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CN112575403A - Clean high-whiteness extinction viscose fiber and preparation method thereof - Google Patents

Clean high-whiteness extinction viscose fiber and preparation method thereof Download PDF

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Publication number
CN112575403A
CN112575403A CN202011590640.4A CN202011590640A CN112575403A CN 112575403 A CN112575403 A CN 112575403A CN 202011590640 A CN202011590640 A CN 202011590640A CN 112575403 A CN112575403 A CN 112575403A
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CN
China
Prior art keywords
extinction
viscose
whiteness
fiber
steam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011590640.4A
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Chinese (zh)
Inventor
邵晓峰
谢峰
宋楠
王�琦
曹军
娄振海
黄潇
周振华
张璐
陈玉蕾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xinjiang Zhongtai Textile Group Co ltd
Xinjiang Zhongtai Chemical Co Ltd
Original Assignee
Xinjiang Zhongtai Textile Group Co ltd
Xinjiang Zhongtai Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xinjiang Zhongtai Textile Group Co ltd, Xinjiang Zhongtai Chemical Co Ltd filed Critical Xinjiang Zhongtai Textile Group Co ltd
Priority to CN202011590640.4A priority Critical patent/CN112575403A/en
Publication of CN112575403A publication Critical patent/CN112575403A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
    • D01F2/08Composition of the spinning solution or the bath
    • D01F2/10Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F11/00Chemical after-treatment of artificial filaments or the like during manufacture
    • D01F11/02Chemical after-treatment of artificial filaments or the like during manufacture of cellulose, cellulose derivatives, or proteins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/20Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen
    • D06L4/22Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents
    • D06L4/23Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents using hypohalogenites

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention relates to the technical field of viscose fiber production, in particular to a clean high-whiteness extinction viscose fiber and a preparation method thereof. The preparation method is simple and convenient, the obtained clean high-whiteness extinction viscose fiber has stable quality, higher added value and greater enterprise income, not only fills up the blank of zero production in Xinjiang area, but also realizes the self supply of sanitary articles in Xinjiang area, and can be applied to the production of epidemic situation material masks.

Description

Clean high-whiteness extinction viscose fiber and preparation method thereof
Technical Field
The invention relates to the technical field of viscose fiber production, in particular to a clean high-whiteness extinction viscose fiber and a preparation method thereof.
Background
The main raw materials of the textile at present are natural raw materials, petrochemical raw materials and raw materials regenerated from natural cellulose, the natural raw materials have better comfort and skin-friendly property, and meanwhile, the natural raw materials are healthier and more environment-friendly and are represented by cotton and hemp. The petrochemical raw materials have stronger functionality and higher strength, and are represented by spandex, terylene and acrylon. The raw material regenerated from natural cellulose has two characteristics of natural raw material and petrochemical raw material. Cotton fibers in all textile raw materials are popular for comfort, softness and skin friendliness, but natural cotton fibers are subjected to artificial planting, weather factors and land factors, so that the yield is low, and the natural cotton fibers cannot be applied in a large area. The viscose fiber belongs to the fiber regenerated from natural cellulose, has the comfort and skin-friendly property of cotton fiber and the functionality and high strength of petrochemical products, and is an ideal choice for replacing the natural cotton fiber.
The existing viscose fiber has low whiteness, and is yellow after being placed for a long time due to the limitation of a preparation process, which is called yellowing. And the yellowing property of the finished common viscose fiber can be mixed with impurities which are not cleaned completely in the preparation process, so that the finished common viscose fiber can only be used for common textiles. The sanitary articles have strict requirements, and the requirements of low organic matter content, high whiteness and less impurities are required to meet the requirements of the sanitary articles.
Disclosure of Invention
The invention provides a clean high-whiteness extinction viscose fiber and a preparation method thereof, overcomes the defects of the prior art, and can effectively solve the problems of low whiteness and high production cost of the viscose fiber.
One of the technical schemes of the invention is realized by the following measures: a preparation method of clean high-whiteness extinction viscose fiber comprises the following steps: firstly, adding titanium dioxide and a modifier into the viscose subjected to alkalization, yellowing, dissolution, ageing and filtration before reaching a spinning workshop; secondly, the viscose added with the titanium pigment and the modifier reaches a spinning workshop to react with an acid bath to generate extinction viscose fibers, the obtained extinction viscose fibers are gathered into tows, and the tows are strongly drawn and cut off to reach a fiber groove; thirdly, opening the tows reaching the fiber groove by three times of steam, and then sending the tows to a scouring machine; and fourthly, after the tows in the scouring machine are subjected to primary washing, desulfurization, secondary washing, bleaching, tertiary washing, pickling, quaternary washing and oiling, the tows are fully loosened by a wet cotton opener and enter a dryer, and the clean high-whiteness extinction viscose fiber is obtained after steam drying.
The following is a further optimization or/and improvement of one of the above-mentioned technical solutions of the invention:
in the first step, the weight of the modifier is 1.5 per mill of the weight of the methyl fiber in the viscose.
In the second step, the acid bath comprises sulfuric acid, zinc sulfate and sodium sulfate, the concentration of the sulfuric acid is 110g/L to 118g/L, the concentration of the zinc sulfate is 7.5g/L to 8.5g/L, the concentration of the sodium sulfate is 345g/L to 355g/L, and the difference between the concentration of the returned acid after the reaction and the concentration of the supplied acid is 8g/L to 10 g/L.
In the second step, the tows are cut off by circulating scouring water after being filtered by a Fendabeke filtering system, the turbidity is less than or equal to 10NTU after being filtered, and suspended matters are less than or equal to 40 mg/L.
In the third step, one of the three steam is steam jet opening at the S bend of the lower capillary, the steam pressure is 0.2MPa to 0.25MPa, the other steam is steam opening of the mini of the lower capillary flat pipe section, the steam pressure is 35MPa to 45kPa, the other steam opening of the fiber feeding groove is performed, and the steam pressure is 0.08MPa to 0.12 MPa.
In the fourth step, the temperature of the first water washing is 65-75 ℃, and the pH value of the water washing liquid is 6.5-8.0; the dilute alkali liquor recovered by a carbon adsorption washing tower is used for desulfurization, the concentration of sodium hydroxide in the dilute alkali liquor is 1.2g/L to 1.5g/L, and the temperature of the dilute alkali liquor is 85 ℃ to 90 ℃; second, the washing flow is 35-40 m of flowering by year, and the pH value is 8.0-1.0; the bleaching uses sodium hypochlorite with the concentration of 5.0g/L to 6.0 g/L; the acid cleaning uses food-grade citric acid, the pH value of the acid cleaning solution is 4.0 to 5.0, and the pH value of the viscose fiber after the acid cleaning is 6.5 to 7.5; carrying out fourth washing at the flow rate of 35-45 m high speed; the oiling uses special oiling agent for spunlace non-woven fabrics, and the concentration of oil bath is 3g/L to 5 g/L.
The dilute alkali solution is a mixture of sodium sulfide and sodium hydroxide.
During oiling, hydrogen peroxide is added into the oil agent, and the adding amount of the hydrogen peroxide is 450ml/min to 550 ml/min.
The temperature of the dryer is 100 ℃ to 130 ℃.
The second technical scheme of the invention is realized by the following measures: a clean high-whiteness extinction viscose fiber prepared by a preparation method of the clean high-whiteness extinction viscose fiber.
The preparation method is simple and convenient, the obtained clean high-whiteness extinction viscose fiber has stable quality, higher added value and greater enterprise income, not only fills up the blank of zero production in Xinjiang area, but also realizes the self supply of sanitary articles in Xinjiang area, and can be applied to the production of epidemic situation material masks.
Detailed Description
The present invention is not limited by the following examples, and specific embodiments may be determined according to the technical solutions and practical situations of the present invention. The various chemical reagents and chemical articles mentioned in the invention are all the chemical reagents and chemical articles which are well known and commonly used in the prior art, unless otherwise specified; the percentages in the invention are mass percentages unless otherwise specified; the solution in the present invention is an aqueous solution in which the solvent is water, for example, a hydrochloric acid solution is an aqueous hydrochloric acid solution, unless otherwise specified; the normal temperature and room temperature in the present invention generally mean a temperature of 15 ℃ to 25 ℃, and are generally defined as 25 ℃.
The invention is further described below with reference to the following examples:
example 1: the preparation method of the clean high-whiteness extinction viscose fiber comprises the following steps: firstly, adding titanium dioxide and a modifier into the viscose subjected to alkalization, yellowing, dissolution, ageing and filtration before reaching a spinning workshop; secondly, the viscose added with the titanium pigment and the modifier reaches a spinning workshop to react with an acid bath to generate extinction viscose fibers, the obtained extinction viscose fibers are gathered into tows, and the tows are strongly drawn and cut off to reach a fiber groove; thirdly, opening the tows reaching the fiber groove by three times of steam, and then sending the tows to a scouring machine; and fourthly, after the tows in the scouring machine are subjected to primary washing, desulfurization, secondary washing, bleaching, tertiary washing, pickling, quaternary washing and oiling, the tows are fully loosened by a wet cotton opener and enter a dryer, and the clean high-whiteness extinction viscose fiber is obtained after steam drying.
The clean high-whiteness extinction viscose fiber obtained by the method has stable whiteness, the whiteness of the product reaches 87.5-88.5, the blank of zero production in Xinjiang area is filled up, and the sanitary article supply in Xinjiang area can be realized by matching with a spunlace non-woven fabric manufacturer. The emergence of clean high white extinction viscose staple fiber has greatly reduced the manufacturing cost of epidemic situation material gauze mask, has improved the productivity of disposable gauze mask simultaneously, has also brought more profit spaces for the enterprise. The price of the clean high-whiteness extinction viscose fiber is 500 yuan higher than that of the common viscose staple fiber, and is calculated according to the annual capacity of 4 ten thousand tons of a single line in a workshop. The annual income can be created by 500 × 40000=20000000 yuan =2 million yuan.
Example 2: as an optimization of the above embodiment, in the first step, the weight of the modifier is 1.5 per mill of the weight of the methyl cellulose in the viscose.
The titanium dioxide can be the existing commercial titanium dioxide delustering agent, the modifier can be the existing commercial polyethylene glycol alkyl polyamine, and the modifier can mainly improve the strength of the finished fiber.
Example 3: as an optimization of the above embodiment, in the second step, the acid bath includes sulfuric acid, zinc sulfate and sodium sulfate, the concentration of the sulfuric acid is 110g/L to 118g/L, the concentration of the zinc sulfate is 7.5g/L to 8.5g/L, the concentration of the sodium sulfate is 345g/L to 355g/L, and the difference between the concentration of the returned acid after the reaction and the concentration of the supplied acid is 8g/L to 10 g/L.
Example 4: as an optimization of the above example, in the second step, the tow was cut off by circulating combed water after filtration using a Findbeck filtration system, and the turbidity was < 10NTU after filtration and the suspended matter was < 40 mg/L.
Example 5: as the optimization of the embodiment, in the third step, one of the three steam is steam jet opening at the bend of the lower capillary S, the steam pressure is 0.20MPa to 0.25MPa, the other steam is steam opening at the mini section of the lower capillary, the steam pressure is 35MPa to 45kPa, the other steam is steam opening at the fiber feeding groove, and the steam pressure is 0.08MPa to 0.12 MPa.
Example 6: as the optimization of the above embodiment, in the fourth step, the temperature of the first water washing is 65 ℃ to 75 ℃, and the pH value of the water washing liquid is 6.5 to 8.0; the dilute alkali liquor recovered by a carbon adsorption washing tower is used for desulfurization, the concentration of sodium hydroxide in the dilute alkali liquor is 1.2g/L to 1.5g/L, and the temperature of the dilute alkali liquor is 85 ℃ to 90 ℃; second, the washing flow is 35-40 m of flowering by year, and the pH value is 8.0-1.0; the bleaching uses sodium hypochlorite with the concentration of 5.0g/L to 6.0 g/L; the acid cleaning uses food-grade citric acid, the pH value of the acid cleaning solution is 4.0 to 5.0, and the pH value of the viscose fiber after the acid cleaning is 6.5 to 7.5; carrying out fourth washing at the flow rate of 35-45 m high speed; the oiling uses special oiling agent for spunlace non-woven fabrics, and the concentration of oil bath is 3g/L to 5 g/L.
In the invention, dilute alkali liquor recovered by the carbon adsorption washing tower is used for desulfurization and is a mixture of sodium sulfide and sodium hydroxide, so that the desulfurization effect is better, the residual sulfur of fibers can be reduced, and the yellowing of the fibers can be effectively inhibited;
second washing flow is 35-40 m, pH value is 8.0-1.0, good conditions are provided for subsequent sodium hypochlorite bleaching, and residue of a desulfurization procedure is washed off fully;
meanwhile, sodium hypochlorite is used for bleaching, so that the fiber can meet the requirement of high whiteness;
the acid cleaning uses food-grade citric acid, so that the pH value of the viscose fiber is convenient to control, and nonferrous metal ions in the fiber can be removed;
carrying out four-step washing at the flow rate of 35-45 m high speed and the temperature of 80-90 ℃ so as to provide the base fiber temperature for oiling;
the oiling uses special oiling agent for spunlace non-woven fabric, and can realize strong antistatic performance and softness performance, thereby weakening cohesive force.
Example 7: as optimization of the above embodiment, the dilute alkali solution is a mixture of sodium sulfide and sodium hydroxide.
Example 8: as optimization of the embodiment, during oiling, hydrogen peroxide is added into the oil agent, and the adding amount of the hydrogen peroxide is 450ml/min to 550 ml/min.
And hydrogen peroxide can be added into the oil agent to realize secondary bleaching according to requirements.
Example 9: as an optimization of the above embodiment, the dryer temperature is 100 to 130 ℃.
The drying temperature is controlled between 100 ℃ and 130 ℃, so that the moisture regain of the fiber is between 10% and 12% while energy is saved.
Example 10: the clean high-whiteness extinction viscose fiber prepared by the preparation method of the clean high-whiteness extinction viscose fiber.
The performance parameters of the clean high-whiteness extinction viscose fiber obtained by the invention are as follows: the titer is 1.68dtex, the dry breaking strength is 2.0cN/dtex to 2.2cN/dtex, the residual sulfur is less than or equal to 3mg/100g, the oil content is 0.1 percent to 0.2 percent, the whiteness is 87.5 percent to 88.5 percent, and the surface active matter is less than or equal to 4 mm.
In conclusion, the preparation method is simple and convenient, the obtained clean high-whiteness extinction viscose fiber has stable quality, higher added value and higher enterprise income, not only makes up for the blank of zero production in Xinjiang area, but also realizes the self supply of sanitary articles in Xinjiang area, and can be applied to the production of epidemic situation material masks.
The technical characteristics form an embodiment of the invention, which has strong adaptability and implementation effect, and unnecessary technical characteristics can be increased or decreased according to actual needs to meet the requirements of different situations.

Claims (10)

1. A preparation method of clean high-whiteness extinction viscose fibers is characterized by comprising the following steps: firstly, adding titanium dioxide and a modifier into the viscose subjected to alkalization, yellowing, dissolution, ageing and filtration before reaching a spinning workshop; secondly, the viscose added with the titanium pigment and the modifier reaches a spinning workshop to react with an acid bath to generate extinction viscose fibers, the obtained extinction viscose fibers are gathered into tows, and the tows are strongly drawn and cut off to reach a fiber groove; thirdly, opening the tows reaching the fiber groove by three times of steam, and then sending the tows to a scouring machine; and fourthly, after the tows in the scouring machine are subjected to primary washing, desulfurization, secondary washing, bleaching, tertiary washing, pickling, quaternary washing and oiling, the tows are fully loosened by a wet cotton opener and enter a dryer, and the clean high-whiteness extinction viscose fiber is obtained after steam drying.
2. The method for preparing clean and white delustering viscose fiber as claimed in claim 1, wherein in the first step, the weight of the modifier is 1.5 per mill of the weight of the methyl fiber in the viscose.
3. The method for preparing clean high-whiteness extinction viscose fibers according to claim 1 or 2, wherein in the second step, the acid bath comprises sulfuric acid, zinc sulfate and sodium sulfate, the concentration of the sulfuric acid is 110g/L to 118g/L, the concentration of the zinc sulfate is 7.5g/L to 8.5g/L, the concentration of the sodium sulfate is 345g/L to 355g/L, and the difference between the concentration of the returned acid and the concentration of the supplied acid after the reaction is 8g/L to 10 g/L.
4. The method for preparing clean high-whiteness extinction viscose fibers according to claim 1, 2 or 3, wherein in the second step, the tows are cut off by circulating scouring water after filtration by using a Findabek filtration system, and the turbidity after filtration is less than or equal to 10NTU, and the suspended matter is less than or equal to 40 mg/L.
5. The method for preparing clean high white extinction viscose fibers according to claim 1, 2, 3 or 4, wherein in the third step, one of the three steam courses is steam jet opening at the S-bend of the lower capillary, the steam pressure is 0.20MPa to 0.25MPa, one steam course is steam opening at the mini section of the lower capillary, the steam pressure is 35MPa to 45kPa, and the other steam course is steam opening at the fiber feeding groove, and the steam pressure is 0.08MPa to 0.12 MPa.
6. The method for preparing clean high-whiteness extinction viscose fibers according to claim 1, 2, 3, 4 or 5, wherein in the fourth step, the temperature of first water washing is 65-75 ℃, and the pH value of water washing liquid is 6.5-8.0; the dilute alkali liquor recovered by a carbon adsorption washing tower is used for desulfurization, the concentration of sodium hydroxide in the dilute alkali liquor is 1.2g/L to 1.5g/L, and the temperature of the dilute alkali liquor is 85 ℃ to 90 ℃; second, the washing flow is 35-40 m of flowering by year, and the pH value is 8.0-1.0; the bleaching uses sodium hypochlorite with the concentration of 5.0g/L to 6.0 g/L; the acid cleaning uses food-grade citric acid, the pH value of the acid cleaning solution is 4.0 to 5.0, and the pH value of the viscose fiber after the acid cleaning is 6.5 to 7.5; carrying out fourth washing at the flow rate of 35-45 m high speed; the oiling uses special oiling agent for spunlace non-woven fabrics, and the concentration of oil bath is 3g/L to 5 g/L.
7. The method for preparing clean white extinction viscose fiber according to claim 5 or 6, wherein the dilute alkali solution is a mixture of sodium sulfide and sodium hydroxide.
8. The preparation method of the clean high-whiteness extinction viscose fibers according to claim 6 or 7, wherein hydrogen peroxide is added into the oil agent during oiling, and the addition amount of the hydrogen peroxide is 450ml/min to 550 ml/min.
9. The method for preparing clean white extinction viscose fiber according to claim 7, wherein the temperature of the dryer is 100 ℃ to 130 ℃.
10. A clean high-whiteness extinction viscose fiber prepared by the method according to any one of claims 1 to 9.
CN202011590640.4A 2020-12-29 2020-12-29 Clean high-whiteness extinction viscose fiber and preparation method thereof Pending CN112575403A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114540970A (en) * 2022-03-21 2022-05-27 赛得利(中国)纤维有限公司 Refreshing nonwoven cellulose fiber and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4242405A (en) * 1979-01-15 1980-12-30 Avtex Fibers Inc. Viscose rayon and method of making same
CN104928786A (en) * 2015-05-27 2015-09-23 宜宾丝丽雅集团有限公司 Preparation process of semi-dull high-strength low-elongation viscose fiber
CN108588880A (en) * 2018-05-15 2018-09-28 赛得利(福建)纤维有限公司 A kind of preparation method of clean high white viscose rayon
CN109930225A (en) * 2019-02-20 2019-06-25 赛得利(福建)纤维有限公司 White viscose rayon of a kind of no chlorine drift height and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4242405A (en) * 1979-01-15 1980-12-30 Avtex Fibers Inc. Viscose rayon and method of making same
CN104928786A (en) * 2015-05-27 2015-09-23 宜宾丝丽雅集团有限公司 Preparation process of semi-dull high-strength low-elongation viscose fiber
CN108588880A (en) * 2018-05-15 2018-09-28 赛得利(福建)纤维有限公司 A kind of preparation method of clean high white viscose rayon
CN109930225A (en) * 2019-02-20 2019-06-25 赛得利(福建)纤维有限公司 White viscose rayon of a kind of no chlorine drift height and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114540970A (en) * 2022-03-21 2022-05-27 赛得利(中国)纤维有限公司 Refreshing nonwoven cellulose fiber and preparation method thereof
CN114540970B (en) * 2022-03-21 2023-10-13 赛得利(中国)纤维有限公司 Fresh non-woven cellulose fiber and preparation method thereof

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Application publication date: 20210330