CN112536566B - Welding tool for robot of garbage truck slide plate mechanism - Google Patents
Welding tool for robot of garbage truck slide plate mechanism Download PDFInfo
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- CN112536566B CN112536566B CN202011466779.8A CN202011466779A CN112536566B CN 112536566 B CN112536566 B CN 112536566B CN 202011466779 A CN202011466779 A CN 202011466779A CN 112536566 B CN112536566 B CN 112536566B
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- 238000003466 welding Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 title claims abstract description 44
- 230000007306 turnover Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a robot welding tool for a garbage truck slide plate mechanism, which comprises the following components: the device comprises a positioner, a primary tool and a secondary tool; the robot welding tool for the garbage truck slide plate mechanism has the advantages that the positioning is accurate, the fixing precision is high, the welding deformation can be controlled or eliminated, and the interchangeability of parts is improved; the turnover mechanism is used for performing multi-angle turnover on the parts, full-automatic welding of the slide plate mechanism can be realized through one-time clamping, and two stations of welding and loading and unloading are performed simultaneously, so that high-efficiency production is achieved, manpower and material resources are reduced, and welding efficiency is improved.
Description
Technical Field
The invention relates to a robot welding tool for a garbage truck slide plate mechanism, and belongs to the technical field of municipal sanitation machinery.
Background
With the acceleration of urban construction in recent years, environmental awareness is enhanced, and environmental sanitation special vehicles are rapidly developed. The compression garbage truck has the advantages of large capacity, good sealing performance, convenient loading, high automation degree and the like, and gradually becomes the main force army in the special environmental sanitation vehicle. The sliding plate mechanism is used as a key moving part of the compression garbage truck, and the welding quality among all components is directly related to the structural strength and the assembly precision of the compression garbage truck.
The welding fixture is a set of flexible fixture for welding, fixing, compressing and positioning, and is widely applied to the welding forming process of the slide plate mechanism. At present, the tool positioning, jacking and clamping mechanisms are manually operated, and meanwhile, the welding process is also manually carried out, so that the labor intensity is high. The sliding plate mechanism has heavy tonnage and large volume, and needs to use tools such as a crane when turning at multiple angles, so that the process is complex and the operation efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problems that: overcoming the drawbacks of the above-mentioned techniques. The robot welding tool can rapidly realize automatic clamping and automatic overturning of the workpiece, can simultaneously weld and load and unload the workpiece, and improves the welding efficiency and welding quality of the garbage truck slide plate.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a garbage truck slide mechanism robot welding frock, includes: the device comprises a positioner, a primary tool and a secondary tool; the positioner comprises a first supporting seat, a second supporting seat and a rotating frame; the rotating frame is I-shaped, is supported by the first supporting seat and the second supporting seat at two ends and can rotate by taking the waist center line of the rotating frame as an axis; one side leg of the rotating frame forms a first station, the other side leg forms a second station, and rotating seats are vertically and rotatably arranged on the first station and the second station;
the first-level frock includes: the device comprises a primary tooling bottom frame, a plurality of first clamps, two pairs of second clamps, two push rods, two pairs of lower limiting blocks, two sliding grooves and one end of each sliding groove, wherein the first clamps are arranged on one side edge of the primary tooling bottom frame;
The two primary tools are respectively arranged on the rotating seats of the first station and the second station through two end surfaces and can rotate along with the rotation of the rotating seats;
The secondary frock includes: the device comprises a secondary tooling bottom frame, first positioning frames and second positioning frames, wherein the first positioning frames are oppositely arranged at one side of two ends of the surface of the secondary tooling bottom frame, and the second positioning frames are oppositely arranged at the other side of two ends of the surface of the primary tooling bottom frame; the first positioning frame is provided with a first positioning shaft; the second locating frame is provided with a second locating shaft and a third locating shaft which are arranged up and down; the bottom surface of the secondary tooling bottom frame is provided with upper limiting blocks which are in one-to-one correspondence with the lower limiting blocks; the bottom surface of the secondary tooling bottom frame is provided with a moving wheel matched with the sliding groove; the first positioning shaft, the second positioning shaft and the third positioning shaft are respectively in one-to-one correspondence with holes on the end face of the slide plate mechanism; the end face of the secondary tooling bottom frame is provided with a shaft sleeve corresponding to the push rod;
The secondary tooling can move between the primary tooling and a welding position along the sliding groove through the moving wheel, and the lower limiting block and the upper limiting block are matched to limit the movement of the secondary tooling not to exceed the welding position; when the secondary tool is located at the welding position, the push rod can be matched with the shaft sleeve to lock the relative positions of the primary tool and the secondary tool.
The scheme is further improved as follows: a limiting block corresponding to the other end of the chute is further arranged on the surface of the primary tool bottom frame; and the limiting block limits the movement of the secondary tooling to be not more than the welding position.
The scheme is further improved as follows: the rotating frame and the rotating seat are driven by the driving mechanism to rotate.
The scheme is further improved as follows: the surface of the primary tooling bottom frame is provided with a side plate which is vertically arranged; the side plate supports the push rod and the second clamp; the side plate is also provided with a side limiting block; the secondary tooling is provided with a side limiting block corresponding to the side limiting block; the side limiting blocks and the side limiting blocks are matched to limit the movement of the secondary tool not to exceed the welding position.
The scheme is further improved as follows: the push rod, the first clamp and the second clamp are all pneumatic.
The scheme is further improved as follows: the front part of the push rod is provided with a pin shaft, and when the secondary tooling is positioned at the welding position, the push rod can push the pin shaft to extend into the shaft sleeve.
The scheme is further improved as follows: the surface of the secondary tooling is provided with a plurality of cushion blocks.
The scheme is further improved as follows: the first clamp can move along one side of the primary tool bottom frame.
The robot welding tool for the garbage truck slide plate mechanism has the advantages that the positioning is accurate, the fixing precision is high, the welding deformation can be controlled or eliminated, and the interchangeability of parts is improved; the turnover mechanism is used for performing multi-angle turnover on the parts, full-automatic welding of the slide plate mechanism can be realized through one-time clamping, and two stations of welding and loading and unloading are performed simultaneously, so that high-efficiency production is achieved, manpower and material resources are reduced, and welding efficiency is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of a preferred embodiment of the present invention.
FIG. 2 is a schematic view of the positioner of FIG. 1.
Fig. 3 is a schematic structural diagram of the primary tooling in fig. 1.
Fig. 4 is a schematic structural diagram of the secondary tooling in fig. 1.
Fig. 5 is a schematic view of the skateboard mechanism of fig. 1.
Detailed Description
Examples
The welding frock of garbage truck slide mechanism robot of this embodiment, as shown in fig. 1, includes: the positioner 3, the primary tooling 4 and the secondary tooling 5.
As shown in fig. 2, the indexer 3 includes a first support base 301, a second support base 302, and a rotating frame 303. The rotating frame 303 is I-shaped, the first supporting seat 301 and the second supporting seat 302 are provided with a rotating seat 306 and a rotating seat 307 corresponding to the axle center, and the rotating seat 306 is driven to rotate by transmission equipment such as a servo motor, a speed reducer and the like; the rotating seat 307 can rotate freely; both ends of the rotating frame 303 are fixedly connected with the rotating seat 306 and the rotating seat 307 respectively, and the axes of the rotating seat 306 and the rotating seat 307 correspond to the waist center line of the rotating frame 303. The i-shaped one side leg 304 of the rotating frame 303 forms a first station, the other side two legs 305 form a second station, and a rotating seat 308 is vertically and rotatably arranged on each of the first station and the second station. The swivel mount 308 also has a drive mechanism that is identical to the swivel mount 306. The rotating seat 308 is provided with a supporting platform 309, the supporting platform 309 is provided with a positioning pin 310, and the bottom of the supporting platform 309 is also provided with a reinforcing rib 311. The primary tooling 4 is mounted on a supporting platform 309 through a locating pin 310 and a bolt; two first-level frock 4 are installed respectively at first station and second station.
As shown in fig. 3, the primary tooling 4 includes: the first-stage tooling bottom frame 401, two first pneumatic clamps 402 arranged on one side of the first-stage tooling bottom frame 401, two pairs of second pneumatic clamps 403 arranged on two opposite ends of the surface of the first-stage tooling bottom frame 401, two pneumatic push rods 404 arranged on two opposite ends of the surface of the first-stage tooling bottom frame 401, two pairs of lower limiting blocks 407 arranged on two ends of the surface of the first-stage tooling bottom frame 401, two sliding grooves 410 arranged on two ends of the surface of the first-stage tooling bottom frame 401 in parallel, wherein one end of each sliding groove 410 is positioned on the side of the first-stage tooling bottom frame 401 with the first clamp 402, and the other end extends towards the other side of the first-stage tooling bottom frame 401; the surface of the primary tooling bottom frame 401 is also provided with a limiting block 409 corresponding to the other end of the chute 410; the limiting surface of the limiting block 409 is provided with a rubber pad. The surface of the primary tooling bottom frame 401 is provided with a side plate which is vertically arranged; the side plate supports the pneumatic push rod 404, the second pneumatic clamp 403 and other devices; the side plates are also provided with side limiting blocks 408. The front part of the pneumatic push rod 404 is provided with a pin shaft 406, and the side plate is provided with a guide seat 405 for supporting the pin shaft 406.
As shown in fig. 4, the secondary tooling 5 includes: the two-stage tooling comprises a two-stage tooling bottom frame 501, a first positioning frame 502 which is oppositely arranged at one side of two ends of the surface of the two-stage tooling bottom frame 501, and a second positioning frame 503 which is oppositely arranged at the other side of two ends of the surface of the two-stage tooling bottom frame 501; the first positioning frame is provided with a first positioning hole 505, and the first positioning shaft 504 is matched with the first positioning hole 505; the second positioning frame 503 is provided with an upper positioning hole 509 and a lower positioning hole 507 which are arranged up and down; the second positioning shaft 506 is matched with the lower positioning hole 507, and the third positioning shaft 508 is matched with the upper positioning block 509; the third positioning shaft 508 is also provided with a positioning shaft sleeve 510; the bottom surface of the secondary tooling bottom frame 501 is provided with 4 moving wheels 515 matched with the sliding grooves; the bottom surface of the second-level tooling bottom frame 501 is provided with an upper limiting block 511 which is in one-to-one correspondence with the lower limiting block 407; side limiting blocks 512 which are in one-to-one correspondence with the side limiting blocks 408 are arranged on the two end side edges of the secondary tooling bottom frame 501. The two end sides of the secondary tooling bottom frame 501 are also provided with shaft sleeves 514 corresponding to the pneumatic push rods 404.
The secondary tooling 5 can move between the primary tooling 4 and the welding position along the sliding groove 410 through the moving wheel 515, the lower limiting block 407 is matched with the upper limiting block 511, the side limiting block 408 is matched with the side limiting block 512, the secondary tooling bottom frame 501 is matched with the limiting block 409, and the movement of the secondary tooling 5 is limited not to exceed the welding position under the combined action; when the secondary tooling 5 is positioned at the welding position, the pneumatic push rod can push the pin shaft 406 to stretch into the matching shaft sleeve 514, so that the relative positions of the primary tooling 4 and the secondary tooling 5 are locked. The secondary tooling underframe 501 is provided with a plurality of transverse channel steel, and 8 cushion blocks 513 are welded on the surface of the channel steel.
Referring to fig. 5, the slide mechanism 6 to be welded includes a base plate 601, an outer side plate 602, an inner side plate 603, a micro-flap 604, a baffle 605, a first sleeve 606, a second sleeve 607, an outer sleeve 608, an inner sleeve 609, a channel 610, a flap 611, a first plate 612, a second plate 613, and an arc plate 614, each of which is fixed by spot welding.
Firstly, the slide plate mechanism 6 after spot welding is placed on the secondary tooling 5, a base plate 601 of the slide plate mechanism is tightly attached to a cushion block 513, a first positioning shaft 504 is inserted into a first positioning hole 505 of a first positioning frame 502 and a first shaft sleeve 606 of the slide plate, a second positioning shaft 506 is inserted into a lower positioning hole 507 of the second positioning frame 503 and a second shaft sleeve 607 of the slide plate, a third positioning shaft 508 is inserted into a positioning hole 509 on the second positioning frame 503, and the positioning centering of the slide plate mechanism 6 is realized through an outer end shaft sleeve 608, a positioning shaft sleeve 510 and an inner end shaft sleeve 609 of the slide plate, and the positioning shaft sleeve 510 can control and reduce welding deformation in the welding process.
The secondary tooling is placed on the primary tooling 4 of the first station through a crane, the movable wheel 515 and the guide chute 410 are mutually matched, the secondary tooling 5 is pushed forward, the front end of the secondary tooling is mutually tightly attached to the limiting block 409, meanwhile, the upper limiting block 511 and the lower limiting block 407 are mutually matched with each other, the side limiting block 512 and the side limiting block 408 are mutually matched with each other, at the moment, the first pneumatic clamp 402 and the second pneumatic clamp 403 are automatically clamped, the pneumatic push rod 404 pushes the pin shaft 406 to penetrate through the pin shaft guide seat 405 and insert into the shaft sleeve 514, the secondary tooling 5 is fixedly locked with the primary tooling 4, and the situation that the welding tooling falls when being overturned is avoided. The welding robot 2 is used for welding the slide plate mechanism 6, after the upper side of the workpiece is welded, the position changing machine 3 drives the rotating seat 308 to rotate through the driving mechanism, so that the workpiece is turned over, and the lower side of the workpiece is welded conveniently. And when welding, the next slide plate mechanism 6 is positioned and clamped at the second station, after the upper slide plate mechanism 7 of the first station is welded, the position changing machine 3 drives the rotating frame 303 to rotate through the driving mechanism, the second station rotates to one side of the welding robot 2 to continue welding, the slide plate mechanism of the first station is detached and removed and the next slide plate mechanism is installed, and welding and loading and unloading are simultaneously carried out, so that the welding efficiency and welding quality of the garbage truck slide plate are improved.
To increase the flexibility, the first pneumatic clamp 402 can be moved along one side of the primary tooling bottom frame 401.
The present invention is not limited to the specific technical solutions described in the above embodiments, and other embodiments may be provided in addition to the above embodiments. All technical schemes formed by adopting equivalent substitution are the protection scope of the invention.
Claims (8)
1. Welding fixture of garbage truck slide mechanism robot, its characterized in that includes: the device comprises a positioner, a primary tool and a secondary tool; the positioner comprises a first supporting seat, a second supporting seat and a rotating frame; the rotating frame is I-shaped, is supported by the first supporting seat and the second supporting seat at two ends and can rotate by taking the waist center line of the rotating frame as an axis; one side leg of the rotating frame forms a first station, the other side leg forms a second station, and rotating seats are vertically and rotatably arranged on the first station and the second station;
the first-level frock includes: the device comprises a primary tooling bottom frame, a plurality of first clamps, two pairs of second clamps, two push rods, two pairs of lower limiting blocks, two sliding grooves and one end of each sliding groove, wherein the first clamps are arranged on one side edge of the primary tooling bottom frame;
the two primary tools are respectively arranged on the rotating seats of the first station and the second station through two end surfaces and can rotate along with the rotation of the rotating seats;
The secondary frock includes: the device comprises a secondary tooling bottom frame, a first positioning frame and a second positioning frame, wherein the first positioning frame is oppositely arranged at one side of two ends of the surface of the secondary tooling bottom frame, and the second positioning frame is oppositely arranged at the other side of two ends of the surface of the secondary tooling bottom frame; the first positioning frame is provided with a first positioning shaft; the second locating frame is provided with a second locating shaft and a third locating shaft which are arranged up and down; the bottom surface of the secondary tooling bottom frame is provided with upper limiting blocks which are in one-to-one correspondence with the lower limiting blocks; the bottom surface of the secondary tooling bottom frame is provided with a moving wheel matched with the sliding groove; the first positioning shaft, the second positioning shaft and the third positioning shaft are respectively in one-to-one correspondence with holes on the end face of the slide plate mechanism; when the sliding plate mechanism is placed on the secondary tool, the first positioning shaft, the second positioning shaft and the third positioning shaft extend into holes on the end face of the sliding plate mechanism to lock the relative positions of the sliding plate mechanism and the secondary tool, and the end face of the bottom frame of the secondary tool is provided with a shaft sleeve corresponding to the push rod;
The secondary tooling can move between the primary tooling and a welding position along the sliding groove through the moving wheel, and the lower limiting block and the upper limiting block are matched to limit the movement of the secondary tooling not to exceed the welding position; when the secondary tool is located at the welding position, the push rod can be matched with the shaft sleeve to lock the relative positions of the primary tool and the secondary tool.
2. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: a limiting block corresponding to the other end of the chute is further arranged on the surface of the primary tool bottom frame; and the limiting block limits the movement of the secondary tooling to be not more than the welding position.
3. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the rotating frame and the rotating seat are driven by the driving mechanism to rotate.
4. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the surface of the primary tooling bottom frame is provided with a side plate which is vertically arranged; the side plate supports the push rod and the second clamp; the side plate is also provided with a side limiting block; the secondary tooling is provided with a side limiting block corresponding to the side limiting block; the side limiting blocks and the side limiting blocks are matched to limit the movement of the secondary tool not to exceed the welding position.
5. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the push rod, the first clamp and the second clamp are all pneumatic.
6. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the front part of the push rod is provided with a pin shaft, and when the secondary tooling is positioned at the welding position, the push rod can push the pin shaft to extend into the shaft sleeve.
7. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the surface of the secondary tooling is provided with a plurality of cushion blocks.
8. The garbage truck slide mechanism robot welding fixture of claim 1, wherein: the first clamp can move along one side of the primary tool bottom frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011466779.8A CN112536566B (en) | 2020-12-14 | 2020-12-14 | Welding tool for robot of garbage truck slide plate mechanism |
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CN202011466779.8A CN112536566B (en) | 2020-12-14 | 2020-12-14 | Welding tool for robot of garbage truck slide plate mechanism |
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CN112536566A CN112536566A (en) | 2021-03-23 |
CN112536566B true CN112536566B (en) | 2024-09-27 |
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CN116237619A (en) * | 2023-03-28 | 2023-06-09 | 威海邦德散热系统股份有限公司 | Automatic welding workstation and welding process for automobile heat exchanger |
CN117733462B (en) * | 2024-01-12 | 2024-09-27 | 天津大学 | Rotary translation positioner with multiple degrees of freedom |
Citations (1)
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CN214264488U (en) * | 2020-12-14 | 2021-09-24 | 南京晨光森田环保科技有限公司 | Robot welding tool for garbage truck sliding plate mechanism |
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CN203992947U (en) * | 2014-08-26 | 2014-12-10 | 长沙众城机械有限公司 | A kind of filling device of garbage truck assembly welding tooling device |
CN204210977U (en) * | 2014-10-28 | 2015-03-18 | 长沙众城机械有限公司 | A kind of waste-skip slide plate frock |
CN206123005U (en) * | 2016-10-21 | 2017-04-26 | 中国重汽集团柳州运力专用汽车有限公司 | Location tool for welding |
CN208051252U (en) * | 2018-02-10 | 2018-11-06 | 上海燊星机器人科技有限公司 | It is a kind of that frock clamp is facilitated to realize the device being switched fast on positioner |
CN110142549A (en) * | 2019-06-03 | 2019-08-20 | 南京英尼格玛工业自动化技术有限公司 | A kind of clamping device for bumper automatic welding |
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CN214264488U (en) * | 2020-12-14 | 2021-09-24 | 南京晨光森田环保科技有限公司 | Robot welding tool for garbage truck sliding plate mechanism |
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