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CN112546926B - Mixing and stirring mechanism - Google Patents

Mixing and stirring mechanism Download PDF

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Publication number
CN112546926B
CN112546926B CN202011407734.3A CN202011407734A CN112546926B CN 112546926 B CN112546926 B CN 112546926B CN 202011407734 A CN202011407734 A CN 202011407734A CN 112546926 B CN112546926 B CN 112546926B
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China
Prior art keywords
stirring
assembly
vibration
drive
motor
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CN202011407734.3A
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Chinese (zh)
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CN112546926A (en
Inventor
荀慧
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Shandong qirunyuan New Material Technology Co.,Ltd.
Shanghai qirun New Material Co.,Ltd.
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Shandong Qirunyuan New Material Technology Co ltd
Shanghai Qirun New Material Co ltd
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Priority to CN202011407734.3A priority Critical patent/CN112546926B/en
Publication of CN112546926A publication Critical patent/CN112546926A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The utility model discloses a mix rabbling mechanism, this mix rabbling mechanism includes the stirring base, install drive assembly on the stirring base, the last upset support of being equipped with of drive assembly, be equipped with rotating assembly on the upset support, be equipped with vibration subassembly on the rotating assembly, mix rabbling mechanism still includes stirring storage case and drive control subassembly, at the during operation, drive assembly can drive the upset support around drive assembly's axis upset, rotating assembly can drive vibration subassembly rotatory around rotating assembly's axis, when carrying out the rotatory stirring of two directions, still can vibrate the processing to the material, stirring efficiency is improved, realize the evenly distributed of mixture on macroscopic and microcosmic aspect, equipment cost is moderate, be a neotype can be high-efficient, stable, convenient work's material rabbling mechanism.

Description

Mixing and stirring mechanism
Technical Field
The invention relates to the field of jig devices, in particular to a mixing and stirring mechanism and a using method thereof.
Background
As is well known, stirring operation is widely applied in the process industries of chemical engineering, construction, food, medicine, metallurgy and the like, and plays an important role in various occasions. Especially in chemical and building industries, various changes in the technological process are premised on full mixing of the reactant, and stirring operation is required to obtain good effect in the required physical and chemical change processes, wherein stirring and mixing are mainly used for obtaining the mixing uniformity in the physical reaction process, and are used for optimizing the reaction process in the stirring process with the chemical reaction.
The hydromechanics state in the stirring equipment directly influences the mixing process of materials, the stirring mixing state of the materials often directly determines the stirring quality of the materials, particularly for multiphase composite materials, the embedding force, the internal friction force, the cohesive force and the like exist among the materials, so that the stirring process is relatively complex and difficult, for the mixtures, convection, shearing and diffusion motion simultaneously exist in the stirring process, and therefore the uniform distribution of the mixtures on the macro and micro levels is realized.
Disclosure of Invention
Accordingly, in view of the disadvantages in the related art, examples of the present invention are provided to substantially solve one or more problems due to limitations and disadvantages of the related art, to substantially improve safety and reliability, and to effectively protect equipment.
According to the technical scheme provided by the invention, the mixing and stirring mechanism comprises a stirring base, a transmission assembly is mounted on the stirring base, a turnover support is assembled on the transmission assembly, a rotating assembly is arranged on the turnover support, a vibrating assembly is assembled on the rotating assembly, the mixing and stirring mechanism further comprises a stirring storage box, the stirring storage box is erected on the transmission assembly and located in the space of the stirring base, a driving control assembly is further arranged on the outer wall of the stirring base and used for driving the transmission assembly, the rotating assembly and the vibrating assembly, the transmission assembly can drive the turnover support to turn over around the axis of the transmission assembly, and the rotating assembly can drive the vibrating assembly to rotate around the axis of the rotating assembly.
Further, the stirring base includes the basement, and the both sides of basement are equipped with left bed frame and right bed frame respectively, and drive control unit installs on left bed frame or right bed frame, and the both sides of basement still are equipped with the reinforcement pterygoid lamina.
Further, the transmission assembly includes left driving medium and right driving medium, wherein, left side driving medium is located left bed frame, left side driving medium includes left bearing device, left side drive shaft and left bearing device assembly, the one end of left side drive shaft is passed through the parallel key and is linked to each other with left connector, the other end of left side drive shaft passes first motor support and first driving motor assembly, first driving motor installs on first motor support, right side driving medium is located right bed frame, right side driving medium includes right bearing device, right side drive shaft and right bearing device assembly, the one end of right side drive shaft also links to each other with right connector through the parallel key, left side drive shaft and right side drive shaft have common axis.
Further, the overturning support comprises a bottom plate, a left plate and a right plate are connected to two sides of the bottom plate respectively, the left plate is connected with the left connector, and the right plate is connected with the right connector.
Further, the rotating assembly comprises a second motor support, the second motor support is connected to the lower plate surface of the bottom plate, a second driving motor is assembled on the second motor support, a coupling assembly is assembled on a motor shaft of the second driving motor, the coupling assembly is assembled with one end of the rotating driving shaft, and the other end of the rotating driving shaft is assembled with the vibrating assembly.
Further, the vibration assembly comprises a vibration support, a vibration lower plate is connected to the lower portion of the vibration support, a connecting block is arranged on the lower plate surface of the vibration lower plate, the connecting block is also connected with a rotary driving shaft through a flat key, the upper portion of the vibration support is connected with a vibration upper plate through a pier stud, a waterproof motor shell is connected to the lower plate surface of the vibration upper plate, a vibration motor is fixedly arranged in the waterproof motor shell, a groove is formed in the upper plate surface of the vibration upper plate, and a stabilizing plate is arranged in the groove.
Further, the stirring storage box comprises an upper box body, through holes are formed in the left side plate and the right side plate of the upper box body, ball bearings are assembled in the two through holes, the left driving shaft and the right driving shaft are respectively assembled in the corresponding ball bearings and enter the inner portion of the upper box body, a filler window is arranged on one side of the upper box body and can be opened, the filler window is provided with transparent reinforced glass, a conical funnel is arranged below the upper box body, and a valve switch is arranged at a discharge port of the conical funnel.
Further, the drive control assembly comprises a control box body, an electrical control assembly is arranged in the control box body, the first drive motor and the first motor support are both located in the control box body, and the control box body is further provided with a visual control panel and a reset switch button.
Further, the mixing and stirring mechanism further comprises a material barrel, and the material barrel is located under the conical hopper.
The invention provides a mixing and stirring mechanism, which comprises a stirring base, wherein a transmission assembly is arranged on the stirring base, a turnover support is assembled on the transmission assembly, a rotating assembly is arranged on the turnover support, a vibrating assembly is assembled on the rotating assembly, the mixing and stirring mechanism also comprises a stirring storage box and a driving control assembly, when in work, the transmission assembly can drive the turnover support to turn over around the axis of the transmission assembly, the rotating assembly can drive the vibrating assembly to rotate around the axis of the rotating assembly, when in rotating and stirring in two directions, the materials can be subjected to vibrating treatment, the stirring efficiency is improved, the uniform distribution of the mixed materials on a macroscopic level and a microscopic level is realized, the equipment cost is moderate, and the mixing and stirring mechanism is a novel material stirring mechanism capable of efficiently, stably and conveniently working.
Drawings
Fig. 1 is a general schematic view of the mixing and stirring mechanism of the present invention.
Fig. 2 is a schematic forward view of the mixing and stirring mechanism of the present invention.
Fig. 3 is a schematic view of the upper housing of the present invention.
Fig. 4 is a schematic view of a conical funnel of the present invention.
Fig. 5 is a schematic view of the vibration assembly of the present invention.
FIG. 6 is a schematic view of the left drive member of the present invention.
FIG. 7 is a schematic view of a rotating assembly of the present invention.
Fig. 8 is an overall schematic diagram of the drive control assembly of the present invention.
Fig. 9 is a schematic view of the drive control assembly of the present invention.
Detailed Description
The present invention will be further described with reference to the following specific examples.
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present invention. The application of the principles of the present invention will be further described with reference to the accompanying drawings and specific embodiments.
The mixing and stirring mechanism can mix and stir materials in multiple fields of chemical industry, construction, food, medicine, metallurgy and the like, and realizes uniform distribution of the mixture on a macro level and a micro level. Mix rabbling mechanism and include stirring base 1, install drive assembly 2 on the stirring base 1, be equipped with upset support 3 on the drive assembly 2, be equipped with rotating assembly 4 on the upset support 3, be equipped with vibration subassembly 5 on the rotating assembly 4, mix rabbling mechanism still includes stirring storage case 6 and drive control subassembly 7, at the during operation, drive assembly 2 can drive upset support 3 around the axis upset of drive assembly 2, rotating assembly 4 can drive vibration subassembly 5 and rotate around the axis of rotating assembly 4.
Specifically, for the present invention, the stirring base 1 includes a base, the base plays a role of stabilizing the whole mechanism, a left base frame and a right base frame are respectively disposed on two sides of the base, the left base frame and the right base frame can share the assembly of each component, and reinforcing wing plates are further disposed on two sides of the base in order to further improve the stability of the whole mechanism.
To transmission assembly 2, it is used for the material upset stirring, because the effect of upset, the material that is located stirring storage case 6 can mix rapidly. Specifically, the transmission assembly 2 comprises a left transmission member and a right transmission member, wherein the left transmission member is positioned on the left base frame, the left transmission member comprises a left bearing device, the left bearing device mainly comprises a bearing frame and a bearing positioned in the bearing frame, the left driving shaft is assembled with the left bearing device, one end of the left driving shaft is connected with the left connecting body through a flat key, the left connecting body mainly comprises a connecting disc, the other end of the left driving shaft passes through a first motor bracket to be assembled with a first driving motor, the first driving motor is installed on the first motor bracket, the right transmission member is positioned on the right base frame, the right transmission member comprises a right bearing device, the left bearing device can be referred to in the configuration of the right bearing device, the right driving shaft is assembled with the right bearing device, one end of the right driving shaft is also connected with the right connecting body through a flat key, the left driving shaft and the right driving shaft have a common axis, in order to further improve the transmission efficiency, the transmission stability is enhanced, and a clamping type flexible coupling is arranged on the left driving shaft between the first motor bracket and the left bearing device. It should be noted that the division of the transmission assembly 2 into two collinear portions is mainly to significantly reduce the stress phenomenon during the stirring process and also to improve the stirring stability during the stirring process.
The transmission assembly 2 drives the overturning support 3 to overturn and stir, for the invention, the overturning support 3 comprises a bottom plate, the two sides of the bottom plate are respectively connected with a left plate and a right plate, the left plate is connected with a left connector, the right plate is connected with a right connector, the overturning support provides a vibration basis for the rotating assembly 4 and the vibrating assembly 5, and under the driving of the transmission assembly 2, the overturning support 3 overturns to enable components on the overturning support 3 to overturn along with the components, so that the materials are stirred and mixed.
The rotating component 4 mainly functions to drive the vibrating component 5 to rotate around the axis of the rotating component 4, so as to complete the rotating stirring in the vertical direction, specifically, the rotating component 4 comprises a second motor support 4-1, the second motor support 4-1 is connected to the lower plate surface of the bottom plate, the second motor support 4-1 is two Z-shaped supports, so as to ensure the stability under the load condition, the second motor support 4-1 is provided with a second driving motor 4-2, a motor shaft of the second driving motor 4-2 is provided with a coupling component, an elastic wheel is further arranged inside the coupling component, the elastic wheel is used for reducing the vibration of the coupling, so as to prevent the rotating component from shaking, so as to ensure the stability of the vibration frequency of the vibrating component 5, and the coupling component is assembled with one end of the rotating driving shaft 4-3, the other end of the rotary drive shaft 4-3 is fitted with a vibration assembly 5.
The vibration assembly 5 comprises vibration supports 5-1, the number of the vibration supports 5-1 is 2, two vibration supports 5-1 are distributed in a mode of opening to opening, a vibration lower plate 5-2 is connected to the lower portion of the vibration support 5-1, a connecting block is arranged on the lower plate surface of the vibration lower plate 5-2 and is connected with a rotary driving shaft 4-3 through a flat key, the upper portion of the vibration support 5-1 is connected with a vibration upper plate 5-4 through a pier stud 5-3, therefore, an accommodating space is formed among the two vibration supports 5-1, the vibration support 5-1 and the vibration lower plate 5-2, a waterproof motor shell 5-5 is connected to the lower plate surface of the vibration upper plate 5-4, the waterproof motor shell 5-5 is located in the accommodating space, and a vibration motor 5-6 is fixed in the waterproof motor shell 5-5, the upper plate surface of the vibrating upper plate 5-4 is provided with a groove, a stabilizing plate 5-7 is arranged in the groove, and a weight plate 5-8 is also embedded on the stabilizing plate 5-7 in order to further improve the stabilizing effect of the stabilizing plate 5-7 and prevent vibration interference.
Through the design of above-mentioned scheme, such effect makes the in-process that mixes at the material stirring carry out the vibration of stable frequency, realizes the convection current motion of material through the stirring motion on two direction of rotation, and the microcosmic diffusion of reinforcing material that can show through the form of vibration has simultaneously improved the effect that the stirring was mixed.
The stirring storage box 6 comprises an upper box body, the upper box body is in a sheet metal shell form and is connected by a fastener with a sealing washer, through holes are formed in the left side plate and the right side plate of the upper box body, ball bearings are assembled in the two through holes, a left driving shaft and a right driving shaft are respectively assembled in the corresponding ball bearings and enter the upper box body, electric wires for supplying power to the vibration motors 5-6 enter the upper box body through stress relief grommets, a filler window is arranged on one side or two sides of the upper box body in an openable mode, the filler window is provided with transparent strengthened glass, the use of fillers is facilitated, the maintenance is also facilitated, the filler window is lined with a butyronitrile sealing strip, and the filler window is closed through a tight zipper handle, so that the sealing is ensured to be tight during the operation. Go up the below of box and be equipped with conical hopper for empty the material after mixing the stirring, conical hopper's discharge gate is equipped with valve switch, when the material is emptyd to needs, opens valve switch, when need not emptys, closes valve switch.
In order to further conveniently accomodate the material after the stirring is mixed, mix rabbling mechanism still includes the material bucket, and the material bucket is located conical hopper under.
The driving control assembly 7 comprises a control box body, electric control assemblies are arranged in the control box body, the electric control assemblies comprise a programmable logic controller, a motor driver, a voltage stabilizer, a power supply and the like, the specific working process is obvious to the technical personnel in the field, and is not repeated here.
The invention also discloses a use method of the material stirring mold system, which comprises the following steps:
A. closing a valve switch of a discharge port of the conical hopper, opening a filling window, filling materials with specified volume into the stirring storage box, and then closing the filling window;
B. the visual control panel on the control box body is operated, the vibration motor, the first driving motor and the second driving motor are started, the first driving motor is started, the overturning bracket is enabled to overturn along the common axis of the left driving shaft and the right driving shaft, and under the action of the second driving motor, the vibration assembly rotates along the rotating driving shaft and vibrates materials;
C. after the materials are stirred for a designated time, operating a visual control panel, starting a vibration motor, a first driving motor and a second driving motor, and closing the first driving motor;
D. and opening a valve switch of the discharge port, and connecting the stirred material into the material barrel to complete the whole stirring process.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (9)

1. The utility model provides a mixing stirring mechanism, mixing stirring mechanism include stirring base (1), stirring base (1) on install drive assembly (2), drive assembly (2) on be equipped with upset support (3), upset support (3) on be equipped with rotating assembly (4), rotating assembly (4) on be equipped with vibration subassembly (5), mixing stirring mechanism still include stirring storage case (6), stirring storage case (6) erect drive assembly (2) on and be located the space of stirring base (1), the outer wall of stirring base (1) on still be equipped with drive control assembly (7), drive control assembly (7) be used for driving drive assembly (2), rotating assembly (4) and vibration subassembly (5), the transmission assembly (2) can drive the overturning bracket (3) to overturn around the axis of the transmission assembly (2), and the rotating assembly (4) can drive the vibrating assembly (5) to rotate around the axis of the rotating assembly (4); the vibration component (5) comprises a vibration support (5-1), a vibration lower plate (5-2) is connected below the vibration support (5-1), a connecting block is arranged on the lower plate surface of the vibration lower plate (5-2), and the connecting block is also connected with the rotation driving shaft (4-3) through a flat key, the vibration support (5-1) is connected with the vibration upper plate (5-4) through a pier stud (5-3), the lower plate surface of the vibration upper plate (5-4) is connected with a waterproof motor shell (5-5), a vibration motor (5-6) is fixed in the waterproof motor shell (5-5), a groove is formed in the upper plate surface of the vibration upper plate (5-4), and a stabilizing plate (5-7) is arranged in the groove.
2. A mixing and stirring mechanism as defined in claim 1, wherein said stirring base (1) comprises a base, said base being provided with a left base frame and a right base frame on both sides thereof, respectively, said drive control unit (7) being mounted on said left base frame or said right base frame, said base being further provided with reinforcing wings on both sides thereof.
3. A mixing and stirring mechanism according to claim 2, wherein said drive assembly (2) comprises a left drive member and a right drive member, wherein the left transmission member is positioned on the left base frame, the left transmission member comprises a left bearing device, a left driving shaft is assembled with the left bearing device, one end of the left driving shaft is connected with the left connecting body through a flat key, the other end of the left driving shaft passes through the first motor bracket to be assembled with the first driving motor, the first driving motor is arranged on the first motor bracket, the right transmission piece is positioned on the right base frame, the right transmission part comprises a right bearing device, a right driving shaft is assembled with the right bearing device, one end of the right driving shaft is also connected with the right connecting body through a flat key, and the left driving shaft and the right driving shaft have a common axis.
4. A mixing and stirring mechanism as defined in claim 3 wherein said turning support (3) comprises a bottom plate, said bottom plate further comprising a left plate and a right plate connected to opposite sides of said bottom plate, said left plate being connected to said left connecting member, said right plate being connected to said right connecting member.
5. A mixing and stirring mechanism according to claim 4, wherein said second motor support (4-1) is attached to the lower surface of said base plate.
6. The mixing and stirring mechanism as claimed in claim 5, wherein the stirring and material storing box (6) comprises an upper box body, through holes are formed in the left side plate and the right side plate of the upper box body, ball bearings are assembled in the two through holes, the left driving shaft and the right driving shaft are respectively assembled on the corresponding ball bearings to enter the upper box body, a filler window is arranged on one side of the upper box body in an openable manner, the filler window is provided with transparent reinforced glass, a conical funnel is arranged below the upper box body, and a valve switch is arranged at a discharge hole of the conical funnel.
7. A mixing and stirring mechanism as defined in claim 6, wherein said drive control assembly (7) comprises a control box, an electrical control assembly is provided in said control box, said first drive motor and said first motor support are both located in said control box, and said control box is further provided with a visual control panel and a reset switch button.
8. A mixing and stirring mechanism as defined in claim 7 further comprising a material bucket, said material bucket being located directly below said conical hopper.
9. A method for using a mixing mechanism as claimed in claim 8, wherein the method comprises the steps of:
A) closing a valve switch of a discharge port of the conical hopper, opening a filling window, filling materials with specified volume into the stirring storage box, and then closing the filling window;
B) operating a visual control panel on the control box body, starting the vibration motor, the first driving motor and the second driving motor, starting the first driving motor to enable the overturning bracket to overturn along the common axis of the left driving shaft and the right driving shaft, and enabling the vibration assembly to rotate along the rotating driving shaft under the action of the second driving motor and simultaneously vibrate the material;
C) after the materials are stirred for a designated time, operating the visual control panel, starting the vibration motor, the first driving motor and the second driving motor, and closing the first driving motor;
D) and opening a valve switch of the discharge port, and connecting the stirred material into the material barrel to complete the whole stirring process.
CN202011407734.3A 2020-12-04 2020-12-04 Mixing and stirring mechanism Active CN112546926B (en)

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Application Number Priority Date Filing Date Title
CN202011407734.3A CN112546926B (en) 2020-12-04 2020-12-04 Mixing and stirring mechanism

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Application Number Priority Date Filing Date Title
CN202011407734.3A CN112546926B (en) 2020-12-04 2020-12-04 Mixing and stirring mechanism

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Publication Number Publication Date
CN112546926A CN112546926A (en) 2021-03-26
CN112546926B true CN112546926B (en) 2021-08-13

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105903391A (en) * 2016-05-24 2016-08-31 范志杰 Stirring machine
WO2016135880A1 (en) * 2015-02-25 2016-09-01 日本テクノ株式会社 Method for transmuting element such as calcium, copper, magnesium or cesium into more useful element, and method for detoxifying radioactive substance applying element transmutation technique
CN210171353U (en) * 2019-05-22 2020-03-24 河北开卓环境检测服务有限公司 Turnover oscillator
CN211098755U (en) * 2019-11-07 2020-07-28 保定润禾环保科技有限公司 Turnover oscillator

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019173893A1 (en) * 2018-03-12 2019-09-19 Xianggen Wu A bioreactor comprising an internal resonant vibratory motor for agitation of biodegradable waste comprising horizontal and diagonal extension springs

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016135880A1 (en) * 2015-02-25 2016-09-01 日本テクノ株式会社 Method for transmuting element such as calcium, copper, magnesium or cesium into more useful element, and method for detoxifying radioactive substance applying element transmutation technique
CN105903391A (en) * 2016-05-24 2016-08-31 范志杰 Stirring machine
CN210171353U (en) * 2019-05-22 2020-03-24 河北开卓环境检测服务有限公司 Turnover oscillator
CN211098755U (en) * 2019-11-07 2020-07-28 保定润禾环保科技有限公司 Turnover oscillator

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