CN112555559B - Non-uniform incoming flow suppression device at pump inlet - Google Patents
Non-uniform incoming flow suppression device at pump inlet Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/04—Devices damping pulsations or vibrations in fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/02—Influencing flow of fluids in pipes or conduits
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Abstract
本发明提供了一种泵入口非均匀来流抑制装置,包括壳体和回转体,壳体内部设有椭球形空腔,壳体两端开口,回转体设置在壳体内部,回转体与壳体内壁之间通过连接柱固连;所述回转体由回转截面绕壳体中心线旋转360°而成,回转截面由外圆弧、内圆弧、直角边和圆角边封闭而成。通过在泵入口前端设置本发明非均匀来流抑制装置,可有效使得原本往一侧偏移的水流高流速中心回到管道中心位置,并且修正后水流梯度分布呈中心对称,进而使得泵叶轮和泵轴受力平衡,保证了泵运行的稳定性,提高泵运行效率。
The invention provides a device for suppressing non-uniform inflow of a pump inlet, comprising a casing and a rotary body. The casing is provided with an ellipsoidal cavity, the two ends of the casing are open, the rotary body is arranged inside the casing, and the rotary body is connected to the casing. The inner walls are fixedly connected by connecting columns; the revolving body is formed by rotating the revolving section by 360° around the center line of the shell, and the revolving section is closed by an outer arc, an inner arc, a right-angled edge and a rounded edge. By arranging the non-uniform inflow suppressing device of the present invention at the front end of the pump inlet, the high velocity center of the water flow originally shifted to one side can be effectively returned to the center of the pipeline, and the corrected water flow gradient distribution is center-symmetrical, thereby making the pump impeller and the The force of the pump shaft is balanced, which ensures the stability of the pump operation and improves the operation efficiency of the pump.
Description
技术领域technical field
本发明属于流体系统领域,具体为一种泵入口非均匀来流抑制装置。The invention belongs to the field of fluid systems, in particular to a device for suppressing non-uniform inflow of a pump inlet.
背景技术Background technique
通常情况下,在水管输水过程中,水管中心处的水流流速最高,且随着趋近水管边缘而逐渐降低。但是在某些特殊情况下,存在水管中高流速的中心往一侧偏移的现象,例如在核电站下腔室排水管中,因下腔室的特殊构造,导致排水管中水流高流速的中心偏移在水管一侧。Usually, in the process of water pipe delivery, the water flow velocity at the center of the water pipe is the highest, and gradually decreases as it approaches the edge of the water pipe. However, in some special cases, there is a phenomenon that the center of the high flow velocity in the water pipe is shifted to one side. For example, in the drain pipe of the lower chamber of a nuclear power plant, due to the special structure of the lower chamber, the center of the high flow velocity of the water flow in the drain pipe is offset. Move to the side of the hose.
以上这种水管内水流高流速中心偏移现象,将致使管内水流速度梯度分布不对称,进而导致水管后端连接的水泵在工作时,泵的叶轮和泵轴受力不均匀,最终降低泵的效率,以及加剧振动和噪声。The above phenomenon of high flow velocity center offset of water flow in the water pipe will cause asymmetric distribution of the water flow velocity gradient in the pipe, which will lead to uneven force on the impeller and pump shaft of the pump when the pump connected to the back end of the water pipe is working, which will eventually reduce the pump's performance. efficiency, as well as increased vibration and noise.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在不足,本发明提供了一种泵入口非均匀来流抑制装置,用以解决水管内水流高流速中心偏移问题。Aiming at the deficiencies in the prior art, the present invention provides a device for suppressing the non-uniform inflow of the pump inlet, which is used to solve the problem of high-velocity center offset of the water flow in the water pipe.
本发明是通过以下技术手段实现上述技术目的的。The present invention achieves the above technical purpose through the following technical means.
一种泵入口非均匀来流抑制装置,包括壳体和回转体,壳体内部设有椭球形空腔,壳体两端开口,回转体设置在壳体内部,回转体与壳体内壁之间通过连接柱固连;A device for suppressing non-uniform inflow of a pump inlet, comprising a casing and a rotating body, an ellipsoidal cavity is arranged inside the casing, the two ends of the casing are open, the rotating body is arranged inside the casing, and the rotating body and the inner wall of the casing are arranged between the rotating body and the inner wall of the casing. Fixed by connecting column;
所述回转体由回转截面绕壳体中心线旋转360°而成,回转截面由外圆弧、内圆弧、直角边和圆角边封闭而成;外圆弧由点P1、点Pm和点Pn构成,点Pm为外圆弧中点,内圆弧由点Q1、点Qm和点Qn构成,点Qm为内圆弧中点,直角边由两条相交的边构成,且一边端点为Qn、另一边端点为Pn,圆角边由点P1至点Q1的曲线构成;The revolving body is formed by rotating the revolving section around the center line of the shell by 360°, and the revolving section is closed by an outer arc, an inner arc, a right-angled edge and a rounded edge; the outer arc is composed of point P1, point Pm and point P1. It consists of Pn, the point Pm is the midpoint of the outer arc, the inner arc is composed of points Q1, Qm and Qn, the point Qm is the midpoint of the inner arc, the right angle side is composed of two intersecting sides, and the endpoint of one side is Qn , the endpoint of the other side is Pn, and the rounded edge is composed of the curve from point P1 to point Q1;
所述外圆弧和内圆弧均向回转体外侧凸起,所述直角边和圆角边均向回转截面外侧突出。Both the outer circular arc and the inner circular arc protrude toward the outside of the rotating body, and the right-angled edge and the rounded edge both protrude toward the outside of the rotating section.
进一步地,所述点P1、Pm和Pn距离中心线(13)的距离分别为h1、hm和hn,且满足0.29D<h1<0.39D、0.67D<hm<0.77D、0.41D<hn<0.51D,其中D为水管直径。Further, the distances of the points P1, Pm and Pn from the center line (13) are respectively h1, hm and hn, and satisfy 0.29D<h1<0.39D, 0.67D<hm<0.77D, and 0.41D<hn< 0.51D, where D is the diameter of the water pipe.
进一步地,所述直角边的两边相互垂直,其中竖边垂直于中心线,竖边的端点为点Pn。Further, the two sides of the right-angled side are perpendicular to each other, wherein the vertical side is perpendicular to the center line, and the end point of the vertical side is the point Pn.
进一步地,所述直角边的两边长度均为L,且满足0.23D<L<0.39D。Further, the lengths of both sides of the right-angled side are L, and satisfy 0.23D<L<0.39D.
进一步地,所述点Q1和Qm距离中心线的距离分别为t1和tm,且满足0.23D<t1<0.33D、0.29D<tm<0.39D。Further, the distances of the points Q1 and Qm from the center line are t1 and tm, respectively, and satisfy 0.23D<t1<0.33D and 0.29D<tm<0.39D.
进一步地,所述连接柱设有四个,沿旋转圆周方向均布于回转体外侧。Further, there are four connecting columns, which are evenly distributed on the outer side of the rotating body along the rotational circumferential direction.
进一步地,所述连接柱为圆柱体结构,且直径R满足0.09D<R<0.13D。Further, the connecting column has a cylindrical structure, and the diameter R satisfies 0.09D<R<0.13D.
进一步地,所述圆角边分别与外圆弧、内圆弧平滑连接。Further, the rounded edges are respectively smoothly connected with the outer arc and the inner arc.
进一步地,所述壳体外部为椭球形结构。Further, the outside of the casing is an ellipsoid structure.
进一步地,所述壳体两端开口大小与水管内径相匹配。Further, the size of the openings at both ends of the casing matches the inner diameter of the water pipe.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)通过在泵入口前端设置本发明非均匀来流抑制装置,可有效使得原本往一侧偏移的水流高流速中心回到管道中心位置,并且修正后水流梯度分布呈中心对称;进而通过上述修正,使得泵叶轮和泵轴受力平衡,保证了泵运行的稳定性,提高泵运行效率。(1) By arranging the non-uniform inflow suppressing device of the present invention at the front end of the pump inlet, the high velocity center of the water flow originally shifted to one side can be effectively returned to the center of the pipeline, and the corrected water flow gradient distribution is center-symmetric; The above correction makes the force of the pump impeller and the pump shaft balance, which ensures the stability of the pump operation and improves the pump operation efficiency.
(2)本发明的泵入口非均匀来流抑制装置,结构简单紧凑,直接由水管串接在泵前端,不额外占用空间。(2) The non-uniform inflow suppression device at the pump inlet of the present invention has a simple and compact structure, and is directly connected to the front end of the pump by a water pipe, and does not occupy additional space.
(3)本发明给出装置内各结构的尺寸要求,通过模拟仿真软件验证,在保证修正效果优异的同时,对总体水流流速损耗小。(3) The present invention provides the size requirements of each structure in the device, which is verified by simulation software to ensure that the correction effect is excellent and at the same time, the loss of the overall water flow velocity is small.
附图说明Description of drawings
图1为本发明泵入口非均匀来流抑制装置的结构图;Fig. 1 is the structure diagram of the non-uniform inflow suppression device at the pump inlet of the present invention;
图2为本发明回转截面示图;Fig. 2 is a rotary cross-sectional view of the present invention;
图3为本发明使用状态图;Fig. 3 is the use state diagram of the present invention;
图4(a)为管道内水流高流速中心存在偏移情况的流速分布图;Figure 4(a) is the flow velocity distribution diagram of the deviation of the high flow velocity center of the water flow in the pipeline;
图4(b)为经本发明装置抑制后的管道内水流流速分布图;Figure 4(b) is a flow velocity distribution diagram of the water flow in the pipeline after being suppressed by the device of the present invention;
附图标记:1.壳体、11.入水口、12.出水口、13.中心线、2.连接柱、3.回转体、31.回转截面、311.外圆弧、312.内圆弧、313.直角边、314.圆角边、41.水泵、42.下腔室、43.水管。Reference numerals: 1. Shell, 11. Water inlet, 12. Water outlet, 13. Center line, 2. Connecting column, 3. Rotary body, 31. Rotary section, 311. Outer arc, 312. Inner arc , 313. Right-angled edge, 314. Rounded edge, 41. Water pump, 42. Lower chamber, 43. Water pipe.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所示实施例的示例在附图中示出,其中自始至终相通或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
如图1所示的泵入口非均匀来流抑制装置,包括壳体1和回转体3;壳体1为中空的椭球形结构,前后两端开口,一端为入水口11,另一端为出水口12,入水口11和出水口12截面均为圆形,尺寸与水管43内径D相匹配。The non-uniform inflow suppression device at the pump inlet as shown in Fig. 1 includes a casing 1 and a
所述回转体3设置在壳体1内部,回转体3由回转截面31绕壳体1的中心线13旋转360°构成,回转体3的外侧沿旋转圆周方向均匀连接有四个圆柱形连接柱2,连接柱2直径R满足:0.09D<R<0.13D;回转体3通过连接柱2与壳体1内壁固连。The revolving
如图2所示的回转截面31,由外圆弧311、内圆弧312、直角边313和圆角边314封闭而成,且直角边313位于靠近出水口12一侧、圆角边314位于靠近入水口11一侧;所述外圆弧311由点P1、点Pm和点Pn构成,其中点Pm是圆弧中点;所述内圆弧312由点Q1、点Qm和点Qn构成,其中点Qm是圆弧中点;所述直角边313由横边与竖边相交而成,其中横边与中心线13平行,横边端点为点Qn,竖边与中心线13垂直,竖边端点为点Pn;所述圆角边314为一段由点P1至点Q1的曲线,起平滑连接外圆弧311与内圆弧312作用。The revolving section 31 shown in FIG. 2 is closed by an
回转截面31中各尺寸要求如下:The requirements for each dimension in the revolving section 31 are as follows:
外圆弧311上的点P1、Pm和Pn距离中心线13的距离分别为h1、hm和hn,分别满足:0.29D<h1<0.39D、0.67D<hm<0.77D、0.41D<hn<0.51D;The distances of the points P1, Pm and Pn on the
直角边313中横边与竖边长度均为L,满足:0.23D<L<0.39D;The lengths of the horizontal side and the vertical side of the right-angle side 313 are both L, which satisfies: 0.23D<L<0.39D;
内圆弧312上的点Q1和Qm距离中心线13的距离分别为t1和tm,满足:0.23D<t1<0.33D、0.29D<tm<0.39D。The distances of the points Q1 and Qm on the
本发明的使用示例及效果如下:The use example and effect of the present invention are as follows:
如图3所示,将本发明泵入口非均匀来流抑制装置设置在水泵41与核电站下腔室42之间,其中本发明装置的入水口11通过水管43与下腔室42排水口连接、出水口12通过水管43与水泵41入口连接。As shown in FIG. 3 , the device for suppressing the non-uniform inflow of the pump inlet of the present invention is arranged between the
通过ANSYS CFX仿真软件模拟上述水泵41从下腔室42中向外抽水的情况,仿真结果如图4(a)和图4(b)所示,其中图4(a)为未设置非均匀来流抑制装置,水泵41直接通过水管43从下腔室42中抽水时,泵入口管道处的流速分布图,图4(b)为设置非均匀来流抑制装置后,泵入口管道处的流速分布图,两幅图中采用颜色深浅表征流速的低和高;根据图4(a)与图4(b)对比可得出:ANSYS CFX simulation software is used to simulate the situation of the above-mentioned
采用本发明的装置后,抑制了原本图4(a)管内水流高流速中心往一侧的偏移,使高流速中心修正回图4(b)所示的管道中心处,并且流速梯度分布呈中心对称式的向边缘递减;图4(b)相比图4(a),颜色深浅总体变化不大,即说明本发明装置未对水流整体流速产生较大损耗。After the device of the present invention is adopted, the deviation of the high velocity center of the water flow in the pipe of Fig. 4(a) to one side is suppressed, so that the high velocity center is corrected back to the center of the pipe as shown in Fig. 4(b), and the velocity gradient distribution is as shown in Fig. 4(b). The center-symmetrical decreases toward the edge; compared with Fig. 4(a), the overall change in color depth is not large in Fig. 4(b), which means that the device of the present invention does not cause great loss to the overall flow velocity of the water flow.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本发明的保护范围。The described embodiment is the preferred embodiment of the present invention, but the present invention is not limited to the above-mentioned embodiment, without departing from the essence of the present invention, any obvious improvement, replacement or All modifications belong to the protection scope of the present invention.
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