒物和石油焦颗粒物组成的混合料沸腾流化起来;5) The heating furnace is heated up, and the inert gas is introduced into the heating stage according to the designed gas speed, so that the mixture composed of TiO 2 particles and petroleum coke particles in the quartz tube is boiled and fluidized;
6)加热炉升温至反应所需温度后保持;将惰性气体切换为氯气,开始氯化反应;气体切换时,在逐渐关闭惰性气体气源的截止阀的同时,逐渐打开氯气气源的截止阀以保持通入石英管的气速不变,防止混合料失流;6) The heating furnace is heated to the temperature required for the reaction and then maintained; the inert gas is switched to chlorine gas to start the chlorination reaction; when the gas is switched, the stop valve of the inert gas source is gradually closed while the stop valve of the chlorine gas source is gradually opened. In order to keep the gas velocity into the quartz tube unchanged, to prevent the loss of flow of the mixture;
7)按设计时长进行氯化反应后,未反应完的TiO2颗粒物与石油焦颗粒物留于石英管内,待冷却后取出称量并记录反应后重量,通过所述反应后重量(计为A)与步骤1)中分别称重的总重量(计为B),来计算失重率(B-A)/ B;灼烧反应后剩余物(即未反应完的TiO2颗粒物与石油焦颗粒物)以去除掉石油焦颗粒物,再次称量并记录剩余重量,通过所述剩余重量(计为C)与步骤1)中称得的TiO2颗粒物的重量(计为D),来计算氯化率(D-C)/ D。7) After the chlorination reaction is carried out according to the design time, the unreacted TiO 2 particles and petroleum coke particles are left in the quartz tube. After cooling, take out and weigh and record the weight after the reaction. The weight after the reaction (calculated as A) Calculate the weight loss rate (BA)/B by weighing the total weight (calculated as B) in step 1 ); Petroleum coke particles, weigh again and record the remaining weight, and calculate the chlorination rate (DC)/ D.
进一步完善上述方法,步骤1)中, TiO2颗粒物和石油焦颗粒物的质量配比为3:1,粒度分别为200-300目、120-160目,混合均匀后加入石英管内;To further improve the above method, in step 1), the mass ratio of TiO 2 particles and petroleum coke particles is 3:1, and the particle sizes are respectively 200-300 mesh and 120-160 mesh, and then added into the quartz tube after mixing evenly;
步骤5)中,所述设计气速为0.15-0.25m/s;In step 5), the design gas velocity is 0.15-0.25m/s;
步骤6)中,所述反应所需温度为850℃-1050℃;氯气为浓度99%的蒸发氯气;In step 6), the temperature required for the reaction is 850°C-1050°C; the chlorine gas is evaporative chlorine gas with a concentration of 99%;
步骤7)中,设计的氯化反应时长为30min。In step 7), the designed chlorination reaction time is 30min.
相比现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明与常规一体化的流化装置不同,将加热炉与反应器本体作为单独的两部分,通过伸缩杆升降,极大地方便了模拟反应过程的实施,提高了实验效率,也便于后续的拆卸维修。1. The present invention is different from the conventional integrated fluidization device. The heating furnace and the reactor body are used as two separate parts, and the lifting and lowering of the telescopic rod greatly facilitates the implementation of the simulated reaction process, improves the experimental efficiency, and facilitates the follow-up. disassembly and repair.
2、本发明采用可视化的石英管,可通过加热炉的观察窗对反应过程中的流化状态进行实时的监控,有利于对实验过程的把控并作出及时的调节。2. The present invention adopts a visualized quartz tube, which can monitor the fluidization state in the reaction process in real time through the observation window of the heating furnace, which is beneficial to control the experimental process and make timely adjustments.
3、本发明石英管底端预留了进气预热均布区,能够在预热氯气提高实验准确度的同时,分散氯气进入石英管的压力,从而保证流化气体更加均匀。3. The bottom end of the quartz tube of the present invention has a preheating uniform distribution area reserved, which can disperse the pressure of the chlorine gas entering the quartz tube while preheating the chlorine gas to improve the accuracy of the experiment, thereby ensuring that the fluidizing gas is more uniform.
4、本发明排气管为扩口式的外螺纹管,通过上下调节可适应不同高度、不同内径的石英管,提高加热炉的普适性同时,保障了反应气体流出的通畅,有利于实验稳定进行。4. The exhaust pipe of the present invention is a flared external threaded pipe, which can be adapted to quartz pipes of different heights and different inner diameters by adjusting up and down, improving the universality of the heating furnace, and at the same time ensuring the unobstructed flow of the reaction gas, which is beneficial to the experiment stable.
附图说明Description of drawings
图1为具体实施例的二氧化钛加碳沸腾氯化模拟反应器的结构示意图;Fig. 1 is the structural representation of the titanium dioxide carbon-added boiling chlorination simulation reactor of specific embodiment;
图2为具体实施例中反应器本体的示意图;Fig. 2 is the schematic diagram of reactor body in the specific embodiment;
图3为具体实施例的二氧化钛加碳沸腾氯化模拟反应器模拟反应过程的示意图;Fig. 3 is the schematic diagram of the simulation reaction process of the titanium dioxide adding carbon boiling chlorination simulation reactor of specific embodiment;
其中,机壳1,耐火砖2,电阻丝3,伸缩杆4,底座5,进气通道6,排气管7,热电偶8,石英管9,下筛板10,底端11,顶盖12,炉进口13,炉盖座14,上筛板15,加热炉100。Among them, the casing 1, the
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步的详细说明。The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
参见图1-图3,具体实施例的二氧化钛加碳沸腾氯化模拟反应器,包括加热炉100和可置于所述加热炉100中的反应器本体;所述反应器本体包括竖向的石英管9,所述石英管9具有逐渐扩口的底端11且底端11下表面的口部边沿均位于一水平面上以便平稳放置,石英管9内横设有下筛板10以用于承载反应物;石英管9的顶端配设有倒置的漏斗形的顶盖12,所述顶盖12通过其扩口的下部对应扣合于石英管9的顶端,顶盖12的内腔呈竖向贯通以便反应气体的通过,顶盖12的上部内横设有上筛板15以避免反应物流出;所述加热炉100的底部开设有炉进口13;加热炉100的底部还通过伸缩机构的竖向伸缩杆4连接一底座5,底座5的上表面与加热炉100的下表面对应,以便在伸缩杆4的带动下可靠近贴合于加热炉100的下表面或远离加热炉100;底座5上还凸起设有与所述炉进口13适配的炉盖座14,以便在底座5贴合于加热炉100的下表面时还可以通过炉盖座14封闭炉进口13;石英管9置于所述炉盖座14上,贯穿所述底座5和炉盖座14设有进气通道6,进气通道6的内端连通石英管9以便通入试验用气体,加热炉100的顶部贯穿设有竖向高度可调的排气管7,排气管7的内端位于顶盖12的正上方,排气管7的内端扩口且适配于顶盖12的顶端以在下降时可压紧扣合并连通顶盖12(石英管9)。伸缩机构选用现有技术的形式,可由外部电动控制为宜。加热炉100的壁上设有透明的观察窗(图中未示出),以便于对反应过程中的流化状态进行实时的监控。加热炉100设有用于监测炉内温度的热电偶8。可以理解的,加热炉100的壁通常包括机壳1以及机壳1内的耐火砖2,加热炉100内还设有用于加热的电阻丝3,炉盖座14也采用耐火砖2材质制成以保证封闭保温效果。使用时,炉盖座14优选圆台形,炉进口13的形状与圆台形的炉盖座14对应,炉进口13与炉盖座14之间或/和底座5的上表面与加热炉100的下表面之间还可以设置密封垫。Referring to Fig. 1 to Fig. 3 , the titania plus carbon boiling chlorination simulation reactor of the specific embodiment includes a
其中,所述下筛板10和上筛板15均为400目的石英砂烧结板。Wherein, the
其中,顶盖12扩口的下部的内壁与对应的石英管9的顶端部分均为磨砂面以提升扣合连接时的密封性;排气管7扩口的内端的内壁与对应的顶盖12的顶端部分均为磨砂面。Wherein, the inner wall of the flared lower part of the
其中,炉盖座14的上表面开设有适配于石英管9底端下表面的口部边沿的环槽,石英管9的底端下表面的口部边沿落在所述环槽内,可以提高石英管9的稳定性并可起到放置限位的作用。可以理解的,进气通道6的内端位于所述环槽的中心位置。Wherein, the upper surface of the
其中,下筛板10至石英管9底端下表面具有一定距离且下筛板10以下的石英管9内部空间形成为进气预热均布区。以石英管9置于所述炉盖座14上为例,优选进气通道6的内端距离下筛板10有两厘米的距离(即进气预热均布区),以便通入气体的预热和均分布。There is a certain distance from the
其中,排气管7竖向贯穿加热炉100的顶部,排气管7的外侧壁加热炉100的壁为相互适配的螺纹结构以便通过转动调节竖向高度。可以理解的,排气管7的内端为圆锥形的扩口,螺纹结构的回转中心、圆锥形扩口的轴线、顶盖12的轴线、石英管9的轴线、进气通道6都是同轴的。实施时,石英管9的内径与高度尺寸按相关高径比要求设计。Wherein, the
本发明还提供一种二氧化钛加碳沸腾氯化模拟方法,本方法基于上述的二氧化钛加碳沸腾氯化模拟反应器而进行;进气通道6的外端连接三通,所述三通还分别通过截止阀连接惰性气体气源和氯气气源,排气管7的外端通过管道连入碱液;本方法包括如下步骤:The present invention also provides a method for simulating the boiling and chlorination of titanium dioxide with carbon. The method is based on the above-mentioned simulated reactor for the boiling and chlorination of titanium dioxide with carbon; The cut-off valve is connected to the inert gas source and the chlorine gas source, and the outer end of the
1)取得反应器本体;1) Obtain the reactor body;
打开顶盖12,将TiO2颗粒物和石油焦颗粒物加入石英管9内并由下筛板10承载,扣上顶盖12;Open the
2)将石英管9置于通过伸缩杆4打开的底座5上的炉盖座14上,保证进气通道6的内端与石英管9连通;2) Place the
3)将排气管7的高度调高;然后通过伸缩杆4使底座5贴合于加热炉100的下表面,炉盖座14封闭炉进口13,石英管9被送入加热炉100内;3) The height of the
4)将排气管7的高度降低,通过排气管7扩口的内端压紧扣合于顶盖12上,保证石英管9底端与炉盖座14、石英管9顶端与顶盖12、顶盖12顶端与排气管7之间的密封连接;4) Lower the height of the
5)加热炉100升温,升温阶段按设计气速通入惰性气体,使石英管9内由TiO2颗粒物和石油焦颗粒物组成的混合料沸腾流化起来;5) The
6)加热炉100升温至反应所需温度后保持;将惰性气体切换为氯气,开始氯化反应;气体切换时,在逐渐关闭惰性气体气源的截止阀的同时,逐渐打开氯气气源的截止阀以保持通入石英管9的气速不变,防止混合料失流;氯气可在进气预热均布区被预热并被下筛板10均布后进入石英管9的反应空间内,上筛板15可保证TiO2与石油焦颗粒物在通入氯气模拟沸腾氯化反应过程中不流出(溢出)。实施时,惰性气体采用氮气或氩气。6) The
7)按设计时长进行氯化反应后,未反应完的TiO2颗粒物与石油焦颗粒物留于石英管9内,待冷却后取出称量,计算失重率;灼烧后再计算氯化率;可以理解的,步骤1)中的TiO2颗粒物和石油焦颗粒物需要先分别称量并记录重量,以便后续对比计算失重率和氯化率。氯化反应过程中产生的TiCl4、CO、CO2在反应温度内均以气体形式从排气管7排入碱液吸收,氯化反应过程中可通过观察窗实时观察石英管9内的沸腾流化状态,可通过热电偶8监测加热炉100是否达到和保持预设的温度850℃-1050℃。7) After the chlorination reaction is carried out according to the design time, the unreacted TiO 2 particles and petroleum coke particles are left in the
其中,步骤1)中, TiO2颗粒物和石油焦颗粒物的质量配比为3:1,粒度分别为200-300目、120-160目,混合均匀后加入石英管9内;Wherein, in step 1), the mass ratio of TiO 2 particles and petroleum coke particles is 3:1, and the particle sizes are respectively 200-300 mesh and 120-160 mesh, which are added into the
步骤5)中,所述设计气速为0.15-0.25m/s;In step 5), the design gas velocity is 0.15-0.25m/s;
步骤6)中,所述反应所需温度为850℃-1050℃;氯气为浓度99%的蒸发氯气;In step 6), the temperature required for the reaction is 850°C-1050°C; the chlorine gas is evaporative chlorine gas with a concentration of 99%;
步骤7)中,所述设计时长为30min。In step 7), the design duration is 30 minutes.
实施例一Example 1
将粒度为200-300目、纯度为99%的TiO2颗粒物与粒度为120-160目、C含量为99%的石油焦颗粒物混合均匀置于石英管9内,通过伸缩杆4将石英管9送入加热炉100内,调节排气管7的高度使顶盖12顶端与排气管7连接密封。调节炉温至900℃,升温阶段进气通道6通入氮气气源,调节使表观气速为0.15m/s,使石英管9内的混合料沸腾流化起来。待温度升至900℃将氮气切换为氯气,保持气速不变,反应时间为30min。反应产生的TiCl4、CO、CO2以气体形式从排气管7排入碱液吸收,未反应完的TiO2与石油焦留于石英管9内,待冷却后取出称量,计算其失重率,灼烧石油焦后可计算氯化率,见表1。Mix the TiO 2 particles with a particle size of 200-300 mesh and a purity of 99% and the petroleum coke particles with a particle size of 120-160 mesh and a C content of 99% and place them in the
实施例二
将粒度为200-300目、纯度为99%的TiO2颗粒物与粒度为120-160目、C含量为99%的石油焦颗粒物混合均匀置于石英管9内,通过伸缩杆4将石英管9送入加热炉100内,调节排气管7的高度使顶盖12顶端与排气管7连接密封。调节炉温至900℃,升温阶段进气通道6通入氮气气源,调节使表观气速为0.20m/s,使石英管9内的混合料沸腾流化起来。待温度升至900℃将氮气切换为氯气,保持气速不变,反应时间为30min。反应产生的TiCl4、CO、CO2以气体形式从排气管7排入碱液吸收,未反应完的TiO2与石油焦留于石英管9内,待冷却后取出称量,计算其失重率,灼烧石油焦后可计算氯化率,见表1。Mix the TiO 2 particles with a particle size of 200-300 mesh and a purity of 99% and the petroleum coke particles with a particle size of 120-160 mesh and a C content of 99% and place them in the
实施例三
将粒度为200-300目、纯度为99%的TiO2颗粒物与粒度为120-160目、C含量为99%的石油焦颗粒物混合均匀置于石英管9内,通过伸缩杆4将石英管9送入加热炉100内,调节排气管7的高度使顶盖12顶端与排气管7连接密封。调节炉温至900℃,升温阶段进气通道6通入氮气气源,调节使表观气速为0.25m/s,使石英管9内的混合料沸腾流化起来。待温度升至900℃将氮气切换为氯气,保持气速不变,反应时间为30min。反应产生的TiCl4、CO、CO2以气体形式从排气管7排入碱液吸收,未反应完的TiO2与石油焦留于石英管9内,待冷却后取出称量,计算其失重率,灼烧石油焦后可计算氯化率,见表1。Mix the TiO 2 particles with a particle size of 200-300 mesh and a purity of 99% and the petroleum coke particles with a particle size of 120-160 mesh and a C content of 99% and place them in the
表1Table 1
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110063668.0A CN112588211B (en) | 2021-01-18 | 2021-01-18 | Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110063668.0A CN112588211B (en) | 2021-01-18 | 2021-01-18 | Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN112588211A CN112588211A (en) | 2021-04-02 |
CN112588211B true CN112588211B (en) | 2022-05-10 |
Family
ID=75207428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110063668.0A Active CN112588211B (en) | 2021-01-18 | 2021-01-18 | Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112588211B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113566044A (en) * | 2021-07-30 | 2021-10-29 | 重庆大学 | Heating method for obtaining continuous high-temperature chlorine |
CN115725859B (en) * | 2022-11-21 | 2024-03-26 | 河南龙佰智能装备制造有限公司 | Titanium sponge fluidization reaction system and method |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57175701A (en) * | 1981-04-20 | 1982-10-28 | Hiroshi Ishizuka | Chlorination furnace and its operation |
EP0274165A1 (en) * | 1987-01-05 | 1988-07-13 | Superior Graphite Co. | Thermal purification of natural mineral carbons |
CN2335953Y (en) * | 1997-12-19 | 1999-09-01 | 夏云凯 | Chlorinating fluidizing furnace for purifying natural flaky graphite |
CN2503980Y (en) * | 2001-09-27 | 2002-08-07 | 中国科学院过程工程研究所 | Reactor for fluidization roasting and/or synthesis |
CN1623645A (en) * | 2004-10-29 | 2005-06-08 | 华南理工大学 | A gas-solid fluidized bed photocatalytic equipment |
CN2923014Y (en) * | 2006-07-17 | 2007-07-18 | 贵阳铝镁设计研究院 | Boiling chlorination furnace with sieving plate |
CN103769012A (en) * | 2012-10-22 | 2014-05-07 | 中国石油化工股份有限公司 | Olefin polymerization fluidized bed reaction device and olefin polymerization method |
CN103818950A (en) * | 2014-02-27 | 2014-05-28 | 重庆大学 | Boiling chlorination furnace for preparing titanium tetrachloride by using fine-graded artificial rutile |
CN105067470A (en) * | 2015-07-20 | 2015-11-18 | 重庆大学 | Surface reaction detector and detection method thereof |
CN206783331U (en) * | 2017-02-14 | 2017-12-22 | 江苏克胜作物科技有限公司 | Quick chlorination furnace with feed device |
CN208554120U (en) * | 2018-06-25 | 2019-03-01 | 山东益丰生化环保股份有限公司 | A kind of high temperature fluidized reactor |
-
2021
- 2021-01-18 CN CN202110063668.0A patent/CN112588211B/en active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57175701A (en) * | 1981-04-20 | 1982-10-28 | Hiroshi Ishizuka | Chlorination furnace and its operation |
EP0274165A1 (en) * | 1987-01-05 | 1988-07-13 | Superior Graphite Co. | Thermal purification of natural mineral carbons |
CN2335953Y (en) * | 1997-12-19 | 1999-09-01 | 夏云凯 | Chlorinating fluidizing furnace for purifying natural flaky graphite |
CN2503980Y (en) * | 2001-09-27 | 2002-08-07 | 中国科学院过程工程研究所 | Reactor for fluidization roasting and/or synthesis |
CN1623645A (en) * | 2004-10-29 | 2005-06-08 | 华南理工大学 | A gas-solid fluidized bed photocatalytic equipment |
CN2923014Y (en) * | 2006-07-17 | 2007-07-18 | 贵阳铝镁设计研究院 | Boiling chlorination furnace with sieving plate |
CN103769012A (en) * | 2012-10-22 | 2014-05-07 | 中国石油化工股份有限公司 | Olefin polymerization fluidized bed reaction device and olefin polymerization method |
CN103818950A (en) * | 2014-02-27 | 2014-05-28 | 重庆大学 | Boiling chlorination furnace for preparing titanium tetrachloride by using fine-graded artificial rutile |
CN105067470A (en) * | 2015-07-20 | 2015-11-18 | 重庆大学 | Surface reaction detector and detection method thereof |
CN206783331U (en) * | 2017-02-14 | 2017-12-22 | 江苏克胜作物科技有限公司 | Quick chlorination furnace with feed device |
CN208554120U (en) * | 2018-06-25 | 2019-03-01 | 山东益丰生化环保股份有限公司 | A kind of high temperature fluidized reactor |
Non-Patent Citations (2)
Title |
---|
Simulation of titanium dioxide (TiO2) ore elutriation from chlorination fluidized bed reactors;Trabzuni, F;《JOURNAL OF THE SOUTH AFRICAN INSTITUTE OF MINING AND METALLURGY》;20090201;第109卷(第2期);第129-133页 * |
四氯化钛生产中沸腾氯化炉运行周期缩短原因及改进措施;杨永强;《中国氯碱》;20190731(第7期);第17-20页 * |
Also Published As
Publication number | Publication date |
---|---|
CN112588211A (en) | 2021-04-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN112588211B (en) | Titanium dioxide plus carbon boiling chlorination simulation reactor and simulation method | |
CN102041398A (en) | Process and device for preparing magnesium by utilizing smelting reduction carbothermy | |
CN207552251U (en) | A kind of powdery semi-coke preparation facilities | |
CN110346539A (en) | Reduction of iron ore soft melting dropping performance measurement device and method in a kind of blast furnace | |
CN106521074A (en) | Equipment and process using methanol splitting decomposition to produce direct reduced iron | |
CN103756729B (en) | Pulse downdraft type high-temperature fixed bed gasification furnace | |
CN105091576A (en) | A self-heating balance device and method for iron ore tunnel kiln magnetization roasting | |
CN107652997A (en) | A kind of powdery semi-coke preparation facilities and technique | |
CN206872434U (en) | A kind of new calcium carbide production equipment | |
CN206258424U (en) | A kind of liquid material dropping experimental provision | |
CN107058666A (en) | A kind of cooling gas system for shaft furnace cooling section | |
CN206843521U (en) | A kind of equipment of the methanol decomposition production DRI of external heat | |
CN103436691B (en) | A kind of fluidized magnetization reduction roasting device | |
CN112499672B (en) | High-temperature chlorination reaction process monitoring device and monitoring method | |
CN106830036A (en) | With coal ash for manufacturing for alchlor gas chlorination furnace | |
CN107058665A (en) | A kind of shaft furnace cooling gas processing system for being capable of blowback and method | |
CN201735781U (en) | Ladle bottom baking combustion-supporting device | |
CN108707716B (en) | Heating system and heating method of externally-heated oversized-volume coal-based vertical furnace | |
CN208151410U (en) | Heating system of external heating type ultra-large volume coal-based vertical furnace | |
CN206109338U (en) | Coke oven gas methanation device with membrane separator | |
CN202193828U (en) | central tube closure | |
CN206494902U (en) | A kind of atmospheric fixed bed slag tap system | |
CN206359550U (en) | The equipment that a kind of utilization methanol decomposition produces DRI | |
CN207738793U (en) | External heating type coal-based direct reduced iron shaft furnace reduction chamber with adjustable pressure | |
CN201304335Y (en) | Fluidization reactor device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |