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CN112560261B - A data-driven method for predicting failure rate of key equipment in hydrogen energy systems - Google Patents

A data-driven method for predicting failure rate of key equipment in hydrogen energy systems Download PDF

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CN112560261B
CN112560261B CN202011467921.0A CN202011467921A CN112560261B CN 112560261 B CN112560261 B CN 112560261B CN 202011467921 A CN202011467921 A CN 202011467921A CN 112560261 B CN112560261 B CN 112560261B
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袁铁江
曾婧
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Dalian University of Technology
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Abstract

A failure rate prediction method of key equipment of a hydrogen energy system based on data driving comprises the steps of firstly, calculating initial failure rate of the key equipment of the hydrogen energy system based on a component stress method, then respectively calculating optimized failure rate of the key equipment of the hydrogen energy system based on field data by using a Weibull distribution parameter method and a point estimation method, further calculating weight numbers of 2 failure rates of the key equipment of the hydrogen energy system calculated by the two methods under the field data by using a fuzzy binary comparison sorting method, and calculating optimized failure rate by using a weighted average method; secondly, considering the influence of hydrogen energy flow on the safety performance of the equipment, analyzing and comparing the initial failure rate of the hydrogen energy system key equipment obtained based on the component stress method and the optimized failure rate of the hydrogen energy system key equipment obtained based on field data, and obtaining a correction factor of the hydrogen energy system key equipment; and finally, correcting the optimized failure rate of the key equipment of the hydrogen energy system according to the correction factor, and establishing a failure rate optimization model.

Description

一种基于数据驱动的氢能系统关键设备失效率预测方法A data-driven method for predicting failure rate of key equipment in hydrogen energy systems

技术领域technical field

本发明涉及一种氢能系统关键设备的失效率预测方法。The invention relates to a failure rate prediction method for key equipment of a hydrogen energy system.

背景技术Background technique

随着我国工业的不断发展,氢能相关的如电解槽、储氢罐、氢燃料电池等氢能系统关键设备也不断壮大,其种类随着用途的不断扩大日益丰富,这些氢能系统关键设备在使用与存放等多个环节中,其自身的固有危险性给人类的生命及环境都带来了极大的威胁。近年来,随着我国对化工行业的监督管控力度不断加大以及安全生产标准化、环境和职业健康安全体系的不断完善,氢能系统关键设备由于老化等缘故发生故障而造成的事故率不断下降。With the continuous development of my country's industry, the key equipment of hydrogen energy systems such as electrolyzers, hydrogen storage tanks, hydrogen fuel cells, etc. related to hydrogen energy is also growing. In many links such as use and storage, its own inherent danger has brought great threats to human life and the environment. In recent years, with the increasing supervision and control of the chemical industry in my country and the continuous improvement of safety production standardization, environmental and occupational health and safety systems, the accident rate caused by the failure of key equipment in the hydrogen energy system due to aging and other reasons has continued to decline.

综合国内外现有风险研究文献可以发现,进行氢能系统关键设备失效率预测是对系统进行科学、定量安全评价的基础,也是给出风险控制对策的依据。目前,工厂中氢能系统关键设备各个部件中考虑氢能流对设备安全性能的影响使其故障率发生改变,此类对现场数据进行优化并预测氢能系统关键设备失效率的研究问题依然亟待解决。Combining the existing risk research literature at home and abroad, it can be found that the prediction of the failure rate of key equipment in the hydrogen energy system is the basis for scientific and quantitative safety evaluation of the system, and it is also the basis for giving risk control countermeasures. At present, considering the influence of hydrogen energy flow on the safety performance of the equipment in each component of the key equipment of the hydrogen energy system in the factory, the failure rate of the equipment has changed. Such research problems of optimizing the field data and predicting the failure rate of the key equipment of the hydrogen energy system are still urgently needed. solve.

发明内容SUMMARY OF THE INVENTION

本发明针对氢能系统的氢能关键设备的失效率预测与优化依然存在缺失的缺点,提出一种氢能系统关键设备失效率预测方法。本发明通过采集工厂中系统关键设备的现场的运行数据,以求得系统关键设备更加准确的失效率为目标,利用威布尔分布参数法和点估计法建立氢能系统关键设备失效率修正模型并预测氢能系统关键设备的失效率,建立氢能系统关键设备失效率的优化模型。Aiming at the defect that the failure rate prediction and optimization of key equipment of hydrogen energy in the hydrogen energy system still has the defect of lack, the invention proposes a method for predicting the failure rate of key equipment of the hydrogen energy system. The invention collects the on-site operation data of the key equipment of the system in the factory, in order to obtain a more accurate failure rate of the key equipment of the system, and uses the Weibull distribution parameter method and the point estimation method to establish a failure rate correction model of the key equipment of the hydrogen energy system and Predict the failure rate of key equipment in the hydrogen energy system, and establish an optimization model for the failure rate of key equipment in the hydrogen energy system.

本发明步骤如下:The steps of the present invention are as follows:

1、分析氢能系统关键设备的使用时长及特征;基于石化过程工业常用失效数据库采集各类系统关键设备的失效率数据,得到每一类氢能系统关键设备各个部件的失效率λi′,其中i为氢能系统关键设备的样本容量;1. Analyze the usage time and characteristics of the key equipment of the hydrogen energy system; collect the failure rate data of various key equipment of the system based on the failure database commonly used in the petrochemical process industry, and obtain the failure rate λ i ′ of each component of the key equipment of each type of hydrogen energy system, where i is the sample capacity of the key equipment of the hydrogen energy system;

2、计算氢能系统关键设备的初始失效率λ12. Calculate the initial failure rate λ 1 of the key equipment of the hydrogen energy system;

3、建立氢能系统关键设备失效率修正模型,利用威布尔分布参数法求得影响因素λ(t)和点估计法求得影响因素

Figure BDA0002835113980000021
3. Establish the failure rate correction model of key equipment in the hydrogen energy system, and use the Weibull distribution parameter method to obtain the influencing factors λ(t) and the point estimation method to obtain the influencing factors
Figure BDA0002835113980000021

4、通过威布尔分布参数法和点估计法求得的影响因素λ(t)和点估计法求得的影响因素

Figure BDA0002835113980000022
确定权重比矩阵T2×2,归一化求出氢能系统关键设备失效率的权重数k1和氢能系统关键设备失效率的权重数k2,其中k1根据威布尔分布参数估计法计算得到,k2根据点估计法计算得到;4. The influencing factors λ(t) obtained by the Weibull distribution parameter method and the point estimation method and the influencing factors obtained by the point estimation method
Figure BDA0002835113980000022
Determine the weight ratio matrix T 2×2 , and normalize it to obtain the weight number k 1 of the failure rate of key equipment in the hydrogen energy system and the weight number k 2 of the failure rate of key equipment in the hydrogen energy system, where k 1 is based on the Weibull distribution parameter estimation method Calculated, k 2 is calculated according to the point estimation method;

5、通过步骤4求得的权重数求取氢能系统关键设备的优化失效率λ25. Obtain the optimized failure rate λ 2 of the key equipment of the hydrogen energy system through the weight number obtained in step 4;

6、考虑氢能系统关键设备各个部件中的氢能流对设备安全性能的影响,得到修正因子,对优化失效率λ2进行修正。6. Considering the influence of the hydrogen energy flow in each component of the key equipment of the hydrogen energy system on the safety performance of the equipment, a correction factor is obtained, and the optimized failure rate λ 2 is corrected.

所述步骤1中:目前对于氢能系统关键设备的失效率进行预测与优化过程中,一般将氢能系统关键设备分为制氢设备、储氢罐与氢燃料电池三种类型。这三种类型的氢能系统关键设备均有各自的特点,且失效率数据与现场检测所得的数据不同,可以制氢设备、储氢罐与氢燃料电池的失效率数据与现场的运行数据为依据计算相关的系统失效率并优化。In the step 1: currently, in the process of predicting and optimizing the failure rate of key equipment of the hydrogen energy system, the key equipment of the hydrogen energy system is generally divided into three types: hydrogen production equipment, hydrogen storage tank and hydrogen fuel cell. These three types of key equipment in the hydrogen energy system have their own characteristics, and the failure rate data is different from the data obtained from on-site testing. The failure rate data and on-site operation data of hydrogen production equipment, hydrogen storage tanks and hydrogen fuel cells can be According to the calculation of the relevant system failure rate and optimization.

每一种类型的各个结构都具有对应的失效率。三种类型的氢能系统关键设备的工作特点与结构如下。Each structure of each type has a corresponding failure rate. The working characteristics and structures of the key equipment of the three types of hydrogen energy systems are as follows.

制氢设备是电解水制氢过程中的一种关键设备。电解水制氢是一个借助直流电的作用,将溶解在水中的电解质分解成新物质的过程。制氢设备包括电解槽、氢侧系统、氧侧系统、补给水系统、碱液系统,电解槽是制氢设备中的主设备。Hydrogen production equipment is a key equipment in the process of electrolysis of water for hydrogen production. Hydrogen production by electrolysis of water is a process in which the electrolyte dissolved in water is decomposed into new substances by the action of direct current. Hydrogen production equipment includes electrolyzer, hydrogen side system, oxygen side system, make-up water system, and lye system. Electrolyzer is the main equipment in hydrogen production equipment.

储氢罐是一种氢气储存的特殊压力容器。储氢罐采用三层包裹式设计,里层为金属合金内胆,中间层是保温层,通有温水,为里层提供热能源,外层是保护层,由抗外界腐蚀和保温的材料制作。A hydrogen storage tank is a special pressure vessel for hydrogen storage. The hydrogen storage tank adopts a three-layer wrapping design, the inner layer is a metal alloy liner, the middle layer is a thermal insulation layer, and warm water flows through it to provide thermal energy for the inner layer, and the outer layer is a protective layer, which is made of materials that resist external corrosion and heat preservation. .

氢燃料电池是一种将持续供给的氢能源和氧化剂中的化学能连续不断地直接转化为电能的电化学装置。氢燃料电池系统的通用结构由氢燃料电池、DC-DC变换器和负载组成,氢燃料电池通过DC-DC变换器和负载链接,可以通过控制DC-DC变换器来实现功率流的平衡,在瞬时即可提供很高的过载功率,加快了氢燃料电池的动态响应。A hydrogen fuel cell is an electrochemical device that continuously and directly converts the chemical energy in the continuously supplied hydrogen energy and oxidant into electrical energy. The general structure of a hydrogen fuel cell system consists of a hydrogen fuel cell, a DC-DC converter and a load. The hydrogen fuel cell is linked to the load through the DC-DC converter, and the power flow can be balanced by controlling the DC-DC converter. High overload power can be provided instantaneously, which accelerates the dynamic response of hydrogen fuel cells.

本发明基于元器件应力法得到的氢能系统关键设备的初始失效率,以及基于现场数据得到的氢能系统关键设备的失效率,建立氢能系统关键设备失效率优化模型,构建氢能系统关键设备的失效率框架,预测某类氢能系统关键设备的失效率。Based on the initial failure rate of key equipment of the hydrogen energy system obtained by the component stress method, and the failure rate of the key equipment of the hydrogen energy system obtained based on field data, an optimization model of the failure rate of the key equipment of the hydrogen energy system is established, and the key equipment of the hydrogen energy system is constructed. The failure rate framework of equipment predicts the failure rate of key equipment in a certain type of hydrogen energy system.

本发明对氢能系统关键设备的使用时长及特征的分析,基于石化过程工业常用失效数据库,获得制氢设备电解槽、储氢罐、氢燃料电池三种典型系统关键设备类型的各个组成部件的失效率λi′,其中i为氢能系统关键设备的样本容量。The invention analyzes the usage time and characteristics of key equipment of the hydrogen energy system, and obtains the data of each component of the three typical system key equipment types of the hydrogen production equipment electrolyzer, hydrogen storage tank and hydrogen fuel cell based on the failure database commonly used in the petrochemical process industry. The failure rate λ i ', where i is the sample capacity of the key equipment of the hydrogen energy system.

所述步骤2计算氢能系统关键设备的初始失效率λ1,建立氢能系统关键设备失效率模型的方法如下:In the step 2, the initial failure rate λ 1 of the key equipment of the hydrogen energy system is calculated, and the method for establishing the failure rate model of the key equipment of the hydrogen energy system is as follows:

由于氢能系统关键设备各部件的失效率基本服从指数分布,其失效率为恒定值。氢能系统关键设备的任一部件发生故障,氢能系统关键设备都不能正常工作,因此氢能系统关键设备各个部件为串联系统。假设氢能系统关键设备及各个部件可靠度函数服从指数分布,则氢能系统关键设备与各个部件的初始失效率满足下式:Since the failure rate of each component of the key equipment of the hydrogen energy system basically obeys the exponential distribution, the failure rate is a constant value. If any part of the key equipment of the hydrogen energy system fails, the key equipment of the hydrogen energy system cannot work normally, so each part of the key equipment of the hydrogen energy system is a series system. Assuming that the reliability function of the key equipment and each component of the hydrogen energy system obeys the exponential distribution, the initial failure rate of the key equipment and each component of the hydrogen energy system satisfies the following formula:

Figure BDA0002835113980000031
Figure BDA0002835113980000031

式中,λ1为氢能系统关键设备的初始失效率、λi′为氢能关键设备各个部件的初始失效率,i为样本容量。In the formula, λ 1 is the initial failure rate of the key equipment of the hydrogen energy system, λ i ′ is the initial failure rate of each component of the key equipment of the hydrogen energy system, and i is the sample capacity.

所述步骤3中,对得到的氢能系统关键设备失效率数据进行威布尔分布参数法和点估计法处理,寻找利用威布尔分布参数法求得影响因素λ(t)和点估计法求得影响因素

Figure BDA0002835113980000032
In the step 3, the obtained failure rate data of key equipment of the hydrogen energy system is processed by the Weibull distribution parameter method and the point estimation method, and the influence factor λ(t) obtained by the Weibull distribution parameter method and the point estimation method are obtained. Influencing factors
Figure BDA0002835113980000032

(1)利用威布尔分布法确定氢能系统关键设备的失效率影响因素λ(t)。(1) Using the Weibull distribution method to determine the failure rate influencing factor λ(t) of the key equipment of the hydrogen energy system.

威布尔分布是在设备寿命失效率分析中使用最广泛的模型之一,也是设备失效分布中最常见的分布。同时利用平均秩次提高威布尔分布参数的精度,是一种提高失效率数据分析精度的有效方法。The Weibull distribution is one of the most widely used models in equipment life failure rate analysis, and it is also the most common distribution in equipment failure distribution. At the same time, the average rank is used to improve the accuracy of Weibull distribution parameters, which is an effective method to improve the accuracy of failure rate data analysis.

近似中位秩公式为:The approximate median rank formula is:

Figure BDA0002835113980000033
Figure BDA0002835113980000033

式中,ty为第y个失效的设备寿命数据;x为氢能系统关键设备的样本容量;y为对设备失效数据排序后的位置,即为故障设备的平均秩次AyIn the formula, ty is the life data of the y -th failed equipment; x is the sample capacity of the key equipment of the hydrogen energy system; y is the position after sorting the equipment failure data, which is the average rank A y of the faulty equipment.

威布尔分布的失效函数为:The failure function of the Weibull distribution is:

Figure BDA0002835113980000034
Figure BDA0002835113980000034

失效密度函数为:The failure density function is:

Figure BDA0002835113980000035
Figure BDA0002835113980000035

可靠度函数为:The reliability function is:

Figure BDA0002835113980000041
Figure BDA0002835113980000041

利用威布尔分布法确定氢能系统关键设备的失效率影响因素函数为:Using the Weibull distribution method to determine the failure rate influencing factor function of key equipment in the hydrogen energy system is:

Figure BDA0002835113980000042
Figure BDA0002835113980000042

其中,t为时间,a为尺度参数,β为形状参数。where t is the time, a is the scale parameter, and β is the shape parameter.

(2)利用点估计法确定氢能系统关键设备的失效率影响因素

Figure BDA0002835113980000043
(2) Use the point estimation method to determine the factors affecting the failure rate of key equipment in the hydrogen energy system
Figure BDA0002835113980000043

分析氢能系统关键设备的故障数据,归纳氢能系统关键设备的同类型故障,并按功能分类将归纳的故障数据分配到氢能系统关键设备各个部件中。由于氢能系统关键设备寿命基本服从指数分布,故氢能系统关键设备的初始失效率为恒定值。Analyze the failure data of key equipment of the hydrogen energy system, summarize the same type of failures of the key equipment of the hydrogen energy system, and assign the summarized failure data to each component of the key equipment of the hydrogen energy system according to functional classification. Since the life of the key equipment of the hydrogen energy system basically obeys the exponential distribution, the initial failure rate of the key equipment of the hydrogen energy system is a constant value.

Figure BDA0002835113980000044
Figure BDA0002835113980000044

式中,

Figure BDA0002835113980000045
是氢能系统关键设备第j个部件的失效率;r为T时段内氢能系统关键设备发生的故障次数;T为发生故障的时段。In the formula,
Figure BDA0002835113980000045
is the failure rate of the jth component of the key equipment of the hydrogen energy system; r is the number of failures of the key equipment of the hydrogen energy system in the T period; T is the period of failure.

氢能系统关键设备的失效率是其各个部件失效率之和,利用点估计法确定氢能系统关键设备的失效率影响因素的数学表达式为:The failure rate of the key equipment of the hydrogen energy system is the sum of the failure rates of its various components. The mathematical expression for determining the factors affecting the failure rate of the key equipment of the hydrogen energy system using the point estimation method is:

Figure BDA0002835113980000046
Figure BDA0002835113980000046

其中,j为氢能系统关键设备部件次序,i为样本容量,i=1,2,3,…n。Among them, j is the sequence of key equipment components of the hydrogen energy system, i is the sample capacity, i=1, 2, 3,  …n.

所述步骤4中,在现场的运行数据的基础上,得到氢能系统关键设备基于元器件应力法得到的初始失效率,以及基于现场数据得到的失效率。为使这2个失效率更准确,通过模糊二元对比排序法,对基于现场数据的氢能系统关键设备失效率进行客观的排序和评判,求出失效率的权重,在此基础上,利用加权平均法优化基于元器件应力法得到的初始失效率,以及基于现场数据得到的失效率。In the step 4, on the basis of the on-site operation data, the initial failure rate of the key equipment of the hydrogen energy system based on the component stress method, and the failure rate based on the on-site data are obtained. In order to make these two failure rates more accurate, the fuzzy binary comparison and ranking method is used to objectively sort and judge the failure rate of key equipment in the hydrogen energy system based on field data, and obtain the weight of the failure rate. The weighted average method optimizes the initial failure rate based on the component stress method, and the failure rate based on field data.

优化2个失效率具体步骤如下:The specific steps to optimize the two failure rates are as follows:

首先确定基于威布尔分布参数估计法得到的氢能系统关键设备工作失效率影响因素λ(t)和基于点估计法得到的氢能系统关键设备的失效率影响因素

Figure BDA0002835113980000048
Firstly, determine the influence factor λ(t) of the failure rate of the key equipment of the hydrogen energy system based on the Weibull distribution parameter estimation method and the influence factor of the failure rate of the key equipment of the hydrogen energy system based on the point estimation method.
Figure BDA0002835113980000048

其次确定权重比矩阵T2×2Next, the weight ratio matrix T 2×2 is determined.

根据因素集U={U1U2}求出

Figure BDA0002835113980000047
的值,其中U1为基于威布尔分布参数估计法得到的由氢能系统关键设备各个部件的失效率影响因素集,U2为基于点估计法得到的氢能系统关键设备各个部件的失效率影响因素集,uj为失效的设备寿命数据集j=1,2,
Figure BDA0002835113980000051
为氢能系统关键设备基于威布尔分布参数估计法的失效率密度函数。According to the factor set U={U 1 U 2 }
Figure BDA0002835113980000047
, where U 1 is the set of factors affecting the failure rate of each component of the key equipment of the hydrogen energy system obtained based on the Weibull distribution parameter estimation method, and U 2 is the failure rate of each component of the key equipment of the hydrogen energy system obtained based on the point estimation method Influencing factor set, u j is the failed equipment life data set j=1, 2,
Figure BDA0002835113980000051
Failure rate density function based on Weibull distribution parameter estimation method for key equipment of hydrogen energy system.

要求

Figure BDA0002835113980000052
满足:
Figure BDA0002835113980000053
其数学表达式为:
Figure BDA0002835113980000054
Require
Figure BDA0002835113980000052
Satisfy:
Figure BDA0002835113980000053
Its mathematical expression is:
Figure BDA0002835113980000054

权重比矩阵为:The weight ratio matrix is:

Figure BDA0002835113980000055
Figure BDA0002835113980000055

其中

Figure BDA0002835113980000056
Figure BDA0002835113980000057
为氢能系统关键设备基于威布尔分布参数估计法的失效率密度函数,
Figure BDA0002835113980000058
为氢能系统关键设备基于点估计法的失效率密度函数,tij氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率密度函数之比。in
Figure BDA0002835113980000056
for
Figure BDA0002835113980000057
is the failure rate density function based on the Weibull distribution parameter estimation method for the key equipment of the hydrogen energy system,
Figure BDA0002835113980000058
is the failure rate density function based on the point estimation method for the key equipment of the hydrogen energy system, t ij is the ratio of the failure rate density function based on the Weibull distribution parameter estimation method and the point estimation method for the key equipment of the hydrogen energy system.

权重估计值的数学表达式为:The mathematical expression for the weight estimate is:

Figure BDA0002835113980000059
Figure BDA0002835113980000059

Figure BDA00028351139800000510
Figure BDA00028351139800000510

其中W1、W2分别为氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率权重,其中tij为氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率密度函数之比,i,j=1,2。Among them, W 1 and W 2 are the failure rate weights of the key equipment of the hydrogen energy system based on the Weibull distribution parameter estimation method and the point estimation method, respectively, and t ij is the key equipment of the hydrogen energy system based on the Weibull distribution parameter estimation method and the point estimation method. The ratio of the failure rate density function of the method, i, j = 1, 2.

再对权重估计值归一化,作为估计的权重:The weight estimate is then normalized as the estimated weight:

Figure BDA00028351139800000511
Figure BDA00028351139800000511

Figure BDA00028351139800000512
Figure BDA00028351139800000512

其中,k1为根据威布尔分布参数估计法计算得到的氢能系统关键设备失效率的权重数,k2为根据点估计法计算得到的氢能系统关键设备失效率的权重数。Among them, k 1 is the weighted number of the failure rate of key equipment of the hydrogen energy system calculated according to the Weibull distribution parameter estimation method, and k 2 is the weighted number of the failure rate of the key equipment of the hydrogen energy system calculated according to the point estimation method.

所述步骤5中,步骤4得出权重k1、k2后,通过权重k1、k2求出优化后的基于现场运行数据的氢能系统关键设备优化失效率λ2In the step 5, after the weights k 1 and k 2 are obtained in step 4, the optimized failure rate λ 2 of the key equipment of the hydrogen energy system based on the field operation data is obtained through the weights k 1 and k 2 .

利用加权平均法求出基于现场运行数据的氢能系统关键设备的优化失效率为:Using the weighted average method, the optimized failure rate of the key equipment of the hydrogen energy system based on the field operation data is obtained as follows:

Figure BDA0002835113980000061
Figure BDA0002835113980000061

其中,k1为根据威布尔分布参数估计法计算得到的氢能系统关键设备失效率的权重数,k2为根据点估计法计算得到的氢能系统关键设备失效率的权重数,λ(t)为利用威布尔分布法确定氢能系统关键设备的失效率影响因素,

Figure BDA0002835113980000062
为利用点估计法确定氢能系统关键设备的失效率影响因素。Among them, k 1 is the weighted number of the failure rate of key equipment of the hydrogen energy system calculated according to the Weibull distribution parameter estimation method, k 2 is the weighted number of the failure rate of the key equipment of the hydrogen energy system calculated according to the point estimation method, λ(t ) in order to use the Weibull distribution method to determine the factors affecting the failure rate of key equipment in the hydrogen energy system,
Figure BDA0002835113980000062
In order to use the point estimation method to determine the factors affecting the failure rate of key equipment in the hydrogen energy system.

所述步骤6中,比较分析由元器件应力法得到的初始失效率和现场运行数据得到的氢能系统关键设备工作失效率,得到修正因子:In the step 6, the initial failure rate obtained by the component stress method and the working failure rate of the key equipment of the hydrogen energy system obtained by the field operation data are compared and analyzed, and the correction factor is obtained:

τ=λ21-1τ=λ 21 -1

式中,τ为修正因子,也为误差系数;λ1为氢能系统关键设备基于元器件应力法计算得到的氢能系统关键设备的失效率,λ2为通过权重求取的氢能系统关键设备的优化失效率。In the formula, τ is the correction factor and also the error coefficient; λ 1 is the failure rate of the key equipment of the hydrogen energy system calculated based on the component stress method, and λ 2 is the key equipment of the hydrogen energy system calculated by the weight. Optimized failure rate of equipment.

氢能系统关键设备的失效率修正模型为:The failure rate correction model of the key equipment of the hydrogen energy system is:

λ=λ预计(1+τ)λ= λexpected (1+τ)

其中λ预计为模型中氢能系统关键设备基于元器件应力法计算得到的氢能系统关键设备的失效率,λ为模型中通过权重求取的氢能系统关键设备的优化失效率。Among them, λ is expected to be the failure rate of the key equipment of the hydrogen energy system calculated based on the component stress method in the model, and λ is the optimized failure rate of the key equipment of the hydrogen energy system calculated by the weight in the model.

附图说明Description of drawings

图1是电解水制氢单元结构图,图中,1电解槽,2氢侧系统,3氧侧系统,4补给水系统,5碱液系统;Fig. 1 is the structure diagram of electrolyzed water hydrogen production unit, in the figure, 1 electrolyzer, 2 hydrogen side system, 3 oxygen side system, 4 make-up water system, 5 lye system;

图2是储氢罐单元结构图,图中,6里层,7中间层,8外层;Figure 2 is a structural diagram of a hydrogen storage tank unit, in the figure, 6 inner layers, 7 intermediate layers, and 8 outer layers;

图3是氢燃料电池发电系统单元结构图,图中为氢燃料电池,DC-DC变换器,负载;Figure 3 is a structural diagram of a hydrogen fuel cell power generation system unit, in which the hydrogen fuel cell, DC-DC converter, and load are shown;

图4是本发明基于数据驱动的氢能系统关键设备失效率预测的优化方法的流程图。Fig. 4 is a flowchart of the present invention based on a data-driven optimization method for predicting failure rate of key equipment in a hydrogen energy system.

具体实施方式Detailed ways

以下结合附图及具体实施方式进一步说明本发明。The present invention is further described below with reference to the accompanying drawings and specific embodiments.

如图4所示,本发明基于数据驱动的氢能系统关键设备失效率预测的优化方法的流程如下:As shown in FIG. 4 , the process of the present invention’s optimization method for predicting the failure rate of key equipment in a data-driven hydrogen energy system is as follows:

1、分析氢能系统关键设备的使用时长及特征;基于石化过程工业常用失效数据库及采集各类氢能系统关键设备的失效率数据,对制氢设备、储氢罐、氢燃料电池等氢能系统关键设备的各个系统结构进行划分,其中图1是电解水制氢单元结构图,电解水制氢是借助直流电的作用,将溶解在水中的电解质分解成新物质的过程。制氢设备包括电解槽1、氢侧系统2、氧侧系统3、补给水系统4、碱液系统5,电解槽1分别连接氢侧系统2、氧侧系统3、补给水系统4和碱液系统5。电解槽1内进行电解水制氢的反应,氢侧系统2、氧侧系统3收集电解水产生的氢气和氧气,电解过程中由补给水系统4定期向电解槽1内补充原料水,碱液系统5为制氢设备提供碱液。电解槽1是制氢设备中的主设备。图2是储氢罐结构图。储氢罐采用三层包裹式设计,如图2所示,里层6为金属合金内胆,中间层7是保温层,通有温水,为里层提供热能源,外层8是保护层,由抗外界腐蚀和保温的材料制作。图3是氢燃料电池系统结构图,如图3所示,氢燃料电池供电系统由氢燃料电池、DC-DC变换器和负载组成,氢燃料电池系统通过DC-DC变换器和负载连接,可以通过控制DC-DC变换器来实现功率流的平衡,在瞬时即可提供很高的过载功率,加快了氢燃料电池的动态响应。1. Analyze the usage time and characteristics of key equipment in the hydrogen energy system; based on the commonly used failure database in the petrochemical process industry and the collection of failure rate data of various key equipment in the hydrogen energy system, the analysis of hydrogen production equipment, hydrogen storage tanks, hydrogen fuel cells and other hydrogen energy The system structure of the key equipment of the system is divided. Figure 1 is the structure diagram of the electrolysis water hydrogen production unit. The electrolysis water hydrogen production is the process of decomposing the electrolyte dissolved in water into new substances with the help of direct current. The hydrogen production equipment includes electrolysis cell 1, hydrogen side system 2, oxygen side system 3, make-up water system 4, and lye system 5. Electrolyzer 1 is respectively connected to hydrogen side system 2, oxygen side system 3, make-up water system 4 and lye solution. System 5. The reaction of electrolysis of water to produce hydrogen is carried out in the electrolysis cell 1. The hydrogen side system 2 and the oxygen side system 3 collect the hydrogen and oxygen produced by the electrolysis water. System 5 provides lye to the hydrogen production equipment. The electrolytic cell 1 is the main equipment in the hydrogen production equipment. Figure 2 is a structural diagram of a hydrogen storage tank. The hydrogen storage tank adopts a three-layer wrapping design. As shown in Figure 2, the inner layer 6 is a metal alloy liner, the middle layer 7 is a thermal insulation layer, and warm water flows through it to provide thermal energy for the inner layer, and the outer layer 8 is a protective layer. Made of materials resistant to external corrosion and thermal insulation. Figure 3 is a structural diagram of the hydrogen fuel cell system. As shown in Figure 3, the hydrogen fuel cell power supply system consists of a hydrogen fuel cell, a DC-DC converter and a load. The hydrogen fuel cell system is connected to the load through the DC-DC converter, and can By controlling the DC-DC converter to achieve the balance of power flow, high overload power can be provided in an instant, which accelerates the dynamic response of the hydrogen fuel cell.

2、计算氢能系统关键设备的初始失效率;2. Calculate the initial failure rate of key equipment in the hydrogen energy system;

3、建立氢能系统关键设备失效率修正模型,利用威布尔分布参数法和点估计法求得两个影响因素;3. Establish a failure rate correction model for key equipment in the hydrogen energy system, and use the Weibull distribution parameter method and point estimation method to obtain two influencing factors;

4、通过威布尔分布参数法和点估计法求得的影响因素确定权重比矩阵,归一化求出根据威布尔分布参数估计法和点估计法计算得到的氢能系统关键设备失效率的权重数;4. Determine the weight ratio matrix by the influencing factors obtained by the Weibull distribution parameter method and the point estimation method, and normalize to obtain the weight of the failure rate of the key equipment of the hydrogen energy system calculated by the Weibull distribution parameter estimation method and the point estimation method number;

5、通过权重数求取氢能系统关键设备的优化失效率;5. Obtain the optimized failure rate of key equipment of the hydrogen energy system through the weight number;

6、考虑氢能系统关键设备各个部件中的氢能流对设备安全性能的影响,得到修正因子,对优化失效率进行修正。6. Considering the influence of the hydrogen energy flow in each component of the key equipment of the hydrogen energy system on the safety performance of the equipment, a correction factor is obtained to correct the optimized failure rate.

本发明对制氢设备、储氢罐、氢燃料电池等氢能系统关键设备的结构特点进行分析,基于元器件应力法及数据驱动下对氢能系统关键设备的失效率进行计算,考虑氢能流对氢能系统关键设备各个部件安全性能的影响,使其故障率发生改变,对现场数据进行优化,并预测氢能系统关键设备失效率,进一步完善氢能源对于氢能系统关键设备的安全体系。The invention analyzes the structural characteristics of key equipment of hydrogen energy system such as hydrogen production equipment, hydrogen storage tank, hydrogen fuel cell, etc., and calculates the failure rate of key equipment of hydrogen energy system based on the component stress method and data driving, considering hydrogen energy The influence of the flow on the safety performance of each component of the key equipment of the hydrogen energy system will change the failure rate, optimize the field data, and predict the failure rate of the key equipment of the hydrogen energy system, and further improve the safety system of the hydrogen energy for the key equipment of the hydrogen energy system. .

Claims (5)

1.一种基于数据驱动的氢能系统关键设备失效率预测方法,其特征在于,所述的预测方法包括以下步骤:1. a data-driven method for predicting failure rate of key equipment in a hydrogen energy system, wherein the method for predicting comprises the following steps: (1)分析氢能系统关键设备的使用时长及特征;基于石化过程工业常用失效数据库及采集各类氢能系统关键设备的失效率数据,获得制氢设备电解槽、储氢罐、氢燃料电池三种典型氢能系统关键设备的各个组成部件的失效率λi′,其中i为氢能系统关键设备的样本容量;(1) Analyze the usage time and characteristics of key equipment in the hydrogen energy system; based on the failure rate database commonly used in the petrochemical process industry and the collection of failure rate data of various key equipment in the hydrogen energy system, the electrolyzers, hydrogen storage tanks, and hydrogen fuel cells of hydrogen production equipment are obtained. The failure rate λ i ' of each component of the key equipment of the three typical hydrogen energy systems, where i is the sample capacity of the key equipment of the hydrogen energy system; (2)计算氢能系统关键设备的初始失效率λ1(2) Calculate the initial failure rate λ 1 of the key equipment of the hydrogen energy system; (3)建立氢能系统关键设备失效率修正模型,利用威布尔分布参数法求得影响因素λ(t)和点估计法求得影响因素
Figure FDA0002835113970000011
(3) Establish the failure rate correction model of key equipment in the hydrogen energy system, and use the Weibull distribution parameter method to obtain the influencing factors λ(t) and the point estimation method to obtain the influencing factors
Figure FDA0002835113970000011
(4)通过威布尔分布参数法和点估计法求得的影响因素λ(t)和点估计法求得的影响因素
Figure FDA0002835113970000012
确定权重比矩阵T2×2,归一化求出氢能系统关键设备失效率的权重数k1和氢能系统关键设备失效率的权重数k2
(4) The influencing factors λ(t) obtained by the Weibull distribution parameter method and the point estimation method and the influencing factors obtained by the point estimation method
Figure FDA0002835113970000012
Determine the weight ratio matrix T 2×2 , and normalize to obtain the weight number k 1 of the failure rate of the key equipment of the hydrogen energy system and the weight number k 2 of the failure rate of the key equipment of the hydrogen energy system;
(5)通过步骤4求得的权重数求取氢能系统关键设备的优化失效率λ2(5) Obtain the optimized failure rate λ 2 of the key equipment of the hydrogen energy system through the weight number obtained in step 4; (6)考虑氢能系统关键设备各个部件中的氢能流对设备安全性能的影响,得到修正因子,对优化失效率λ2进行修正。(6) Considering the influence of the hydrogen energy flow in each component of the key equipment of the hydrogen energy system on the safety performance of the equipment, the correction factor is obtained, and the optimized failure rate λ 2 is corrected.
2.根据权利要求1所述的基于数据驱动的氢能系统关键设备失效率预测方法,其特征在于,所述步骤(3)利用威布尔分布参数法和点估计法建立氢能系统关键设备的失效率影响因素如下:2. The data-driven method for predicting the failure rate of key equipment in a hydrogen energy system according to claim 1, wherein the step (3) utilizes the Weibull distribution parameter method and the point estimation method to establish a method for predicting the failure rate of the key equipment in the hydrogen energy system. The factors affecting the failure rate are as follows: (1)利用威布尔分布法确定的氢能系统关键设备失效率影响因素λ(t):(1) The influencing factor λ(t) of the failure rate of key equipment in the hydrogen energy system determined by the Weibull distribution method:
Figure FDA0002835113970000013
Figure FDA0002835113970000013
其中,t为时间,a为尺度参数,β为形状参数;Among them, t is the time, a is the scale parameter, and β is the shape parameter; (2)利用点估计法确定的氢能系统关键设备失效率影响因素
Figure FDA0002835113970000014
(2) Factors affecting the failure rate of key equipment in the hydrogen energy system determined by the point estimation method
Figure FDA0002835113970000014
Figure FDA0002835113970000015
Figure FDA0002835113970000015
其中,j为氢能系统关键设备部件次序,i为样本容量,i=1,2,3,…n。Among them, j is the sequence of key equipment components of the hydrogen energy system, i is the sample capacity, i=1, 2, 3,  …n.
3.根据权利要求1所述的基于数据驱动的氢能系统关键设备失效率预测方法,其特征在于,所述步骤4中,利用加权平均法优化基于元器件应力法得到的初始失效率,以及基于现场数据得到的失效率的具体步骤如下:3. The data-driven method for predicting failure rate of key equipment in a hydrogen energy system according to claim 1, wherein in the step 4, the initial failure rate obtained based on the component stress method is optimized using a weighted average method, and The specific steps to obtain the failure rate based on field data are as follows: (1)首先确定基于威布尔分布参数估计法得到的氢能系统关键设备工作失效率影响因素λ(t)和基于点估计法得到的氢能系统关键设备的工作失效率影响因素
Figure FDA0002835113970000021
(1) First, determine the working failure rate influencing factors λ(t) of key equipment of hydrogen energy system based on Weibull distribution parameter estimation method and the working failure rate influencing factors of key equipment of hydrogen energy system obtained based on point estimation method
Figure FDA0002835113970000021
(2)其次确定权重比矩阵T2×2 (2) Next, determine the weight ratio matrix T 2×2 根据因素集U={U1U2}求出
Figure FDA0002835113970000022
的值,其中U1为基于威布尔分布参数估计法得到的由氢能系统关键设备各个部件的失效率影响因素集,U2为基于点估计法得到的氢能系统关键设备各个部件的失效率影响因素集,uj,j=1,2为失效的设备寿命数据集,
Figure FDA0002835113970000023
为氢能系统关键设备基于威布尔分布参数估计法的失效率密度函数;
According to the factor set U={U 1 U 2 }
Figure FDA0002835113970000022
, where U 1 is the set of factors affecting the failure rate of each component of the key equipment of the hydrogen energy system obtained based on the Weibull distribution parameter estimation method, and U 2 is the failure rate of each component of the key equipment of the hydrogen energy system obtained based on the point estimation method Influencing factor set, u j , j=1, 2 is the failure data set of equipment life,
Figure FDA0002835113970000023
The failure rate density function based on the Weibull distribution parameter estimation method for the key equipment of the hydrogen energy system;
要求
Figure FDA0002835113970000024
满足:
Figure FDA0002835113970000025
Require
Figure FDA0002835113970000024
Satisfy:
Figure FDA0002835113970000025
权重比矩阵为:The weight ratio matrix is:
Figure FDA0002835113970000026
Figure FDA0002835113970000026
其中
Figure FDA0002835113970000027
Figure FDA0002835113970000028
为氢能系统关键设备基于威布尔分布参数估计法的失效率密度函数,
Figure FDA0002835113970000029
为氢能系统关键设备基于点估计法的失效率密度函数,tij为氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率密度函数之比;
in
Figure FDA0002835113970000027
Figure FDA0002835113970000028
is the failure rate density function based on the Weibull distribution parameter estimation method for the key equipment of the hydrogen energy system,
Figure FDA0002835113970000029
is the failure rate density function of the key equipment of the hydrogen energy system based on the point estimation method, t ij is the ratio of the failure rate density function based on the Weibull distribution parameter estimation method and the point estimation method for the key equipment of the hydrogen energy system;
权重估计值的数学表达式为:The mathematical expression for the weight estimate is:
Figure FDA00028351139700000210
Figure FDA00028351139700000210
Figure FDA00028351139700000211
Figure FDA00028351139700000211
其中W1、W2分别为氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率权重,其中tij为氢能系统关键设备基于威布尔分布参数估计法和基于点估计法的失效率密度函数之比,i,j=1,2;Among them, W 1 and W 2 are the failure rate weights of the key equipment of the hydrogen energy system based on the Weibull distribution parameter estimation method and the point estimation method, respectively, and t ij is the key equipment of the hydrogen energy system based on the Weibull distribution parameter estimation method and the point estimation method. The ratio of the failure rate density function of the method, i,j=1,2; 再对权重估计值归一化,作为估计的权重:The weight estimate is then normalized as the estimated weight:
Figure FDA00028351139700000212
Figure FDA00028351139700000212
Figure FDA0002835113970000031
Figure FDA0002835113970000031
其中,k1为根据威布尔分布参数估计法计算得到的失效率的权重数,k2为根据点估计法计算得到的氢能系统关键设备失效率的权重数。Among them, k 1 is the weight of the failure rate calculated according to the Weibull distribution parameter estimation method, and k 2 is the weight of the failure rate of the key equipment of the hydrogen energy system calculated according to the point estimation method.
4.根据权利要求1所述的基于数据驱动的氢能系统关键设备失效率预测方法,其特征在于,所述步骤5中,由步骤4得出权重k1、k2后,通过权重k1、k2求出优化后的基于现场运行数据的氢能系统关键设备优化失效率λ24. The data-driven method for predicting the failure rate of key equipment in a hydrogen energy system according to claim 1, wherein in the step 5, after the weights k 1 and k 2 are obtained in the step 4, the weight k 1 , k 2 to find the optimized failure rate λ 2 of the key equipment of the hydrogen energy system based on the field operation data; 利用加权平均法求出基于现场运行数据的氢能系统关键设备的优化失效率为:Using the weighted average method, the optimized failure rate of the key equipment of the hydrogen energy system based on the field operation data is obtained as follows:
Figure FDA0002835113970000032
Figure FDA0002835113970000032
其中,k1为根据威布尔分布参数估计法计算得到的氢能系统关键设备的失效率的权重数,k2为根据点估计法计算得到的氢能系统关键设备失效率的权重数,λ(t)为利用威布尔分布法确定氢能系统关键设备的失效率影响因素,
Figure FDA0002835113970000033
为利用点估计法确定氢能系统关键设备的失效率影响因素。
Among them, k 1 is the weighted number of the failure rate of the key equipment of the hydrogen energy system calculated according to the Weibull distribution parameter estimation method, k 2 is the weighted number of the failure rate of the key equipment of the hydrogen energy system calculated according to the point estimation method, λ( t) In order to use the Weibull distribution method to determine the factors affecting the failure rate of key equipment in the hydrogen energy system,
Figure FDA0002835113970000033
In order to use the point estimation method to determine the factors affecting the failure rate of key equipment in the hydrogen energy system.
5.根据权利要求1所述的基于数据驱动的氢能系统关键设备失效率预测方法,其特征在于,所述步骤6中,比较分析由元器件应力法得到的初始失效率和现场的运行数据得到的氢能系统关键设备工作失效率,得到修正因子:5. The data-driven method for predicting failure rate of key equipment in a hydrogen energy system according to claim 1, wherein in the step 6, the initial failure rate obtained by the component stress method and the on-site operation data are compared and analyzed. The obtained failure rate of key equipment of the hydrogen energy system is obtained, and the correction factor is obtained: τ=λ21-1τ=λ 21 -1 式中,τ为修正因子,也为误差系数;λ1为氢能系统关键设备基于元器件应力法计算得到的氢能系统关键设备的失效率,λ2为通过权重求取的氢能系统关键设备的优化失效率;In the formula, τ is the correction factor and also the error coefficient; λ 1 is the failure rate of the key equipment of the hydrogen energy system calculated based on the component stress method, and λ 2 is the key equipment of the hydrogen energy system calculated by the weight. Optimized failure rate of equipment; 氢能系统关键设备的失效率修正模型为:The failure rate correction model of the key equipment of the hydrogen energy system is: λ=λ预计(1+τ)λ= λexpected (1+τ) 其中λ预计为模型中氢能系统关键设备基于元器件应力法计算得到的氢能系统关键设备的失效率,λ为模型中通过权重求取的氢能系统关键设备的优化失效率。Among them, λ is expected to be the failure rate of the key equipment of the hydrogen energy system calculated based on the component stress method in the model, and λ is the optimized failure rate of the key equipment of the hydrogen energy system calculated by the weight in the model.
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