Disclosure of Invention
The invention aims to provide a novel single-component waterborne FEVE coating resin and a preparation method thereof, overcomes the defects of the prior art, and provides the novel single-component waterborne FEVE coating resin which is green, environment-friendly and convenient to construct and the preparation method thereof.
The invention provides a novel single-component waterborne FEVE coating resin which comprises the following components in parts by weight: comprises the following components in parts by weight: 4-7 parts of E-51 epoxy resin, 10-14 parts of F68 polyether, 10-16 parts of PEG4000 polyether, 0.6-0.8 part of succinic anhydride, 15-25 parts of linoleic acid, 0.5-0.8 part of trimellitic anhydride, 5-8 parts of FEVE fluorocarbon resin, 6-8 parts of xylene, 8-14 parts of propylene glycol butyl ether and 0.8-1.5 parts of triethylamine.
Furthermore, the FEVE fluorocarbon resin is 50% of the solid content of FEVE fluorocarbon resin in Zhongen chemical industry.
Further, the preparation method of the novel single-component waterborne FEVE coating resin comprises the following steps:
(1) mixing F68 polyether and PEG4000 polyether, and performing vacuum dehydration for 30-60min at the temperature of 110-150 ℃ to obtain a reactant I;
(2) cooling to 45-65 ℃, adding succinic anhydride into the reactant I, slowly heating to 75-90 ℃, and reacting for 1-1.5h under the condition of heat preservation to obtain a reactant II;
(3) adding E-51 epoxy resin into the reactant II, heating to 120-130 ℃, and reacting for 2-4h to obtain a reactant III;
(4) adding FEVE fluorocarbon resin into the reactant III, adding linoleic acid and xylene, heating to 160 ℃ for 130-;
(5) adding an esterification catalyst into the reactant IV, vacuumizing for 0.5-1.5h, and cooling to 180-195 ℃ after detecting that the acid value and the hydroxyl value are qualified to obtain a reactant V;
(6) adding trimellitic anhydride into the reactant V, and reacting for 0.5-1.5h at the temperature of 180-;
(7) cooling to 70-90 ℃, adding triethylamine into the reactant VI, stirring for 20-30min, adding propylene glycol butyl ether, and cooling to 40-50 ℃ to obtain the novel single-component waterborne FEVE coating resin.
Further, the reaction apparatus used in steps (1) to (7) was a three-necked flask with a condenser-water separator. The water separator is a common organic chemical experimental instrument, and the experiment utilizes a constant boiling mixture distillation method, and the water separator is adopted to continuously flow back an organic layer on a water layer generated by reaction into a reaction bottle, so as to remove the generated water.
Further, after the temperature is kept for 20-40min in the step (4), organic matters flow out of the water separator, and then the temperature is continuously increased to 200-230 ℃. When organic matters flow out from the water separator, the reaction is carried out to a saturated state.
Further, the esterification catalyst in the step (5) comprises at least one of titanate and organic tin. The esterification catalyst can be selected adaptively in the prior art depending on the process practice.
Further, in the step (5), the acid value is 25-65mg/KOH, and the hydroxyl value: 20-60 mg/KOH.
The E-51 epoxy resin has water solubility and self-crosslinking property after being modified by polyether and linseed oil.
The FEVE of the invention is modified by linseed oil and trimellitic anhydride to endow single component self-crosslinking property and water solubility, and after the FEVE is modified by mixing with epoxy resin and ions/non-ions, the invention inherits the excellent caking property of the epoxy resin, combines the self weather resistance, simultaneously adds the single component self-crosslinking property, the water solubility and the electrolyte resistance, reduces the trouble of double component blending of solvent type FEVE and greatly facilitates the construction.
The invention has the beneficial effects that:
(1) the coating resin prepared by the invention is constructed in a single component, so that the inconvenience of constructing the FEVE coating in a double component manner is improved;
(2) according to the invention, through nonionic modification of polyether, the coating resin has good electrolyte resistance stability;
(3) the coating resin of the invention has weather resistance lower than that of pure FEVE resin, but higher than that of other resins;
(4) the coating resin has excellent salt fog resistance (tested after a coating scraper is dried for 30min at 80 ℃ and then maintained for 7 days), the salt fog resistance is more than 14 days, and the salt fog resistance is higher than the performance of most non-FEVE coatings of the same water-based paint formula;
(5) the FEVE paint is a solvent type harmful substance paint and is AB bi-component construction, and the FEVE paint in the prior art needs to be prepared in a strict proportion before construction, is expensive, toxic and harmful, and is inconvenient to construct; the performance of the coating is between that of a common non-FEVE coating and a FEVE coating, and the coating is water-based, green and environment-friendly, and has the advantages of convenient single-component construction, high cost performance and wider application range.
Detailed Description
The technical effects of the present invention will be specifically described below by way of examples. It should be noted that the following examples are given solely for the purpose of illustration and are not to be construed as limitations on the scope of the invention, as many insubstantial modifications and variations of the invention may be made by those skilled in the art without departing from the spirit and scope of the invention. The esterification catalyst of the present invention may be titanate and organic tin.
Example 1
The novel one-component waterborne FEVE coating resin of this example comprises, in parts by weight:
the novel single-component waterborne FEVE coating resin provided by the invention is prepared by the following specific steps:
(1) at normal temperature, 10 parts of F68 polyether and 10 parts of PEG4000 polyether are added into a three-necked bottle with a condenser pipe-water separator, and the mixture is vacuumized and dehydrated for 30min at 120 ℃ to remove residual moisture, so as to prepare a reactant I.
(2) And cooling to 50 ℃, adding 0.6 part of succinic anhydride into the reactant I, slowly heating to 80 ℃, and carrying out heat preservation reaction for 1h to obtain a reactant II.
(3) And adding 4 parts of E-51 epoxy resin into the reactant II, heating to 120 ℃, and reacting for 3 hours to obtain a reactant III.
(4) Adding 5 parts of FEVE into the prepared reactant III, adding 15 parts of linoleic acid and 6 parts of dimethylbenzene, heating to 150 ℃, keeping the temperature for 30min, allowing the solvent in the water separator to flow out, continuously heating to 230 ℃, and reacting for 4h to obtain a reactant IV.
(5) And adding an esterification catalyst into the reactant IV, vacuumizing for 1h, and cooling to 190 ℃ to obtain a reactant V after detecting that the acid value is 50mg/KOH and the hydroxyl value is 45mg/KOH are qualified.
(6) 0.5 part of trimellitic anhydride is added into the reactant V, and the reaction is carried out for 1h at 190 ℃ to obtain a reactant VI.
(7) And cooling to 80 ℃, adding 0.8 part of triethylamine into the reactant VI, stirring for 30min, neutralizing to form salt, adding 8 parts of propylene glycol butyl ether, and cooling to 50 ℃ to obtain the novel single-component waterborne FEVE coating resin.
The properties of the novel one-component waterborne FEVE coating resin prepared in this example are as follows:
the characteristics are as follows: single component, convenient construction; the price is lower than 20 yuan/kg;
the salt spray resistance is more than or equal to 13 days;
adhesion: grade 1;
water solubility: the water-soluble emulsion is stable, non-toxic and harmless;
electrolyte resistance characteristics: 0.1% of nitrite salt is added to prevent the nitrite salt from aggregating and precipitating.
Example 2
The novel one-component waterborne FEVE coating resin of this example comprises, in parts by weight:
the novel single-component waterborne FEVE coating resin provided by the invention is prepared by the following specific steps:
(1) at normal temperature, 12 parts of F68 polyether and 13 parts of PEG4000 polyether are added into a three-necked bottle with a condenser pipe-water separator, and the mixture is vacuumized and dehydrated for 60min at 110 ℃ to remove residual moisture, so as to prepare a reactant I.
(2) And cooling to 45 ℃, adding 0.7 part of succinic anhydride into the reactant I, slowly heating to 75 ℃, and carrying out heat preservation reaction for 1.2h to obtain a reactant II.
(3) And adding 5.37 parts of E-51 epoxy resin into the reactant II, heating to 125 ℃, and reacting for 2 hours to obtain a reactant III.
(4) Adding 6.8 parts of FEVE into the prepared reactant III, adding 20.39 parts of linoleic acid and 6 parts of dimethylbenzene, heating to 130 ℃, keeping the temperature for 20min, allowing the solvent in the water separator to flow out, continuously heating to 200 ℃, and reacting for 3h to obtain a reactant IV.
(5) And adding an esterification catalyst into the reactant IV, vacuumizing for 1h, and cooling to 180 ℃ to obtain a reactant V after detecting that the acid value is 25mg/KOH and the hydroxyl value is 20mg/KOH are qualified.
(6) 0.68 part of trimellitic anhydride is added into the reactant V, and the reaction is carried out for 0.5h at 180 ℃ to obtain a reactant VI.
(7) And cooling to 70 ℃, adding 1.22 parts of triethylamine into the reactant VI, stirring for 20min, neutralizing to form salt, adding 12 parts of propylene glycol butyl ether, and cooling to 40 ℃ to obtain the novel single-component aqueous FEVE coating resin.
The properties of the novel one-component waterborne FEVE coating resin prepared in this example are as follows:
the characteristics are as follows: single component, convenient construction; the price is lower than 20 yuan/kg;
the salt spray resistance is more than or equal to 16 days;
adhesion: grade 1;
water solubility: the water-soluble emulsion is stable, non-toxic and harmless;
electrolyte resistance characteristics: 0.1% of nitrite salt is added to prevent the nitrite salt from aggregating and precipitating.
Example 3
The novel one-component waterborne FEVE coating resin of this example comprises, in parts by weight:
the novel single-component waterborne FEVE coating resin provided by the invention is prepared by the following specific steps:
(1) at normal temperature, 14 parts of F68 polyether and 16 parts of PEG4000 polyether are added into a three-necked bottle with a condenser pipe-water separator, and the mixture is vacuumized and dehydrated for 45min at 150 ℃ to remove residual moisture, so as to prepare a reactant I.
(2) And cooling to 65 ℃, adding 0.8 part of succinic anhydride into the reactant I, slowly heating to 90 ℃, and reacting for 1.5 hours under the condition of heat preservation to obtain a reactant II.
(3) And adding 7 parts of E-51 epoxy resin into the reactant II, heating to 130 ℃, and reacting for 4 hours to obtain a reactant III.
(4) Adding 8 parts of FEVE into the prepared reactant III, adding 25 parts of linoleic acid and 8 parts of dimethylbenzene, heating to 160 ℃, keeping the temperature for 40min, allowing the solvent in the water separator to flow out, continuously heating to 215 ℃, and reacting for 3.5h to obtain a reactant IV.
(5) And adding an esterification catalyst into the reactant IV, vacuumizing for 1h, and cooling to 180 ℃ to obtain a reactant V after detecting that the acid value is 25mg/KOH and the hydroxyl value is 20mg/KOH are qualified.
(6) 0.8 part of trimellitic anhydride was added to the reactant V, and the reaction was carried out at 195 ℃ for 1.5 hours to obtain a reactant VI.
(7) And cooling to 90 ℃, adding 1.5 parts of triethylamine into the reactant VI, stirring for 25min, neutralizing to form salt, adding 14 parts of propylene glycol butyl ether, and cooling to 45 ℃ to obtain the novel single-component aqueous FEVE coating resin.
The properties of the novel one-component waterborne FEVE coating resin prepared in this example are as follows:
the characteristics are as follows: single component, convenient construction; the price is lower than 20 yuan/kg;
the salt spray resistance is more than or equal to 21 days;
adhesion: grade 1;
water solubility: the water-soluble emulsion is stable, non-toxic and harmless;
electrolyte resistance characteristics: 0.1% of nitrite salt is added to prevent the nitrite salt from aggregating and precipitating.
Comparative example 1
The coating of the comparative example is a two-component FEVE coating of the prior art.
Two-component FEVE solvent-borne coating (tin-free Wanbo WF-Q211), properties: AB dual component, the construction needs to be allocated according to the proportion strictly, the construction is inconvenient, the price is expensive and is more than 55 yuan/kg.
The coating prepared in this comparative example:
water solubility: water-insoluble, contains a large amount of toxic and harmful organic solvents, and is not environment-friendly.
Electrolyte resistance characteristics: the electrolyte resistance is good.
The above embodiments are merely preferred embodiments of the present invention, which are provided for illustrating the technical solutions of the present invention and not for limiting the same, and it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the present invention, and all of them should be covered by the protection scope of the present invention.