CN112522542B - A kind of La-Mg-Ni-Co-based dual-phase superlattice hydrogen storage alloy and preparation method thereof - Google Patents
A kind of La-Mg-Ni-Co-based dual-phase superlattice hydrogen storage alloy and preparation method thereof Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 98
- 239000000956 alloy Substances 0.000 title claims abstract description 98
- 239000001257 hydrogen Substances 0.000 title claims abstract description 21
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 21
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 title claims abstract description 16
- 229910017709 Ni Co Inorganic materials 0.000 title claims abstract description 12
- 229910003267 Ni-Co Inorganic materials 0.000 title claims abstract description 12
- 229910003262 Ni‐Co Inorganic materials 0.000 title claims abstract description 12
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 97
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 5
- 239000012300 argon atmosphere Substances 0.000 claims abstract description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 32
- 229910052786 argon Inorganic materials 0.000 claims description 16
- 239000010453 quartz Substances 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 238000003723 Smelting Methods 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 238000000137 annealing Methods 0.000 claims 1
- 239000004615 ingredient Substances 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 abstract description 2
- 238000001994 activation Methods 0.000 description 5
- 229910000905 alloy phase Inorganic materials 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 230000004913 activation Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000010431 corundum Substances 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 229910052987 metal hydride Inorganic materials 0.000 description 3
- 239000007773 negative electrode material Substances 0.000 description 3
- 229910020791 La—Mg—Ni Inorganic materials 0.000 description 2
- -1 Nickel metal hydride Chemical class 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000001351 cycling effect Effects 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- AIBQNUOBCRIENU-UHFFFAOYSA-N nickel;dihydrate Chemical compound O.O.[Ni] AIBQNUOBCRIENU-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本发明公开了一种La‑Mg‑Ni‑Co基双相超晶格储氢合金及其制备方法,该合金具有A2B7和A7B23双相结构,其制备步骤为:选择金属单质,按照La0.75Mg0.25Ni3.1Co0.15进行配料,La过量4 wt%,Mg过量25 wt%,采用中频感应熔炼法制备合金铸锭;取合金铸锭,放入特制的镍壳容器中密封,置于真空管式炉中,在±0.02 MPa的氩气气氛下进行分步热处理。本发明通过控制镍壳体积与合金质量之比,调节易挥发元素挥发量,从而调节A侧与B侧元素的比例在A7B23与A2B7相之间;通过适当的分步热处理,消除合金中的杂相,并通过控制温度和时间,得到电化学性能优异的A2B7‑A7B23双相合金。
The invention discloses a La-Mg-Ni-Co-based dual-phase superlattice hydrogen storage alloy and a preparation method thereof. The alloy has A 2 B 7 and A 7 B 23 dual-phase structures, and the preparation steps are: selecting a metal Elemental ingredients, according to La 0.75 Mg 0.25 Ni 3.1 Co 0.15 , the excess of La is 4 wt%, and the excess of Mg is 25 wt%, the alloy ingot is prepared by the medium frequency induction melting method; the alloy ingot is taken and placed in a special nickel shell container to seal , placed in a vacuum tube furnace, and subjected to a step-by-step heat treatment under an argon atmosphere of ±0.02 MPa. The invention adjusts the volatilization amount of volatile elements by controlling the ratio of nickel shell volume to alloy mass, so as to adjust the ratio of A-side and B-side elements between A 7 B 23 and A 2 B 7 phases; through appropriate step-by-step heat treatment , eliminate the impurity phase in the alloy, and obtain A 2 B 7 -A 7 B 23 dual-phase alloy with excellent electrochemical performance by controlling the temperature and time.
Description
背景技术Background technique
镍金属氢电池一直以来占有较大的市场份额,而镍氢电池的负极材料——储氢合金对电池整体的电化学性能有着至关重要的影响,因此负极材料的开发受到研究者们的广泛重视。目前已经发现出了多种储氢合金,其中,La-Mg-Ni基超晶格储氢合金是近期发展起来的最具潜力的镍氢电池负极材料之一。这类合金含有由[A2B4]和[AB5]两种亚晶格结构沿c轴方向堆垛而成的超晶格结构合金相,根据两种亚晶格堆垛比例的不同,超晶格合金相又可以分为AB3型相,A2B7型相,A5B19型相和AB4型相等。其中,以A2B7型相为主相的La-Mg-Ni基超晶格储氢合金具有较好的电化学性能,但是其综合电化学性能尤其是能量密度还有待进一步提高。Nickel metal hydride batteries have always occupied a large market share, and the negative electrode material of nickel metal hydride battery, hydrogen storage alloy, has a crucial impact on the overall electrochemical performance of the battery, so the development of negative electrode materials has been widely studied by researchers. Pay attention to. A variety of hydrogen storage alloys have been discovered, among which, La-Mg-Ni-based superlattice hydrogen storage alloys are one of the most potential anode materials for nickel-hydrogen batteries developed recently. This kind of alloy contains the superlattice structure alloy phase composed of two sublattice structures [A 2 B 4 ] and [AB 5 ] stacked along the c-axis direction. The superlattice alloy phase can be divided into AB 3 type phase, A 2 B 7 type phase, A 5 B 19 type phase and AB 4 type. Among them, the La-Mg-Ni-based superlattice hydrogen storage alloy with A 2 B 7 -type phase as the main phase has good electrochemical performance, but its comprehensive electrochemical performance, especially energy density, needs to be further improved.
近期,Li及其团队在La2Mg(Ni0.8,Co0.2)9合金中发现了一种新型超晶格结构合金相,这种新型结构可以认为是由[AB5]-[A2B4]-2[AB5]-[A2B4]-[AB5]-[AB5]-[AB5]-[A2B4]沿c轴叠加的10个[AB5]和[A2B4]亚晶格构成,其[A2B4]和[AB5]两种亚晶格的堆垛比例为2:3,形成分子式为A7B23的合金相。据报道,该合金具有良好的放电容量和电化学循环稳定性,在气固循环过程中具有优异的结构稳定性[Y.M. Li, Z.C. Liu, G.F. Zhang, Y.H. Zhang,H.P. Ren, J. Power Sources 441 (2019) 126667]。但是,该合金同时含有AB3型、A7B23型和A2B7型三种相结构,其中的AB3型由于A侧元素含量较高,抗腐蚀性较差,而且在循环过程中结构容易非晶化,造成严重的容量损失。因此,如果能将AB3型相从合金中剥离出去,形成只含有A7B23型和A2B7型双相合金,有望成为高能量密度、长寿命的镍氢电池负极材料,但是目前还没有该类材料的报道。Recently, Li and his team discovered a new superlattice structure alloy phase in La 2 Mg(Ni 0.8 , Co 0.2 ) 9 alloy, which can be considered to be composed of [AB 5 ]-[A 2 B 4 ]-2[AB 5 ]-[A 2 B 4 ]-[AB 5 ]-[AB 5 ]-[AB 5 ]-[A 2 B 4 ] 10 [AB 5 ] and [A ] superimposed along the c-axis 2 B 4 ] sub-lattice composition, the stacking ratio of the two sub-lattice [A 2 B 4 ] and [AB 5 ] is 2:3, forming an alloy phase with a molecular formula of A 7 B 23 . The alloy has been reported to exhibit good discharge capacity and electrochemical cycling stability, as well as excellent structural stability during gas-solid cycling [YM Li, ZC Liu, GF Zhang, YH Zhang, HP Ren, J. Power Sources 441 (2019) 126667]. However, the alloy contains three phase structures: AB 3 type, A 7 B 23 type and A 2 B 7 type. Among them, the AB 3 type has poor corrosion resistance due to the high content of A-side elements, and during the cycle The structure is easily amorphized, resulting in severe capacity loss. Therefore, if the AB 3 -type phase can be peeled off from the alloy to form a dual-phase alloy containing only A 7 B 23 type and A 2 B 7 type, it is expected to become a high-energy density, long-life nickel-metal hydride battery anode material, but at present No such material has been reported yet.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种高能量密度、长寿命的镍氢电池负极材料。The purpose of the present invention is to provide a negative electrode material for nickel-hydrogen battery with high energy density and long life.
实现本发明目的技术解决方案是:一种La-Mg-Ni-Co基双相超晶格储氢合金,具有A2B7和A7B23双相结构。The technical solution for realizing the object of the present invention is: a La-Mg-Ni-Co-based dual-phase superlattice hydrogen storage alloy, which has A 2 B 7 and A 7 B 23 dual-phase structures.
上述超晶格储氢合金的制备方法,采用先中频感应熔炼后进行分步热处理的方法,具体步骤为:The preparation method of the above-mentioned superlattice hydrogen storage alloy adopts a method of performing a step-by-step heat treatment after intermediate frequency induction melting, and the specific steps are:
(1)配料熔炼合金:选择金属单质,按照La0.75Mg0.25Ni3.1Co0.15化学组成进行配料,其中La元素过量4 wt%,Mg元素过量25 wt%,采用中频感应熔炼法制备合金铸锭;(1) Batching smelting alloy: select the elemental metal and batch according to the chemical composition of La 0.75 Mg 0.25 Ni 3.1 Co 0.15 , in which the excess of La element is 4 wt% and the excess of Mg element is 25 wt%, and the alloy ingot is prepared by the medium frequency induction melting method;
(2)热处理:取熔炼好的合金铸锭,放入密封的镍壳容器中,再将装有合金铸锭的镍壳置于真空管式炉中,在±0.02 MPa的氩气气氛下进行分步热处理。(2) Heat treatment: Take the smelted alloy ingot, put it into a sealed nickel shell container, and then place the nickel shell containing the alloy ingot in a vacuum tube furnace, and conduct separation under an argon atmosphere of ±0.02 MPa. step heat treatment.
较佳的,密封的镍壳容器满足合金铸锭质量与镍壳容器内腔容积之比为6 g:9~10cm3。Preferably, the sealed nickel shell container satisfies that the ratio of the mass of the alloy ingot to the inner cavity volume of the nickel shell container is 6 g: 9-10 cm 3 .
较佳的,热处理具体过程如下:充入氩气,以5 K/min的速率升温至863 K并保温2h,然后以1 K/min的速率升温至1193~1203 K并保温12~15 h,该过程中氩气的气压保持在±0.02 MPa之间,接着以5 K/min的速率冷却至773 K,最后,使合金随炉空冷至室温。Preferably, the specific process of heat treatment is as follows: filling with argon, heating to 863 K at a rate of 5 K/min and holding for 2 h, then heating to 1193-1203 K at a rate of 1 K/min and holding for 12-15 h, During this process, the argon gas pressure was maintained between ±0.02 MPa, followed by cooling to 773 K at a rate of 5 K/min, and finally, the alloy was air-cooled to room temperature with the furnace.
较佳的,热处理之前对真空管式炉的石英管用氩气多次洗管,以彻底排净内部氧气,接着,在抽真空状态下以5 K/min的速率从室温升温到373 K,保温1 h,以除去石英管中残留的水蒸气。Preferably, before the heat treatment, the quartz tube of the vacuum tube furnace is washed several times with argon to completely remove the internal oxygen. h, to remove residual water vapor in the quartz tube.
与现有技术相比,本发明的优点是:Compared with the prior art, the advantages of the present invention are:
1.通过特制的镍壳容器,控制镍壳体积与合金质量之比,调节易挥发元素尤其是Mg元素的挥发量,从而调节A侧与B侧元素的比例在A7B23与A2B7相之间;1. Through the special nickel shell container, control the ratio of nickel shell volume to alloy mass, adjust the volatilization amount of volatile elements, especially Mg element, so as to adjust the ratio of A-side and B-side elements between A 7 B 23 and A 2 B Between 7 phases;
2.通过适当的分步热处理,消除合金中的杂相,例如AB3相和AB5相等,并通过在适当温度长时间保温,生成铸态合金中没有的A7B23相,最终得到A2B7-A7B23双相合金;2. Eliminate impurity phases in the alloy through appropriate step-by-step heat treatment, for example, AB 3 phase and AB 5 are equal, and by maintaining a suitable temperature for a long time to generate A 7 B 23 phase that is not present in the as-cast alloy, and finally obtain A 2 B 7 -A 7 B 23 duplex alloy;
3.合金的元素和相结构可控,制备工艺简单,可实现大规模生产,且得到的合金性能优越,具有广阔的应用前景。3. The elements and phase structure of the alloy are controllable, the preparation process is simple, large-scale production can be realized, and the obtained alloy has excellent performance and broad application prospects.
附图说明Description of drawings
图1为本发明制备的镍壳容器的实物制备过程示例。FIG. 1 is an example of the physical preparation process of the nickel shell container prepared by the present invention.
图2为本发明实施例1制备的La-Mg-Ni-Co基新型双相超晶格储氢合金的XRD图谱和精修图谱。2 is the XRD pattern and the refined pattern of the La-Mg-Ni-Co-based novel dual-phase superlattice hydrogen storage alloy prepared in Example 1 of the present invention.
图3为本发明实施例2制备的La-Mg-Ni-Co基新型双相超晶格储氢合金的XRD图谱和精修图谱。3 is the XRD pattern and the refined pattern of the La-Mg-Ni-Co-based novel dual-phase superlattice hydrogen storage alloy prepared in Example 2 of the present invention.
图4为本发明实施例1~2制备的La-Mg-Ni-Co基新型双相超晶格储氢合金在活化过程中的放电容量和循环周数关系曲线图。4 is a graph showing the relationship between the discharge capacity and the number of cycles during the activation process of the La-Mg-Ni-Co-based novel dual-phase superlattice hydrogen storage alloys prepared in Examples 1-2 of the present invention.
图5为本发明实施例1~2制备的La-Mg-Ni-Co基新型双相超晶格储氢合金容量保持率和循环周数的关系曲线图。5 is a graph showing the relationship between the capacity retention rate and the number of cycles of the La-Mg-Ni-Co-based novel dual-phase superlattice hydrogen storage alloys prepared in Examples 1-2 of the present invention.
图6为本发明实施例1~2制备的La-Mg-Ni-Co基新型双相超晶格储氢合金的高倍率放电性能(HRD)曲线图。6 is a high rate discharge performance ( HRD ) curve diagram of the La-Mg-Ni-Co-based novel dual-phase superlattice hydrogen storage alloys prepared in Examples 1-2 of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行进一步阐述。The present invention will be further described below with reference to the accompanying drawings and embodiments.
本发明的构思是:近期新发现的A7B23型合金相具有良好的放电容量和循环稳定性,但是它存在于AB3-A7B23-A2B7三相共存的La2Mg(Ni0.8,Co0.2)9合金中,其中A2B7相的电化学性能也较为优越,但是AB3相的循环稳定性较差,如果制备出A7B23-A2B7双相合金有望进一步提高其电化学性能,因此La-Mg-Ni-Co基A7B23-A2B7双相合金的制备非常有意义,而目前还没有相关报道。The idea of the present invention is: the recently newly discovered A7B23 type alloy phase has good discharge capacity and cycle stability, but it exists in the La2Mg coexistence of the three - phase AB3 - A7B23 - A2B7 phase In the (Ni 0.8 , Co 0.2 ) 9 alloy, the electrochemical performance of the A 2 B 7 phase is also superior, but the cycle stability of the AB 3 phase is poor. If the A 7 B 23 -A 2 B 7 dual phase is prepared The alloy is expected to further improve its electrochemical performance, so the preparation of La-Mg-Ni-Co-based A 7 B 23 -A 2 B 7 dual-phase alloy is very meaningful, and there is no relevant report yet.
本发明的La-Mg-Ni-Co基双相超晶格储氢合金的具体制备步骤为:The specific preparation steps of the La-Mg-Ni-Co-based dual-phase superlattice hydrogen storage alloy of the present invention are:
(1)配料熔炼合金:选择金属单质,按照La0.75Mg0.25Ni3.1Co0.15化学组成进行配料,其中La元素过量4 wt%,Mg元素过量25 wt%,以补偿熔炼过程中的挥发损失,随后采用现有常规中频感应熔炼的方法来制备合金铸锭。(1) Batching smelting alloy: select the elemental metal and batch according to the chemical composition of La 0.75 Mg 0.25 Ni 3.1 Co 0.15 , in which the excess of La element is 4 wt% and the excess of Mg element is 25 wt% to compensate for the volatilization loss during the smelting process. The alloy ingot is prepared by using the existing conventional medium frequency induction melting method.
(2)结合图1,镍壳容器的具体制备过程如下:(2) With reference to Figure 1, the specific preparation process of the nickel shell container is as follows:
① 取厚为0.2~0.4 mm的纯镍片,裁剪成长7~8 cm、宽5~6 cm的矩形,该尺寸能够装载5~6 g合金铸锭,将矩形沿长边中心线对折弯曲,使得该中心线形成具有一定弧度的弯曲弧面;① Take a pure nickel sheet with a thickness of 0.2~0.4 mm, cut a rectangle with a length of 7~8 cm and a width of 5~6 cm, which can load 5~6 g of alloy ingot, and fold the rectangle along the center line of the long side. so that the center line forms a curved arc surface with a certain radian;
② 敲击弯曲弧面边底部,使其形成具有一定宽度的平面(平面部分宽1~1.5 cm),这个步骤能够使镍壳容器的内部形成更宽的空腔,当合金铸锭置于镍壳容器空腔中时,合金铸锭在镍壳容器空腔中具有一定的活动空间,确保合金铸锭不被镍壳容器内壁卡紧;② Tap the bottom of the curved arc edge to form a flat surface with a certain width (the width of the flat surface is 1~1.5 cm). This step can form a wider cavity inside the nickel shell container. When the alloy ingot is placed on the nickel When the alloy ingot is in the cavity of the shell container, the alloy ingot has a certain moving space in the cavity of the nickel shell container to ensure that the alloy ingot is not clamped by the inner wall of the nickel shell container;
③ 随后,折叠弯曲后镍壳的两个平行侧边,折叠边缘宽度为0.2~0.3 cm,做成只有一侧开口的镍壳容器;③ Then, fold the two parallel sides of the bent nickel shell, and the width of the folded edge is 0.2~0.3 cm to make a nickel shell container with only one side opening;
④ 将对应质量的合金铸锭放入对应镍壳容器中,折叠剩余的一边(即开口),折叠边缘宽度为0.2~0.3 cm,同时保证合金铸锭能够放入镍壳容器的空腔内又不被镍壳容器内壁卡紧,避免高温热处理时合金铸锭与镍壳容器反应;④ Put the alloy ingot of the corresponding quality into the corresponding nickel shell container, fold the remaining side (ie the opening), and the width of the folded edge is 0.2~0.3 cm. At the same time, ensure that the alloy ingot can be put into the cavity of the nickel shell container. It is not clamped by the inner wall of the nickel shell container to avoid the reaction between the alloy ingot and the nickel shell container during high temperature heat treatment;
⑤用点焊机将镍壳容器三个折叠边缘密封。⑤Use a spot welder to seal the three folded edges of the nickel shell container.
(3)热处理:取5~6 g(优选6 g)熔炼好的合金铸锭放入刚玉坩埚中,置于真空管式炉中进行分步热处理。首先,将真空管式炉的石英管用氩气洗管三次,以彻底排净内部氧气,接着,在抽真空状态下以5 K/min的速率从室温升温到373 K,保温1 h,以除去石英管中残留的水蒸气。充入氩气,以5 K/min的速率升温至863 K并保温2 h,然后以1 K/min的速率升温至1193~1203 K并保温12 ~15h,该过程中氩气的气压保持在±0.02 MPa之间,接着以5K/min的速率冷却至773 K,最后,使合金随炉空冷至室温。(3) Heat treatment: Take 5~6 g (preferably 6 g) of the smelted alloy ingot, put it into a corundum crucible, and place it in a vacuum tube furnace for step-by-step heat treatment. First, the quartz tube of the vacuum tube furnace was washed with argon gas three times to completely remove the internal oxygen. Then, the temperature was raised from room temperature to 373 K at a rate of 5 K/min in a vacuum state, and the temperature was kept for 1 h to remove the quartz. residual water vapor in the tube. Filled with argon, heated to 863 K at a rate of 5 K/min and kept for 2 h, then heated to 1193-1203 K at a rate of 1 K/min and kept for 12-15 h. During this process, the pressure of argon was kept at ±0.02 MPa, followed by cooling to 773 K at a rate of 5 K/min, and finally, the alloy was air-cooled to room temperature with the furnace.
实施例1Example 1
选择La、Mg、Ni和Co金属单质为原料,按照La0.75Mg0.25Ni3.1Co0.15化学组成进行配料,其中La元素过量4 wt%,Mg元素过量25 wt%,以补充熔炼过程中的损失。然后,采用常规中频感应熔炼的方法制备合金铸锭。为了制备用于热处理的镍壳容器,取一片长7 cm,宽5cm,厚0.3 mm的纯镍片,以长边中线为轴,弯曲对折(如图1 (a)),敲击弯曲面中心部位,使其形成一个平面(如图1 (b)),便于内部形成更大的空腔。将对折后镍壳的两个平行侧边用锤子砸平使两侧贴紧,用钳子折叠两个短边(图1 (c)),折叠边宽约为0.2 cm。取约6 g感应熔炼得到的合金,从镍壳容器长边开口的一侧放入,确保合金不被卡紧,防止合金在高温热处理过程中与镍反应。将镍壳容器长边开口一侧用锤子砸平使两侧贴紧,用钳子折叠这个长边(图1 (d)),折叠边宽约为0.2 cm。使用点焊机密封三个折叠边缘,密封完成的镍壳外形类似于三棱柱体,其长约为4.2 cm,高约为3 cm,底面宽约为1.5 cm,体积约为9.5 cm3。La, Mg, Ni and Co metal elements are selected as raw materials, and the ingredients are carried out according to the chemical composition of La 0.75 Mg 0.25 Ni 3.1 Co 0.15 , in which the excess of La element is 4 wt%, and the excess of Mg element is 25 wt% to supplement the loss in the smelting process. Then, an alloy ingot is prepared by a conventional medium frequency induction melting method. In order to prepare a nickel shell container for heat treatment, take a piece of pure nickel with a length of 7 cm, a width of 5 cm and a thickness of 0.3 mm, take the center line of the long side as the axis, bend it in half (as shown in Figure 1 (a)), and tap the center of the curved surface position, so that it forms a plane (as shown in Figure 1 (b)), which facilitates the formation of a larger cavity inside. Flatten the two parallel sides of the nickel shell after folded in half with a hammer to make the two sides close, and fold the two short sides with pliers (Figure 1 (c)), and the width of the folded side is about 0.2 cm. Take about 6 g of the alloy obtained by induction melting, and put it into the long side of the nickel shell container to ensure that the alloy is not clamped and prevent the alloy from reacting with nickel during high temperature heat treatment. Flatten the open side of the long side of the nickel-shell container with a hammer to make the sides close, and fold the long side with pliers (Figure 1 (d)), and the width of the folded side is about 0.2 cm. Using a spot welder to seal the three folded edges, the sealed nickel shell has a shape similar to a triangular prism, with a length of about 4.2 cm, a height of about 3 cm, a bottom surface width of about 1.5 cm, and a volume of about 9.5 cm 3 .
将盛有合金的镍壳密封容器放入刚玉坩埚中,置于真空管式炉中进行分步热处理。首先,将真空管式炉的石英管抽真空,随后充入1个大气压的氩气,重复3次,以便排除石英管中的氧气。接着,在抽真空状态下以5 K/min的速率从室温升温到373 K,保温1 h,以除去石英管中残留的水蒸气。接着向真空管式炉中充入氩气,以5 K/min的速率升温至863 K并保温2 h,然后以1 K/min的速率升温至1193 K并保温12 h,该过程中氩气的气压保持在±0.02 MPa之间。接着以5 K/min的速率冷却至773 K。最后,合金随炉冷却至室温后取出。The nickel-shell sealed container containing the alloy is placed in a corundum crucible and placed in a vacuum tube furnace for step-by-step heat treatment. First, the quartz tube of the vacuum tube furnace was evacuated, and then filled with argon gas at 1 atmosphere, repeated 3 times, in order to remove the oxygen in the quartz tube. Next, the temperature was raised from room temperature to 373 K at a rate of 5 K/min under vacuum, and kept for 1 h to remove the residual water vapor in the quartz tube. Then, the vacuum tube furnace was filled with argon, heated to 863 K at a rate of 5 K/min and kept for 2 h, then heated to 1193 K at a rate of 1 K/min and kept for 12 h. The air pressure is kept within ±0.02 MPa. It was then cooled to 773 K at a rate of 5 K/min. Finally, the alloy is cooled to room temperature in the furnace and taken out.
将上述制得的合金样品经机器粉碎并研磨后,取平均粒径为37 μm以下的合金粉末进行XRD测试,合金的XRD图谱如图2所示,获得的合金具有A2B7型和A7B23型两种相结构,其中A2B7型相为合金主相,其相丰度为76.4 wt%,A7B23型相的相丰度为23.6 wt%。取平均粒径为37~74 μm的粉末,通过冷压法制成镍氢电池负极极片,正极采用氢氧化镍(Ni(OH)2)电极片,电解液为6 mol·L-1的KOH水溶液,制成开口双电极模拟实验电池系统。采用新威CT-4008-5V6A-S1高精度电池测试仪进行电池电化学性能的测试,图4为合金电极的活化曲线,合金无需活化便可达到最大放电容量,其值为402 mAh/g。图5为合金电极100周之内的循环稳定性曲线,第100周的容量保持率为81.1%。图6为合金电极在不同放电电流密度下的高倍率放电性能曲线,当放电电流密度为1500 mA/g时,合金的高倍率放电性能为48.3%。After the alloy samples prepared above were machine-pulverized and ground, the alloy powder with an average particle size of less than 37 μm was taken for XRD test. The XRD pattern of the alloy is shown in Figure 2 . 7B23 - type two phase structures, in which the A2B7 - type phase is the main phase of the alloy, and its phase abundance is 76.4 wt%, and the A7B23 -type phase has a phase abundance of 23.6 wt%. A powder with an average particle size of 37-74 μm was taken, and the negative electrode piece of the nickel-hydrogen battery was made by cold pressing. The positive electrode was a nickel hydroxide (Ni(OH) 2 ) electrode piece, and the electrolyte was 6 mol·L -1 KOH Aqueous solution to make an open two-electrode simulated experimental battery system. The electrochemical performance of the battery was tested by Xinwei CT-4008-5V6A-S1 high-precision battery tester. Figure 4 shows the activation curve of the alloy electrode. The alloy can reach the maximum discharge capacity without activation, and its value is 402 mAh/g. Figure 5 shows the cycle stability curve of the alloy electrode within 100 cycles, and the capacity retention rate at the 100th cycle is 81.1%. Figure 6 shows the high-rate discharge performance curves of the alloy electrodes under different discharge current densities. When the discharge current density is 1500 mA/g, the high-rate discharge performance of the alloy is 48.3%.
实施例2Example 2
选择La、Mg、Ni和Co金属单质为原料,按照La0.75Mg0.25Ni3.1Co0.15化学组成进行配料,其中La元素过量4 wt%,Mg元素过量25 wt%,以补充熔炼过程中的损失。然后,采用常规中频感应熔炼的方法制备合金铸锭。为了制备用于热处理的镍壳容器,取一片长7.5 cm,宽5.5 cm,厚0.3 mm的纯镍片,以长边中线为轴,弯曲对折(如图1 (a)),敲击弯曲面中心部位,使其形成一个平面(如图1 (b)),便于内部形成更大的空腔。将对折后的镍壳的两个平行侧边用锤子砸平两侧贴紧,用钳子折叠两个短边(图1 (c)),折叠边宽约为0.3 cm。取约6g感应熔炼得到的合金,从镍壳容器长边开口的一侧放入,确保合金不被卡紧,防止合金在高温热处理过程中与镍反应。将镍壳容器长边开口一侧用锤子砸平使两侧贴紧,用钳子折叠这个长边(图1 (d)),折叠边宽约为0.3 cm。使用点焊机密封三个折叠边缘,密封完成的镍壳外形类似于三棱柱体,其长约为4.3 cm,高约为3 cm,底面宽约为1.5 cm,体积约为9.7cm3。La, Mg, Ni and Co metal elements are selected as raw materials, and the ingredients are carried out according to the chemical composition of La 0.75 Mg 0.25 Ni 3.1 Co 0.15 , in which the excess of La element is 4 wt%, and the excess of Mg element is 25 wt% to supplement the loss in the smelting process. Then, an alloy ingot is prepared by a conventional medium frequency induction melting method. In order to prepare a nickel shell container for heat treatment, take a piece of pure nickel with a length of 7.5 cm, a width of 5.5 cm and a thickness of 0.3 mm, take the centerline of the long side as the axis, bend it in half (as shown in Figure 1 (a)), tap the curved surface The central part makes it form a plane (as shown in Figure 1 (b)), which facilitates the formation of a larger cavity inside. Flatten the two parallel sides of the folded nickel shell with a hammer, and then fold the two short sides with pliers (Fig. 1 (c)). The width of the folded side is about 0.3 cm. Take about 6g of the alloy obtained by induction melting and put it in from the long side of the nickel shell container to ensure that the alloy is not clamped and prevent the alloy from reacting with nickel during high temperature heat treatment. Flatten the open side of the long side of the nickel-shell container with a hammer to make the sides close, and fold the long side with pliers (Figure 1 (d)), and the width of the folded side is about 0.3 cm. Using a spot welder to seal the three folded edges, the sealed nickel shell resembles a triangular prism with a length of about 4.3 cm, a height of about 3 cm, a bottom surface width of about 1.5 cm, and a volume of about 9.7 cm 3 .
将盛有合金的镍壳容器放入刚玉坩埚中,置于真空管式炉中进行分步热处理。首先,将真空管式炉的石英管抽真空,随后充入1个大气压的氩气,重复3次,以便排除石英管中的氧气。接着,在抽真空状态下以5 K/min的速率从室温升温到373 K,保温1 h,以除去石英管中残留的水蒸气。接着向真空管式炉中充入氩气,以5 K/min的速率升温至863 K,并保温2 h,然后以1 K/min的速率升温至1203 K并保温15 h,该过程中氩气的气压保持在±0.02 MPa之间。接着以5 K/min的速率冷却至773 K。最后,合金随炉冷却至室温后取出。The nickel-shell container containing the alloy is placed in a corundum crucible and placed in a vacuum tube furnace for step-by-step heat treatment. First, the quartz tube of the vacuum tube furnace was evacuated, and then filled with argon gas at 1 atmosphere, repeated 3 times, in order to remove the oxygen in the quartz tube. Next, the temperature was raised from room temperature to 373 K at a rate of 5 K/min under vacuum, and kept for 1 h to remove the residual water vapor in the quartz tube. Then, the vacuum tube furnace was filled with argon, heated to 863 K at a rate of 5 K/min, and kept for 2 h, and then heated to 1203 K at a rate of 1 K/min and kept for 15 h. The air pressure is kept within ±0.02 MPa. It was then cooled to 773 K at a rate of 5 K/min. Finally, the alloy is cooled to room temperature in the furnace and taken out.
将上述制得的合金样品经机器粉碎并研磨后,取平均粒径为37 μm以下的合金粉末进行XRD测试,合金的XRD图谱如图3所示,获得的合金具有A2B7型和A7B23型两种相结构,其中A2B7型相为合金主相,其相丰度为83.8 wt%,A7B23型相的相丰度为16.2 wt%。取平均粒径为37~74 μm的粉末,通过冷压法制成镍氢电池负极极片,正极采用氢氧化镍(Ni(OH)2)电极片,电解液为6 mol·L-1的KOH水溶液,制成开口双电极模拟实验电池系统。采用新威CT-4008-5V6A-S1高精度电池测试仪进行电池电化学性能的测试,图4为合金电极的活化曲线,合金无需活化便可达到最大放电容量,其值为408 mAh/g。图5为合金电极100周之内的循环寿命曲线,第100周的容量保持率为82.6%。图6为合金电极在不同放电电流密度下的高倍率放电性能曲线,当放电电流密度为1500 mA/g时,合金的高倍率放电性能为50.5%。After the alloy sample prepared above was machine-pulverized and ground, the alloy powder with an average particle size of less than 37 μm was taken for XRD test. The XRD pattern of the alloy is shown in Figure 3. The obtained alloy has A2B7 type and A 7B23 - type two phase structures, in which the A2B7 - type phase is the main phase of the alloy, and its phase abundance is 83.8 wt%, and the phase abundance of the A7B23 -type phase is 16.2 wt%. A powder with an average particle size of 37-74 μm was taken, and the negative electrode piece of the nickel-hydrogen battery was made by cold pressing. The positive electrode was a nickel hydroxide (Ni(OH) 2 ) electrode piece, and the electrolyte was 6 mol·L -1 KOH Aqueous solution to make an open two-electrode simulated experimental battery system. The electrochemical performance of the battery was tested by Xinwei CT-4008-5V6A-S1 high-precision battery tester. Figure 4 shows the activation curve of the alloy electrode. The alloy can reach the maximum discharge capacity without activation, and its value is 408 mAh/g. Figure 5 shows the cycle life curve of the alloy electrode within 100 cycles, and the capacity retention rate at the 100th cycle is 82.6%. Figure 6 shows the high-rate discharge performance curves of the alloy electrode under different discharge current densities. When the discharge current density is 1500 mA/g, the high-rate discharge performance of the alloy is 50.5%.
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