CN112525953A - Liquid sensor, device for detecting breakage of liquid sensor, and method for detecting breakage of liquid sensor - Google Patents
Liquid sensor, device for detecting breakage of liquid sensor, and method for detecting breakage of liquid sensor Download PDFInfo
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Abstract
本发明的实施例涉及一种传感器,特别涉及一种液体传感器、液体传感器的破损检测装置及破损检测方法,破损检测装置包括:内部电极、外部电极和测量电路;内部电极设置于液体传感器的外壳内,内部电极和外部电极均与测量电路电连接,测量电路与远程设备通讯连接;外部电极和内部电极被壳体隔绝断开,内部电极和外部电极均与测量电路电连接;测量电路用于实时检测外部电极与内部电极之间的电阻值和分压值,测量电路还用于根据检测到的电阻值和分压值变化,判断外壳是否破损,并在判定外壳破损后,向远程设备发出电信号。同现有技术相比,可对液体传感器的外壳是否破损实现不间断的实时监测,并可有效防止误判和漏判的现象。
Embodiments of the present invention relate to a sensor, in particular to a liquid sensor, a damage detection device for the liquid sensor, and a damage detection method. The damage detection device includes: an internal electrode, an external electrode, and a measurement circuit; the internal electrode is arranged on a casing of the liquid sensor Inside, the inner electrode and the outer electrode are all electrically connected with the measurement circuit, and the measurement circuit is communicated with the remote equipment; the outer electrode and the inner electrode are isolated and disconnected by the casing, and the inner electrode and the outer electrode are both electrically connected with the measurement circuit; the measurement circuit is used for Real-time detection of the resistance value and partial pressure value between the external electrode and the internal electrode, the measurement circuit is also used to judge whether the casing is damaged according to the detected resistance value and partial pressure value changes, and after judging that the casing is damaged, send a message to the remote device. electric signal. Compared with the prior art, the uninterrupted real-time monitoring of whether the casing of the liquid sensor is damaged can be realized, and the phenomenon of misjudgment and missed judgment can be effectively prevented.
Description
技术领域technical field
本发明的实施例涉及一种传感器,特别涉及一种液体传感器、液体传感器的破损检测装置及破损检测方法。Embodiments of the present invention relate to a sensor, and in particular, to a liquid sensor, a damage detection device for the liquid sensor, and a damage detection method.
背景技术Background technique
液体传感器是一种可以测量液体物理或化学特性的电子传感器,它可以将液体的物理或化学特性转换为电信号并通过电子装置测量,如水体中的溶解氧、酸碱度等。液体传感器常用于测量水体的电化学特性,如水体的溶解氧含量,氨氮离子含量等,广泛应用与环保、水产养殖、污水处理等领域。由于液体传感器常用于重要的生产生活环境,其可靠性非常重要,但这类传感器经常部署于无人值守的环境,往往需要长期稳定工作,由于使用环境复杂,传感器的外壳破损时有发生。当液体传感器的外壳破损后,其测量结果将会严重偏离正常值,如无法检测到此类故障,此类错误数据可能导致严重的生产事故。A liquid sensor is an electronic sensor that can measure the physical or chemical properties of liquids. It can convert the physical or chemical properties of liquids into electrical signals and measure them through electronic devices, such as dissolved oxygen in water, pH, etc. Liquid sensors are often used to measure the electrochemical characteristics of water bodies, such as dissolved oxygen content in water bodies, ammonia nitrogen ion content, etc., and are widely used in environmental protection, aquaculture, sewage treatment and other fields. Because liquid sensors are often used in important production and living environments, their reliability is very important. However, such sensors are often deployed in unattended environments and often require long-term stable operation. Due to the complex use environment, the sensor shell is often damaged. When the casing of the liquid sensor is damaged, its measurement results will deviate significantly from the normal value. If such faults cannot be detected, such erroneous data may lead to serious production accidents.
而目前,液体传感器的外壳是由一个金属或塑料壳体,及一个半透膜组成。壳体的作用是保护传感器内部元器件不与被测目标液体直接接触,以避免与测量目标无关的物理化学因素干扰,提高测量稳定性和准确些。而半透膜是为了让目标物质可以进入传感器的壳体内部,其特性是仅允许与测量目标分子相当的物质进入,并隔绝目标液体直接进入传感器的壳体内部。此种液体传感器,要保持测量结果的准确性和稳定性,关键是避免被测液体直接进入传感器的壳体内部,但在实际使用过程中,由于受到外力或材料老化影响,在使用过程中壳体和半透膜都可能发生破损,在破损后被测液体将进入传感器内部,带入的杂质将严重影响测量的有效性。At present, the shell of the liquid sensor is composed of a metal or plastic shell and a semi-permeable membrane. The function of the shell is to protect the internal components of the sensor from direct contact with the liquid to be measured, so as to avoid the interference of physical and chemical factors unrelated to the measurement target, and to improve the stability and accuracy of the measurement. The semi-permeable membrane is to allow the target substance to enter the inside of the sensor housing. Its characteristic is to allow only substances equivalent to the target molecule to be measured to enter, and to isolate the target liquid from directly entering the sensor housing. In order to maintain the accuracy and stability of the measurement results for this type of liquid sensor, the key is to prevent the liquid to be measured from directly entering the sensor housing. Both the body and the semi-permeable membrane may be damaged. After the damage, the liquid to be measured will enter the inside of the sensor, and the impurities brought in will seriously affect the validity of the measurement.
而目前已有的解决方案一般有以下两种,第一种是持续跟踪传感器的测量数据,并对测量数据进行信号处理,在被测液体渗入后,测量数据有时会出现一定幅度的波动和噪声,通过数字信号处理,提取测量数据中的噪声,当噪声超过一定阈值后可认为传感器出现破损。虽然该种方法无需额外增加硬件机构,但需要具有较强运算能力的控制单元,其优点是硬件成本较低。但由于被测液体进入传感器后引起的现象并不确定,例如在不同水质环境下液体渗入传感器内部后所表现的波形各不相同,有些时候和正常的传感器所测量的波形完全无法区分,因此该方案的主要缺点是检测的可靠性不佳,容易发生误判和漏判。The existing solutions generally have the following two types. The first one is to continuously track the measurement data of the sensor and perform signal processing on the measurement data. After the liquid to be measured infiltrates, the measurement data will sometimes have a certain range of fluctuations and noise. , Through digital signal processing, the noise in the measurement data is extracted. When the noise exceeds a certain threshold, it can be considered that the sensor is damaged. Although this method does not require additional hardware mechanisms, it requires a control unit with strong computing power, which has the advantage of lower hardware costs. However, the phenomenon caused by the measured liquid entering the sensor is uncertain. For example, the waveforms displayed by the liquid infiltrating the sensor under different water quality environments are different. Sometimes, the waveforms measured by the normal sensor are completely indistinguishable. The main disadvantage of the scheme is that the reliability of detection is not good, and it is prone to misjudgment and missed judgment.
第二种是,传感器在生产完成后都会进行校准和标定,以确定传感器在标准环境下的测量结果,如溶解氧传感器会测量在零氧环境和饱和氧环境下的读数,及响应速度。判断传感器是否损坏的另一种方法是可以将传感器放到标准的测试环境下,对传感器参数再次进行校准,如果传感器在标准环境下的测量读数显著偏离出厂时标定的初始值,则可以认为传感器已经发生损坏。但该方法在生产中较常使用,但是需要大量人工操作,且无法实时侦测故障,只能在定期巡检过程中由人工检测后发现,无法做到实时监测,且对操作人员的能力和测试条件要求较高,往往需要专业的测试设备,这使得该方案实施成本过高,从而在普通生产领域难以普及。The second is that the sensor will be calibrated and calibrated after production is completed to determine the measurement results of the sensor in a standard environment. For example, a dissolved oxygen sensor will measure the readings and response speed in a zero oxygen environment and a saturated oxygen environment. Another way to judge whether the sensor is damaged is to put the sensor in a standard test environment and calibrate the sensor parameters again. If the measurement reading of the sensor in the standard environment deviates significantly from the initial value calibrated at the factory, it can be considered that the sensor Damage has occurred. However, this method is commonly used in production, but requires a lot of manual operations, and cannot detect faults in real time. The test conditions are relatively high, and professional test equipment is often required, which makes the implementation cost of this solution too high, so that it is difficult to popularize in the general production field.
发明内容SUMMARY OF THE INVENTION
本发明的实施例的目的在于提供一种液体传感器、液体传感器的破损检测装置及破损检测方法,可实时不间断的监测液体传感器的外壳是否发生破损,并可有效防止误判和漏判。The purpose of the embodiments of the present invention is to provide a liquid sensor, a damage detection device and a damage detection method for the liquid sensor, which can continuously monitor whether the casing of the liquid sensor is damaged in real time, and can effectively prevent misjudgments and missed judgments.
为解决上述技术问题,本发明的实施例提供了一种液体传感器的破损检测装置,包括:In order to solve the above-mentioned technical problems, an embodiment of the present invention provides a damage detection device for a liquid sensor, including:
内部电极,设置于液体传感器的外壳内;The internal electrode is arranged in the casing of the liquid sensor;
外部电极,设置于液体传感器的外壳外;The external electrode is arranged outside the casing of the liquid sensor;
测量电路,设置于液体传感器的外壳内,并与远程设备通讯连接;The measuring circuit is arranged in the casing of the liquid sensor and communicates with the remote equipment;
其中,所述外部电极和所述内部电极被所述壳体隔绝断开,且所述内部电极和所述外部电极均与所述测量电路电连接;Wherein, the outer electrode and the inner electrode are isolated and disconnected by the casing, and both the inner electrode and the outer electrode are electrically connected to the measurement circuit;
所述测量电路用于实时检测所述外部电极与所述内部电极之间的电阻值和分压值,所述测量电路还用于根据检测到的所述电阻值和分压值变化,判断所述外壳是否破损,并在判定所述外壳破损后,向所述远程设备发出电信号。The measurement circuit is used for real-time detection of the resistance value and the voltage division value between the external electrode and the inner electrode, and the measurement circuit is also used for determining the resistance value and the voltage division value according to the detected change of the resistance value and the voltage division value. whether the casing is damaged, and after determining that the casing is damaged, send an electrical signal to the remote device.
另外,本发明的实施例还提供了一种液体传感器,包括:In addition, an embodiment of the present invention also provides a liquid sensor, including:
外壳,包括:壳体和渗透装置,所述壳体沿预设轴线方向具有第一腔体、与所述第一腔体隔开的第二腔体,所述壳体上还开设与所述第一腔体连通的开口;所述渗透装置设置于所述壳体上,并封闭所述开口;所述渗透装置用于待检测液体中的目标物质进入所述第一腔体内;The casing includes: a casing and a permeation device, the casing has a first cavity along a preset axis direction and a second cavity spaced apart from the first cavity, and the casing is further provided with openings on the casing an opening communicating with the first cavity; the permeation device is disposed on the casing and closes the opening; the permeation device is used for the target substance in the liquid to be detected to enter the first cavity;
测量电极,设置于所述第一腔体内,与所述测量电路电连接,与进入所述第一腔体内的目标物质电性导通;a measurement electrode, disposed in the first cavity, electrically connected to the measurement circuit, and electrically connected to the target substance entering the first cavity;
如上所述的破损检测装置,所述内部电极设置于所述第一腔体内,所述测量电路置于所述第二腔体内。In the above-mentioned damage detection device, the internal electrode is arranged in the first cavity, and the measurement circuit is arranged in the second cavity.
另外,本发明的实施例还提供了一种液体传感器,包括:In addition, an embodiment of the present invention also provides a liquid sensor, including:
外壳,包括:壳体和渗透装置,所述壳体沿预设轴线方向具有第一腔体、与所述第一腔体隔开的第二腔体,所述壳体上还开设与所述第一腔体连通的开口;所述渗透装置设置于所述壳体上,并封闭所述开口;所述渗透装置用于待检测液体中的目标物质进入所述第一腔体内;The casing includes: a casing and a permeation device, the casing has a first cavity along a preset axis direction and a second cavity spaced apart from the first cavity, and the casing is further provided with openings on the casing an opening communicating with the first cavity; the permeation device is disposed on the casing and closes the opening; the permeation device is used for the target substance in the liquid to be detected to enter the first cavity;
如权利要求1所述的破损检测装置,所述内部电极设置于所述第一腔体内,所述测量电路设置于所述第二腔体内,所述内部电极还用于与进入所述第一腔体内的目标物质电性导通。The damage detection device according to
另外,本发明的实施例还提供了一种液体传感器的破损检测方法,包括如下步骤:In addition, an embodiment of the present invention also provides a method for detecting damage to a liquid sensor, including the following steps:
检测设置于液体传感器的外壳内的内部电极,与设置于液体传感器的外壳外的外部电极之间的电阻值和分压值;所述外部电极和所述内部电极被所述外壳隔绝断开;Detecting the resistance value and the partial pressure value between the inner electrode arranged in the casing of the liquid sensor and the outer electrode arranged outside the casing of the liquid sensor; the outer electrode and the inner electrode are isolated and disconnected by the casing;
根据检测到的所述电阻值和分压值变化,判断所述外壳是否破损;According to the detected changes of the resistance value and the partial pressure value, determine whether the casing is damaged;
如判定所述外壳破损后,向远程设备发送电信号。If it is determined that the casing is damaged, an electrical signal is sent to the remote device.
本发明的实施例相对于现有技术而言,由于传感器的外壳的内部设有内部电极和测量电路,而外壳的外部设有外部电极,同时内部电极和外部电极均与测量电路电连接,同时测量电路还与远程设备通讯连接,因此在实际应用时,借助于待测液体的导电特性,可由测量电路实时检测内部电极和外部电极之间的电阻值和分压值,并根据检测到的电阻值和分压值变化,判断液体传感器的外壳是否发生破损,即当液体传感器的外壳破损时,内部电极和外部电极可借助待测液体电性导通,使得检测电路所检测到的电阻值可接近于待测液体的电阻值,即此时的回路阻抗降低,同时检测到的分压值也会随之降低,因此,检测电路可轻松实现对液体传感器的外壳是否破损进行实时监测,并可有效防止误判和漏判的现象。Compared with the prior art, the embodiment of the present invention is provided with an internal electrode and a measuring circuit inside the casing of the sensor, while an external electrode is disposed on the outside of the casing. The measurement circuit is also connected to the remote device in communication, so in practical application, with the help of the conductive properties of the liquid to be measured, the resistance value and the partial pressure value between the inner electrode and the outer electrode can be detected by the measurement circuit in real time, and according to the detected resistance value The value and partial pressure value change to judge whether the shell of the liquid sensor is damaged, that is, when the shell of the liquid sensor is damaged, the internal electrode and the external electrode can be electrically connected with the liquid to be tested, so that the resistance value detected by the detection circuit can be It is close to the resistance value of the liquid to be measured, that is, the loop impedance at this time is reduced, and the detected partial pressure value will also decrease. Therefore, the detection circuit can easily monitor whether the casing of the liquid sensor is damaged in real time, and can Effectively prevent misjudgments and missed judgments.
另外,所述内部电极设置于所述顶板相对于所述底板的一侧;或者,In addition, the internal electrode is disposed on one side of the top plate relative to the bottom plate; or,
所述内部电极设置于所述侧板的内侧。The inner electrode is disposed on the inner side of the side plate.
或者,所述内部电极垂直于所述隔板设置,所述内部电极的一端与所述隔板连接,所述内部电极的另一端与所述渗透装置相抵。Alternatively, the internal electrode is arranged perpendicular to the separator, one end of the internal electrode is connected to the separator, and the other end of the internal electrode is in contact with the infiltration device.
另外,所述内部电极设置于所述侧板的内侧,并邻近所述顶板。In addition, the inner electrode is disposed on the inner side of the side plate and adjacent to the top plate.
另外,所述外部电极嵌设于所述侧板内;In addition, the external electrode is embedded in the side plate;
或者,所述外部电极设置于所述侧板的外侧。Alternatively, the external electrodes are disposed outside the side plates.
另外,所述侧板内还形成所述外部电极与所述测量电路电连接的走线通道。In addition, a wiring channel for electrically connecting the external electrode and the measurement circuit is also formed in the side plate.
另外,所述测量电极垂直于所述隔板设置,所述测量电极的一端与所述隔板连接,所述测量电极的另一端与所述渗透装置相抵。In addition, the measuring electrode is arranged perpendicular to the separator, one end of the measuring electrode is connected to the separator, and the other end of the measuring electrode is abutted against the permeation device.
另外,所述渗透装置为半透膜。In addition, the permeation device is a semi-permeable membrane.
在根据检测到的所述电阻值和分压值变化,判断所述外壳是否破损的步骤中,具体包括:In the step of judging whether the casing is damaged according to the detected changes in the resistance value and the partial pressure value, it specifically includes:
将检测到的所述电阻值和分压值,分别实时与预设的电阻阈值范围和分压阈值范围进行比对;Compare the detected resistance value and voltage divider value with the preset resistance threshold value range and voltage divider threshold value range in real time respectively;
若检测到的所述电阻值和分压值,分别在所述电阻阈值范围内和所述分压阈值范围内时,判定所述外壳破损;If the detected resistance value and voltage divider value are within the resistance threshold value range and the voltage divider threshold value range respectively, it is determined that the casing is damaged;
若检测得到的所述电阻值和分压值,分别在所述电阻阈值范围外和所述分压阈值范围外时,判定所述外壳未破损。If the detected resistance value and the voltage dividing value are outside the resistance threshold value range and the voltage dividing threshold value range, respectively, it is determined that the casing is not damaged.
附图说明Description of drawings
图1为本发明第一实施方式的液体传感器的破损检测装置的结构示意图;1 is a schematic structural diagram of a damage detection device for a liquid sensor according to a first embodiment of the present invention;
图2为本发明第一实施方式的电路模块框图;FIG. 2 is a block diagram of a circuit module according to the first embodiment of the present invention;
图3为本发明第二实施方式的液体传感器的结构示意图;3 is a schematic structural diagram of a liquid sensor according to a second embodiment of the present invention;
图4为本发明第二实施方式的液体传感器的电路模块框图;4 is a block diagram of a circuit module of a liquid sensor according to a second embodiment of the present invention;
图5为本发明第三实施方式的液体传感器的结构示意图;5 is a schematic structural diagram of a liquid sensor according to a third embodiment of the present invention;
图6为本发明第三实施方式的液体传感器的电路模块框图;6 is a block diagram of a circuit module of a liquid sensor according to a third embodiment of the present invention;
图7为本发明第四实施方式的液体传感器的破损检测方法的流程示意图。FIG. 7 is a schematic flowchart of a damage detection method for a liquid sensor according to a fourth embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的各实施方式进行详细的阐述。然而,本领域的普通技术人员可以理解,在本发明各实施方式中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施方式的种种变化和修改,也可以实现本申请各权利要求所要求保护的技术方案。In order to make the objectives, technical solutions and advantages of the present invention clearer, each embodiment of the present invention will be described in detail below with reference to the accompanying drawings. However, those of ordinary skill in the art can appreciate that, in the various embodiments of the present invention, many technical details are set forth in order for the reader to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in the claims of the present application can be realized.
本发明的第一实施方式涉及一种液体传感器的破损检测装置,如图1所示,包括:内部电极1、外部电极2和测量电路3。The first embodiment of the present invention relates to a damage detection device for a liquid sensor, as shown in FIG. 1 , including: an
其中,在本实施方式中,如图1所示,内部电极1设置于液体传感器的外壳4内,而外部电极2和测量电路3设置于液体传感器的外壳4外。同时,结合图2所示,内部电极1和外部电极2均与测量电路3电连接,另外,测量电路3还与远程设备通讯连接。Wherein, in this embodiment, as shown in FIG. 1 , the
此外,在本实施方式中,如图1所示,外部电极2和内部电极1被壳体4隔绝断开,且结合图2所示,内部电极1和外部电极2均与测量电路3电连接。In addition, in this embodiment, as shown in FIG. 1 , the
另外,在实际应用时,如图1和图2所示,测量电路3用于实时检测外部电极2与内部电极1之间的电阻值和分压值,同时,测量电路3还用于根据检测到的电阻值和分压值变化,判断外壳4是否破损,并在判定外壳4破损后,向远程设备发出电信号。In addition, in practical application, as shown in FIG. 1 and FIG. 2 , the
通过上述内容不难看出,由于传感器的外壳4的内部设有内部电极1和测量电路3,而外壳4的外部设有外部电极2,同时内部电极1和外部电极2均与测量电路3电连接,同时,测量电路3还与远程设备通讯连接,因此在实际应用时,借助于待测液体的导电特性,可由测量电路3实时检测内部电极1和外部电极2之间的电阻值和分压值,并可根据检测到的电阻值和分压值变化,判断液体传感器的外壳4是否发生破损,即当液体传感器的外壳4破损时,内部电极1和外部电极2可借助待测液体电性导通,使得检测电路3所检测到的电阻值可接近于待测液体的电阻值,即此时的回路阻抗降低,同时检测到分压值也会随之降低,因此,检测电路3可轻松实现对液体传感器的外壳4是否破损进行实时监测,并可有效防止误判和漏判的现象。From the above content, it is not difficult to see that since the inside of the
本发明的第二实施方式涉及一种液体传感器,如图3所示,包括:外壳4、测量电极5和第一实施方式的破损检测装置。The second embodiment of the present invention relates to a liquid sensor, as shown in FIG. 3 , comprising: a
并且,结合图3所示,在本实施方式中,外壳4包括:壳体41和渗透装置42。其中,壳体41沿预设轴线方向具有:第一腔体411、与第一腔体411隔开的第二腔体412,壳体41上还开设与第一腔体411连通的开口413。渗透装置42设置于壳体41上,并封闭开口413;渗透装置42可用于待检测液体中的目标物质进入第一腔体411内。In addition, as shown in FIG. 3 , in this embodiment, the
其次,如图3和图4所示,测量电极5设置于第一腔体411内,并与测量电路3电连接,同时测量电极5还可用于与进入第一腔体内的目标物质电性导通,用于将目标物质的电化学特性数据上传至测量电路3。Next, as shown in FIG. 3 and FIG. 4 , the
另外,破损检测装置的内部电极1设置于第一腔体411内,测量电路3设置于第二腔体内。In addition, the
通过上述内容不难看出,由于传感器的外壳4的内部设有内部电极1和测量电路3,而外壳4的外部设有外部电极2,同时内部电极1和外部电极2均与测量电路3电连接,同时测量电路3还与远程设备通讯连接,因此在实际应用时,借助于待测液体的导电特性,可由测量电路3实时检测内部电极1和外部电极2之间的电阻值和分压值,根据检测到的电阻值和分压值变化,判断液体传感器的壳体41或渗透装置42是否发生破损,即当液体传感器的壳体41或渗透装置42因破损,导致待测液体涌入壳体41内时,内部电极1和外部电极2可借助待测液体电性导通,使得检测电路3所检测到的电阻值可接近于待测液体的电阻值,即此时的回路阻抗降低,同时检测到的分压值也会随之降低,因此,检测电路3可轻松实现对液体传感器的壳体41或渗透装置42是否破损进行实时监测,并可有效防止误判和漏判的现象。From the above content, it is not difficult to see that since the inside of the housing 4 of the sensor is provided with the internal electrode 1 and the measuring circuit 3, and the outside of the housing 4 is provided with the external electrode 2, and both the internal electrode 1 and the external electrode 2 are electrically connected with the measuring circuit 3 At the same time, the measurement circuit 3 is also connected to the remote equipment in communication, so in practical application, with the help of the conductive properties of the liquid to be measured, the resistance value and the partial pressure value between the inner electrode 1 and the outer electrode 2 can be detected by the measurement circuit 3 in real time, According to the detected changes in the resistance value and the partial pressure value, it is determined whether the casing 41 or the penetrating device 42 of the liquid sensor is damaged, that is, when the casing 41 or the penetrating device 42 of the liquid sensor is damaged, the liquid to be tested floods into the casing. 41, the inner electrode 1 and the outer electrode 2 can be electrically connected by the liquid to be tested, so that the resistance value detected by the detection circuit 3 can be close to the resistance value of the liquid to be tested, that is, the loop impedance at this time is reduced, and at the same time The detected partial pressure value will also decrease accordingly. Therefore, the
具体地说,在本实施方式中,如图3所示,壳体41包括:顶板414、底板415、侧板 416和隔板417。其中,顶板414和底板415沿预设轴线方向彼此相对设置,而侧板416连接顶板414和底板415,并且侧板416在顶板414和底板415之间围绕构成一内腔(图中未标示),同时,隔板417设置于顶板414和底板415之间,将内腔分隔成第一腔体411和第二腔体412。另外,顶板414上开设与第一腔体411连通的开口413,渗透装置42设置于顶板 414上。并封闭开口413。并且,需要说明的是,在本实施方式中,如图3所示,渗透装置42为一渗透膜,当然在实际应用时,渗透装置42也可采用其他的渗透机构,而在本实施方式中,不对渗透装置42的具体类型进行限定。Specifically, in this embodiment, as shown in FIG. 3 , the
另外,为了能够在壳体41或渗透装置42出现破损,并在待检测液体涌入第一腔体411 内时,可被内部电极1和外部电极2及时检测到,在本实施方式中,结合图3所示,内部电极1可设置于侧板416的内侧,而外部电极2嵌设于侧板416内。因此,当液体传感器的壳体41或渗透装置42因破损,导致待测液体涌入壳体41内时,内部电极1和外部电极2 可借助待测液体电性导通,从而使得检测电路3所检测到的电阻值可无限接近于待测液体的电阻值,即此时的回路阻抗降低,同时检测到的分压值也随之降低,此时检测电路3 即可向远程设备发送电信号。而当内部电极1和外部电极2未被电性导通时,即检测电路3所检测到的电阻值趋于无穷大,此时检测电路3即不会向远程设备发送电信号,通过内部电极1和外部电极2的此种设置方式,即可使得检测电路3可通过内部电极1和外部电极2轻松对壳体41和渗透装置42是否破损实现检测。In addition, in order to be able to timely detect by the
并且,作为优选地方案,内部电极1可邻近顶板414进行设置,使得内部电极1可远离隔板417,使得本实施方式的液体传感器的测量电极5在对涌入渗透装置42的目标物质进行检测时,可避免目标物质对内部电极1造成的影响。并且,需要说明的是,在实际应用时,内部电极1也可设置于顶板414相对于底板415的一侧,而外部电极2也可直接设置于侧板的外侧,在本实施方式中,不对内部电极1在第一腔体411内的位置,以及外部电极2在壳体41外的位置坐具体限定。Moreover, as a preferred solution, the
另外,值得一提的是,侧板416内还形成用于外部电极2与测量电路3电连接的走线通道(图中未标示),通过在侧板416内开设的走线通道,可便于外部电极2与测量电路3之间电连接的走线。并且,为了便于测量电极5对目标物质的电化学特性的检测,如图3所示,测量电极5垂直于隔板417设置,测量电极5的一端与隔板417连接,而测量电极5的另一端与渗透装置42相抵,使得测量电极5可便于对进入第一腔体411内的目标物质的电物理化学参数进行测试。In addition, it is worth mentioning that a wiring channel (not marked in the figure) for the electrical connection between the
本发明的第三实施方式涉及一种液体传感器,如图5所示,包括:外壳4、如第一实施方式的破损检测装置。The third embodiment of the present invention relates to a liquid sensor, as shown in FIG. 5 , comprising: a
并且,结合图5所示,在本实施方式中,外壳4包括:壳体41和渗透装置42。其中,壳体41沿预设轴线方向具有:第一腔体411、与第一腔体411隔开的第二腔体412,壳体41 上还开设与第一腔体411连通的开口413。渗透装置42设置于壳体41上,并封闭开口413;渗透装置42可用于待检测液体中的目标物质进入第一腔体411内。In addition, as shown in FIG. 5 , in this embodiment, the
其次,如图5和图6所示,内部电极1设置于第一腔体411内,并与测量电路3电连接,同时内部电极5还可用于与进入第一腔体内的目标物质电性导通,用于将目标物质的电化学特性数据上传至测量电路3。Next, as shown in FIG. 5 and FIG. 6 , the
具体地说,在本实施方式中,如图5所示,壳体41的结构可与第二实施方式中的壳体结构相同,具体为该壳体41可包括:顶板414、底板415、侧板416和隔板417。其中,顶板414和底板415沿预设轴线方向彼此相对设置,而侧板416连接顶板414和底板415,并且侧板416在顶板414和底板415之间围绕构成一内腔(图中未标示),同时,隔板417设置于顶板414和底板415之间,将内腔分隔成第一腔体411和第二腔体412。另外,顶板414上开设与第一腔体411连通的开口413,渗透装置42设置于顶板414上。并封闭开口413。并且,需要说明的是,在本实施方式中,如图3所示,渗透装置42为一渗透膜,当然在实际应用时,渗透装置42也可采用其他的渗透机构,而在本实施方式中,不对渗透装置42的具体类型进行限定。Specifically, in this embodiment, as shown in FIG. 5 , the structure of the
另外,为了能够在壳体41或渗透装置42出现破损,并在待检测液体涌入第一腔体411 内时,可被内部电极1和外部电极2及时检测到,同时还能够使得内部电极1与进入第一腔体内的目标物质实现电性导通。在本实施方式中,结合图3所示,本实施方式中的外部电极 2、测量电路3与壳体41的连接方式与第一实施方式相同,而对应的内部电极1是垂直于隔板417设置,并且,该内部电极1的一端与隔板417连接,而内部电极1的另一端与渗透装置42相抵。In addition, in order that the
通过上述内容不难看出,本实施方式与第二实施方式大致相同,其主要区别在于,是省去了第二实施方式中的测量电极,转而将内部电极1作为第二实施方式中的测量电极进行使用。即在正常情况下,可由内部电极1将目标物质的电化学特性数据上传至测量电路3,而当壳体41或渗透装置42出现破损时,使得检测电路3所检测到的电阻值可接近于待测液体的电阻值,从而会造成回路阻抗降低,同时检测电路3所检测到的分压值也会随之降低。通过此种方式,可使检测电路3同样可轻松实现对液体传感器的壳体41或渗透装置42是否破损进行实时监测,并可有效防止误判和漏判的现象。It is not difficult to see from the above content that this embodiment is roughly the same as the second embodiment, the main difference is that the measurement electrode in the second embodiment is omitted, and the
本发明的第四实施方式涉及一种液体传感器的破损检测方法,如图7所示,包括如下步骤:The fourth embodiment of the present invention relates to a damage detection method for a liquid sensor, as shown in FIG. 7 , including the following steps:
步骤710,检测设置于液体传感器的外壳内的内部电极,与设置于液体传感器的外壳外的外部电极之间的电阻值和分压值。其中,外部电极和所述内部电极被所述外壳隔绝断开。Step 710: Detect the resistance value and the partial pressure value between the internal electrode provided in the housing of the liquid sensor and the external electrode provided outside the housing of the liquid sensor. Wherein, the outer electrode and the inner electrode are isolated and disconnected by the casing.
步骤720,根据检测到的电阻值和分压值变化,判断外壳是否破损。
步骤730,如判定外壳破损后,向远程设备发送电信号,如判定外壳为破损后,立刻返回步骤720。In
并且,值得一提的是,在根据检测到的所述电阻值和分压值变化,判断所述外壳是否破损的步骤中,即步骤720,具体包括:Moreover, it is worth mentioning that in the step of judging whether the casing is damaged according to the detected changes in the resistance value and the partial pressure value, that is,
将检测到的电阻和分压值,分别实时与预设的电阻阈值范围和分压阈值范围进行比对。The detected resistance and voltage divider values are compared in real time with the preset resistance threshold range and voltage divider threshold range respectively.
若检测到的电阻值和分压值,分别在电阻阈值范围内和分压阈值范围内时,判定外壳破损。If the detected resistance value and voltage divider value are within the resistance threshold value range and the voltage divider threshold value range, respectively, it is determined that the casing is damaged.
若检测得到的电阻值和分压值,分别在电阻阈值范围外和分压阈值范围外时,判定外壳未破损。If the detected resistance value and voltage divider value are outside the resistance threshold value range and the voltage divider threshold value range, respectively, it is determined that the casing is not damaged.
具体地说,当液体传感器的壳体41或渗透装置42因破损,导致待测液体涌入壳体41内后,内部电极1和外部电极2可借助待测液体电性导通,从而使得检测电路3所检测到的电阻值可无限接近于待测液体的电阻值,此时检测电路3即可向远程设备发送电信号。而当内部电极1和外部电极2未被电性导通,即检测电路3所检测到的电阻值趋于无穷大,或者内部电机1和外部电机2电性导通后的电阻值较大,即表明此时的壳体41和渗透装置42未出现破损,此时检测电路3即不会向远程设备发送电信号,通过内部电极1和外部电极2的此种设置方式,即可使得检测电路3可通过内部电极1和外部电极2轻松对壳体41和渗透装置42是否破损实现检测。Specifically, when the
通过上述内容不难看出,本实施方式为与第一实施方式、第二实施方式和第三实施方式相对应的破损检测方法的实施例,本实施方式可与第一实施方式、第二实施方式和第三实施方式互相配合实施。第一实施方式、第二实施方式和第三实施方式中提到的相关技术细节在本实施方式中依然有效,为了减少重复,这里不再赘述。相应地,本实施方式中提到的相关技术细节也可应用在第一实施方式、第二实施方式和第三实施方式中。It is not difficult to see from the above content that this embodiment is an example of the damage detection method corresponding to the first embodiment, the second embodiment and the third embodiment, and this embodiment may be similar to the first embodiment and the second embodiment. It is implemented in cooperation with the third embodiment. The related technical details mentioned in the first embodiment, the second embodiment and the third embodiment are still valid in this embodiment, and are not repeated here in order to reduce repetition. Correspondingly, the relevant technical details mentioned in this embodiment can also be applied to the first embodiment, the second embodiment and the third embodiment.
本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Those skilled in the art can understand that the above-mentioned embodiments are specific examples for realizing the present invention, and in practical applications, various changes in form and details can be made without departing from the spirit and the spirit of the present invention. scope.
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