Background
In order to better meet the use requirements under the harsh conditions of high temperature, the refractory materials are developed in the direction of purification and harmlessness as much as possible. At present, the most important requirements for the bonding agent of the refractory material are that a new low-melting phase is generated little or not at high temperature, the purity of the material is improved, the bonding agent is adapted to the high-temperature service performance of the material, and the high-temperature sintering strength, the erosion resistance, the slag penetration resistance and the like of the material are improved. The colloidal binder belongs to a hot binder system at the present stage, and the colloidal binder enables the binding of the binder and the material to be more stable and the integrity to be stronger when the colloidal binder loses water. The method avoids the adverse effects caused by low-melting-point substances such as melilite and the like generated by CaO brought by calcium aluminate cement, and improves the high-temperature performance of the material. The construction solidification and hardening time of the colloidal binder is controllable, and the chemical components of the colloidal binder are basically consistent with the main components of the material, so that the colloidal binder has small influence on the high-temperature performance of the material and basically negligible influence on the environment, and can be used as an ideal binder. High-aluminum polymer is a new sol system, and is a hot spot of attention and research. However, because of the influence of technology, reaction conditions and the like, the cost of synthesizing and assembling the high-aluminum polymer is too high, the product separation is difficult, the impurity content is high, and a simple and systematic technical scheme is lacked.
The patent (CN 108676172A) discloses a method for synthesizing multidentate coordination polymer by a liquid phase method, wherein the prepared polymer shows strong acidity or alkalinity when meeting water, and is easy to participate in reaction when being applied to refractory materials, so that the swelling and hardening problems of the materials are caused, and the strength of the materials is reduced. In order to make the bonding performance of the material better, a neutral polymer is developed and has good application prospect.
Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation method of an alcohol-containing high-aluminum polymer, which is simple and practical and is suitable for industrial production.
The invention adopts the following technical scheme for achieving the purpose:
a method for preparing alcohol-containing high-aluminum polymer is characterized in that: the method comprises the following steps:
(1) grinding raw materials: grinding 10-30% of metal aluminum, 30-60% of treatment substance and 20-50% of active alumina fine powder for 15-30 h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.4-99.8% of mixed micro powder and 0.2-0.6% of catalyst by mass percentage for 5-8 minutes to form a solid raw material, adding a certain amount of polyol, wherein the addition amount of the polyol is 100-200% of the total amount of the solid raw material, heating for 5-10 minutes at 60-80 ℃ by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree to be less than-0.8 MPa and the temperature to be 100-120 ℃, preserving heat and pressure for 15-20 hours, releasing pressure and cooling, adding 60-80% of purified water, and standing for 3-5 hours;
(3) preparation of high-aluminum polymer: and removing the sol obtained after dissolving, settling and removing slag, placing the sol in a drying oven, drying at 70-90 ℃, and continuously drying at 150-200 ℃ when the liquid sol is changed into viscous liquid to obtain water-soluble solid gel which is a high-aluminum polymer.
The treated substance is residue obtained by treating the residue left after preparing the carbon-containing multidentate coordination polymer at 500 ℃. The aim is to realize the recycling of solid waste resources, and simultaneously increase the specific surface area of reactants and accelerate the reaction.
The preparation of carbon-containing multidentate coordination polymers is described in CN 108676172A.
The catalyst is one or more of platinum, rhodium and manganese.
The polyhydric alcohol is an alcohol containing two or more hydroxyl groups in the molecule, namely one or more of ethylene glycol, propylene glycol, butanediol, hexanediol, neopentyl glycol, glycerol, pentaerythritol, xylitol, hexitol, sorbitol, diethylene glycol, dipropylene glycol, trimethylolethane and trimethylolpropane, but not limited to the above.
The microwave heating is intended to allow the reactants to mix and participate in the reaction more quickly.
The vacuum drying box is used for reducing the reaction potential energy.
The water content of the viscous liquid is 20-30%.
The method has the advantages that the adopted process flow is simple, the water-soluble high-aluminum polymer obtained by the method is neutral, can be stored for a long time, is compounded with water, can greatly improve the service performance of the material when being added into the material, and can meet the use requirements of different materials of different personnel.
Detailed Description
The following describes the specific technical solution of the present invention with reference to the following embodiments.
Example 1:
a method for preparing alcohol-containing high-aluminum polymer comprises the following steps:
(1) grinding raw materials: grinding 10% of metal aluminum, 60% of treatment substance and 30% of active alumina fine powder for 15h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.5% of mixed micro powder, 0.02% of platinum, 0.03% of rhodium and 0.45% of manganese by mass percentage for 5 minutes, adding 200% of ethylene glycol, heating for 8 minutes at 60 ℃ by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree less than-0.8 MPa and the temperature at 100 ℃, preserving heat and pressure for 16 hours, then decompressing and cooling, adding 80% of purified water, and standing for 3 hours;
(3) preparation of high-aluminum polymer: removing the sol obtained after dissolving, settling and removing residues, placing the sol in a drying oven, drying at 70 ℃, and continuously drying at 160 ℃ when the liquid sol becomes viscous liquid to obtain water-soluble solid gel, namely the high-aluminum polymer with the pH value of 7 +/-0.5 and the content of aluminum oxide of 40.2%.
Example 2:
a method for preparing alcohol-containing high-aluminum polymer comprises the following steps:
(1) grinding raw materials: grinding 30% of metal aluminum, 40% of treatment substance and 30% of active alumina fine powder for 30h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.6% of mixed micro powder, 0.01% of platinum and 0.39% of manganese by mass percentage for 6 minutes, adding 130% of propylene glycol, heating at 70 ℃ for 5 minutes by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree less than-0.8 MPa and the temperature at 100 ℃, keeping the temperature and pressure for 15 hours, then decompressing and cooling, adding 60% of purified water, and standing for 5 hours;
(3) preparation of high-aluminum polymer: removing the sol obtained after dissolving, settling and removing residues, placing the sol in a drying oven, drying at 70 ℃, and continuously drying at 160 ℃ when the liquid sol becomes viscous liquid to obtain water-soluble solid gel, namely the high-aluminum polymer with the pH value of 7 +/-0.5 and the content of aluminum oxide of 31.3 percent.
Example 3:
a method for preparing alcohol-containing high-aluminum polymer comprises the following steps:
(1) grinding raw materials: grinding 15% of metal aluminum, 60% of treatment substance and 25% of active alumina fine powder for 20h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.6% of mixed micro powder, 0.01% of platinum, 0.02% of rhodium and 0.37% of manganese by mass percent for 8 minutes, adding 110% of glycerol, heating for 6 minutes at 70 ℃ by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree less than-0.8 MPa and the temperature at 100 ℃, preserving heat and pressure for 20 hours, then decompressing and cooling, adding 70% of purified water, and standing for 3-5 hours;
(3) preparation of high-aluminum polymer: removing the sol obtained after dissolving, settling and removing residues, placing the sol in a drying oven, drying at 70 ℃, and continuously drying at 160 ℃ when the liquid sol becomes viscous liquid to obtain water-soluble solid gel, namely the high-aluminum polymer with the pH value of 7 +/-0.5 and the content of aluminum oxide of 39.4%.
Example 4:
a method for preparing alcohol-containing high-aluminum polymer comprises the following steps:
(1) grinding raw materials: grinding 25% of metal aluminum, 50% of treatment substance and 25% of active alumina fine powder for 26h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.5% of mixed micro powder, 0.01% of platinum, 0.01% of rhodium and 0.48% of manganese by mass percentage for 7 minutes, adding 180% of pentaerythritol, heating for 9 minutes at 80 ℃ by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree less than-0.8 MPa and the temperature at 120 ℃, preserving heat and pressure for 18 hours, then decompressing and cooling, adding 80% of purified water, and standing for 5 hours;
(3) preparation of high-aluminum polymer: removing sol obtained after dissolving, settling and removing residues, placing in a drying oven, drying at 70 deg.C, and continuously drying at 160 deg.C when the liquid sol becomes viscous liquid to obtain water-soluble solid gel, i.e. high-alumina polymer with pH of 7 + -0.5 and alumina content of 33.3%.
Example 5:
a method for preparing alcohol-containing high-aluminum polymer comprises the following steps:
(1) grinding raw materials: grinding 30% of metal aluminum, 30% of treatment substance and 40% of active alumina fine powder for 30h to obtain mixed micro powder;
(2) preparing liquid sol: mixing 99.4% of mixed micro powder and 0.6% of manganese for 8 minutes, adding 90% of glycerol and 70% of xylitol, heating for 6 minutes at 80 ℃ by using a microwave heating mode, transferring into a vacuum drying oven, keeping the vacuum degree less than-0.8 MPa and the temperature at 120 ℃, preserving heat and pressure for 20 hours, then decompressing and cooling, adding 80% of purified water, and standing for 4 hours;
(3) preparation of high-aluminum polymer: removing the sol obtained after dissolving, settling and removing residues, placing the sol in a drying oven, drying at 70 ℃, and continuously drying at 160 ℃ when the liquid sol becomes viscous liquid to obtain water-soluble solid gel, namely the high-aluminum polymer with the pH value of 7 +/-0.5 and the content of aluminum oxide of 38.8 percent.